Chamberlain HL410-11 Installation And Maintenance Manual

Installation and

Maintenance Manual

Commercial Hydraulic Vehicular

Swing Gate Operator

Model HL410-11

Doc 01-20238

Rev B

2 Contents

Contents

Parts & Components ____________________________________________ 3
Specifications & Capacities_______________________________________ 4
Safety Information______________________________________________ 6

Installer _______________________________________________________________ 6
End User _______________________________________________________________ 7

General Wiring Information ______________________________________ 8

Wiring Information _______________________________________________________ 8

Installation___________________________________________________ 10

Step 1:
Step 2: Gate Brackets ___________________________________________________ 10
Step 3:
Step 4: Mounting ______________________________________________________ 12

Control Panel Layout ____________________________________________________ 13

Step 5:
Step 6: Control Wiring __________________________________________________ 15
Step 7:
Step 8: Electrical Adjustments ____________________________________________ 17
Step 9: Rod Cover______________________________________________________ 18

Gate Stops______________________________________________________ 10

Optional Mounting _______________________________________________ 11

Primary Voltage Wiring___________________________________________ 14

Hydraulic Adjustments____________________________________________ 16

System Check-Out _____________________________________________ 20

Limited One-Year Warranty_______________________________________________ 20

Parts List ____________________________________________________ 21
Required Maintenance Services __________________________________ 22

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Parts & Components 3

Parts & Components

Inspect the operator for possible shipping damage or shortage of parts. Check all
accessories as listed below. These do not include any accessories that were ordered
separately.

DESCRIPTION QUANTITY

Model HL410-11 1
Front Mounting Bracket 1
Rear Mounting Bracket 1
Rod Cover 1
Rear Mounting Pin 1
C-Clip 1
Front Mounting Clip 1
Disconnect Key 1
Gate Caution Plate ! +2
Troubleshooting Guide 1
Controller (sold separately) 1

Table 1

! Gate Caution Plates are to be installed on the gate in a position where they can be

easily seen.
!! U.L. listing is valid only if a LiftMaster drive unit is used with a LiftMaster controller.
+ Packed with controller

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4 Specifications & Capacities

Specifications & Capacities

The Model HL410-11 is a light duty commercial gate operator designed to operate a
typical swing gate. Because operating requirements and gate construction vary by
installation, the capacities shown should be used as a guide to determine the expected
performance of the unit.

Figure 1

MAXIMUM LENGTH VS. MAXIMUM WEIGHT

0 - 8ft 500 lbs

8 - 10ft 300 lbs

10 - 12ft 250 lbs

Table 2

Contact a LiftMaster dealer if your application exceeds any of the recommended limits
to determine the proper unit needed.

! Double Check Operator Capacities!
! Do not use this operator on “walk or pedestrian” gates.
! Do Not Misapply Product. Warranty will be void!

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01-20238F1

Specifications & Capacities 5

NOTE

The hydraulic locking is not intended to be a replacement for security type
locks. External lock systems should be used if:

High security is required for the installation.
The length of the gate exceeds 12 feet.
The gate has a large surface area.
The installation area could have a strong or gusty winds.

SPECIFICATIONS

Cycles per hour (Full open & close) 10 maximum
Time to open (Avg.) 20 seconds
Hydraulic (gate) Locking
Primary Voltage
Secondary Voltage 24 VAC
Power Consumption 335 W (full load)
Current 3-1/2 A (full load)
Motor R.P.M 1700
Motor Overload 135 C
Fluid Dexron ATF

!

Close Direction
120 VAC ~1∅ ~ 60hz

Table 3

! It is highly recommended that you reconsider using this type of gate operator on

any solid faced gate, without an external lock system on both the open and
closed position. Strong winds will greatly affect the efficiency of this operator on
these types of gates.

IMPORTANT NOTE

The gate must be level and operate smoothly and freely. If it does not, damage
to the operator may result and the life expectancy will be greatly reduced.

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6 Safety Information

Safety Information

Automatic gate operators provide convenience and security to their users. However,
because these machines can produce high levels of force, it is important that all
installers and users be aware oft he potential hazards associated with improperly
installed or adjusted units.

The information on this page contains various safety precautions and warnings, some
highlighted with this symbol (see left margin). This symbol will identify conditions that
can result in serious injury or death. Take time to read and follow these precautions
and the other information provided.

NOTE

This operator is intended to be a part of a total gate operating system. It is the
responsibility of the purchaser and installer to ensure that the total system is safe
for its intended use.

Installer

BEFORE INSTALLATION

1

Check to see that this is the proper operator for this application. (See page

4).

2

Ensure that the gate has been properly installed and works freely in both
directions. Repair or service any worn or damaged gate hardware.

3

Install the gate operator on the inside of the property and/or fence line. Do
not install an operator on the public side of the gate.

4

If the gate is near a residential area, or pedestrian traffic is expected near the
gate, additional safety equipment such as electric gate edges or photocell
detectors must be installed to prevent entrapment. Severe injury or death
can result from entrapment with the gate.

5

Certain types of gates can create greater hazards to pedestrians. Any gate
that has exposed, reachable pinch points or is constructed to allow arms and
legs to pass through it is a potential hazard. These hazards should be
guarded against.

6

Review the operation of the unit and become familiar with the manual
disconnect system and safety features of the unit.

7

Outdoor or easily accessed controls should be of the security type to prohibit
unauthorized use of the gate.

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DURING INSTALLATION

1

Be aware of all moving parts and avoid close proximity to any pinch
points.

2

Disconnect power at the service panel before making any high voltage
power connections.

3

Place controls far enough from the gate so that a user can see but cannot
touch the gate while operating the controls.

4

Place warning signs provided on the gate or in a high visibility area to
alert of automatic gate operation.

AFTER INSTALLATION

1

Make sure the user understands the basic function and safety features of
the system.

2

Leave this manual and the troubleshooting guide with the end user.

End User

1

Periodically check all the safety systems. If these functions are observed
to operate improperly, discontinue use and contact a professional for
service immediately.

Safety Information 7

2

Follow recommended maintenance schedule.

3

Do not allow children to play on or near the gate operating system.

4

Never operate the gate until you have it in full sight.

5

See p. 16 for pressure valves and manual disconnect information.

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8 General Wiring Information

General Wiring Information

DRIVE UNIT,

DRIVE UNIT

SLAVE OPTION

CONTROLLER

CONDUIT, POWER
(3 WIRES)

NOTE

Other wire runs may be required, depending on your application.

CONDUIT, CONTROL
(as required)

JUNCTION BOX,
SLAVE OPTION

01-20238F2

CONDUIT FOR SLAVE (4 WIRES)

Suggest 10-gauge stranded wire

Figure 2

Wiring Information

The distance shown on charts is the total length of wire, measured in feet from

the control panel to the power source. Do not exceed maximum distance.

Supply voltage must be within 10% of the unit’s rating under lead conditions.

(Measure voltage at the unit).

Connect power in accordance with local codes.

Wire tables are based on stranded copper wire. Wire insulation must be

suitable to application.

All units, single and master/slave, must be properly grounded with a supply

grounding conductor.

Do not run control wires in the same conduit with power wires.

Do not use solid copper wires for controls.

Do not use parallel conductor cable.

If PVC type conduit is used in a single trench, allow a minimum of six (6)

inches between lines.

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General Wiring Information 9

POWER WIRING

Maximum Distance

Single Unit Dual Unit

200 ft 100 ft 10
310 ft 155 ft 8
500 ft 250 ft 6

CONTROL WIRING

200 ft 18
400 ft 16

Table 4

Wire Gauge

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10 Installation

Installation

Step 1: Gate Stops

The gate must have a permanent gate stop at the full closed position. It is also highly
recommended that there be a gate stop at the determined full open position. These are
to prevent the piston from bottoming in the cylinder and to prolong the unit’s life.

Step 2:

Gate Brackets

1 Locate the positions of the front and rear mounting brackets. It is

recommended that these brackets be positioned at the midpoint between the

gate hinges.

It is very important that they be in-line with each other! The operator
must be level.

2 The two brackets should be welded to the

gate and the post as shown. They can be

Dimension A Gate Opening

welded directly or modified to suit your

particular application.

Do not weld brackets with
operator attached. Avoid getting weld splatter on the piston rod.

Keep piston rod clean and smooth. Avoid nicks.

Hinge Point

3” to 3-1/4 ”

3-1/2” to 4”

A

3-1/2”

Rear Mounting Bracket

(longest)

Front Mounting Bracket

Open

FOR MODEL HL410-11

26 inches 90° only
27 inches 90° or 100°

(shortest)

Both Brackets in Line

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01-20238F3

Gate shown in the Left - Hand Position

Figure 3

Installation 11

Step 3:

Optional Mounting

OUTWARD SWING

WARNING

Do not install outward swing gates in applications where gates will swing

into public area. Serious injury could result from someone being hit by the
gate. Use outward swing gates only in applications where the gate will
open into secure area and where the person operating the gate has
control of traffic in the path of the gate.

Do not use the “Open Only” mode of the controller for an outward swing
gate installation.

A. Gate stops must be used at both the full open and close positions (see Step

1).

B. Follow Step 2 for mounting of gate brackets. The difference being that the rear

mounting point is 5” to the right of the hinge point instead of 5” to the left as
shown in Step 2 (distance between mounting points is 27-1/2” instead of 37­1/2”).

C. The piston rod should be fully retracted when the gate is in the closed position.

The unit should be mounted with the gate in the closed position (see Step 4).

D. Proceed to Step 5. Follow wiring for outward swing.

LARGE PILLARS OR WALLS

If the dimension from the centerline of the gate to the outer edge of the pillar or wall

is 3-3/4” or less, you can notch out part of the pillar or wall (see Example A – Figure

4) as shown.

If this dimension is larger than 3-3/4”, then it will be necessary to notch out larger

portion (see Example B – Figure 4) large enough to house the unit. The notch

should be 5” to 8” high. Contact a LiftMaster dealer if your application does not fit

these guidelines.

OPTIONAL MOUNTING - NOTCH AS REQUIRED

01-20230F6

EXAMPLE A EXAMPLE B

Figure 4

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12

Installation

Step 4:

Mounting

1 M anually open the gate and attach the unit to the two (2) mounting brackets

(see Figure 5).

2 Manually open and close the gate a few times to ensure the mounting brackets

and gate stops are positioned properly with no interference (the unit is shipped

in the disconnect position to allow for this).

3 Mount the controller in a convenient location, within reach of the unit’s 4 ft.

control card. Make sure the cord is not stretched taut (it should have a slight

amount of slack during the full cycle).

4 For Master/Slave Option: Mount both units. Mount the controller near the

“master unit” and the junction box near the “slave unit”.

REAR MOUNTING PIN

FRONT MOUNTING
CLIP

C-CLIP

CONTROLLER

CONTROL CORD

01-20238F4

3’ MAX.

Figure 5

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Installation 13

(+)

(-)

Control Panel Layout

REF. DESCRIPTION PART # REF. DESCRIPTION PART #

CB1 MAIN CI RCUI T BD. MG3101959 CR2 CONTROL RELAY “CLOSE” MG3101963
CB2 MICRO CIRCUI T BD. MG3101960 CR3

CB3

“OPTION” AUTO. CLOSE
CIRCUIT BD.

MG3101961 IF FUSE (.38 A.) MG3101974

PC1 PI N CONNECTO R N/A T TRANSFORMER N/A

C1 CAPACITOR MG3101962 1S POWER DISC. SW. MG3601964

“OPTION” SLAVE UN IT

C2

CAPACITOR

MG3101962 2F FUSE (3 A.) MG3101975

CR1 CONTROL RELAY “OPEN” MG3101963

MODES OF OPERATION

OPEN ONLY: If the gate is closed, when activated, it will open. If the gate is activated while closing, it will reverse to open.
OPEN / CLOSE: If the gate is closed, when activated, it will open. If the gate is open, when activated, it will close. If the
gate is activated while closing, it will reverse to open. If the gate is activated while opening, it will reverse to close.

Table 5

T

“OPTION” SLAVE DELAY
RELAY

CB2

C2

MG3101963

CB1

230 VAC.

∅

1

50/60 HZ.

MOTOR

GRD

L1
L2

DK BLUE

BRWN

BLK

WHT

GRN/YEL

1S

BLK

WHT

BLK

CR1

2F

23456789

1

BRWN

DK BLUE

BLK

L2 T1 T1T2 T2T3 T3

L1

GRN

GRD

1F

CR2

10 11 12 13 14

BLK

BRWN

DK BLUE

C1

18 19 20 21

15 16 17

DK BLUE

GRN

WHT

1123445

FIELD CONNECTIONS

24 25 26 27 28

22 23

RED

PURP

ORG

LT BLUE

YEL

678910D1

PC1

RED

D2D2D1

01-20238F5

Figure 6

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14

Installation

Step 5:

Primary Voltage Wiring

WARNING

Make sure power is disconnected at main power supply and at power
disconnect switch on operator before continuing.

1 Connect 120 vac., single phase power, L1 and L2 to power wiring terminal strip,

and ground to green ground lead wire (see Figure 7).

2 Connect the control cord from the unit to the power wiring terminal strip.

For outward swing, switch brown and black wires to correct logic of
controller (Brown – T3, Black – T2). See page 11.

FOR OPTIONAL MASTER/SLAVE

Connect the control cord from the slave unit to the junction box then connect from
junction box to the power wiring terminal strip, as shown in Figure 7.

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MG5200749

01-20238F6

Figure 7

Installation 15

Step 6:

Control Wiring

All controls that are to be added must be connected to the control wiring terminal
strip.

Refer to the electrical diagram attached to the inside of the controller door for
accessory wiring.

Please install all safety devices necessary to make this installation as safe
as possible.

Control Wiring Terminal Strip

124568

OPEN/CLOSE

If the gate is closed, when
activated, it will open. If the
gate is open, when activated,
if will close. If the gate is
activated while closing, it will
revers e to open . I f t he gate
is activated while opening, it
will reverse to close.

Reversing Device
Used as Stop

9

OPEN ONLY

If the gate is closed, when
activated, it will open. If the
gate is activated while closing,
it will reverse to open. If the
unit is ac tivated for ope n only,
it must be used in conjunction
with the Stop feature, or a
hazardous and dangerous
condit io n m ay be pr es e nt. Y ou
will also need the optional auto­matic close timer.

Reversing Device
Will reverse both
directions

Radio Control to
Open / Close

10

D1

D1 D2

24 VAC.

D2

STOP

A device such as a reversing
edge, loop detector, or photo
beam can be used as a Stop
device. It must have a normally
closed contact.

Norm. open “only”
Reversing Device

Slave Unit

Slave

Unit

Motor

2

Normally Closed

If used, remove
jumper 2 to 4

Loop Detector to
Open Only

45

8910

7

GRN

RED

RED

WHITE

D1 D1

910

14

DK BLUE

BRWN

BLK

GRN YEL

4

4

Loop Detector to
Reverse while closing

If used, remove
jumper 6 to 7

123

6789

Junction

Box

YEL

78910

ORG

PURP

RED

10D2

T1
T2
T3

GRO

RED

5

9

10

5
4

Open Only

D2

Slave
Terminal
Strip

Figure 8

6

RED

BLK

GREY

GREY

IT IS RECOMMENDED THAT IF A OPEN ONLY

IS USED, A STOP BE USED WITH IT . . . . .

1
4

Auto. Close Timer

CB3

If used, leave
jumper 6 to 7 in

Stop

If used, remove
jumper 2 to 4

PC1

Open / Close

8

2
4

01-20238F7

4
5

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16

Installation

Step 7:

Hydraulic Adjustments

1 Locate the by-pass valve. Using the hex key supplied, re-engage the by-pass

valve by turning it clockwise as far as possible.

2 Turn power on at main power supply and at power disconnect switch. The

controller has a 7 second delay form power-up until a signal can be received.

3 With gate open, activate the unit to close. Using a flat blade screwdriver, slowly

turn the close pressure valve counter-clockwise until the gate begins to move,
then adjust it ¼ to ½ turn more. (Unit is shipped with pressure valves set at
minimum).

NOTE:

Since the unit’s cycle time has yet to be adjusted, it may shut off too soon
or may run longer than desired.

4 Locate the open pressure valve. Activate the unit to open and adjust it in the

same manner as the close direction.

WARNING

The open & close pressure valves must be adjusted properly. They should
develop enough force to open and close the gate properly. If the gate
meets an obstruction there will be a minimum amount of force applied.
Check this by holding the gate when it is closing and opening.

For manual operation of the gate, use the hex key and turn the by-pass
valve counter-clockwise to disconnect the unit. To reconnect the unit
turn the by-pass valve clockwise.

5 When all the valves have been adjusted, replace the plastic cover.

Never adjust the open and/or close pressure valves to their maximum

setting. Always use the minimum setting required to move the gate. If
strong wind loads are a possibility, increase the run time – not the
pressure valves.

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Installation 17

Plastic Cover

“Top Vie w”

Close Pressure Valve

Open Pressure Valve

Disconnect Key

By-Pass Valve

“Bottom View”

01-20230F11

Figure 9

Step 8:

Electrical Adjustments

1 Locate the cycle timer “pot” on the control panel. This pot determines the

length of time the unit will run. Adjust it so the unit will fully open and close the
gate properly. Allow a few seconds for slippage against the gate stops.

2 Optional: If you have a master/slave system and have added the master/slave

delay relay, locate the master/slave delay “pot” on the control panel. This pot
determines the close time delay between two units (i.e. the master closes first).

Adjust this “pot” to the desired delay time.

NOTE: Both units will open at the same time.

3 Optional: Locate the auto close timer “pot” on the control panel. This pot

determines how long the gate will stay open before it automatically closes.
Adjust this to the desired time.

Reversing edges, obstruction sensors and inductive loop detectors should
be used with this feature to prevent injury or property damage.

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18

Installation

--

Figure 10

-

01-20230F12

Step 9:

Install the rod cover over the piston rod, as shown.

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Rod Cover

IMPORTANT NOTE: The cover must be installed to keep the piston rod clean

and nick-free.

Figure 11

Installation 19

01-20230F13

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System Check-Out 20

System Check-Out

LiftMaster strongly recommends that at this time you check out the entire system.

1 Make sure the unit fully opens and closes the gate properly.
2 Check all controls that activate the gate to ensure they are working properly.
3 It is extremely important that all safety devices be checked and double

checked.

4 Double check the manual operation features and pressure valves of the

system.

NOTE: If a problem should arise, see the Model HL410-11
Troubleshooting Guide.

AND FINALLY...

Install the gate caution on both the inside and outside of the gate where
they can be easily seen.

LiftMaster recommends that you pad-lock the controller door. Inform the
customer of this recommendation.

Make sure the unit and controller are free of grease or dirt. Clean if
necessary.

Clean up the area around the gate.
Look around for any tools or equipment that may be left.
Please leave this manual and the troubleshooting guide with the customer.
Let the customer know you’ve finished installing the unit and review all

pertinent information with them, including safety features and maintenance.

Limited One-Year Warranty

LiftMaster gate operators are warranted against deficiencies in material and workmanship for a
period of one (1) year from date of purchase, providing recommended installation and
maintenance procedures are followed. This warranty is in lieu of all other warranties expressed
or implied (some states do not allow limitations on how long an implied warranty lasts, so this
limitation may not apply to you) and shall be considered void if damage was due to improper
installation or use, connection to improper power source, or if damage was caused by fire, flood
or lightning. The manufacturer will not be responsible for any labor charges incurred in the
removal or replacement of deficient parts.

In case of failure due to deficiencies in material or workmanship during the warranty period, the
completer gate operator will be repaired or replaced at the manufacturer’s option. New factory
rebuilt replacements will be used. Replacement parts are warranted for the remaining portion of
the original warrant period. LiftMaster will pay freight on our return of repaired or replaced items
in warranty.

This warranty gives you specific rights, and you may also have other rights which vary form state
to state.

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21 Parts List

Parts List

Mounting Pin Kit

End Cap

MG49139

MG49142

Disconnect

Hex Key

MG5100812

Drive Unit

Mounting Clip

MG5100816

Rod Cover

MG 5100835

Power Cord Kit

MG24719

Fuse 1 AMP Kit

Relay

Fuse 7 AMP Kit

Rear Mounting Bracket

Main Circuit Board

MG49109 or MG49073

MG49140

MG3101963

MG49140

Disconnect

Switch

MG3101990

C-Clip Kit

MG5100815

Capacitor

MG3101980

MG49142

Front Mounting Bracket

MG5100814

Micro Circuit Board

MG49071 OR MG49111

Circuit Bd.

Mounting Kit

MG49170

Timer to

Close Board

(Optional)

MG49072 OR MG49112

Control

Box

Control

Panel

Circuit Board

Mounting Kit

MG49170

NOTE: The parts listed above are available for replacement. Order by part number

listed.

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Power Terminal Strip

MG5100586

Control Terminal Strip

MG5100866

01-20238F8

Figure 12

Required Maintenance Services 22

Required Maintenance Services

Maintenance Service Required Every ΖΖ

Gate Inspect for wear and/or damage
Manual Operation Check & adjust if required
Close Pressure Check & adjust if required
Open Pressure Check & adjust if required
Fluid Level Contact factory
Accessories Inspect & test
Safety

Devices

Inspection and service should be performed any time a malfunction is observed
or suspected.

High cycle usage will require more frequent service checks.

Always Disconnect Power When Servicing!

Use only EXXON Superflo or Dexron AFT (Automatic Transmission Fluid).

Inspect & test

ΖΖ

ΖΖΖΖ

Table 5

1

Month

"

"
"

"

6

Months

"

"
"

12

Months

Complete Check

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COPYRIGHT 2001
ALL RIGHTS RESERVED

This document is protected by copyright and may not be copied or adapted without the prior written
consent of LiftMaster. This documentation contains information proprietary to LiftMaster and such
information may not be distributed without the prior written consent of LiftMaster. The software and
firmware included in the LiftMaster product as they relate to this documentation are also protected by
copyright and contain information proprietary to LiftMaster.

FOR TECHNICAL SUPPORT

Call our toll free numbers:

[phone]
[phone]

Installation and service information is
available six days a week.

TO ORDER REPAIR PARTS

Call our toll free numbers:

[phone]
[phone]

Prepare to provide the following
information when ordering repair parts:

# Part Number
# Part Name
# Model Number