Chamberlain 5580A-2GB User Manual

Instructions – Garage Door Operator Model 5580A-2GB
INT
Int. Service(+49) 6838/907 172
www.iftmaster.de
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Before You Begin
2. Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware (not supplied) may be required.
3. Depending on your door's construction, you might need a special door arm. See your dealer.
4. Do you have an access door in addition to the garage door? If not, Model 1702E Outside Quick Release Accessory is required.
Contents Page Illustration
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . 1
Before you Begin . . . . . . . . . . . . . . . . . . . 1
Door Types . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . . . . . . . . . . 1
Tools Required . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . . . . . . . . . . 2
Hardware Provided . . . . . . . . . . . . . . . . . 2 . . . . . . . . . . . . . . . . 3
Completed Installation . . . . . . . . . . . . . . 2 . . . . . . . . . . . . . . . . 4
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . . . . . . . 5-11
Installation . . . . . . . . . . . . . . . . . . . . . . . 3-4 . . . . . . . . . . . . 12-21
Programming your Opener & Remote . . 5 . . . . . . . . . . . . . . . 22
Program your Keyless Entry . . . . . . . . . .5 . . . . . . . . . . . . . . .23
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . 6 . . . . . . . . . . 24-26
Install the Protector System
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . 7 . . . . . . . . . . . . 27
Special Features of the 5580-2GB . . . . . .7 . . . . . . . . . . . . 28
Accessories . . . . . . . . . . . . . . . . . . . . . . . 7 . . . . . . . . . . . . 29
Replacement Parts . . . . . . . . . . . . . . . . . . 7 . . . . . . . . . . 30-31
Having a Problem? . . . . . . . . . . . . . . . . . 8
Care of your Opener . . . . . . . . . . . . . . . . 9
Maintenance of your Operator . . . . . . . . 9
Operation of your Opener . . . . . . . . . . . . 9
Specifications . . . . . . . . . . . . . . . . . . . . . 10
The force, as measured on the closing edge of the door, should not exceed 400 N (40kg). If the closing force is more than 400 N, the Protector System must be installed. Do not use the force setting procedure to compensate for a binding or sticking garage door.
Excessive force will interfere with the proper operation of the Safety Reverse System or damage the garage door.
Permanently fasten the caution label adjacent to the lighted door control button as a reminder of safe operating procedures.
Disengage all existing garage door locks to avoid damage to garage door.
Install the lighted door control button (or any additional push buttons) in a location where the garage door is
visible, at a height of at least 1,5m and out of the reach of children. Do not allow children to operate push button(s) or remote control(s). Serious personal
injury from a closing garage door may result from misuse of the opener.
Activate opener only when the door is in full view, free of obstructions and opener is properly adjusted. No one should enter or leave the garage while the door is in motion. Do not allow children to play near the door.
Use manual release only to disengage the trolley and, if possible, only when the door is closed. Do not use the
red handle to pull the door open or closed.
Disconnect electric power to the garage door opener before making repairs or removing covers.
This product is provided with a power supply cord of special design which, if damaged, must be replaced by a power supply cord of the same type; such a power supply cord may be obtained from your local LiftMaster distributor and must be fitted by a specialist.
Failure to comply with the following instructions may result in serious personal injury or property damage.
• Read these instructions carefully
• The garage door opener is designed and tested to offer reasonable safe service provided it is installed and operated in strict accordance with the instructions in this manual.
These safety alert symbols mean Caution – a personal safety or property damage instruction. Read these instructions carefully.
WARNING: If your garage has no service entrance door, Model 1702E Outside Quick Release must be installed. This accessory allows manual operation of the garage door from outside in case of power failure.
Keep garage door balanced. Sticking or binding doors
must be repaired. Garage doors, door springs, cables, pulleys, brackets and their hardware are under extreme tension and can cause serious personal injury. Do not attempt to loose, move or adjust them. Call for garage door service.
Do not wear rings, watches or loose clothing while installing or servicing a garage door opener.
To avoid serious personal injury from entanglement,
remove all ropes connected to the garage door
before installing the door opener.
Installation and wiring must be in compliance with your local building and electrical codes. Connect the power
supply cord only to properly earthed mains.
Lightweight doors of fiberglass, aluminum or steel must be substantially reinforced to avoid door damage. (See page 4.) The best solution is to check
with your garage door manufacturer for an opener installation reinforcement kit.
The safety reverse system test is very important.
Your garage door MUST reverse on contact with a 40mm obstacle placed on the floor. Failure to properly adjust the opener may result in serious personal injury from a closing garage door. Repeat the test once a
month and make any needed adjustments.
This unit should not be installed in a damp or wet space.
Door must not extend over public byway during operation.
Start by reading These Import Safety Instructions
Warning
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Completed Installation
As you proceed with the assembly, installation and adjustment procedures in this manual, you may find it helpful to refer back to this illustration of a completed installation.
(1) Header Sleeve
(2) Chain Pulley Bracket
(3) Trolley
(4) Rail
(5) Chain
(6) Hanging Bracket
(7) Power Cord
(8) Opener
(9) Light Lens
(10) Manual Release
Rope & Handle
(11) Curved Door Arm
(12) Straight Door Arm
(13) Door Bracket & Plate
(14) Header Bracket
(15) Trolley Release Arm
(1) Clevis Pin (2) Wood Screws (3) Screws (4) Clevis Pins (5) Hex Screws (6) Rope (7) Handle (8) Insulated Staples (9) Anchors
(10) Lock Washer (11) Nuts (12) Ring Fastener (13) 8mm Anchors (14) Sheet Metal Screws (15) Carriage Bolts (16) Stop Bolt
Hardware Provided
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ASSEMBLY SECTION
IMPORTANT: If you have a canopy or dual track one-piece door, you need to use the instructions packed with The Chamberlain Arm™ Accessory in conjunction with this Owner's Manual when assembling the rail.
Assemble the Rail
NOTE: If your opener came with a one piece rail, proceed to step 8.
Grease inside edges of rail sections using grease (1). Place rail pieces (2) on flat surface for assembly. All four rail sections are interchangeable. Slide rail braces (3) onto rail section. Connect rail by sliding rail brace onto next rail section. Tap rail assembly (4) on piece of wood (5) until rail sections are flush. Repeat with remaining rail sections.
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Install the Chain
Remove chain from carton and lay chain out on floor (do not allow chain to twist). Push pins of master link bar (3) through chain link (4) and hole in trolley (5) (see picture). Push cap (2) over pins and onto notches. Slide clip-on spring (1) over cap and onto pin notches until both pins are securely locked in place.
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Insert Chain into Rail & Assemble Header Sleeve
Slide pulley bracket (1) and inner trolley (2) into back (opener end) of rail assembly (3), be sure to insert pulley bracket as shown with arrow (4) pointing toward front (header end) of rail (5). Push bracket toward front (header end) of rail (5). Insert carriage bolt (6) through header sleeve bracket (7). Loosely thread spring nut (8) onto carriage bolt. Insert carriage bolt (6) of header sleeve assembly (7) into bold cut out in pulley bracket (1). Slide header sleeve assembly (7) on to front (header end) of rail (4).
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Attach Trolley to Rail
Slide outer trolley (1) into rail assembly (2), be sure arrow on trolley (3) is heading in direction of door is heading in direction of door (4). Slide outer trolley down rail until it engages with inner trolley.
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Attach Chain Spreader
Attach chain spreader (1) to opener (2) with phillips pan head screws (3).
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Fasten Rail to Opener & Install Chain
Remove four washered bolts (1) from top of opener. Place rail (2) on opener, flush with stops (3) on top of opener. Wrap chain (4) around slot in spreader (5) and over sprocket (6). Push idler pulley bracket assembly toward front of the rail to eliminate excess slack in chain. Align bolt holes on brackets (7) with bolt holes on opener. Secure brackets to opener with previously removed bolts. Tighten bolts securely. The opener sprocket teeth must engage the chain. Insert bolt (8) into trolley stop bolt hole (9) secure with lock washer (10) and nut (11).
CAUTION: Use only those bolts mounted in the top of opener. Use of any other bolts will cause serious damage to opener.
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Tools Required
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Assemble Header Sleeve
Thread spring nut on carriage bolt unit finger tight. Insert a screwdriver tip (1) into one of the slots of the nut ring (2) and brace it firmly against the header sleeve. Place an open end wrench (3) on the square end of the spring nut (4), slightly rotate nut about 1/4 turn clockwise until nut ring (2) is released against header sleeve (5). This sets spring to optimum chain tension. chain may slip off sprocket if chain is too loose. If chain does slip re-tighten spring nut by turing nut clockwise 1/2 turn. Do NOT overtighten chain.
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Door Types
A. One-Piece Door with Horizontal Track Only B. One-Piece Door with Horizontal and Vertical Track – Special door
arm (E, The Chamberlain Arm™) required. See your dealer.
C. Sectional Door with Curved Track – See 20B – connect door
arm. The Protector System (29 (9) is required for doors that are 3m in height.
D. Canopy door – Special door arm (E, The Chamberlain Arm™)
and The Protector System (29 (9)) are required. See your dealer
E. The Chamberlain Arm
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Position the Opener
NOTE: A 25mm (1") board (1) is convenient for setting an ideal door­to-rail distance (unless headroom is not sufficient).
Raise the opener onto a stepladder. Open garage door. Place a 25mm (1") board (1) laid flat on the top section of door near the centerline as shown. Rest the rail on the board.
If the raised door hits the trolley, pull down on the trolley release arm to disconnect the inner and outer trolley sections. The trolley can remain disconnected until connecting door arm to trolley is completed.
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Hang the Opener
The opener must be securely fastened to a structural support of the garage.
Three representative installations are shown. Yours may be different. Hanging brackets (1) should be angled (Figure A) to provide rigid support. On finished ceilings, (Figure B) attach a sturdy metal bracket (not supplied) (4) to a structural support before installing the opener. For concrete ceiling mount, (Figure C), use concrete anchors (5) provided.
On each side of opener measure the distance from the opener to the structural support (or ceiling).
Cut both pieces of the hanging bracket to required lengths. Flatten one end of each bracket and bend or twist to fit the fastening angles. Do not bend at the bracket holes. Drill 4,5mm (3/16") pilot holes in the structural supports (or ceiling). Attach flattened ends of brackets to supports with wood screws (2).
Lift opener and fasten to hanging brackets with screw, lock washer and nut (3). Check to make sure rail is centered over the door. Remove 25mm (1") board. Operate door manually. If door hits the rail, raise header bracket. Use rail grease and lubricate bottom surface of rail (6).
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Attach Emergency Release Rope & Handle
Thread one end of rope (1) through hole in top of red handle so "NOTICE" reads right side up as shown (3). Secure with an overhand knot (2). Knot should be at least 25mm (1") from end of the rope to prevent slipping.
Thread other end of rope through hole in release arm of the outer trolley (4). Adjust rope length so that handle is 1,8m (6 feet) above the floor. Secure with an overhand knot.
NOTE: If it is necessary to cut rope, heat seal cut end with a match or lighter to prevent fraying.
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Attach Rail to Header Bracket
Position opener on garage floor below the header bracket. Use packing material to protect the cover. Raise rail until holes in the header sleeve and holes in the header bracket align. Join with clevis pin (1). Insert ring fastener (2) to secure.
NOTE: To enable the rail to clear sectional door springs, it may be necessary to lift opener onto a temporary support. The opener must either be secured to a support or held firmly in place by another person.
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INSTALLATION SECTION
Wear protective goggles when working overhead to protect your eyes from injury.
Disengage all existing garage door locks to avoid damage to the garage door.
To avoid serious personal injury from entanglement, remove all ropes connected to the garage door before installing the opener.
It is recommended that the opener be installed 2,1m (7 feet) or more above the floor where space permits.
Position the Header Bracket
The header bracket must be rigidly fastened to a structural support of the garage. Reinforce the wall or ceiling with a 40mm (1-1/2") board if necessary. Failure to comply may result in improper operation of safety reverse system.
You can attach the header bracket either to the header wall (1) or to the ceiling (3). Follow the instructions which will work best for your particular requirements.
With the door closed, mark the vertical centerline (2) of the garage door. Extend line onto header wall above the door.
Open door to highest point of travel. Draw an intersecting horizontal line (4) on header wall 5cm (2") above high point to provide travel clearance for top edge of door.
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Install the Header Bracket
NOTE: Refer to vertical center and horizontal lines created in step 12 for proper placement or header bracket.
A. Wall Mount: Center the bracket (1) on the vertical guideline (2)
with the bottom edge of the bracket on the horizontal line (4) (with the arrow pointing toward the ceiling). Mark all of the bracket holes (5). Drill 4,5mm (3/16") pilot holes and fasten the bracket with wood screws (3). For concrete mount, use concrete anchors provided.
B. Ceiling Mount: Extend vertical guideline (2) onto the ceiling.
Center the bracket (1) on the vertical mark no more than 150mm (6") from the wall. Make sure the arrow is pointing toward the wall. Mark all of the bracket holes (5). Drill 4,5mm (3/16") pilot holes and fasten the bracket with wood screws (3). For concrete ceiling mount, use concrete anchors (6) provided.
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Fasten Door Bracket
If yours is a canopy or dual-track one-piece style garage door, a door arm conversion kit is required. Follow the installation instructions included with the replacement door arm. Exercise care in removing and assembling arm conversion kit. Keep fingers away from the sliding parts.
NOTE: Horizontal and vertical reinforcement is needed for lightweight garage doors.
Sectional and One-Piece Door Installation Procedure:
Door bracket (1) has left and right side fastening holes. Assemble and install the bracket and plate (2) if your installation requires top and bottom fastening holes.
1. Center bracket (with or without plate, as required) at the top of inside face of door as shown. Mark holes. A.Standard Sectional or One-piece doors: locate bracket at inside face of the door. B. Sectional doors with two horizontal roller channels: 150 ­250mm below the top of the door.
2. A. Wooden doors Drill 8mm holes (5/16") and fasten the door bracket with nut, lock washer, and carriage bolt (3) or use wood screws.
B. Sheet metal doors
Fasten with sheet metal screws (4).
C. One-piece door optional
Fasten with sheet metal screws (4).
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Install Light
Press the release tabs on both sides of lens (2). Gently rotate lens back and downward until the lens hinge is in the fully open position. Do not remove the lens. Install a 40 watt (socket size E27), maximum light bulb (1) in the socket (3) as shown. The light will turn on and remain lit for 2-1/2 minutes when power is connected. After 2-1/2 minutes it will turn off. Reverse the procedure to close the lens.
Replace burned out bulbs with rough service light bulbs.
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Connect Electric Power
TO AVOID INSTALLATION DIFFICULTIES, DO NOT RUN THE GARAGE DOOR OPENER UNTIL INSTRUCTED TO DO SO.
Connect the opener to a mains which is properly EARTHED according to the wiring instruction tag attached to power supply cord (and as specified by local code).
Install Lighted Door Control Button
Locate push buttons where the garage door is visible (at a height of at least of 1,5m), away from door and door hardware and out of the reach of children.
Serious personal injury from a moving garage door may result from misuse of opener. Do not allow children to operate the lighted door control button or remote control transmitter.
Permanently fasten the caution label on the wall near the lighted door control button as a reminder of safe operating procedures.
There are 2 screw terminals (1) on the back of the lighted door control button (2). Strip about 6mm (1/4") of insulation from bell wire (4). Separate wires enough to connect the white/red wire to terminal screw 1 and the white wire to terminal screw 2.
Fasten the lighted door control button to an inside garage wall with sheet metal screws (3) provided. Drill 4mm (5/32") holes and use anchors (6) if installing into drywall. A convenient place is beside the service door and out of reach of children.
Run the bell wire up the wall and across the ceiling to the garage door opener. Use insulated staples (5) to secure wire. The receiver quick connect terminals are located on the back panel of the opener. Connect the bell wire to the terminals as follows: white/red to red (7) and white to white (8).
Operation of the Lighted Door Control Button
Press to open or close the door. Press again to reverse the door during the closing or opening cycle.
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Assemble Door Arm and Set Limits
NOTE: For one-piece doors, do not connect door arm to trolley before adjusting limits. Failure to follow instructions may result in damage to door. See below.
A. ONE-PIECE DOOR INSTALLATION:
Connect straight door arm (1) and curved door arm sections (2) to obtain the longest possible length with hardware (3, 4 & 5). With door closed, connect straight door arm section to door bracket with a clevis pin (6). Secure with a ring fastener (7).
Before connecting door arm to trolley, adjust travel limits. Limit adjustment screws are located on left side panel.
Open Door Adjustment: Decrease up limit. Turn up limit adjustment
screw counterclockwise 4-1/2 turns. Press door control button. Trolley will travel to full open position (8).
Manually raise door to open position (parallel to floor) and lift door arm (9) to trolley. The arm should touch trolley just in back of door arm connector hole (10) as shown in solid line drawing. Increase up limit if necessary. One full turn equals 7,5cm (3") of door travel.
Closed Door Adjustment: Decrease down limit. Turn down limit adjustment screw clockwise 4 complete turns.
Press door control button. Trolley will travel to full closed position (11). Manually close door and lift door arm (12) to trolley. The arm should touch trolley just ahead of door arm connector hole (10) as shown in dotted line drawing. Decrease down limit if necessary. One full turn equals 7,5cm (3") of door travel.
Connect Door Arm to Trolley: With door closed, connect curved arm to trolley with remaining clevis pin. Secure with ring fastener. NOTE:
Lift door slightly to make connection if necessary.
Run opener through a complete travel cycle. If door has a slight "backward" slant in full open position, decrease up limits until door is parallel to floor.
B. SECTIONAL DOOR INSTALLATION:
Connect according to Figure B, then proceed to Step 24.
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