Chamberlain 9950D User Manual

The Chamberlain Group, Inc. 845 Larch Avenue Elmhurst, Illinois 60126-1196
www.chamberlain.com
GARAGE DOOR OPENER

Model • 9950D 1/2 HP

For Residential Use Only
Owner’s Manual
Fasten the manual near the garage door after installation.
The door WILL NOT CLOSE unless the Protector System
®
is connected and
properly aligned.
Periodic checks of the opener are required to ensure safe operation.
The model number label is located on the front panel of your opener.
2

TABLE OF CONTENTS

Introduction 2-7
Safety symbol and signal word review........................2
Preparing your garage door ........................................3
Tools needed ...............................................................3
Planning ..................................................................4-5
Carton inventory ..........................................................6
Hardware inventory .....................................................7
Assembly 8-11
Assemble the rail .....................................................8-9
Fasten the rail to the motor unit and
install the trolley ........................................................10
Attach the rail brackets..............................................11
Installation 11-27
Installation safety instructions....................................11
Determine the header bracket location .....................12
Install the header bracket..........................................13
Attach the rail to the header bracket.........................14
Install the Protector System®................................15-17
Position the opener ...................................................18
Hang the opener .......................................................19
Install the door control...............................................20
Install the lights and lens ..........................................21
Attach the emergency release rope and handle .......21
Electrical requirements..............................................22
Complete safety reversing sensor installation ..........22
Fasten the door bracket .......................................23-24
Connect the door arm to the trolley .....................25-26
Adjustment 27-29
Adjust the travel limits ...............................................27
Adjust the force .........................................................28
Test the safety reversal system.................................29
Test The Protector System®......................................29
Operation 30-34
Operation safety instructions.....................................30
Using your garage door opener ................................30
Using the wall-mounted Door Control .......................31
To open the door manually........................................31
Care of your garage door opener..............................32
Having a problem? ....................................................33
Diagnostic chart.........................................................34
Programming 35-36
To add or reprogram a hand-held remote control .....35
To erase all codes .....................................................35
3-Button Remotes .....................................................35
To add, reprogram or change
a Keyless Entry PIN ..................................................36
Repair Parts 37-38
Rail assembly parts...................................................37
Installation parts ........................................................37
Motor unit assembly parts .........................................38
Accessories 39
Repair Parts and Service 40
Warranty 40
When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the cautionary statements that accompany it. Read them carefully.

INTRODUCTION

Safety Symbol and Signal Word Review

This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.
Mechanical
Electrical
WARNING
WARNING
WARNING
WARNING
CAUTION
WARNING
WARNING
3
To prevent damage to garage door and opener:
• ALWAYS disable locks BEFORE installing and operating the opener.
• ONLY operate garage door opener at 120V, 60 Hz to avoid malfunction and damage.
To prevent possible SERIOUS INJURY or DEATH:
• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door may not reverse when required.
• NEVER try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their hardware, all of which are under EXTREME tension.
• Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement.

Preparing your garage door

Before you begin:
• Disable locks.
• Remove any ropes connected to garage door.
Complete the following test to make sure your garage door is balanced and is not sticking or binding:
1. Lift the door about halfway as shown. Release
the door. If balanced, it should stay in place, supported entirely by its springs.
2. Raise and lower the door to see if there is any
binding or sticking.
If your door binds, sticks, or is out of balance, call a trained door systems technician.

Tools needed

During assembly, installation and adjustment of the opener, instructions will call for hand tools as illustrated below.
WARNING
WARNING
WARNING
CAUTION
WARNING
WARNING
Sectional Door
One-Piece Door
Carpenter’s Level (Optional)
Drill
2
1
Tape Measure
3/16", 5/16" and 5/32" Drill Bits
Pencil
Hack Saw
Wire Cutters
Claw Hammer
Pliers
Stepladder
1/2" and 7/16" Sockets and Wrench
Screwdriver
Adjustable End Wrench
4
Safety Reversing Sensor
Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, steel, aluminum, door with glass panels, etc.). See page 23 for details.
Support bracket & fastening hardware is required. See page 19.
— — — — — — — —
Header Wall
Safety Reversing Sensor
Gap between floor and bottom of door must not exceed 1/4" (6 mm).
FINISHED CEILING
Torsion Spring
Access Door
Motor unit
Wall­mounted Door Control
Rail
Extension Spring
OR
Vertical Centerline of Garage Door
SECTIONAL DOOR INSTALLATION

Planning

Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener.
Depending on your requirements, there are several installation steps which may call for materials or hardware not included in the carton.
• Installation Step 1 – Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports.
• Installation Step 4 – Depending upon garage construction, extension brackets or wood blocks may be needed to install sensors.
• Installation Step 4 – Alternate floor mounting of the safety reversing sensor will require hardware not provided.
• Installation Step 6 – Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware may be required.
Header Bracket
Rail Bracket
Trolley
Straight Door Arm
Emergency Release Rope & Handle
Door Bracket
Garage Door
Curved Door Arm
Garage Door Spring
Header Wall
Rail Assembly
CLOSED POSITION
• Do you have an access door in addition to the garage door? If not, Model 7702CB Emergency Key Release is required. See Accessories page.
• Look at the garage door where it meets the floor. Any gap between the floor and the bottom of the door must not exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly. See Adjustment Step 3. Floor or door should be repaired.
SECTIONAL DOOR INSTALLATIONS
• Do you have a steel, aluminum, fiberglass or glass panel door? If so, horizontal and vertical reinforcement is required (Installation Step 12).
• The opener should be installed above the center of the door. If there is a torsion spring or center bearing plate in the way of the header bracket, it may be installed within 4 feet (1.22 m) to the left or right of the door center. See Installation Steps 1 and 12.
• If your door is more than 7 feet (2.13 m) high, see rail extension kits listed on Accessories page.
5
Planning (Continued)
ONE-PIECE DOOR INSTALLATIONS
• Generally, a one-piece door does not require reinforcement. If your door is lightweight, refer to the information relating to sectional doors in Installation Step 12.
• Depending on your door’s construction, you may need additional mounting hardware for the door bracket (Step 12).
ONE-PIECE DOOR WITHOUT TRACK
ONE-PIECE DOOR WITH TRACK
Without a properly working safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.
• The gap between the bottom of the garage door and the floor MUST NOT exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly.
• The floor or the garage door MUST be repaired to eliminate the gap.
WARNING
WARNING
Header Wall
FINISHED CEILING
Support bracket & fastening hardware is required. See page 19.
Rail
Access Door
Wall-mounted Door Control
Motor unit
CLOSED POSITION
Rail Bracket
Rail Assembly
Gap between floor
Safety Reversing Sensor
and bottom of door must not exceed 1/4" (6 mm).
Gap between floor
Safety Reversing Sensor
and bottom of door must not exceed 1/4" (6 mm).
Safety Reversing Sensor
Access Door
Safety Reversing Sensor
Header Wall
Garage Door
Header Wall
Header Bracket
Door Bracket
Garage Door
CLOSED POSITION
Rail Bracket
Header Bracket
Door Bracket
Curved Door Arm
Straight Door Arm
Straight Door Arm
Trolley
Curved Door Arm
Trolley
Rail Assembly
Emergency Release Rope & Handle
Emergency Release Rope and Handle
6
Straight Door Arm Section
Curved Door Arm Section
Header Bracket
UP
CEILING MOUN
T ONLY
2-Conductor Bell Wire White & White/Red
Header/Rail Brackets
Remote Control Transmitter Visor Clip
Trolley
Rail Support Braces (4)
Hanging Brackets
Rail
Door Bracket
3-Button SECURITY
®
Remote Control (2)
Multi-Function Door Control Panel
LOCK
LIGHT
Safety Labels
and
Literature
The Protector System
®
(2) Safety Reversing Sensors (1 Sending Eye and 1 Receiving Eye)
with attached 2-Conductor White & White/Black Bell Wire
Safety Reversing Sensor Mounting Bracket (2)
SECURITY
®
Keyless Entry
Motor Unit with a Light Lens
Your garage door opener is packaged in one carton which contains the motor unit and all parts illustrated below. Accessories will depend on the model purchased. If anything is missing, carefully check the
packing material. PARTS MAY BE STUCK IN THE FOAM. Hardware for assembly and installation is shown on the next page. Save the carton and packing material until installation and adjustment is complete.

Carton Inventory

7
ASSEMBLY HARDWARE
INSTALLATION HARDWARE

Hardware Inventory

Separate all hardware and group as shown below for the assembly and installation procedures.
Carriage Bolt 1/4"-20x1/2" (2)
Lag Screw 5/16"-9x1-5/8" (2)
Bolt 1/4-20x1-3/4" (8)
Wing Nut 1/4"-20 (2)
Hex Bolt 1/4"-20x5/8" (4)
Lock Nut 1/4"-20x7/16 (12)
Ring Fastener (3)
Hex Bolt 5/16"-18x7/8" (4)
Nut 5/16"-18 (6)
Lock Washer 5/16" (6)
Sprocket Coupling Sleeve
Handle
Insulated Staples (30)
Lag Screw 5/16"-18x1-7/8" (2)
Carriage Bolt 5/16"-18x2-1/2" (2)
Clevis Pin 5/16"x2-3/4" (1)
Screw 6ABx1-1/4" (2)
Drywall Anchors (2)
Clevis Pin 5/16"x1" (1)
Screw 6-32x1" (2)
Rope
Clevis Pin 5/16"x1-1/4" (1)
8
To prevent INJURY from pinching, keep hands and fingers away from the joints while assembling the rail.
WARNING
CAUTION
WARNING
WARNING
ASSEMBLY STEP 1

Assemble the Rail

To avoid installation difficulties, do not run the garage door opener until instructed to do so.
1. Turn the opened rail carton upside down and empty its contents onto a level work surface.
2. Unfold the rails, taking care to avoid kinking the screw rod joint.
3. Rotate the rail sections so that the flat side is down and the screw side is up for all three lengths. Keep it clean and free of debris while you are working.
Center Rail
Trolley Rack
Extend End Rails Outward
Extend End Rails Outward
Rail Assembly Carton
Remove Cardboard Packing
Remove Cardboard Packing
Rail Support Braces
Straight Door Arm
Rail Assembly Hardware Bag
Chassis Assembly Hardware Bag
Center Rail
Door End Rail
Rail Sprocket
Trolley Rack
Sprocket End Rail
Rotate
NOTE: During assembly, avoid pulling the rail section housing the trolley rack away from the screw rod. The rack is factory set about 9" (23 cm) from the end of the screw rod to the center of the rack.
If the plastic liner slides part way out during assembly, simply push it back in.
9
Assemble the Rail (Continued)
4. Beginning with the sprocket end, straighten the two rail sections so that the screw rod is in a straight line at the joint. (Avoid handling the joint, which may have sharp edges.)
5. Carefully slide the pins at the top edge of the rail into the openings on the adjacent rail. It is
essential that the rail assembly be on a level surface to achieve proper alignment and to avoid damage to the pins.
6. Insert two 1/4"-20x1-3/4" bolts through the center holes of a brace, and place its open length against the rail at the joint, aligning the holes as shown. Position another brace on the opposite side of the rail over the bolts, add 1/4"-20 lock nuts, and hand tighten. Insert two additional bolts and hand tighten.
7. Keeping the rail straight and on a level surface, grasp the screw rods on each side of the remaining joint and pivot into a straight line. Repeat steps 5 and 6.
8. With a 7/16" wrench, tighten bolts until snug, beginning with the center holes. Do not
overtighten.
Lock Nut 1/4"-20
Bolt 1/4"-20x1-3/4" (8)
HARDWARE SHOWN ACTUAL SIZE
Sprocket End (Back)
Door End (Front)
Lock Nuts
Rail Support Brace
Alignment Hole
Slide end rail toward center rail
Lock Nuts
Rail Pin
Rail Support Brace
Center Rail
Bolts 1/4"-20x1-3/4"
Rail Pin
Alignment Hole
Center Rail
Rail Pin
Alignment Hole
Slide end rail toward center rail
Bolts 1/4"-20x1-3/4"
End Rail
10
ASSEMBLY STEP 2

Fasten the Rail to the Motor Unit and Install the Trolley

NOTE: To aid in assembly and installation, replace the foam packing around the motor unit. Remove it after Installation Step 4.
• Working on a level surface, align the rail assembly with the motor unit, as shown.
• Slip the coupling over the rail sprocket.
• Slide the rail through the motor unit bracket until the coupling fits securely over the motor unit sprocket.
• Align the two bolt holes in the rail with those in the motor unit bracket. Insert two 1/4"-20x5/8" hex bolts and lock nuts. Tighten securely with a 7/16" socket wrench.
• Slide the trolley onto and along the bottom of the rail until it snaps firmly in place. Be certain to
install it facing correctly: the trolley release arm must be horizontal (lock position), with its arrow pointed away from the motor unit.
Rail Sprocket
Rail Assembly
Trolley
Coupling
Motor Unit Bracket
Lock Nuts 1/4"-20
Motor Unit Sprocket
Foam Packaging
Hex Bolts 1/4"-20x5/8"
Release arm
Arrow must point toward garage door
Lock Nut 1/4"-20
Hex Bolt 1/4"-20x5/8"
HARDWARE SHOWN ACTUAL SIZE
11

INSTALLATION

IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of SEVERE INJURY or DEATH:
WARNING
WARNING
WARNING
1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS.
2. Install garage door opener ONLY on properly balanced and lubricated garage door. An improperly balanced door may not reverse when required and could result in SEVERE INJURY or DEATH.
3. ALL repairs to cables, spring assemblies and other hardware MUST be made by a trained door systems technician BEFORE installing opener.
4. Disable ALL locks and remove all ropes connected to garage door BEFORE installing opener to avoid entanglement.
5. Install garage door opener 7 feet (2.13 m) or more above floor.
6. Mount emergency release handle 6 feet (1.83 m) above floor.
7. NEVER connect garage door opener to power source until instructed to do so.
8. NEVER wear watches, rings or loose clothing while installing or servicing opener. They could be caught in garage door or opener mechanisms.
9. Install wall-mounted garage door control:
• within sight of the garage door.
• out of reach of children at minimum height of 5 feet
(1.5 m).
• away from ALL moving parts of the door.
10. Place entrapment warning label on wall next to garage door control.
11. Place manual release/safety reverse test label in plain view on inside of garage door.
12. Upon completion of installation, test safety reversal system. Door MUST reverse on contact with a 1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on the floor.
ASSEMBLY STEP 3

Attach the Rail Brackets

• Align rail brackets to end of rail assembly, as shown.
• Insert two 1/4"-20x5/8" hex bolts and lock nuts. Tighten securely with a 7/16" socket.
You have now finished assembling your garage door opener. Please read the following warnings before proceeding to the installation section.
Rail Brackets
Rail
Lock Nuts 1/4"-20
Hex Bolts 1/4"-20x5/8
Lock Nut 1/4"-20
Hex Bolt 1/4"-20x5/8"
HARDWARE SHOWN ACTUAL SIZE
12
INSTALLATION STEP 1

Determine the Header Bracket Location

Installation procedures vary according to garage door types. Follow the instructions which apply to your door.
1. Close the door and mark the inside vertical centerline of the garage door.
2. Extend the line onto the header wall above the door.
You can fasten the header bracket within 4 feet (1.22 m) of the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (see page 13) when clearance is minimal. (It may be mounted on the wall upside down if necessary, to gain approximately 1/2" (1 cm).
If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as shown here and on page 13.
3. Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall above the high point:
• 3" (7.5 cm) above the high point for sectional door and one-piece door with track.
• 8" (20 cm) above the high point for one-piece door without track.
This height will provide travel clearance for the top edge of the door.
NOTE: If the total number of inches exceeds the height available in your garage, use the maximum height possible, or refer to page 13 for ceiling installation.
To prevent possible SERIOUS INJURY or DEATH:
• Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might not reverse when required. DO NOT install header bracket over drywall.
• Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry.
• NEVER try to loosen, move or adjust garage door, springs, cables, pulleys, brackets, or their hardware, all of which are under EXTREME tension.
• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door might not reverse when required.
Header Wall
Sectional door with curved track
Highest Point of Travel
Door
Track
3" (7.5 cm)
One-piece door with horizontal track
Door
Track
Header Wall
Highest Point of Travel
3" (7.5 cm)
WARNING
WARNING
Door
Jamb Hardware
One-piece door without track: jamb hardware
8" (20 cm)
Highest Point of Travel
Door
Pivot
8" (20 cm)
One-piece door without track: pivot hardware
Highest Point of Travel
Header Wall
Header Wall
Header Wall
Unfinished Ceiling
Vertical Centerline of Garage Door
Level (optional)
2x4
2x4
OPTIONAL CEILING MOUNT FOR HEADER BRACKET
Structural Supports
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