Chamberlain 3453135556 User Manual

3453135556

Included Wall Control MUST be installed prior to operation of this Garage Door Operator

Safe-T-Beam®Safety Reverse System Must be installed to close door

SAVE THIS MANUAL FOR FUTURE REFERENCE

NOTE: Your Operator comes with a Rail Assembly which is standard for up to a 7 foot 6 inch high door. An extension kit for an 8 foot high door is available.

For Answers and Assistance:

1.800.929.3667

or visit www.overheaddoor.com

Includes Remote Control and SE RI ES II Electronics

Series O C G

To avoid damage to your door and/or operator, make sure you disable any door

locks prior to installing your operator

Check your ceiling where the power head of your new unit will be mounted.

Plan how you will be mounting the power head. It is possible that ceiling joists may not be in the exact position needed with respect to the garage door operator. In any case, it may be necessary to add an additional bracket and

fasteners (not

included with your new door operator kit).

Check the wall directly above the garage door

. The door operator’s header bracket

must be securely fastened to this wall. Insure that the structure will provide a strong mounting location.

Check to see if the mounting location for the Safe-T-Beam

System “STB” is clear from obstruction and has a wood surface available for attaching the “STB” brackets

. The brackets may also be attached to

concrete if necessary but extra tools and special fasteners (not supplied) will be required.

NOTE: 1-1/2" “STB” bracket adapters are available through your local Overhead door Dealer.

Is your garage door made of light-weight steel, aluminum, fiberglass

or glass panels

? Additional support bracing

must be added to these type doors. If this is the case, please contact the door distributor or manufacturer so that they can furnish you with a “bracing kit.”

Insure that your door is properly balanced and moving freely. SEE WARNING BELOW.

(NOT SHOWN) If your garage does not have a separate entry door, you might want to

consider an emergency release kit (GER-2)for installation on your garage door. See page A at the center of this manual.

You need a 110-120 Volt power supply available

. If you plan to plug the unit into a

standard electrical outlet, is one available? The outlet should be no more than about 3 feet from the power head once it is mounted. (The cord is 4 ft. in length.) SEE WARNING BELOW.

PRE-INSTALLATION CHECK LIST

FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM

Things to consider if you are planning to “do-it-yourself.”

In many cases you will be replacing an existing door operator with a new one, however, if this will be the first operator installed there are some pre-installation issues which need to be addressed. They are as follows:

The Overhead Door Corporation recommends that you read and fully understand all information and instructions contained herein before choosing a “Do-it-yourself” installation. Any questions should be directed to Overhead Door Corp. or an authorized Overhead Door Dealer.

If your door sticks, binds, or is out of balance, have it adjusted by a professional. Door springs, cables, pulleys, brackets and associated hardware are under extreme tension and can cause serious injury or death.

WARNING

DO NOT USE EXTENSION CORD! Extension cords can cause dangerous overheating conditions. DO NOT USE PORTABLE GENERATOR! This product is designed to operate on standard house current. Do not use alternate power supplies.

WARNING

(

The issue numbers below refer to the circled numbers in the illustrations on page 3.

)

TYPICAL SECTIONAL DOOR INSTALLATION FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM

TYPICAL SUPPORT BRACKET

EXTENSION SPRING

TORSION SPRING

SAFE-T-BEAM

BRACES

ADDED HEADER BRACKET MOUNTING BOARD

TYPICAL 1-PIECE DOOR INSTALLATION

48" POWER CORD

120V GROUNDED

OUTLET

SECTIONAL DOOR

1-PIECE DOOR

SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAG E

PRE-INSTALLATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

OPERATOR FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

TOOLS RECOMMENDED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

OPERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

2 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11- 14

ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 15-18

3 SAFE-T-BEAM

SYSTEM INSTALLATION . . . . . . . . . . 15-16

4 WALL CONTROL INSTALLATION. . . . . . . . . . . . . . . . . . . . 17

5 CONNECT OPERATOR TO POWER . . . . . . . . . . . . . . . . . 18

ADJUSTMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-21

6 LIMIT SWITCHES & FORCE ADJUSTMENT . . . . . . . . . . . 19.

CONTACT REVERSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

7 PROGRAMMING REMOTE CONTROLS . . . . . . . . . . . 20-21

8 BATTERY/VISOR CLIP INSTALLATION. . . . . . . . . . . . . . . 21

9 LIGHT BULB AND LENS INSTALLATION. . . . . . . . . . . . . . 21

SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

MAINTENANCE & TROUBLESHOOTING . . . . . . . . . . . . . . . 22-24

SAFE-T-BEAM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

OPERATOR / RADIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A

TABLE OF CONTENTS

OPERATOR FEATURES

CODEDODGER®Rolling Code Security System.

An electronic rolling code system that enhances the security of the door operator by continuously changing the access code each time the remote control is used. The door operator responds to each new code only once. An access code copied from a working system and tried again will not control the door operator.

CODEDODGER

1, 2 or 3-Button Remote Control (included

with some models).

Operates 1, 2 or 3 garage doors from car.

Lighted Wall Button*.

Operates door operator from inside garage.

Lighted Wall Console* (included with some models).

Security vacation lock switch disables all controls. LED Indicator shows whether system is locked or unlocked. Makes console easy to find in dark. Controls door operator from inside garage. Independent light control allows convenient manual control of the automatic lighting system.

NOTE: Your garage door operator may not come with all above items included as standard equipment.

*Operator MUST be installed with the

included Wall Control.

SAFETY FEATURES

Safe-T-Beam®(STB) Non-Contact Reversing System**.

Puts an invisible beam across the door opening. The door stops and reverses to the full open position if anything passes through the beam. Red and green LED indicators provide a self diagnostic code if an operational problem exits.

Safe-T-Reverse

Contact Reversing System.

Automatically stops and reverses a closing door within 2 seconds of contact with an object.

Safe-T-Stop

Timed Reversed System.

Automatically opens a closing door if it fails to close completely within 30 seconds.

Force Guard

Control.

Features adjustable open and close force settings. For maximum safety, these must be set to the minimum force required to fully open and close the door.

Relay Monitoring System.

Automatically stops and reverses a closing door if the closing relay malfunctions.

Watch Dog

Monitoring System.

Automatically stops and reverses a closing door if the Safe-T-Beam System** has an operational problem.

Automatic Lighting System.

One bulb lighting supplies up to 100 Watts of light for safer evening exits and entries. Turns on when door is activated and automatically turns off 5 minutes later.

Manual Emergency Release.

Manually releases door from door operator. Use during a power failure or other emergency to allow manual opening and closing of door.

**Safe-T-Beam®Safety Reverse System

MUST Be Installed To Close door.

TOOLS RECOMMENDED

FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM

5/32" Drill Bit

7/16" and 9/16"

Sockets

Step ladder

Drill

Ratchet

Carpenter’s level

Pencil

Tape measure

Wire strippers

Phillips screwdriver

Adjustable wrench

PARTS IDENTIFICATION

Not Shown Full Size .

Single-button

remote control

Multi-button

remote control

FASTENERS

Shown Full Size . See Parts List for description.

Lag screw - 1/4" x 2"

[

]

Screw - #8-32 x 1"

[

]

Self-drilling Screw

1/4"-20 x 3/4"

[

]

Nut - 1/4"-20

[

]

Cotter pin

[

]

Clevis pin

[24]

Wire clip

[

]

Bolt - 3/8"-16 x 7/8"

[

]

Nut - 3/8"-16

[

]

Bolt - 1/4"-20 x 5/8"

[9]

Wall console

Wall button

Nut - 5/16"-18

[

]

#6 x 1-1/4" Pan

Head Phillips

Screw

Safety Brochure

Entrapment Warning

Label

#10"-16 x 1-1/4"

Machine Screw

Source STB

(Red LED)

Sensor STB

(Green LED)

Wire

STB Bracket

Insulated Staple

Bolt - 5/16"-18 x 3/4"

[

]

#6 x 1-1/4" Pan

Head Phillips

Screw

Item Part Name Number Required

1Power head assembly (box) 1 2Boom assembly (box) 1 3Boom (box) 1 91/4"-20 x 5/8" hex head bolt (blue bag) 4 10 1/4"-20 hex flange nut (blue bag) 4 11 Carriage assembly (box) 1 12 Boom strap (blue bag) 1 13 Limit switch OPEN (white wire)(green bag) 1 14 Limit switch CLOSE (brown wire)(green bag) 1 15 Release cord (green bag) 1 16 Release knob (green bag) 1 17 Emergency release tag (green bag) 1 18 Header bracket (orange bag) 1 20 Door bracket (orange bag) 1 22 1/4" x 2" lag screw (orange bag) 8 23 Straight door arm (box) 1 24 Clevis pin (yellow bag) 2 25 Cotter pin (yellow bag) 2 26 Curved door arm (box) 1 27 3/8"-16 x 7/8" hex head bolt (yellow bag) 2

PARTS LIST

1-PIECE BOOM HARDWARE EXPLODED VIEW

FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM

[2]

Item Part Name Number Required

28 3/8"-16 hex flange nut (yellow bag) 2 29 Wire (box) 1 30 Insulated staple (red bag) varies/model 31 Wall button (red bag) varies/model 32 Wall console (box) varies/model 33 No. 6 x 1-1/4" flat head phillips screw (red bag) varies/model 34 Entrapment WARNING label (manual) 1 35 Safe-T-Beam (STB) sensor (green LED)(box) 1 36 Safe-T-Beam (STB) source (red LED)(box) 1 37 Safe-T-Beam (STB) bracket (yellow bag) 1 38 Remote operator (box) varies/model 39 #8-32 x 1" machine screw (green bag) 2 40 Safety & maintenance guide (manual) 1 41 Wire clip (wide)(green bag) varies/model 42 1/4"-20 x 3/4" self-drilling screw (orange bag) 3 44 #10-16 x 1-1/4" phillips hex head screw (yellow bag) 4 46 5/16"-18 x 3/4" hex head bolt (orange bag) 3 47 5/16"-18 hex flange nut (orange bag) 4

Power Head Assembly

1Q1G1D

POWER HEAD EXPLODED VIEW

Item Part Name

1Power head assembly 1A Cover (by series/model) 1B Front panel assembly 1D Motor parts 1E Circuit board assembly 1F Capacitor (by series/model) 1G Opto wheel (not shown) 1H Carriage slide 1J Chain 1K Circuit board bracket 1L Drive module 1M Terminal strip 1N No. 8 x 3/4" hex washer head screw 1P Shock absorption stop (not shown) 1Q Motor mount bracket (not shown) 1X Chassis 49 Lens

POWER HEAD PARTS LIST (pre-assembled)

Garage doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under tension, and electric motors can cause injuries, your safety and the safety of others depend on you reading the information in this manual. If you have questions or

not understand the information presented, call your nearest service representative.

you have questions or

do not understand the information presented, contact

Overhead Door Corp. or an authorized Overhead Door Dealer.

In this section and those that follow, the words Danger, Warning, and Caution are used to emphasize important safety information. The word:

DANGER means that severe injury or death will result from failure to follow instructions.

WARNING means that severe injury or death can result from failure to follow instructions.

CAUTION means that property damage or injury can result from failure to follow instructions.

The word NOTE is used to indicate important steps to be followed or important considerations.

OVERVIEW OF

POTENTIAL HAZARDS

SAFETY INFORMATION

POTENTIAL

HAZARD

EFFECT PREVENTION

Keep people clear of opening while door is moving.

Do Not allow children to play with the door operator.

Do Not operate a door that jams or one that has a broken spring.

MOVING DOOR

WARNING:

Can Cause

Serious Injury

or Death

Turn off power before removing operator cover.

When replacing cover, make sure wires are not pinched or near moving parts.

Operator must be properly grounded.

ELECTRICAL

SHOCK

WARNING:

Can Cause

Serious Injury

or Death

Do Not try to remove, repair or adjust springs or anything to which door spring parts are fastened, such as, wood blocks, steel brackets, cables or other like items.

Repairs and adjustments must be made by a trained service person using proper tools and instructions.

HIGH

SPRING

TENSION

WARNING:

Can Cause

Serious Injury

or Death

[1]

FIG. 1-2 Align arrow

FIG. 1-1 Attach boom strap

OPERATOR ASSEMBLY

FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM

NOTE:

Boom assemblies are for 7 foot 6 inch high door.

An extension kit for an 8 foot high door is available.

OPEN BLUE PARTS BAG

Attach boom strap (Fig. 1-1).

• Place boom strap against boom so that projection

on strap mates with second hole from end of boom.

– Place 2 bolts (9) through boom strap and boom. – Ignore fourth hole. (See NOTE) – Securely tighten bolts and nuts (10).

NOTE:

Your boom has 4 holes in the boom strap end. The hole furthest away from the end is for an extension kit if needed.

Drive chain can slide out of booms. Do not run until operator is fully assembled.

CAUTION

Make sure that the carriage magnet is in place in the top of the carriage slide.

CAUTION

[

]

[9]

BOOM ASSEMBLY: Use a clean, flat surface.

Boom is up-side down

Slip carriage into carriage slot of boom

• Flip the boom assembly up-side down.

• Place emergency release lever in “release”

position (See below).

– Check arrow on the side of carriage points

toward door end of boom.

– Slide carriage into boom at power head end

(Fig. 1-2).

– Flip boom assembly right-side up.

Lever in release position.

1/4"-20

1/4"-20 x 5/8"

FIG. 1-5 Attach emergency release cord & tag

3. Attach boom to power head.

• Place boom in front of power head with boom strap

at opposite end.

• Support door end of boom (boom strap) at about

same height as power head.

– Check if magnet is in place (Fig. 1-3 inset). Insert

carriage slide into boom (Fig. 1-3). (Carriage slide

is long straight piece attached to chain.)

– Pull boom toward you as you feed chain into it.

(Fig. 1-3).

When the end of the boom is within about 2 chain links of the power head, you can then push it the rest of the way. (It is a snug fit.)

– Securely fasten with 2 bolts (9) and nuts (10)

(Fig. 1-4)

OPEN GREEN PARTS BAG

FIG. 1-3 Slip carriage slide into boom

FIG. 1-4 Attach boom to power head

magnet

4. Attach emergency release cord, knob and tag.

• Tie overhand knot in 1 end of cord. Tighten knot.

(FIG. 1-5 inset A).

– Slip opposite (no knot) end through knob. – Slip through hole in emergency release lever

(Fig. 1-5).

– Tie overhand knot in this end also. Tighten knot.

5. Attach emergency release tag.

• Attach to hole in emergency release using metal

twist tie on tag. (Fig. 1-5 inset B).

[

]

[9]

carriage slide

wire

twist

tie

overhand knot

1/4"-20

1/4"-20 x 5/8"

+ 19 hidden pages