Chamberlain 5100 Series, 3000 Series, 1100 Series, 4100 Series, 710 WHC Owner's Manual

Chamberlain

Nortek, Exhibit 1012

The

DUCHOSSOIS

A

Avenue

Larch

845

Elmhurst,

llllinois 60126-11

GrouP,
ENTERPRISE

lnc.

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OWNER'S

For Residential

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7200)

Series

(lncludes Model

5100

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MANUAL

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January

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1, 1993.

4100

with UL 325

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Contents

Nortek, Exhibit 1012

A review of
You'll

Safety

locks and

Testing

binding

lllustration
lllustration

Carton

Hardware

Assembly

Assemble

Attach

lnstalltrolley

Fasten

lnstall chain/cable

Attach

Tighten

lnstallation

lnstallation
Determine

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One-piece

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Hang
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safety

need too|s.............

information

ropes...........

garage

your

balance

and

sectional

of

of one-piece

inventory......

inventory......

section

T-rail....

pulley

cable

T-rail

sprocket

chain

the

section

safety
header

door.............

door.............

the header

the T-rail

the opener...

opener.........

the

Door Control

alert symbols

regarding

for sticking,

door

door

door installation

pages

-

bracket........

to opener

...........

cover...........

cable

and

pages

-

instructions..............

bracket

bracket

header

to

garage

installation

8

location

bracket........

-

11

door

11

........'.:.'...'

'27

Page

...'',..'2

.........3

.......8

.......8

.......9

.......9

.....10

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Contents

lights and

the

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manual release

Attach

Electrical

The

information..

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Fasten
Fasten door
Connect
Connect

Adjustment

Travel

Force
Test The
Test the safety

Operation
Care
Maintenance

11

Operation
Receiver

Having a
Repair
Repair
Repair

Accessories

1ndex...........

How to

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requirements

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safety

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limit adjustments

adjustments..........

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and
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WARNIN

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to

carefully.

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2

During assembly,

Nortek, Exhibit 1012

installation

and adjustment

Carpenter's

Level

You'll

the opener,

of

Need

Tape Measure

Tools

instructions

H

Pencil

Wire Cutters

will call

for hand

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tools

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page

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for

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yourself!

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Nortek, Exhibit 1012

whether

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to

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24 for details.

Header Wall

doors

door

area

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in Chain Tension

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page'17.

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your

Based
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the

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12

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door.

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17

lf so, a

fastening

sensor,

construction,

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to

installed.

page

22

sensor

page

24

glass

or

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wood blocks

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plate

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the door.

of

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lf not,

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springs,

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with

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within

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in

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pages

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to

installation

Position

Assembly

Rail

Chain

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Release

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feet of the

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door

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38.

back to

of

spring

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to

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Nortek, Exhibit 1012

Before

see

to

you

whether

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Door

begin, survey

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Wall

conditions

any of the

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FINISHED CEILING

hardware

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fastening

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bracket

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page

17.

One-Piece

Door

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Based

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materials

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the

page

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securely

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page

22

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25

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reinforcement.

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blocks

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on

locations

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require

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mounting

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bracket.

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bottom

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30.

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Arm

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T-rail

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Nortek, Exhibit 1012

garage
missiñg,
installation

Models

door

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51 00

)

opener

check

& 51

on

00-2

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the

Page

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packaged

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7.

Model 3000

Carton

one cadon

in

material.

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5'100

below.

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lf anything

assembly

for

41 00, 3000,

1100, 4100-2

&

21

710-2

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4100,3000,

Models

41

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Control

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Model 3000

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5100

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T-rail

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End

2-Conductor

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(2)

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Center

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Bell Wire

Rail

T-rail

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Brace

(2)

Door Controì

(3)

Multi-Function

Cable

Header

Panel

Bracket

Pulley

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Lighted

(2)

with

Door Control

6A8x1-1/2"

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N

Door Bracket

Plate

Button

screws

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With Square

Safety

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ne

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Arm

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(1)Receiving

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Eye

(2)

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(2)

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with

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(2

Rolls)

¡n

Cable

and

6

Group

Nortek, Exhibit 1012

all

the three

hardware

illustrated

kits

found

below.

in all

packages

contained

in the

rail

and

opener

cartons

into

Washered

5116"-18x112"

(mounted in opener)

Screw

(2)

!l(

Hex Screw

5/'i6"-18x7/8"

5h6"-18x1-718"

(4)

Lag Screw

Threaded

rll

(4)

Assembly

.

Screw

Hex

8x7/8"

5/1 6'11

TrolleY

Shaft

(1

)

lnstallation

Hardware

(3)

Handle

Kit 4142848

Nut

5/1ôL18

(

Hardware

Nut

(5)

K¡t 41A3475

(6)

5/16'118

Carriage

114"-20x112"

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Lock

(4)

5/16"

Rail Grease

Bolt

Lock

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Washer

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114"-20x7116"

(6)

5/16"

Ø
æ

Lock

Link

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5116"x2-314"

Lag Screw

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Hex Screw

114-20x1-112"

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(4)

(21

Pin

Bolt

(11

(2)

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Safety

lation

o

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(2)

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(3)

Lock

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Clevis Pin

5116"x1"

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(4)

(2\

ffi

Lock

#10x32

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(4)

lnsulated

Staples

(20)

7

To avoid

Nortek, Exhibit 1012

installation

Assembly

difficulties,

do

Section:

the

run

not

Pages

garage

door

11

I

-

opener

until

instructed

to

do

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Assembly

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.

the

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exactly
interchangeable.

interchangeable

also

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lnsert
necks
sections

rail braces.

the
alignment

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lf

exactly

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length

along

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pulley

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altaches

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the

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the

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shown.

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carriage

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in the square

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tighten.

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not assembled

shown,

as

smoothlY

travel

of

against

to FRONT

nuts.

bracket

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sections

Center

and

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for ease

bolts

through

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trolleY

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rail

1

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a flat

on
sections

back

of

the square

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holes

round

the

lock nuts,

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(End Sect¡on)

surface

are

sections

assembly.

T-rail

in the

holes

ensure

bolt

are

T-RAIL BACK

(ro

oPENER)

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Bolt Hole

Lock

1/4"

in

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(Center

Section)

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necks
seated
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aligned
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nuts.

and

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assembly

cause

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(End Section)

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114"-20x112"

sure

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in the

holes

rails

before

tighten

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wrong

jerky

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bolt

are

lock

right

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trolley

noise

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and/or

door

.

Position

of the

hardware

the

T-rail

shown.

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Lock

cable

as

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Washer

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pulley

shown.

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bracket

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on

securely

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tt

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the

front

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tightening

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operated.

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be

the

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Hex Screw

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Right

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Shown

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Nut

6'-l I

5/1

Assembly

Nortek, Exhibit 1012

Installthe

Trolley

Step

on the

2

Hardware

Shown

Actual Size

T-rail

.

Attach

lock washer

the threaded

Trolley

and

Temporary

Screwdriver

nuts

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shaft

as shown.

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to the

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trolley

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lnner

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with the

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.

temporary

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in the

hole

.

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the

screwdriver

lf trolley

and

bolts

and

side

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stop, insert

end of

front

assembly

trolley

stoP.

hits against

were attached

nuts

repositioned.

be

must

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5/16'11B

the

the

a screwdriver

T-rail.

the

along

on the

nut

from

Review

rail to

T-rail,

wrong

the

Trolley

into

the

the

Step

the

1.

Assembly

T-raíl

Fasten

.

Place

the
the

.

Remove
mounted

.

Align

the holes

.

Fasten

previously removed.

Remember

screws

.

lnsert
stop

with

trolley

the

opener

the

For

cover.

pulley

cable

the

in

holes

the

in the

the

will cause

5116"-18x7l8"

a

in the

hole

a 5/16"

travel

Hardware

convenience,

(2)

the toP

in the

with the

rail

use only

to

lock

the UP

in

Step

on

bracket.

5116"-18x112"

oPener.

3

the

to

packing

the oPener.

of

back

(2)

section

washered

Tighten

these

serious

damage

hex screw

shown.

as

T-rail

washer

and

direction.

Shown

OPener

material

put

a

washered

securely.

screws!

into

Tighten

This

nut'

Actual

protect

to

support

of the

screws

Any

the

to

the trolley

screw

Size

under

screws

with

T-rail

other

opener'

securely

limits

To

in the top

cause

T-Rail

(Back

Section)

Lock Washer

c/

Nut

5/16':18

fasten

serious

Hex

6"-1

5/1

Troìley

Hole

Stop

¡o

rail,

of the

Washered

Screw

8x7l8"

only

use

opener.

damage

Screw

5116"-18x112"

to the

I

I

I

those

Any

screws

other

opener.

TYPE AND

SC

mounted

screws

ONLY

SIZE

will

Hex

5116"-18x7

Screw

Washer

18"

Nut

5/1 6"-1

I

Lock

5116"

I

A,ssembly

Nortek, Exhibit 1012

Install

&

the ChainlCable

Attach

the

Step

4

Sprocket

Dispensing

Cover

Carlon

Serious

entangled
sprocket

your

while

¡s,WARNING

injury

cover

can result

moving opener

in

securely.

ís near

hand

Never operate

tlre opener

if fingers

sprocket'

sprocket'

become

Attach

opener

.

Detach

the trolley

to

See master

bag.

.

With the
the cable

.

Proceed

Figure

Continue
Figure

.

the second

Use

to

chain
make sure

.

Remove

Chain and

Keep

When Dispensìng

Taut

cable

the

tvith a master

trolley

around

baók

Be sure

2.
forward

3.

the flat

the

screwdriver.

the

Cable

loop

link

against

the

around

sprocket

to the

master

end

chain

Leave

Carton

the cadon

from

link from

procedure,

screwdriver,

the

PulleY.

the opener

teeth

trolley

to connect

link

shaft.

of the

not twisted.

is

Chain and

lnside Dìspensing

to Prevent

Cable

Kinking

and

hardware

the

Figure

1.

dispense

sprocket,

engage

threaded

the

Check

fasten

the

shaft,

to

chain.

it

Itrlaster

Cl¡p-On

Spr¡ng

Master

Link Cap

Figure

Link

2

Master

Flat end
of Trolley

Threaded

Shaft

Link

Figure

Opener

Sprocket

3

Chain

T-rail

Front Tab Slot

Chain

lnstalì

ln This D¡rection

Sprocket

Cover

Mounting

Plate

& Cable

Back Tab SIot

Top of

Cable

Loop

Cable
Pulley

Opener

@_

To attach

.

lnsert

cover

mounting

the

the back

slightly

Master

Link

the

Bar

Trolley

sprocket

in the opener

tab

insert the

and

plate.

Master

pins

Push

loop and hole

cable

Push

trolìey.
notches.
cap and
are securely

Slide

into notches

cover:

front

Figure

Link Procedure:

link bar

master

of

¡n front

cap over

clip-on spring

locked.

slot. Squeeze
tab in

1

end of

pins

and into

both

until

the slot

through

over

pins

the

on

10

Assembly

Nortek, Exhibit 1012

Chain

Tighten

the

Step

&

5

Cable

.

the

Spin

threaded

.

To tighten
shown.

from

.

When
base
inner

As

twisting.

the

the T-rail

of

nut

Sprocket

or too

loose

installation

When

droop

chain
the chain

is open,

door

NOTE:

the manual
before

you

During

adjusting

have

warn¡ngs

nut and

inner

shaft,

the chain,

you

chain

to secure

can

noise

tight.

with

returns

do

future

release

chain.

now
before

IM

washer

lock

trolley.

the

from

away

nut in

outer

turn

keep

nut,

the

turn

is approximalely

its midpoint,

at

the adjustment.

if chain

result

is complete,

the door

the

to

re-adiust

not

maintenance,

handle

finished

you

closed.

position

the

to disconnect

assembling

shown

proceed¡ng to

PORTANT

the

down

the direction

chain

the

the

above

112"

relighten

is either

may

This
chain'

ALWAYS

the

too

some

notice

is normal.

the

when

pull

trolley

your

installation

the

lf

garage

INSTALLATION

Trolley

door

sect¡on:

INSTRUCTIONS

Tighten

To

Nut

Outer

opener.

Nut Washer

Outer

-

Base

Please

Chain

of T-rail

Lock

read

lnner Nut

.-

the

To Tighten

lnner Nut

1tz',

following

To

READ

1.

2. lnstall

could

must

Disable

3.

Ropes

possible,

lf

4.

mounted

not connect

Do

5.

Locate

6.

children
lnstall the

7.

Maintenance

g.

Upon

one-inch

g.

not

Do
loose

¿þwnRNINc

reduce

FOLLOW

AND

a

on

only

in

result

by a

made

be

locks

all

connected

install

feet

6

Door

the

cannot

User

lnstruction

completion

oU¡ect

trigtr

watches,

wear

clothing

can

the

properly

severe

and

to a

door

above

the

Control

reach

Safety

of

risk

ALL

balanced

in¡ury

professional

remove

garage

opener

floor.

the

opener

within

and away

lnstruction

Label

installation,

the

(or

a2x4laid

rings

be caught

severe

of

INSTALLATION

lubricated

and

or death.

Repairs

service

connected

ropes

all

cause

can

door

or

7 feet

power source

to

the

of

sight

all

from

Label

prominent location

a

in

the

on

flat)

or loose

in the

clothing

mechanism

person

more

until

door

moving

the

on

door

the

above

must

while

injury

or

INSTRUGTIONS.

garage

cables,

to

before

to the

entanglement

instructed

a minimum

at

parts

wall

reverse

door'

spring

installing

garage

with

floor

the door'

of

adjacent

the

on

and death.

to do

when it comes

floor'

installing

garage

the

of

WARNING

death

improperly

An

assemblies

opener'

before

door

manual

the

so.

the

of 5

control

of the

or the

height

to

inside

or servicing

door

persons:

to

balanced

other

and

installing

release

feet

button

garage

in iontact

an opener'
opener'

handle

where

and

door'

door

hardware

opener

the

small

the

a

with

Jewelry

or

11

lnstallation

Nortek, Exhibit 1012

Section:

Pages

12 - 27

lnstallation

Determine

lnstallation

types.

door

your

door.

Header

Wall

-

Header

procedures

Follow the

-

Step

I

Bracket

vary according

instructions

Guideline

Location

which

Vertical

garage

to

apply

Verticaì

2x4

to

F¡nished

Ceiling

lf the

a structural
ceiling,

work

not reverse

serious

The

brackets

tension.

adjust

or death

service.

Structural

Supports

A*oRNrNc

header

bracket

support

safety

the

properly (see

when

or death.

injury

garage

and

Do

them

door

their

not attempt

yourself.

could

.

Close

vertical

.

Extend

above

Remember,

header
left or

a torsion

plate

to the

it

when clearance

you

lf

a 2x4

on

screws

2x4

the

here

is not

on

reverse

page

required,

springs,

hardware

result.

the door

centerline
the line

the door.

bracket

right of

spring

is in the

ceiling

need to

(on

(not

supplied)

to structural

and on

Serious

you

wall

page

rigidly

header

the

system

The

30).

and

cables,

are under

to loosen,

personal iniury

for

Call

mark the

and

the

of

the header

onto

fasten

can

within

the door

or center

way; or

(refer

minimal.

is

the header

install

or ceiling),

to securely

supports

13.

fastened

may not

door

could

pulleys'

move

garage

garage

the

2 feet to

center

bearing

can

You

to

Page

use

to

or

wall

might

cause

extreme

or

door

inside

door.

wall

the

only

attach

14)

bracket

lag

fasten

as shown

il

.

your

Open
point

of travel

intersecting

an
on the

high

the

provide

edge

top

header

Proceed

door

point.

travel

the door.

of

to

to the

shown.

as

horizontal

2" above

wall

height

This

clearance

2,

Step

highest

Draw

line

will

for the

Page

14.

Door

Sectional

curved

with

Header

Wall

Highest

of Travel

12

Ceiling

2"

door

track

Point

Track

Doo

One-piece

horizontaltrack

with

-Wall

Header

'-

Highest

door

2',

of Travel

Track

Point

c

Nortek, Exhibit 1012

k:'.''t',

Read the

.

.

the door

Close

vertical centerline

inside

garage

your

onto the

line

door.

above
lf headroom

minimal,
header
See

you

If

header

wall

you

bracket

page

need

bracket

or ceiling),

(not supplied)

the

fasten

supports

Safety

and

door.

header

clearance

can

on

14.

install

to

on a 2x4

use

to securelY

2x4 to

as shown.

tnstructions

the

mark

of

wall

the

lag

the

is

(on

screws

Header

Extend

installthe

the ceiling.

structural

Wall

Highest

of Travel

on

page

Header

Point

12.They

Wall

Vertical

Centerline

also

2x4

Vertical
Centerline
Garage

apply

of

Door

to

doors

without

OPTIONAL

FOR HEADER

Header

Wall

tracks.

Unfinished

CEILING

Highest

Travel

of

-l

-

BRACKET

Point

î

Supports

MOUNT

.

.

lf the

Open
shown.

to the

door

door.
Close

on the

line

total

your

Measure

Add

the door

available

height

possible, or refer

installation.

Door

Jamb

Hardware

One-piece

jamb

to the

door

the
Subtract

floor.

to the

B"

and

header

number

garage,

your

in

without

door

hardware

highest

distance

the actual

remainder.

an

draw

wall at

the determined

of inches

use the

to

I

Ë

o

.9

track

point

of

the

from

height

(See Example.)

intersecting

exceeds

maximum

page

for ceiling

14

travel

of the

top

of

horizontal

height.

height

the

as

the

highest

height

from

point

Distance
(at

Actual
Remainder..

Add.............

Bracket

height

(Measure UP

Door

One-piece

pivot

Example

of door

top

of travel)

door

of

header

on

top of

from

Pivot

without

door

hardware

floor.......'..."

to

wa11................'.

CLOSED

I

Ë

ñ

.q

o

track

door.)

....92"

...-88"

....4u

..+8"
=12"

Proceed

to

SteP

2,

Page

14

13

lnstallation

Nortek, Exhibit 1012

lnstall the

Header

Step

Bracket

to the

or

will

to the

either

ceiling.

work best

for

header

You can

2

wall

Follow

attach

above

the

the

garage

the

instructions

bracket

door,

which

your particular requirements.

.

Center
the bottom

as shown

line
the ceiling).

2x4

Structural

Supporl

Point of

(of

Garage

the bracket

edge of

(with

Header

Wall

1

z',

L

,1

H¡ghest

Travel

Door)

on

the

the

verlical

the

bracket
arrow

H

Bracket

Fasten

guideline

on the

pointing

the

horizontal

toward

Vertical

Center

0

with

Line

_

Vertical

Center

Line

Garage

Header

5/1

Door

Spring

-

Dôor

Bracket

.

Mark
holes
holes and
support

Lag Screws

-7l8"

6"x1 8x1

to the

set of

either

designated

fasten

with the

nail hole

The

You must

only.

mount

the header

Hardware

llr

Wall

bracket

for ceiling

bracket

the

hardware

positioning

is for

lag screws

use

bracket.

Shown

Lag Screw

5/ 1 6'11 8x1

(do

holes

mount).

securely

provided.

to

Optional

Wall l\ilounting

Holes

Actual

-7l8"

not use

Drill 3/16"

to a

Mounting

Size

tlr

the

pilot

structural

Wall

Holes

.

Extend

shown.

.

Center

than

pointing
mounted

minimal.

is

.

Mark
3/16"
structural

vertical

the

the bracket

from

6"

toward

flush

guideline onto

on the

the wall.

wall.

the

against

holes designated

pilot

The nail

You must

holes

support

hole

use lag

the header

and

with the

Ceiling

is for

vertical

Make

The bracket

the ceiling

for ceiling

fasten

hardware

Mounting

positioning

to mount

screws

bracket.

Fasten

the ceiling

mark,

the

sure

when

mount

bracket

Holes

only.

the

no

arrow

be

can

clearance

only.

securely

provided.

Header

as

more

is

Drill

to a

Bracket

14

Geiling

the

to

Finished

Ceiling

Vertical

Line

Center

J:

lvlaximum

Door Screws

Sprìng

_Garage_

Door

r Line

1 8x1

-7l8"

Header

Wall

-J

lnstallation

Nortek, Exhibit 1012

Attach the

T-rail

Step

the Header

to

3

Bracket

Header Waìl

Header
Bracket

Cable
Pulley

Bracket

T+aìl

.

Position
header
protective

lf the door

the opener

bracket.

base.

spring

Have someone

temporary

spring.

the

.

Position

bracket.

.

Align

support

cable

the

the bracket

as shown.

.

lnsert

ring fastener

a

@

Clevis

5116"x2-314"

Pin

Use

is

hold

holes

Header

Bracket

to allow

pulley

Ø

Ø

Bracket

on the

garage

packing

way

in the

the opener

the

bracket

join

and

to secure.

Ring Fastener

'-'-

Cable
Pulley

floor below

you'll

as a

need

material

securely

T-rail to clear

against

with a clevis

on a

the

the

help.

header

pin

Garage

Door

Hardware

Pin

Clevis

5116"x2-314"

Shown

Actual

Size

o

Temporary

Support

Ring

T+ail

Fastener

15

Installation

Nortek, Exhibit 1012

Position

Follow

illustrated

as

the Opener

instructions

Step

which

4

apply

to

your

door

type

prevent

To

fiberglass

opener

on the

A

damage

glass

or

door

CAUTION

steel,

to

panel

doors,

without using

do not

aluminum,

rest

2x4.

a

the

2x4laid

A

door-to-T-rai

.

Raise

You

not tall
.

Open

on

tf the

the

flat

the

witl need

enough.

the

top section

the

panel

top

pull

door,

disconnect

trottey
completed.

can

Trolley

is convenient

I distance.

opener

door

onto a

help

all the

beneath

hits

down

inner

the

remain

for setting

stepladder.

way

trolley

the

the trolley

on

and

point

and

the

outer

place

T-rail.

when

at this

disconnected

an ideal

ladder

if the

a 2x4laid

you

release

sections.

Step

until

Trolley

Arm

Release

raíse

arm

The

12

is

llat

to

is

T-rail 2x4 Laid

Flat

.

the door

With

measure

door.

the

.

.

a

Using

the same

to

will be
The top

the opener.

2"

at a

above

fully

distance

the

stepladder

distance

angle

slight

the door

of

not

Do

point.

this

open

from

a support,

as

as

as

should

position

parallel

and

the floor

door

the

shown).

be level

tlre opener

to

raise

from

with

to the

the top

the
the

the

more

floor,

of

opener

floor

top of

than

Header

Bracket

Opener

Top of

Door

(it

16

Top of

Stepladder

lnstallation

Nortek, Exhibit 1012

Hang the

representative

Two

Yours may

angled,

be

finished ceilings,

bracket
opener.
supplied.

.

Measure

the structural

to

.

Cut both

lengths.

.

Drill

.

Attach one

5116"x1-7

.

Fasten

5t16"-18x7l8"

.

Check
door
bracket

.

Remove
door

Opener

be different.

Figure

to structural

The bracket

the distance

pieces

pilot

3/'16"

end

lag screws.

lB"

the opener

to make

(or

in line

is not

2x4. Operate

lhe

hits the

holes

hex screws,

with

centered

rail,

Step

installations

provide

1, to

Figure 2,

supports

and fastening

'from

suPPort.

the hanging

of

the structural

in

of each

the hanging

to

the T-rail

sure

the header

above

raise the

5

Hanging

rigid

attach

before

each

bracket

lock

is centered
the

door

the

header

shown.

are

brackets

suppott.

a sturdy

metal

installing

hardware

side of

bracket

the opener

to required

supports.

to a support

brackets

washers

bracket

and nuts'

if the

door).

manually'

bracket.

should

On

the

are

with

with

over

lf the

not

the

The opener

ís not

securely

Figure

5/16"-18x7/8"

Lock Washer

5/16"

5/16"-18 Nut

AWARNING

fall and

could

properly

to structura!

1

Measure
Distance

Screw

secured.

supports

A

--\

iniure someone

Fasten the

of the

opener

garage.

Structural

Supports

Lag Screws

5116"x1-718

íf it

Grease

the rail
trolley

the

surface

slides

where

with rail

the

and underside

top

grease.

Hardware

Hex Screw

5116"-18x7 18" Nut 5/16"-18

Shown

Screw

Lag

5/1 6"-1 8x1

Actual

-7l8"

of

Size

Lock

Washer

5/16"-18x7l8"

5/1

5/16"

Bracket

(Not

6" Lock

5/16'118

Figure

Supplied)

Screw

Washer

Nut

Hidden
Support

-t-

2

Ceil¡ng

Finished

-

(Not

Supplied)

5/16"-18x7l8"

Lock

5/1 6"

5/16'118

Screw

Washer

Nut

-

17

lnstallation

Nortek, Exhibit 1012

Install the

.

Strip

connect

wire;

on the

white/red

.

Locate

door

children
moving

Fasten

with 6ABx1-1/2"

Control
into drywall,
provided.

.

the bellwire

Run

to the

wire in several

with

wire

.

Receiver
located

the antenna

.

Tlren

screws:

.

Remember

label
Maintenance

location

label

lf the

wall surface

secure

to

32

Page

Door Controls

the

available

Door

of insulation

114"

of the

back

to 1.

Door

the

minimum

at a

cannot

parts

the Lighted

Panel

drill Sl32"

opener.

a staple,

terminal

the back

on

wire as

connect

white

to affix

wall

the

to

the inside

on

adhesive

(or

label

the

explains

on the

the

of the

uses

Use

places.

the bell

to

lnstruction

becomes

Multi-Function

Step

Control

from

to the

wire

Door

Control

height

reach,

door

Door

screws.

6ABx'1"

holes

the

up

insulated

Be careful

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Nortek, Exhibit 1012

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socket.
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.

lf a

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Nortek, Exhibit 1012

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door
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lf the

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code):

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Nortek, Exhibit 1012

The safety

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21

Installation

Nortek, Exhibit 1012

Safety

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10

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lnsert
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connector.

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23

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Nortek, Exhibit 1012

below

brace

height

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Bracket

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Follow instructions
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Page

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one

11

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in Figure

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8

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@,

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24

please

Nortek, Exhibit 1012

They

apply

read

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one-piece

to

with the
doors

also.

warnings

reinforcement

and

instructions

on

page

24.

Header Wall

Header

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Optional

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of Door

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reinforcement

lightweight

(f¡berglass, aluminum,

door

a door

For
exposed
the optional

5/16"x1-1l2"

use

(not

screw
fasten door

.

Center

with

.

Drill 5/16"

the

the

with hardware

the door

lf

and

holes
screws

The
edge

(not

door

of the

(Refer to the

drawing.)

5/16"x1

-112" lag screws

the bracket

bracket

pilot

bracket

holes

header

supPlied.

no exposed

has

the

fasten

supplied)

bracket

door

dotted

Drill 3/l6"

the

to

on the

and

bracket

to the

may

required

if

line

pilot

door.

top of

as shown.

fasten the

framing,

with 5/16"x1

top

installed

be

for

optional

holes

(not

supplied)

the

Mark

drill

of the

your

placement

and

in

door,

holes.

bracket

door

3/16"

-112"

door.

the top

on

installation'

substitute

fasten

to

line

pilot

lag

25

Hardware

5/16"-18

Nut

Shown

Carriage

5116"-18x2-112"

Actual

Lock

Bolt

Size

Washer

5/16"

lnstallation

Nortek, Exhibit 1012

Connect

Follow

illustrated

as

Door Arm

instructions

below

to

12

TrolleY

Step

which apply

page

on

and

to

your

27.

door

type

sure

Make

the

from

Figures
Figure

.

Fasten

1,2

1:

straight

with a clevis

fastener.

.

Fasten
same

curved

way as

Clevis Pin

garage

door

inñer tiolley.

and 3.

door

pin.

Secure

section

shown.

TÍolley

Outer

Ring

Fastener

Door

o

Bracket

Slide

arm

to the

is fully

the

section

connection

the

door

lnner

Curved

Door Arm

closed.

Pull the

outer trolley

trolley

outer

to

with

bracket

Trolley

Skaight

Door Arm

Figure

a ring

in the

Clev¡s

Pin

manual

(away from the

back

1

release

Figure

.

Bring
that line
apart

handle

2:

arm

up and

possible

as

Nuts

5/16'-'1

to

about

door)

sections

join

8.

\

Bracket

Door

disconnect

as

2"

together.

sections.
increase

to

Lock

Washers

5/1 6"

@

@

.%

the outer

shown in

two

Find

Select

arm

door

Screws

5/1 6"- 1 8x7/8"

pairs

holes

rigidity.

trolley

of

far

as

Rope

Manual

Release

Handle

Figure

holes

2

Figure

.

lf holes

disconnect

arm,

the solid

down

.

Bring arm

.

two

Find

screws,

proceed

3:

in curved

Reconnect

end.

as shown.

sections

pairs

of

washers

lock

Hardware

Nut 5/16"-18

Screw

Hex

5116"-18x7

18"

to Adjustment

are above

arm

straight

together.

holes

and

Shown

Lock Washer

arm.

to trolley

line up

that

nuts.

Actual

Step

Hole

holes

Cut about

with cut

and

Size

5/16"

Clevis

5116"x1"

page

1,

28.

Alignment

in straight

from

6"

end

join

with

Ring Faslener

o

Pin

Trotley

Alternative

will re-engage

Nuts

8

5/1 6"-1

'@.

automatically

Lock

Washers

5/'16'

@[

when

\

5/ 1 6"-1 8x7/8"

%

Cut This End

the

Screws

opener

Figure

is operated'

3

26

Assemble

Nortek, Exhibit 1012

.

Fasten

together

hole overlap).

2 or 3

.

With the

section

arm

.

Secure

Door Arm:

the

straight

the

the longest

to

door closed,

the door

to

with a ring

curved

and

possible

connect

bracket

fastener.

door arm

(with

length

the straight

with a clevis

sections

a

door

pin.

Bracket

Clevis Pin

Door

Û-

Straight

Arm

Fastener

Screws

5/1 6"-1

Ring

8x7l8

Lock

Washers

5t16',

Nuts

5/,l 6"-1 I

Curved

Door Arm

On one-piece

-F

I

screws

ctosed

Door

UP

adjustment

.

Turn the

clockwise

.

.

the

Press

will travel

trolley

Manually

raise

(parallel to the
trolley.
back
fully

The

of the

open

illustration.

the limit

adjust

travel.

trolley

before

doors,

located

are

Door Arm

-=',-

---tr

--;;'----

Door Adjustment:

Open

Decrease

limit adjustment

turns.

5-112

Door Control

to the

door

the

and

floor),

arm should

arm connector

door

trolley/door

arm

lf the

further.

connecting

on

---:r:.-:".1

.!i-'¿;----

Door

Open

Adjustment

UP

screw

push

bar or

fully open

to the

the door

lift

touch

positions

arm

not extend

does

One full

the teft

limit

open

the

hole.

turn

the door

s¡Oe

Fully

Trolley

counter-

button'

position.

position

arm

trolley

Refer

the

in

far enough,

equals

to

arm

panel

as shown

Closed

Arm

Door

Connector

Hole

Door wìth

Backward

Procedures

The

the

to

just

in

to the

of

2"

on

the
page

the trolley

Slant

for One-Piece

.

Turn
5 complete

.

Press

trolley

.

Manually

trolley.

of the

closed
the arm
further.

travel

28.

Closed

DOWN

the

turns.

Door

the

will travel

close

arm

The

arm

door

trolley/door

behind

is

full turn

One

be adjusted'

must

limits

Follow adjustment

Door Arm

Connector

Door Arm

Hole

Doors

Adjustment:

Door

Decrease

limit

Control

to

the door

should

connector

DOWN

adjustment

push

bar

fully closed

the

lift

and

the trolley

touch

hole.

positions

arm

the connector

equals

2" of trolley

Limit

procedures

Open

Fully

Trolley

limit

clockwise

screw

or button'

position'

the door

Refer to

in the

hole,

arm

just

the

illustration.

adjust

travel.

below

The

to the

ahead

fully

the

lf

limit

Connect

.

Close

the door

be necessary

.

Secure

.

the opener

Run

shown

as

the

with

in the

door

and

to

a ring

through

illustration,

to the

arm

join

lift the

fastener.

trolleY:

the curved

slightly

door

complete

a

decrease

arm

travel

the

the connector

to

make the

to

cycle.

limit

UP

hole

connection'

lf the door

the door

until

27

trolley

in the

has a slight

parallel

is

with the

"backward"

floor.

the

to

remaining

in full

slant

clevis

open

pin.

lt may

position

Adjustment

Nortek, Exhibit 1012

Section:

Pages

28

-

30

Adjustment

Adjust

Do not make

Safety

the UP and

Reversing

Step

limit adjustments

any

Sensors

installed.

Limit adjustment

which the
The door

intederes

the
door

To operate

bar

travel

.

Does

.

Does the

unintentionally

your

lf
adjustments

fails

Adjustment

openêr

will sfop

with door

direction

down

travel

or button.

cycle.

the door

door

page

(see

through

settings

will sfop

door

in the

travel.

if anything

(including binding

opener,

the

Run the

open
stay closed

door

when

passes

are

procedures

both of

necessary

30).

a complete

each adjustment.

Repeateci

procedures may cause

shut off.

Read

Adjustment
adjustments.

operation'of

Simply

procedures

the

Step

wait

2. Use

15 minutes

1

DOWN

are completely

regulate

when moving

up direction

door

The

interferes

or unbalanced

press

the

opener

and close

fully closed?

the

carefully

through

and

these

unless

outlined

are

travel

opener

motor

the

before

a screwdriver

Limits

untilthe

points

the

or down.

up

if anything

will reverse

with the

Door Control

complete

a

completely?

reverse

not

no limit

tests,

reversing

the

below.

cycle

adiustment

during

to overheat

try again.

and

proceeding

make

to

at

doors).

Run

after

and

in

push

test

the

to

limit

lmproper

interfere

safety

reverse

seriously

the

adjustments

Cover

Protection

Bolt

reverse

safety

adjustment

with the

system.

properly

injure

or

reverse

to the

Left

Panel

of the travel

proper

operation

The door

when required

kill someone

following

.9.-

INCREASÈ\RAVÊL\

oowN

travel

o

Side

system

limits. See

9g

INCREASE

DOWN UP

Adjustment

TRAVEL

Label

limits

might

and

under

page

q

\\

will

the

of

not

could

Test

if.

30'

ó

Limit

Adjustment

Screws

all

.

lf the door
opens

lncrease

screw

NOTE:

cover

of

.

lf door does

Adjust
Adjustment

.

lf the door

lncrease

adjustment

equals

lf the door

bumps
lengthening

af leasf

uplravel.

clockwise.

To

protection

2-4" between

the UP

dcwntravel.

2"

into

does

prevent

not

(open) force

Step

does

screw

of travel.

won't

still

pulley

the

the door

open completely,

not

feet:

five

the UP

Turn

turn

One

trolley

the

keep a

bolt,

trolley

the

open

2.

close

not

Turn

counterclockwise.

close

bracket

arm

limit

equals

from
minimum

and the

at least

as explained

completely:

DOWN

the

completely

(see

page

(see

How

adjustment

2" of

hitting

bolt.

5 feet:

limit

One turn

and

page

26).

and

but

travel.

distance

in

the trolley

4

or

When

the

5), try

Adjust

to

you

lf
length
Iower

pages

.

lf the opener

Decrease
adjustment

travel.

.

lf the

no

lf the

Sensors
obstructed.

Test the door

handle.

is

not

force.

28

the

have adjusted

and the

the header

12and

downtravel.

door

visible

opener

are either

Manually

binding

See

call

Adjustment

binding,

Limits

the door

will not close

still

door

bracket.

13.

reverses

Turn the

clockwise.

screw

reverses

interference

lights

See

for

for

or unbalanced,

when closing

are flashing,

installed,

not

Troubleshooting,

binding:

and

open

garage

SteP

arm to

lnstallation

See

fully closed

in

DOWN

One turn

to travel

the

misaligned,

Pull the

close the

service.

door

adjust

2.

the maximum

completely,

Step

position:

limit

equals

and

cycle:

Safety

page

23.

manual

the

release

door.

lf the door

DOWN

1,

2" of

is

there

Reversing

or

lf the door

(close)

is

Adjustment

Nortek, Exhibit 1012

Force

Adjust

Force adjustment
panel

regulate
close

The door
interferes
down
(including binding

lf the

interrupted
direction
conditions
occasional

The
degrees,
controls
controls

the

opener.

the

of

amount

the

door.

the

will

with

direclion

are set

forces

by nuisance

and sfops

can

adjustment

maximum

about

beyond

with

controls

sfop in

its travel.

if anything

or

affect

force

3/4

that

a screwdriver.

Step

are located

adjustment

Force

power

of

the up

The door

direction

interferes

unbalanced

light,

too

reversalsinThe

up direction.

the

in

door

the

may be

adjustment

complete

of a

point.

Turn

2

required

if anything

will

with

doors).

travel

door

movement,

needed.

range

turn'

force

settings

open

to

travel

its

may

down

Weather

so

is 260

not

Do

back

in the

be

on the

reverse

adjustment

and

force

A

force

much

Too

proper

the

system.

when

someone

beyond

door.

the
compensate
door.

all adjustments

operation

The door

required

under

minimum

the

Do not use

Test the

on the

and

iú. Do

for a

safety

to force

door

of the

might

seriously

could

not

amount

the

binding

reverse

levels'

NGIWARN

will interfere

safety

reverse

not

increase

required

adjustments

force

or sticking

system

See

Force

Adjustment

Controls

ôô

properly

iniure

the

following

page

with

reverse

kill

or

force

close

to

garage

30.

to

Test the

Grasp
halfway
should

travel

obstruction.

hold
force

Make
reverses

opener

Test

Grasp
halfway

stop.

decrease
counterclockwise.

Make
stops
through

DOWN

the

through

reverse.

does

doesn't

or

turning

by

'10

degree

through

the

the

ihrough

the door

lf

10

easily.

a

door

not

See

normally.

(open) force

UP

door

(open)

UP

degree

After

comPlete

Adjustment

Label

(close) force

the

DOWN

when

(close)

halfway

travel.

bottom

(Reversal

guarantee reversal

page

reverse,

control

the

adjustments

turn

After

comPlete

a

bottom

when

(open)

UP

hard

is

force

turn adjustments

each

travel

the door

lf

30.)

decrease

counterclockwise.

adjustment,

each

cYcle.

the

travel.

hold or

to

by turning

adjustment,

cYcle.

How

door

through

the

until

door

The

doesn't

the control

until

run the

and

about

is

door

The

a one'inch

on

is hard

DOWN

the door

run

is about

door

stop,

door

the

When

down

to

(close)

the

should

opener

Adjust

to

Back Panel

Opener

of

the

door doesn't

lf the

lncrease
clockwise.

door

necessary.
through

lf the
cycle

lncrease
clockwise.
door

run

not

amount

UP

opens

a complete

door

and

completes

the opener

increase

required

Forces

open

(Open) force by

10 degree

Make

completely.

each

After

travel

reverses

opener

the

Make

a close

through

the

(close)

10

force beyond

to

DOWN

af

turn

Re-adjust

adjustment,

cYcle.

during

lights

force

cycle.

a

close

turn

complete

the

degree

least 5

turning

adjustments

the UP

run

down

the

aren't

by turning

adjustments

each

After

travel

the

door.

feet

control

the

limit

opener

the

(close)

flashing

the

adjustment,

cycle.

minimum

until

if

control

untilthe

Do

29

Adjustment

Nortek, Exhibit 1012

Protector

the

Test

.

Press

the

.

Place the

.

Press the

door.

and

Professional

closes

sensor

The

remote

(alerting

off

misaligned

garage

The
holding
down

remote control

the

door.

opener

remote

The door

the opener

door

the

is obstructed.

garage

door

if the

you

or obstructed).

door

Door

the

is completed.

travel

will not move

light(s)

service

when

indicator

to

can be
Control

Step

Sysfem@

carton
control

is required

the

opener

light

fact

the

3

push

in the

push

more

willflash

safety

will not

in either

that

closed

push

bar

open

to

button

path

button

the

of

close

to

an

than

for 5 seconds.

opener

if the

reversing

from

close

sensor

the sensor

pressing

by

or button

door.

inch,

is

and
until

the

a

is

Without

sensor,

seriously

he

closing

month.

Safety

properly

a

persons

iniured

garage

Sensor

,vllARhll

killed

safety

if trapped

test

Safety

working

(particularly children)

or

Repeat this

door.

reversing

could

by

once

Reversing

Sensor

a

a

Adjustment

Test the

.

Place
floor,

.

Operate

must

lf the

far enough

.

lncrease

linrit

.

Repeat

On a

adjustments

straight

illustration

.

When the

a2x4laid

opener
test

lf

the

adjustment

garage

Safety

a one-inch

centered

door

the

reverse

door súops

in the

DOWN

the

adjustment

test.

the

sectional

do

up and

on

door
flat),

through

adjustment.

will

door

attempts,

service.

door

board

under

on striking

on the

down

screw

door,

not

down

Page

reverses

remove

3

not

SteP

4

ReYerse

Test

(or

a 2x4laid

garage

the

down

in the

the

Adjustment

obstruction,

direction.

by turning

limit

counterclockwise

sure

make

the door

force

position'

26.

on the

obstruction

the

or 4 complete

call

after

for

reverse

SYsfem

flat) on

door.

direction'

obstruction.

See

one-inch

travel

professional

The

it is not

DOWN

the

limit

arm beyond

the

and

cycles

repeated

the

door

traveling

1/4 turn.

board

run

to

(or

the

safety

Faiture

system

persons

Repeat

needed.

a

fo

may

trapped

test

this

in

result

by a closing

once

GARAGE

DOOR

adiust

and

fesf

lmportant

Repeat

.

.

.
.

Adjustment

Each adjustment
or limit

Any
(including springs

Any repair
Any

controls.

repair

repair

to

to
to

Steps

of door

or adjustment

and

or buckling

or adjustment

the

serious

a month

One-lnch

(ot a 2x4 Laid

SafetY

4 after:

I

-

length,

arm

of the

hardware).

of the

the

of

iniury

and

Board

Check:

garage

garage

opener'

reverse

death

or

garage door.

adjust

Flat)

force controls

floor'

as

door

to

30

IM PORTANT

Nortek, Exhibit 1012

SAFETY

INSTRUCTIONS

To reduce

1. READ

2. Do

3. Operate

4, Check

S.

6.

7. Disconnect

s.

AND

permit

not

inaccessible

opener

until

sight

safety

a one-inch

limít

or

force

checked.

possible,

lf

whenever

taken

cause the

GARAGE

KEEP

reverse

and

GOVerS,

when

other

SAVE

AwnRNNG

risk

the

INSTRUCTIONS.

FOLLOW

children

to chíldren.

it is completely

reversal

óu¡ect

óf trâvel,

Faiture

use the

door to

required

hardware

the

THESE

ALL

either

when

only

closed.

system

(or a áx4 board

both

property

to

manual

disconnect

the

rapidly,

fatt

DOORS

eieqtric

PROPERLY

and could

be made

must

power

INSTRUCTIONS.

operate

to

door

the

monthly.

adjustments

adjust the

release

cord

causing

to the

severe

of

or

in full

is

ONE

NO

See

taid-flat)

may

opener

when the

only

iJactuated

iniury

BALANCED.

in severe

result

professional

a

by

garage

play

to

view and

SHOULD

page

ptacéo

be needed

may

with the

death

or

See

injury

opener

door

injury

with the

free

CROSS
The_garage

30.

floor.

the

on

result

is in a

d9o1

persons'

to

page

or

garage

before

death

or

THE

Keep

obstruction'

PATH

opener.

from any

door-/}IUSIreverse

adjustment

lf an

and the

in severe

safety

injury

closed

open.

door

An improperly

3.

death.Repairs

door

person'

making

WARNING

persons:

to

remote

OF

reversal

position.

Weak

to

any

control

Keep

MOVING

THE

is

system

or death.

Caution

broken

or

balanced

cables,

repairs

made to either

spring

or

in a

door

the

DOOR.

contact

on

mustbe

should

springs

may

door

assemblies

removing

location

in

with

the

be

may

not

the

Limit

Limit

9-.9

INCREASE

DOWN

Adjustment

(Located on the

Weather
changes

adjustments,
operation.

Pages
adjirstments.

the

Repeat

adjustment

Manually

binding,

Check

Adjust

28

Repeat

necessary

conditions

in door

28 and

instructions

the safety

operate

Lall'for

be sure

to

limits

29.)

and

the safety

and Force

Adjustment

Controls

TRAVEL

,

UP

Label

left side

Panel)

may

operation

particularly

29 refer

Only

carefullY.

limits

of

and/or

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Repair

Nortek, Exhibit 1012

Parts

Assembly

Rail

Q<K

Parts

1

6

3

2

3

PART

KEY

NO.

4

NO.

1

14995

41A3489

2

1838112

3

4

1838111

1838113

5

o

4143473
4182616

7

I

83A4

5

41A2B4B

5

DESCRIPTION

kit

link

Master
Complete

Rail braces

T-rail
T-rail

Chain
Cable

Rail

NOT SHOWN

Rail assembly

(includes hardware

page

trolley assembly

(each)

center

-

sections

end

-

and cable

pulley

grease

7).

sections

bracket

hardware

(each)

(each)

assemblY

kit

illustrated

I

on

lnstallation

PART

KEY

NO.

NO.

41A4251-34

1

41A4166

2

10A14

3

29C128

4

4'1A3888-3

5

41A3984-5

6

41A2828

7

217A238

B

o

41A4353

41A5047

10

1 78835

11

178834

12

128350

13

41A4373¡.

14

128483

15

128484

16

128485

17

41A3475-5
41A4116

114A1902

Parts

1 2

DESCRIPTION
Multi-function

Lighted door

12V battery

Transmitter
Multi-function

housing

Single-function

housing
Manual

2-conductor

Header
Door bracket
Curved
Straight
Hanging brackets
Safety
(receiving and sending

with 3'2-conductor

"C"

wrap
Square
Slotted

SHOWN

NOT
lnstallation
hardware
Safety
Owner's manual

door

control

visor clip

remote

& screw

screw only

&

release

bell

bracket

w/clevis

door arm

arm

door

kit

sensor

bracket

mounting

hole

hole mounting

hardware

illustrated

hardware

sensor

@'

ç40

control

button

control

only

remote

& handle

rope

wire

-

w/clevis

section

section

bell

bag

on

panel

(no

circuit

control

(no

circuit

assembly

& white/red

white

pin

& fastener

pin

& fastener

eyes)

wire attached

bracket

brackei

(includes

7).

Page

board)

board)

5

7

q

I

0

6

g

11

g

10

13

12

14

15

16

oQ

17

36

Repair

Nortek, Exhibit 1012

Parts

Opener

76

(Down)
Contact

Brown

Wire

Drive
Gear

Center

Assembly

-@

(Series 4100,2100,

1100&71oWHC)

Lim¡t

Contâct

Conlact

I
I

I

20

(up)

Parts

(Series 5100)

l6

19

18

Y-{tr

16

SWITCH

LTMIT

ASSEMBLY

Grey
Wire

Yellow

W¡re

\\

17

(Serìes 5100)

15

tu-...-

14

J

12

1 (Serìes 3000,

2

3

å

åi

4

I

I
I

I

I

10

9

2100 &

5

1100)

--v-

(Series 3000 &

67

(Series

5100,4100

& 71OWHC)

21 00)5

7

11

3

Êo

KEY

NO.

I

2

3

4

5

6

7

8

o

10

11

PART
NO.

D380

31

41C42204

41A2817

4184245

00

1 43D1

143D152

1 75888

I 08D36

1 08D34

308363
308387
308366

124373

50

41A31

41 D3058

DESCRIPTION
Sprocket
Gear

Complete

Thrust

Bearing

Drive

Helical

Drive/worm

Roll

cover

and

washer,

plate,

gear

gear

pins (2)

sprocket

with:

and

w/retalner

gear

Line cord

(Series

panel

End

1100)

(All

panel

End

socket

Light

(Series

Lens

(Series

Lens

71OWHC)

&

-

Capacitor
Capacitor
Capacitor

Capacitor
Terminal

Universal
bracket

motor,

assembly,

1/2HP

'll3HP

-

-

ll4HP

bracket

block

replacement

assembly

worm,

RPM

assemblY

Spring

Retaining

pins (2),

Roll

gear,

worm

kit w/grease

3000,

models)

other

& 2100)

3000

5100,4100

Wscrews

ComPlete

bracket,

sensor

washer,

ring,

grease

and

2100

motor

bearing

&

&

with:

KEY

NO.

12

13
14
15
16
17
18

'19

20 4143673

37

PART

NO.

4143666

41A3666-1

41A3666-2
41A3666-3
41A3666-4

41A2818
41D3452

41C43984

41C4246

41A.2826
41A2822Á.

41A4252-68

41A4252-78

41A3712

41A2825

DESCRIPTION

(Series

Cover

(Series

Cover

(Series

Cover

(Series

Cover

(Series 3000)

Cover

gear

Helical

switch

Limit

sensor

RPM

harness

Wire

bearing

Shaft

lnterrupter

Receiver
(Series

5100)

Receiver

(All

other models)

Complete

panel

End

panel

End
(Series

5i00)

panel

End

(All

other

cup

logic
logic

with:

Wall
Wall

w/all labels

series)
NOT SI.IOWN
Opener

assembly
(includes screws
a number

in illustration).

5100)
71OWHC)

4100,

2100)

1100)

& retainer

w/grease

assembly

assemblY

assemblY

kit

assemblY

assemblY

board
board assemblY

Logic

labels
labels

hardware

not designated

w/Plug

board,

kit

by

Accessor¡es

Nortek, Exhibit 1012

Available

for

your

Opener

7702C8

760C8

7704C8

8710C8

Outside

Required

access door.

Outside

Opens
automatically
remote control

I foot

To allow
fully.

10

To allow
fully.

Quick

for a

Keylock:

garage

the

Rail Extension

an B

Rail Extension

foot

'10

a

Release:

garage

from outside

is not handy.

with NO

door

Kit:

foot door

foot

to oPen

door to

Kit:

when

oPen

856C8

853C8

850C8

959C8

Multi-Function

Control:

key ring &

With

strip.

Multi-Function

Remote

lncludes

Control:

visor clip.

Single-Function

Remote

lncludes

Security

Enables
garage
2, 3,
backlit

clip.

Control:

visor clip.

Remote

homeowner

door opener

4, or 5 digit

keyboard.

Mini Remote

Velcro

fastening

Standard

Standard

Gontrol

to operate

entering

by

from

code

lncludes

Size

Size

visor

740C4

945C8

Keyless

Enables
garage

by entering
designed

Entry:

homeowner

opener

door

code

keyboard.

Multi-Function

Panel:

Lock

Provides
prevents

opener

Light

a

a

operation

portable

from

Feature

to oPerate

outside

from

sPeciallY

on

Door Gontrol

garage

of

remotes

which

Feature

for constant

door

and

light.

872CB

874C8

@

Wire-ln

Controls
Wires
dimmer

Light Gontrol:

interior

into

switch.

Plug-ln

Controls

wall receptacle.

a

or exterior

the electrical

Control:

Light

interior

lights.

box

Plugs

lights.

like a

into

38

lndex

Nortek, Exhibit 1012

Access

Chain

Electrical

Garage

Testing for
Determining

Disabling
Force Controls

Door
Maintenance
Reinforcement
Removing
Possible
Travel Limits

Door/Outside

Tension

Safety

Door

Sectional
One-piece

existing

Adjustment

Problems
Safety

Adjustment

Problems
Safety

warnings

hardware................

door dama9e.................

warnings

Quick

Warnings

balance, binding

point

high

door............

door............

procedures.

that might

instruction

requirements

ropes

of all

procedures.

that

of

1ocks...........

require

label

require limit

might

Release Accessory

and sticking

travel:

adjustments

force

...........

..............

adjustments.

.........4,5

...4,5, 11
.2,20,31

..3,28,31

3

.......28

.34, 35

.28,31

2
3

I

Manual

Release

Lockout feature

Manualdisconnect..

warnings

Safety

Opener

Operational

The Protector

Receiver

Safety

Terminals

Door control
Safety
Outside

connections

reversing

Keylock

Noise

Sprocket
Vibration

Programming

Erasing
Activating

Safety

Problems

noise...................

noise

System@..

Remote

and

all codes

other

warning

with remote

Reverse

Testing

Safety

required......

reverse
Securing
Adjusting
Applying excessive

Buckling or

header

travel

uneven

Rope and

sensor
Accessory

(isolator kit)

connections.....,

Controls

the receiver

openers

control

Procedure............

Test

system

problems

bracket

limits

force
floor

Handle

connections

.................

and/or

light

operation

wall .........

to

on the

.....................

door.

products

...'....'

ðz

32

9, 31,

32

..'tB
..23
..18

.33
.33
.33
.33
.34

...........'........30

..11, 30,

34, 35

...12
...28
...29

.4,5

Safety
User

Warnings.

lnstruction

Labelfor

Garage

Wall

.2, 3,9,

39

11,

12, 16,

'18,

19,20,

21,24,28,29,30,

..............11,

31

32, 33

,

18

CHAMBERLAIN

Nortek, Exhibit 1012

IS ON CALL

OUR LARGÊ

INSTALLATION

AS YOUR

NEAR

SIMPLY

HOURS:

TO 6:00

A.M.

6:00

7:00

professional

For

contact

in

of dealers

your

local CHAMBERLAIN

the Yellow Pages,

in

your

SERVICE

SPANS AMERICA

AND SERVICE

TELEPHONE

OUR TOLL

DIAL

1-800-528-9131

(Mountain Std. Time)

-

P.M.

Monday through

A.M. TO

3:00 P.M.

Closed

Sunday

installation,

our Service

or call

area.

SERVICE

ORGANIZATION

INFORMATION

SIX DAYS

FREE NUMBER:

-

Saturday

parts

dealer.

A WEEK.

and service,

Look for him

number

IS AS

Friday

for a list

HOW

REPA¡R

prices

Selling

shipped at

be
accordingly.

WHEN ORDERING

will be furnished

prevailing

FOLLOWING

THE

ADDRESS

THE CHAMBERLAIN

Parts

2301 N.

Tucson,

SERVICE

TOLL

1-800-528-9131

TO ORDER

PARTS

on request

prices

and

REPAIR

.

PART

.

PART NAME

.

MODEL

and Service

Forbes

PARTS,

INFORMATION:

NUMBER

NUMBER

ORDERS

GROUP, INC.

Department

Boulevard, Suite 104

Arizona85745

INFORMATION

NUMBER:

FREE

or

you

will be billed

ALWAYS GIVE

TO:

parts

will

The Chamberlain
workmanship

compliance

siricfly

corþty

ordei ío

Manual.
lf, during

our

toll-free

to our service

a

include
products

warranty,
or replaced

LIMITED

THIS

WARRANTY OF
OBLIGATIONS

DAMAGE CAUSED
MISUSE,

pRoDUbT),

REPLACEM

UNDER

ARISING

LtABrLtTy

oF THE

CONNECTION

states do

Some

exclusion

state to state.

from

Series 5100:

Model

Series

Model

72 full months

Model Series

48 full months

Series

Model

24 full months

Series

Model

12 full months

Group,

a

for

with tile

with those

opetãt"

the limited

brief description
returned

will be repaired

properly

service

center

with new

WARRANTY

MERCHANTABILITY

OR

FAILURE

LABoR CHARGES

BATTERIES.

ENT

NO

CIRCUMSTANCES

IN CONNECTION

BREACH OF

FOR

PRoDUCT

WITH THE

not alloriv

may not

4100 & 7200:

years)

(6

2100 and

years)

(4

3000: The

(2 years)

1100: The

(1 year)

CHAMBERLAIN

("Sellei') warrants to

lnc.

period

of

one

Owner's

instructions

with

warranty

to Seller for

LIABILITY

period,

numbãr, before

for warranty

the-problem and a

of

replaced

or

or factory-rebuilt

By tMpRopER

PROVIDE

TO

CoVERED

SALE OF

the exclusion

you.

to

apply

The motor

the date of

from

71oWHC:

the date of

from

motor

the date of

from

motor

from the date

GARAGE

year

from the date

wianuat instructions

will void

garage

your

it

door,

appears

dismantling

repair. You

warranty

IS IN

ON SELLEER'S

SHALL SELLER
WITH
WARRANTY

HEREBY,

This

is fully

The motor

The

will be advised

dated

repair, which

Seller's sole

1ât

parts

at Seller's

LIEU OF

REASONABLE

ANY OTHER

FITNESS

OR

|NSTALLAT|ON,

DISMANTLING

FoR

THE USE,

BREACH

NO PERSON

PRODUCT.

THIS

limitation of

or

warranty

limited

warranted

warranted

is

purchase.

is warranted

motor

purchase.

is warranted

purchase.

is warranted

purchase.

of

OPENER

DOOR

retail

the first

purchase.

of

regarding

warranty

this

must be adjusted

as

product,

this

of shipping

proof-of-purchase receipt with any

receipt by

upon

at no cost

option)

sole option.

WARRANTIES,

FOR A

PART. THIS

LIMITED

OPERATION

NECESSARY

AND

product

this

though

oR

BE LIABLE

OR INABILITY

OF CONTRACT,

IS

consequential,

gives you

LIMITED

for the lifetime

WARRANTY

io be

free

to be

to be free

free from any

to be

from any defect
from any

ONE.YEAR

purchaser

The

proper

installation,

in its entirety,

and

contains a

at l-800-528-9131.

instructions

Seller are confirmed

to

PARTICULAR

WARRANTY

OR CARE

RETNSTALLTNG

FOR CONSEQUENTIAL,

USE,

TO

AUTHORIZED

NEGLIGENCE

legal

specific

ON

product

the

of

free from any

defect

LIMITED

product

this

of

operation

operation,

Please note

periodically

which is covered

defect

Then send

when

you

returned

and

EXPRESS

PURPOSE,

DOES

(INCLUDING, BUT

MAINTENANCE,

A REPAIRED

THIS PRODUCT.

incidental

rights,

MOTOR

to the

defect

OR

ASSUME

TO

or special damages,

and

first-time

in materials and/or

in materials

defect

in mater¡als
in materials

WARRANTY

it is free from

that

product

of this

maintenance

that the

in accordance

tested

this

you

the toll free service

call

product

that is returned

to

defective

be

pre-paid.

OR IMPLIED,

OR OTHERWISE,

NOT COVER

INCIDENTAL

STRICT LIABILITY

you

Defective

ANY ALTERNATIONS

OR

NO EVENT SHALL

IN

FOR US ÂNY

also have other

may

purchaser.

and/or

workmanship

and/or

workmanship

and/or

in materials and/or

defect

is dependent

testing.

and

safety reverse

with fhe Owner's

by this limited

product,

pre-pa¡d

warranty repair'

for

and covered

parts

INCLUDING

AND OF ANY

NON.DEFECT

NOT LIMITED

REPLAcED uNlr,

oR

OR SPECIAL

EXCEED

OTHER

the above

so

workmanship

workmanship

rights

your

on

Failure to

system,

warranty, call

insured,

and

number. Please

limited

by this

repaired

will be

ANY IMPLIED

OTHER

DAMAGE,

TO ABUSE,

TO THIS

oR

DAMAGES

SELLER'S

THE COST

LIABILITY

limitation or

which vary

period

for

a

period

for a

period

for a

period

for a

in

IN

of

of

of

of

114419028

@ 1996,

The Chamberlain

All Rights

Reserved

GrouP,

lnc.

Printed

in

Mexico