Chamberlain INDUSTRIAL DOOR DRIVES OPERATING MANUAL

OPERATING MANUAL

INDUSTRIAL DOOR DRIVES

2 YEAR WARRANTY

Serial nummer:

(see motor gearbox)

Installed on:

Switchgear standart:

D-SERIES

T ABLE OF CONTENTS P A GE 2

IMPORT ANT SAFETY AD VICE 3 - 4

GENERAL INFORMA TION 4

PREP ARATOR Y T ASKS 5 INST ALLATION ADVICE

MOUNTING ARRANGEMENT 6 INST ALLATION ADVICE

MOT OR CONNECTION 7

ELECTRICAL CONNECTIONS 8

CIRCUIT DIAGRAM KSAT 1/1S 9 GENERAL ADVICE

CONNECTION EXAMPLES 10 - 13

CIRCUIT DIAGRAM SEK P A GE 14

DIMENSIONAL DRA WING, DOOR DRIVE 15

DIMENSIONAL DRA WING CHAIN WHEELS & DRIVE 16

LIFTING FORCE T ABLE 17

CALCULA TION OF LIFTING SPEED 18

MAINTENANCE 19 MAINTENANCE PLAN

W ARRANTY 20

SP AREPARTS 21

NOTES 22 - 23

TABLE OF CONTENTS

The door should be counterbalanced. If this is not done then additional measures must be taken, such as unwinding protection, to guarantee proper operation. Non-movable or stuck doors must be repaired. Doors, door springs, cables, pulleys, retainers and rails are under extreme tension in such situations and this can lead to serious injuries.

Do not attempt to loosen, move or realign the door yourself. Contact your maintenance service.

Suitable protective clothing should be worn during maintenance or installation of the door opener. This includes safety glasses, back supporting belt, and protective gloves. When installing or maintaining a door opener no jewellery, watches or loose clothing may be worn. When working from ladders or on extended platforms the corresponding safety procedures must be followed.

To avoid serious injuries resulting from getting tangled or caught in the mechanisms, all ropes and chains,

which are connected to the door, must be removed before installing the door opener.

During installation and connection of the electrical supply the local building and electrical regulations must be followed. Power cables may only be connected to a properly earthed network.

This system must not be installed in damp or wet rooms.

Work on the door opener may only be carried out by one (1) person working on his own.

When working on the door opener all the local safety regulations must be observed. Installation of this device must be done according to EN12453.

The force on the closing door edge must not exceed 150 N(15kg). If the closing force is set to more than 150N then the corresponding additional safety accessories must be installed (see "Installation of safety applications"). The force must never be set to move a stuck door.

Too high a force leads to faults in the proper operation of the reversing system or to damage to the door.

To remind all operators of the safety procedures the corresponding warning sign should be attached beside the operating control unit.

To avoid damage to the door all the blocking devices should be deactivated. If however the blocking devices must remain in operation an unlatching switch can be installed.

The three-switch block, main disconnecting switch and all other control devices must be installed within view of the door and out of reach of children. Children should not be allowed to operate switches or the remote controller. Misuse of the door opener can lead to serious injuries.

The door opener may only be operated if the operator can see the whole door area, if it is free from obstacles and the door opener is properly adjusted. No one may pass through the door while it is moving and children must not be allowed to play in the vicinity of the door.

Before carrying out repairs or removing the covers on the door opener, it is essential to ensure that no one can inadvertently start the drive by installing a lockout device or disconnecting the cables.

This symbol means "Caution" and stands in front of safety advice intended to avoid personal injury or material damage. Please read such advice carefully. The door drive is of course designed and tested for safe operation. It is however only possible to guarantee this if the following safety instructions are accurately followed during installation and operation.

This symbol is intended to advise that if the respective instruction is not followed serious

personal injury or material damage can occur.

IMPORTANT SAFETY INFORMATION

Before installation, operation or maintenance of this door drive,

this operating manual must be read through carefully

and all the safety advice must be followed.

In doing so you should also follo w:

∙ The instructions in this manual ∙ All other project planning documents for the drive ∙ The start-up instructions and circuit diagrams ∙ The currently-valid national regulations (safety and accident prevention)

Guarantee, storage

It is essential to follow these instructions and advice since they are the basis for trouble-free operation as well as for any guarantee claims. Check the delivery immediately after receipt for any transport damage. Report any damage immediately to the transport company as well as to the supplier. If you do not install the geared motor straight away you should store it in a dry, dust-free, low-vibration room at temperatures between 0 and +40°C. Zustand bei Auslieferung

Delivered condition

Every geared motor is manufactured according to the valid technical documentation and subjected to a test run at Chamberlain. We retain the right to make changes to technical data and design, which are in the interests of progress. Dispatch takes place in the appropriate packaging.

WICHTIGE SICHERHEITSHINWEISE

Live and moving parts of electrical machines can cause serious or fatal injuries. The installation, connection and starting up, as well as maintenance and repair work may only be carried out by qualified specialist personnel.

To avoid damage to the door or the drive, all the locking devices must be put out of operation. Set locking device(s) to the "Open" position. If a lock is to remain in operation an unlatching switch must be installed.

Please find the technical data for the geared motor

from the type plate or from the attached documents.

We thank y ou for purchasing our pr oduct.

If you still have questions on the installation then please contact:

Chamberlain GmbH, Alfred-Nobel-Str. 4, 66793 Saarwellingen Germany Tel: (0049)(0)6838-907222 Fax: (0049)(0)6838-907179 e-mail: info@garog-service.de Internet: www.garog-service.de

GENERAL INFORMATION

The drive may only be installed:

If the details on the rating plate on the drive correspond with the mains voltage. If the drive is undamaged If the ambient temperature is between 0 and 40°C If the installation height is not more than 1000m above sea level If the type of protection has been appropriately selected.

Output shafts and mounting surfaces are to be thoroughly cleaned to remove the corrosion protection agent (use standard commercial solvent). To avoid material damage the solvent must not get onto the sealing edges of the rotary shaft seals. Abrasive agents must not be used.

To avoid shaft breakages and hence serious or fatal injuries it is essential to note the following during mounting:

The precondition for suitable dimensioning of the shaft with respect to its fatigue strength is stress-free installation and an immovable bearing device for the gearbox support as well as any additional or essential supporting bearings in each direction as supplied by the user.

The machine frame and force introduction points are to be designed with respect to construction and strength according to the bearing forces which arise. The gearbox housing with two bearings and all the other bearing points are located on a common, stable framework on which the bearing surfaces have been machined in one operation. Thereby the installer must ensure that any deformation of the frame under load will not have any negative influences on the shaft load. The screws may only be fully tightened once the gearbox has been accurately aligned. Installation in damp rooms or in the open air is only permitted following agreement with the manufacturer. If the drives are stored for a lengthy period of time it is also necessary to discuss this with the manufacturer.

PREPARATORY MEASURES

Before starting the installation work make sure that all the

necessary safety measures have been implemented.

1. Installation

Place machine down on smooth mounting plate or aligned slide rails and tighten fixing screws uniformly.

Make sure beforehand that:

The drive is not damaged or sticking

∙ The drive has been reprepared after a lengthy storage period ∙ The supply line is switched off and safeguarded against being switched on again

(VDE regs.) (VDE = German assoc. of electronic engineers)

∙ The connections have been made properly ∙ The turning direction of the geared motor is correct ∙ All motor protection devices are active ∙ No other danger sources exist

INSTALLATION ADVICE

Commissioning:

During commissioning check whether:

The drive does not get excessively hot

In the event of unusual running noises the drive must be stopped immediately and Customer Services should be informed. If oil is lost Customer Services should be called, the oil level should be checked by means of the dipstick on the vent screw and the drive must also be switched off if the level falls below the minimum filling quantity.

T o ensure efficient support in the event of a fault we require the following inf ormation:

The data from the type plate on your drive unit

∙ The type and extent of the fault ∙ When and under what accompanying conditions the fault occurred. ∙ Whether the drive was subject to speed variations or other distinctive happenings

Electrical connection

The connections according to the circuit diagram and the maintenance of the electrical drive may only be carried out by electrical specialist personnel.

The corresponding accident prevention regulations must be followed. For switching the motor and the brake connections, switching contacts of utilization category AC-3 acc. to IEC 158 must be used.

∙ The types of line and their cross-sections must be selected according to the

relevant regulations. The nominal flows and the type of connection are given on the motor type plate. The drive details must agree with the connected values.

If operated with electronic control devices it is essential to take account of the corresponding start-up instructions and circuit diagrams.

MOUNTING ARRANGEMENT

Closing direction

Mounting arrangement 1

Mounting arrangement 2

Connect motor:

1. According to circuit diagram; normally with star point in the case of delta/star connection of

asynchronous machines.

2. Check cross-section of wires

3. Firmly tighten connections and PE conductor

4. Check terminal boxes and tighten if necessary

Six-pin terminal boards are normally used for three-phase motors

Display of a 9-pin terminal board with star connection (400V):

Thermostatic switch opens at 130°C Corresponding connecting option for brake To avoid burning out of the motor winding it is obligatory!

A motor circuit-breaker or a protective system with built-in overcurrent relay is required if no PTC thermistor or thermostats are provided.

Our guarantee for the winding lapses if the abovementioned motor protection is not provided.

Motor terminal board 2

Motor terminal board 1

Only for D4000 - D7000

DC Brake

Connecting example For rectifier

ELECTRICAL CONNECTION

Temperature sensor

Terminal Board

L1 L2 L3

12345

K1 K2

12345



13 13

K1 K2

14 14

U1 V1 W1

L1 L2 L3

Rectifier

W2 U2

Temperature sensor

Terminal board

U1 V1 W1

L1 L2 L3

Before the installation of power cables and control devices it is essential to take note of all the following specifications and warnings. If they are not heeded serious injuries or damage to the drive can occur.

The control housing of the door drive may only be opened by trained"Chamberlain" specialist personnel. If necessary please contact your local Chamberlain dealer.

Before electrical installation or the starting up of the drive please study the circuit diagram carefully. The valid local regulations must be followed for all the electrical wiring work.

Before carrying out any maintenance work on the door drive it is first necessary to disconnect the power supply / power transmission at the main switch.

After completion of the maintenance work the danger zone must be cleared and secured again before restarting.

ELECTRICAL CONNECTION

If you require additional accessories or spare parts

please contact your local Chamberlain dealer.

CHAMBERLAIN - GmbH

Alfred-Nobel-Str. 4

66793 Saarwellingen

ORDERING FAX NO: (0049)(0)6838-907179

TECHNICAL HOTLINE: (0049)(0)6838-907222

l A: Pushbutton for control by holding down continuously l B: Keyswitch, or suchlike for controlling by means of continuous actuation l C: Limitation of driving force by force limiting (clutch) and protection devices

(safety edge padding).

l D: Device to detect people or obstacles which are on the ground on one side (inside) of the door

leaf (infrared light barrier)

l E: Device to detect people or obstacles which are on the ground on both sides

(inside and outside) of the door leaf (infrared light barrier). ADVICE: For more detailed information see EN12453.

MATRIX FOR THE USE OF SAFETY EQUIPMENT

Control by continuous switch

operation

Pulse actuation within visual

range of door

Automatic control

Trained

people(inaccessible

to the public)

Group 1

C and D

(General public area)

Group 3

No info.

C and E

Public area

Group 2

C and D

C and E

TYPE OF CONTROL DOOR WILL BE USED BY

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