RESIDENTIAL DC SOLAR
VEHICULAR SWING GATE OPERATOR
INSTALLATION MANUAL
Model LA412
LA412PKGU
Single Arm Package
LA412DC
Primary 12 VDC Actuator Arm for single swing gate applications
LA412DCS
Secondary 12 VDC Actuator Arm for dual swing gate applications
OPERATOR
REQUIRES EXTERNAL
MONITORED ENTRAPMENT
PROTECTION DEVICE
LiftMaster
845 Larch Avenue
Elmhurst, IL 60126-1196
• THIS PRODUCT IS TO BE INSTALLED AND SERVICED BY A TRAINED GATE SYSTEMS
TECHNICIAN ONLY.
• This model is for use on vehicular passage gates ONLY and not intended for use on
pedestrian passage gates.
• This model is intended for use in Class I vehicular swing gate applications.
• Visit LiftMaster.com to locate a professional installing dealer in your area.
• This gate operator is compatible with MyQ® and Security+ 2.0® accessories.
TABLE OF CONTENTS
SAFETY 1
SAFETY SYMBOL AND SIGNAL WORD REVIEW .....................................1
USAGE CLASS ..........................................................................................2
UL325 ENTRAPMENT PROTECTION REQUIREMENTS .............................2
SAFETY INSTALLATION INFORMATION ...................................................3
GATE CONSTRUCTION INFORMATION .....................................................4
INTRODUCTION 5
CARTON INVENTORY ...............................................................................5
SPECIFICATIONS ......................................................................................6
SITE PREPARATION .................................................................................7
CHECK YOUR GATE ..................................................................................7
OVERVIEW OF TYPICAL INSTALLATION ..................................................8
INSTALLATION 9
IMPORTANT SAFETY INFORMATION .......................................................9
INSTALLATION TIPS .................................................................................9
ATTACH BRACKETS TO OPERATOR .......................................................10
DETERMINE MOUNTING LOCATION ......................................................11
POSITION THE OPERATOR .....................................................................12
SECURE THE BRACKETS ........................................................................13
INSTALL THE CONTROL BOX .................................................................14
EARTH GROUND ROD ............................................................................16
WIRE THE OPERATOR ARM TO THE CONTROL BOARD ........................16
DUAL GATES ONLY ................................................................................17
INSTALL ENTRAPMENT PROTECTION ...................................................20
INSTALL SOLAR PANEL(S) ....................................................................22
POWER WIRING .....................................................................................25
FINISH INSTALL .....................................................................................26
ADJUSTMENT 26
LIMIT AND FORCE ADJUSTMENT ..........................................................26
OBSTRUCTION TEST ..............................................................................28
PROGRAMMING 29
REMOTE CONTROLS (NOT PROVIDED) .................................................29
LIFTMASTER INTERNET GATEWAY (NOT PROVIDED) ..........................30
ERASE ALL CODES .................................................................................30
ERASE LIMITS ........................................................................................30
TO REMOVE AND ERASE MONITORED ENTRAPMENT
PROTECTION DEVICES ...........................................................................30
OPERATION 31
CONTROL BOARD OVERVIEW ................................................................31
MANUAL RELEASE .................................................................................32
RESET BUTTON ......................................................................................32
PARTY MODE .........................................................................................32
OPERATOR ALARM ...............................................................................33
REMOTE CONTROL ................................................................................33
ACCESSORY WIRING 34
EXTERNAL CONTROL DEVICES ..............................................................34
LOCKS ....................................................................................................35
MISCELLANEOUS WIRING .....................................................................35
MAINTENANCE 36
IMPORTANT SAFETY INFORMATION .....................................................36
MAINTENANCE CHART ...........................................................................36
BATTERIES .............................................................................................36
TROUBLESHOOTING 37
DIAGNOSTIC CODES ..............................................................................37
CONTROL BOARD LEDS .........................................................................40
TROUBLESHOOTING CHART ..................................................................41
APPENDIX 44
BRACKET TYPES ....................................................................................44
LIMIT SETUP WITH A REMOTE CONTROL .............................................45
REPAIR PARTS 46
CONTROL BOX ........................................................................................46
GATE OPERATOR ARM ...........................................................................46
WIRING DIAGRAM 47
STANDARD CONTROL BOX ....................................................................47
LARGE METAL CONTROL BOX ...............................................................48
ACCESSORIES 49
WARRANTY 50
TEMPLATE FOR POST BRACKET MOUNTING 51
SAFETY
SAFETY SYMBOL AND SIGNAL WORD REVIEW
When you see these Safety Symbols and Signal Words on the following pages, they will alert
you to the possibility of Serious Injury or Death if you do not comply with the warnings that
accompany them. The hazard may come from something mechanical or from electric shock.
Read the warnings carefully.
When you see this Signal Word on the following pages, it will alert you to the possibility of
damage to your gate and/or the gate operator if you do not comply with the cautionary
statements that accompany it. Read them carefully.
IMPORTANT NOTE:
BEFORE attempting to install, operate or maintain the operator, you must read and fully
•
understand this manual and follow all safety instructions.
DO NOT attempt repair or service of your gate operator unless you are an Authorized
•
Service Technician.
1
MECHANICAL
ELECTRICAL
USAGE CLASS
SAFETY
CLASS I – RESIDENTIAL VEHICULAR GATE
OPERATOR
A vehicular gate operator (or system) intended for use in garages or
parking areas associated with a residence of one-to four single families.
CLASS II – COMMERCIAL/GENERAL ACCESS
VEHICULAR GATE OPERATOR
A vehicular gate operator (or system) intended for use in a commercial
location or building such as a multi-family housing unit (five or more
single family units), hotel, garages, retail store, or other buildings
accessible by or servicing the general public.
CLASS III – INDUSTRIAL/LIMITED ACCESS
VEHICULAR GATE OPERATOR
A vehicular gate operator (or system) intended for use in an industrial
location or building such as a factory or loading dock area or other
locations not accessible by or intended to service the general public.
CLASS IV– RESTRICTED ACCESS VEHICULAR GATE
OPERATOR
A vehicular gate operator (or system) intended for use in a guarded
industrial location or building such as an airport security area or other
restricted access locations not servicing the general public, in which
unauthorized access is prevented via supervision by security personnel.
I
II
III
IV
UL325 ENTRAPMENT PROTECTION REQUIREMENTS
This vehicular gate operator must be installed with at least two independent entrapment protection means as specified in the table below.
HORIZONTAL SLIDE AND SWING GATE OPERATOR
GATE OPERATOR ENTRAPMENT PROTECTION TYPES
Type A Inherent (built into the operator) entrapment
protection system
Type B1 Non-contact sensors such as photoelectric sensors
Type B2 Contact sensors such as edge sensors
The same type of device shall not be used for both entrapment
protection means. Use of a single device to cover both the opening
and closing directions is in accordance with the requirement;
however, a single device is not required to cover both directions.
This operator is provided with Type A. The installer is required to
install additional entrapment protection devices in each entrapment
zone.
IMPORTANT SAFETY INFORMATION
To reduce the risk of INJURY or DEATH:
• READ AND FOLLOW ALL INSTRUCTIONS.
• NEVER let children operate or play with gate controls. Keep the
remote control away from children.
• ALWAYS keep people and objects away from the gate. NO ONE
SHOULD CROSS THE PATH OF THE MOVING GATE.
• Test the gate operator monthly. The gate MUST reverse on contact
with a rigid object or reverse when an object activates the noncontact sensors. After adjusting the force or the limit of travel,
retest the gate operator. Failure to adjust and retest the gate
operator properly can increase the risk of INJURY or DEATH.
• Use the emergency release ONLY when the gate is not moving.
• KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual.
Have a qualified service person make repairs to gate hardware.
• The entrance is for vehicles ONLY. Pedestrians MUST use separate
entrance.
• SAVE THESE INSTRUCTIONS.
2
SAFETY INSTALLATION INFORMATION
SAFETY
1. Vehicular gate systems provide convenience and security. Gate
systems are comprised of many component parts. The gate
operator is only one component. Each gate system is specifically
designed for an individual application.
2. Gate operating system designers, installers and users must take
into account the possible hazards associated with each individual
application. Improperly designed, installed or maintained systems
can create risks for the user as well as the bystander. Gate systems
design and installation must reduce public exposure to potential
hazards.
3. A gate operator can create high levels of force in its function as a
component part of a gate system. Therefore, safety features must
be incorporated into every design. Specific safety features include:
• Edges Sensors (contact) • Guards for Exposed Rollers
• Photoelectric Sensors • Screen Mesh
• Vertical Posts • Instructional and Precautionary Signage
4. Install the gate operator only when:
a. The operator is appropriate for the construction and the usage
class of the gate.
b. All openings of a horizontal slide gate are guarded or screened
from the bottom of the gate to a minimum of 6 feet (1.8 m)
above the ground to prevent a 2-1/4 inches (6 cm) diameter
sphere from passing through the openings anywhere in the gate,
and in that portion of the adjacent fence that the gate covers in
the open position.
c. All exposed pinch points are eliminated or guarded, and guarding
is supplied for exposed rollers.
5. The operator is intended for installation only on gates used for
vehicles. Pedestrians must be supplied with a separate access
opening. The pedestrian access opening shall be designed to
promote pedestrian usage. Locate the gate such that persons will
not come in contact with the vehicular gate during the entire path of
travel of the vehicular gate.
6. The gate must be installed in a location so that enough clearance is
supplied between the gate and adjacent structures when opening
and closing to reduce the risk of entrapment. Swinging gates shall
not open into public access areas.
7. The gate must be properly installed and work freely in both
directions prior to the installation of the gate operator.
8. Controls intended for user activation must be located at least 6 feet
(1.8 m) away from any moving part of the gate and where the user
is prevented from reaching over, under, around or through the gate
to operate the controls. Outdoor or easily accessible controls shall
have a security feature to prevent unauthorized use.
Exception: Emergency access controls only accessible by authorized
personnel (e.g. fire, police) may be placed at any location in the
line-of-sight of the gate.
9. The Stop and/or Reset (if provided separately) must be located in
the line-of-sight of the gate. Activation of the reset control shall not
cause the operator to start.
10. A minimum of two (2) WARNING SIGNS shall be installed, one on
each side of the gate where easily visible.
11. For a gate operator utilizing a non-contact sensor:
a. Reference owner’s manual regarding placement of non-contact
sensor for each type of application. See Install Entrapment
Protection section.
b. Care shall be exercised to reduce the risk of nuisance tripping,
such as when a vehicle trips the sensor while the gate is still
moving.
c. One or more non-contact sensors shall be located where the risk
of entrapment or obstruction exists, such as the perimeter
reachable by a moving gate or barrier.
12. For a gate operator utilizing a contact sensor such as an edge
sensor:
a. One or more contact sensors shall be located where the risk of
entrapment or obstruction exists, such as at the leading edge,
trailing edge and post mounted both inside and outside of a
vehicular horizontal slide gate.
b. A hard wired contact sensor shall be located and its wiring
arranged so the communication between the sensor and the gate
operator is not subject to mechanical damage.
c. A wireless device such as one that transmits radio frequency (RF)
signals to the gate operator for entrapment protection functions
shall be located where the transmission of the signals are not
obstructed or impeded by building structures, natural
landscaping or similar obstruction. A wireless device shall
function under the intended end-use conditions.
d. One or more contact sensors shall be located on the inside and
outside leading edge of a swing gate. Additionally, if the bottom
edge of a swing gate is greater than 6 inches (152 mm) above
the ground at any point in its arc of travel, one or more contact
sensors shall be located on the bottom edge.
e. One or more contact sensors shall be located at the bottom edge
of a vertical barrier (arm).
3
SAFETY
GATE CONSTRUCTION INFORMATION
Vehicular gates should be installed in accordance with ASTM F2200: Standard Specification for Automated Vehicular Gate Construction. For a copy,
contact ASTM directly at 610-832-9585 or www.astm.org.
1. GENERAL REQUIREMENTS
1.1 Gates shall be constructed in accordance with the provisions
given for the appropriate gate type listed, refer to ASTM F2200 for
additional gate types.
1.2 Gates shall be designed, constructed and installed to not fall over
more than 45 degrees from the vertical plane, when a gate is
detached from the supporting hardware.
1.3 Gates shall have smooth bottom edges, with vertical bottom
edged protrusions not exceeding 0.50 inches (12.7 mm) when
other than the exceptions listed in ASTM F2200.
1.4 The minimum height for barbed tape shall not be less than 8 feet
(2.44 m) above grade and for barbed wire shall not be less than 6
feet (1.83 m) above grade.
1.5 An existing gate latch shall be disabled when a manually operated
gate is retrofitted with a powered gate operator.
1.6 A gate latch shall not be installed on an automatically operated
gate.
1.7 Protrusions shall not be permitted on any gate, refer to ASTM
F2200 for Exceptions.
1.8 Gates shall be designed, constructed and installed such that their
movement shall not be initiated by gravity when an automatic
operator is disconnected, in accordance with the following.
1.8.1 Vehicular horizontal slide gate. Shall not result in continuous,
unimpeded movement in either lineal direction of its travel.
1.8.2 Vehicular horizontal swing gate. Shall not result in continuous,
unimpeded movement in either direction along the arc of its path
of travel.
1.9 For pedestrian access in the vicinity of an automated vehicular
gate, a separate pedestrian gate shall be provided. The pedestrian
gate shall be installed in a location such that a pedestrian shall
not come in contact with a moving vehicular access gate. A
pedestrian gate shall not be incorporated into an automated
vehicular gate panel.
2. SPECIFIC APPLICATIONS
2.1 Any non-automated gate that is to be automated shall be
upgraded to conform to the provisions of this specification.
2.2 This specification shall not apply to gates generally used for
pedestrian access and to vehicular gates not to be automated.
2.3 Any existing automated gate, when the operator requires
replacement, shall be upgraded to conform to the provisions of
this specification in effect at that time.
3. VEHICULAR HORIZONTAL SLIDE GATES
3.1 The following provisions shall apply to Class I, Class II and Class
III vehicular horizontal slide gates:
3.1.1 All weight bearing exposed rollers 8 feet (2.44 m), or less, above
grade shall be guarded or covered.
3.1.2 All openings shall be designed, guarded, or screened from the
bottom of the gate to the top of the gate or a minimum of 72 in.
(1.83 m) above grade, whichever is less, to prevent a 2 1⁄4 in.
(57 mm) diameter sphere from passing through the openings
anywhere in the gate, and in that portion of the adjacent fence
that the gate covers in the open position. The gate panel shall
include the entire section of the moving gate,including any back
frame or counterbalance portion of the gate.
3.1.3 A gap, measured in the horizontal plane parallel to the roadway,
between a fixed stationary object nearest the roadway, (such as a
gate support post) and the gate frame when the gate is in either
the fully open position or the fully closed position, shall not
exceed 2 1/4 inches (57 mm), refer to ASTM F2200 for Exception.
3.1.4 Positive stops shall be required to limit travel to the designed fully
open and fully closed positions. These stops shall be installed at
either the top of the gate, or at the bottom of the gate where such
stops shall horizontally or vertically project no more than is
required to perform their intended function.
3.1.5 All gates shall be designed with sufficient lateral stability to
assure that the gate will enter a receiver guide, refer to ASTM
F2200 for panel types.
3.2 The following provisions shall apply to Class IV vehicular
horizontal slide gates:
3.2.1 All weight bearing exposed rollers 8 feet (2.44 m), or less, above
grade shall be guarded or covered.
3.2.2 Positive stops shall be required to limit travel to the designed fully
open and fully closed positions. These stops shall be installed at
either the top of the gate, or at the bottom of the gate where such
stops shall horizontally or vertically project no more than is
required to perform their intended function.
4. VEHICULAR HORIZONTAL SWING GATES
4.1 The following provisions shall apply to Class I, Class II and Class
III vehicular horizontal swing gates:
4.1.1 Gates shall be designed, constructed and installed so as not to
create an entrapment area between the gate and the supporting
structure or other fixed object when the gate moves toward the
fully open position, subject to the provisions in 4.1.1.1 and
4.1.1.2.
4.1.1.1 The width of an object (such as a wall, pillar or column) covered
by a swing gate when in the open position shall not exceed 4
inches (102 mm), measured from the center line of the pivot
point of the gate, refer to ASTM F2200 for exception.
4.1.1.2 Except for the zone specified in Section 4.1.1.1, the distance
between a fixed object such as a wall, pillar or column, and a
swing gate when in the open position shall not be less than 16
inches (406 mm), refer to ASTM F2200 for exception.
4.2 Class IV vehicular horizontal swing gates shall be designed,
constructed and installed in accordance with security related
parameters specific to the application in question.
4
INTRODUCTION
CARTON INVENTORY
NOT SHOWN: Documentation packet and hardware bag
Pull-to-Open Bracket
Standard Control Box
with 2 Batteries
Gate Bracket
Cable Ties (4)
Gate Operator
Wire Nuts (6)
Post Bracket
12V 10W Solar Panel
Model SOLPNL10W12V (1)
Warning Signs (2)
Pull-to-Open Bracket
Gate Bracket
Gate Operator
LiftMaster Monitored Retro-Reflective Photoelectric Sensor
LA412DCS ONLY
Watertight Connector (2)
Junction Box
Post Bracket
Connector
Extension Cable
HARDWARE INVENTORY
NOTE: Hardware quantities shown below are for LA412DC. Quantities are doubled for LA412DCS.
Flat Washer 5/16" (1)
Lock Washer 5/16" (1)
Hex Nut 3/8"-16 (3)
Hex Nut 5/16"-18 (1)
Hex Bolt 5/16"-18 x 1-1/2" (1)
Keylock Cap
Hex Bolt 3/8"-16 x 1-1/2" (1)
Carriage Bolt 3/8" x 5-15/16" (2)
OPTIONAL ACCESSORIES (ORDERED SEPARATELY)
Large Metal Control Box for Solar Applications (Model
XLSOLARCONTU)
Ideal for installations that require additional room in the control box
(batteries not included). Requires two 33AH batteries, battery tray, and
solar battery harness (refer to accessories).
Key (2)
Flat Washer 3/8" (3)
Pin (2)
Lock Washer 3/8" (3)
Hairpin Clip (2)
Push-to-Open Bracket (Model 50-19503)
If your application requires the gate to be pushed open, a push-to-open
bracket is required (refer to accessories).
5
INTRODUCTION
SPECIFICATIONS
This model is intended for use in vehicular swing gate applications:
Usage Classification Class I
Main AC Supply N/A - Solar Only
System Operating Voltage 12 Vdc Battery Run / Solar Charge
Accessory Power 12 Vdc, 500mA max for ON + SW (switched)
Solar Power Max 12 Vdc at 30 watts max.
Maximum Gate Weight/Length 850 lbs. (385.6 kg) / 10 ft (3.0 m)
750 lbs. (340.2 kg) / 12 ft (3.7 m)
650 lbs. (294.8 kg) / 14 ft (4.3 m)
550 lbs. (249.5 kg) / 16 ft (4.9 m)
90 Degree Travel Time* < 23 seconds
Maximum Travel Range* 115 degrees
Maximum Daily Cycle Rate 50 cycles / day
Maximum Duty Cycle 4 min on
Operating Temperature -20°C to 60°C (-4°F to 140°F)
Expansion Board Optional
Inherent Entrapment Protection (Type A) Dual - RPM and Current Sense
External Entrapment Protection (Type B1 and/or Type B2) 3 inputs per board - any combination of up to 3 photoelectric sensors and up to 2
edge sensors
*Travel time and range are affected by A and B mounting dimensions
36-5/16"
(92.2 cm)
4"
(10.2 cm)
1/2" DIA.
(1.3 cm DIA.)
37-3/8"
(94.9 cm)
4-1/2"
(11.2 cm)
1/4"
(0.635 cm)
Weight: 13.2 lbs. (6 kg.)
53-1/2"
(136 cm)
Standard Control Box
16-7/16"
(41.8 cm)
(36.5 cm)
14-3/8"
6-9/16"
(16.7 cm)
20-3/4"
(52.7 cm)
Large Metal Control Box
17-3/16"
(43.7 cm)
6-3/16"
(15.7 cm)
6
INTRODUCTION
SITE PREPARATION
Check the national and local building codes BEFORE installation.
TRENCH
Trench and install conduit. Before trenching, contact underground
utility locating companies. Conduit must be UL approved for low
and high voltage.
Conduit
SAFETY GATE
Entrapment protection devices are required to protect against any
entrapment or safety conditions encountered in your gate
application (refer to pages 20-21 for more details). Install warning
signs on both sides of the gate.
LOOPS
Loops allow the gate to stay open when vehicles are obstructing the
gate path. Suggested for vehicles 14 feet (4.27 m) or longer. Loops
are not required but are recommended.
(Inside Property)
Gate must be constructed and installed according to ASTM F2200
standards (refer to page 4). Gate must fit specifications of operator
(refer to specifications).
Entrapment Danger
CHECK YOUR GATE
Gate MUST be level. Gate and gate
post MUST be plumb. Gate MUST
have a smooth bottom edge, no
protrusions should exist.
Warning Signs
Remove ANY/ALL wheels
from the bottom of gate.
Gate MUST NOT hit or drag
across ground.
Gate MUST swing freely and
be supported entirely by its
hinges.
7
INTRODUCTION
OVERVIEW OF TYPICAL INSTALLATION
Identify your installation type (refer to the Appendix in the back of the manual for more information). All the illustrations on the following pages
display a typical Left-Hand Gate installation with a pull-to-open bracket. For Push-to-Open applications refer to the Appendix.
SINGLE GATE
DUAL GATE
Control Box
Solar Panel
Photoelectric
Sensors
Water Tight Conduit (not provided)
Warning Sign
Operator
Earth Ground Rod
Check national and local
codes for proper depth
Edge Sensors
Photoelectric
Sensors
Photoelectric
Sensors
NOTE: One or more non-contact
sensors shall be located where the
risk of entrapment or obstruction
exists at either the opening or
closing direction. Care shall be
exercised to reduce the risk of
nuisance tripping, such as when a
vehicle, trips the sensor while the
gate is still moving.
Solar Panel
Photoelectric Sensors
Water Tight Conduit (not provided)
Control Box
Warning Sign
Primary Operator
Earth Ground Rod
Check national and local
codes for proper depth
Edge Sensor
Edge Sensor
Warning Sign
8
Secondary Operator
Junction
Box
Photoelectric Sensors
Photoelectric Sensors
Photoelectric Sensors
INSTALLATION
• To AVOID damaging gas, power or other underground utility lines,
contact underground utility locating companies BEFORE digging
more than 18 inches (46 cm) deep.
INSTALLATION TIPS
DO's
• Weld a horizontal bar across entire gate on any installation for
strength. Make sure that the operator is mounted level or it will not
function properly.
• Make sure there is slack in the operator cable.
Operator Cable
DON'Ts
• ALWAYS wear protective gloves and eye protection when changing
the battery or working around the battery compartment.
• The operator can be mounted on top of the gate frame.
• The operator must be installed at least 12 inches from the ground.
• DO NOT install upside down.
• DO NOT install next to sprinklers or any area that may expose the
bottom of operator to water.
• DO NOT install on uphill or downhill gates.
• DO NOT install on ANY pedestrian passageways, doorways, or gates.
• DO NOT over-bend the operator cable. Doing this will cause the wires
to eventually break.
• DO NOT weld the crossbar on just a few pickets, or they could bend.
9
INSTALLATION
STEP 1
ATTACH BRACKETS TO OPERATOR
1. Insert the key into the lock on the release lever and turn it 180°
counterclockwise.
2. Turn the release lever 180° counterclockwise. The operator is now in
manual mode.
3. Assemble gate post bracket by placing pull-to-open bracket on top of
post bracket.
4. Insert the bolt through both brackets and secure with washer, lock
washer and nut.
5. Attach post bracket assembly to operator using pins and hairpin clips.
6. Attach gate bracket to operator using pins and hairpin clips.
Hex Bolt 3/8"
Extension
Bracket
Post Bracket
Washer
Lock Washer
Nut
Post Bracket Assembly
Release Lever
Pin
Pin
Gate Bracket
Hairpin Clip
Hairpin Clip
10
INSTALLATION
STEP 2
DETERMINE MOUNTING LOCATION
MEASURING AND MARKING FOR THE GATE BRACKET
Before proceeding, begin with the gate in the fully closed position. There are two methods for determining the proper location of the post brackets:
• Paper template (Located on the back page of this manual. Must be cut out.)
• Tape measure.
Either method will work depending on preference.
NOTE: There should only be a maximum of 4" (10.2 cm) from the center of the hinge to the edge of the post or column. If the distance is greater than
4" (10.2 cm) entrapment protection for this area is required.
TEMPLATE METHOD
1. Close the gate.
2. Place the template (provided on the back page of this manual) under
the center of the gate hinge point.
3. Use a screwdriver or dowel rod to temporarily mark the location in
front of the gate post.
OR
TAPE MEASURE METHOD
1. Close the gate.
2. Place the measuring tape under the center of the gate hinge point and
measure out 7 inches (17.8 cm).
3. Use a screwdriver or dowel rod to temporarily mark the location of the
first measurement.
4. Measure 7 inches (17.8 cm) from the previous mark.
5. Use the screwdriver or dowel rod to mark the location of the second
measurement.
TEMPLATE METHOD
TOP VIEW
Gate Post
4" (10.2 cm)
maximum
Gate Hinge Point
Gate
TAPE MEASURE METHOD
TOP VIEW
Gate Post
4" (10.2 cm)
maximum
Gate Hinge Point
Gate
7" (17.8 cm)
ALTERNATE DIMENSIONS
The ideal installation measurements are A = 7" (17.8 cm) and B = 7"
(17.8 cm). If different measurements are used, the sum of A and B cannot
be greater than 15" (38.1 cm).
DIMENSION CHART
AB
7" (17.8 cm) 7" (17.8 cm)
8" (20.3 cm) 6" (15.2 cm)
7-1/2" (19.1 cm) 7-1/2" (19.1 cm)
6-1/2" (16.5 cm) 6-1/2" (16.5 cm)
6" (15.2 cm) 6" (15.2 cm)
11
7" (17.8 cm)
ALTERNATE DIMENSIONS
Gate Hinge Point
Gate Post
(A)
(B)
Gate
INSTALLATION
STEP 3
POSITION THE OPERATOR
NOTE: The post bracket assembly can be mounted several places on the
gate post.
1. Open the gate to desired open position (no greater than 100°) and
hold operator against gate.
2. Place the operator arm against gate post at the desired position.
Temporarily secure gate post bracket with clamp. The gate operator
(arm) must be level.
3. Mark mounting holes on gate for reference. Temporarily secure the
gate bracket using a clamp.
4. Align the pull-to-open bracket to a position as CLOSE AS POSSIBLE
above the screwdriver or dowel rod.
5. Insert hex bolt through pull-to-open bracket and post bracket and
secure with washer, lock washer and nut.
Screwdriver
TEST GATE TRAVEL
NOTE: If gate does not open and close completely adjust the position of
the gate bracket and mark new mounting holes.
1. Manually open and close the gate.
2. Ensure that the operator does not bind against the pull-to-open
bracket.
3. Ensure that the piston does not bottom out.
1
2
3
1/2" (1.3 cm)
Do not allow piston to fully extend or fully retract.
12
1/2" (1.3 cm)
INSTALLATION
STEP 4
SECURE THE BRACKETS
POST BRACKET
The gate operator (arm) must be level.
1. Mark holes for the post bracket. Remove the clamp and the operator,
set aside.
2. Drill adequate holes in the gate post.
3. Secure the post bracket to the gate post using hardware.
GATE BRACKET
The gate operator (arm) must be level.
Some installations may require additional reinforcement be installed on
the gate.
1. Drill holes in gate (or reinforcement, if necessary) that are large
enough for the gate bracket mounting hardware.
2. Secure the gate operator to the gate using hardware (not provided).
3. Manually move the gate to verify that it opens and closes fully.
Hex Nuts
Lock
Washers
Flat Washers
Post Bracket
Welder (Optional)
Carriage Bolts
Hex Bolt
Gate Bracket
Reinforcement Area
Flat Bar
OR
Hex Nut
Lock Washer
Flat Washer
Welder (Optional)
Angle
Iron
OR
Wood
13
INSTALLATION
STEP 5
INSTALL THE CONTROL BOX
For Large Metal Control Box installation, refer to the following page.
STANDARD CONTROL BOX
WALL OR COLUMN MOUNT
The control box MUST be mounted within 5 feet (1.52 m) of the gate
operator. Mount the control box as high as possible for best radio
reception. Make sure the control box is level.
1. Remove the screws and open the control box.
2. Select the mounting holes (according to your application) and
remove the knockouts using a screwdriver and hammer.
3. Secure the control box to mounting surface.
A. Wall or Column: Use the provided screws (4).
B. Post: Use U-bolts and rubber washers (not provided) to ensure a
watertight seal. Make sure the U-bolts do not protrude more than
3/4 inch from the control box because this can short the control
board.
9 1/8"
13 3/4"
POST MOUNT
6 3/8"
4 3/8"
3 7/8"
5 7/8"
4 7/8"
2 7/8"
14
12 1/16"
INSTALLATION
STEP 5 continued...
INSTALL THE CONTROL BOX
LARGE METAL CONTROL BOX (XLSOLARCONTU)
The control box MUST be mounted within 5 feet (1.52 m) of the gate
operator. Mount the control box as high as possible for best radio
reception. Make sure the control box is level.
WALL OR COLUMN MOUNT
1. Open the control box. The control box door may be removed by
opening the door 90°. Lift the door from the hinges and set aside
until the installation is complete.
2. Use knock outs located at the 4 corners of the control box and
knock out using a screwdriver and hammer.
3. Secure the control box to mounting surface using the provided
screws (4).
WALL OR COLUMN MOUNT
POST MOUNT
NOTE: The post mount option is not recommended for the 33AH battery
application.
1. Open the control box. The control box door may be removed by
opening the door 90°. Lift the door from the hinges and set aside
until the installation is complete.
2. The control box can be mounted to a post with 'U' bolts (refer to
chart). The knock out will accommodate a 3/8" diameter 'U' bolt.
Select center mounting holes (top and bottom) and knock out using a
screwdriver and hammer.
3. Secure the control box to mounting surface with U-bolts and rubber
washers (not provided) to ensure a watertight seal.
TYPE AND SIZE 'U' BOLT OPENING
Standard 3" Round Pipe 3-1/2"
Standard 4" Square Post 4"
Standard 6" Square Post 6"
POST MOUNT
15
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