Motor unit assembly parts . . . . . . . . . . . . . . . . . . . . . . . 34
Accessories 35
Repair Parts and Service 36
Warranty 36
INTRODUCTION
Safety Symbol
and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated,
maintained and tested in strict accordance with the instructions and warnings contained in this manual.
When you see these Safety Symbols and Signal Words on
the following pages, they will alert you to the possibility of
Mechanical
Electrical
serious injury or death if you do not comply with the
warnings that accompany them. The hazard may come
from something mechanical or from electric shock. Read
the warnings carefully.
When you see this Signal Word on the following pages, it
will alert you to the possibility of damage to your garage
door and/or the garage door opener if you do not comply
with the cautionary statements that accompany it. Read
them carefully.
2
Preparing your garage door
Pliers
Wire Cutters
Claw Hammer
Hack Saw
Screwdriver
Adjustable End Wrench
1/2" and 7/16" Sockets
and Wrench
Drill
Tape Measure
2
1
Stepladder
Pencil
3/16", 5/16" and
5/32" Drill Bits
Carpenter’s
Level (Optional)
Before you begin:
• Disable locks.
• Remove any ropes connected to garage door.
• Complete the following test to make sure your garage
door is balanced and is not sticking or binding:
1. Lift the door about halfway as shown. Release the
door. If balanced, it should stay in place, supported
entirely by its springs.
2. Raise and lower the door to see if there is any
binding or sticking.
If your door binds, sticks, or is out of balance, call a
trained door systems technician.
To prevent possible SERIOUS INJURY or DEATH:
• ALWAYS call a trained door systems technician if garage
door binds, sticks or is out of balance. An unbalanced garage
door may NOT reverse when required.
• NEVER try to loosen, move or adjust garage door, door
springs, cables, pulleys, brackets or their hardware, ALL of
which are under EXTREME tension.
• Disable ALL locks and remove ALL ropes connected to
garage door BEFORE installing and operating garage door
opener to avoid entanglement.
To prevent damage to garage door and opener:
• ALWAYS disable locks BEFORE installing and operating the
opener.
• ONLY operate garage door opener at 120V, 60 Hz to avoid
malfunction and damage.
Sectional Door
One-Piece Door
Tools needed
During assembly, installation and adjustment of the
opener, instructions will call for hand tools as illustrated
below.
3
Planning
Safety Reversing Sensor
Horizontal and vertical reinforcement
is needed for lightweight garage doors
(fiberglass, steel, aluminum,
door with glass panels, etc.).
See page 19 for details.
— — — — — — — —
Header Wall
Safety
Reversing
Sensor
Gap between floor and bottom of door
must not exceed 1/4" (6 mm).
Extension Spring
Torsion Spring
Access Door
OR
Slack in chain tension
is normal when
garage door is closed.
Wallmounted
Door
Control
Motor Unit
FINISHED CEILING
Support bracket &
fastening hardware
is required.
See page 12.
Vertical Centerline
of Garage Door
Access
Door
Safety
Reversing
Sensor
Safety
Reversing
Sensor
Slack in chain tension is normal when
garage door is closed.
Gap between floor and
bottom of door must
not exceed 1/4" (6 mm).
Identify the type and height of your garage door. Survey
your garage area to see if any of the conditions below
apply to your installation. Additional materials may be
SECTIONAL DOOR INSTALLATION
required. You may find it helpful to refer back to this
page and the accompanying illustrations as you proceed
with the installation of your opener.
ONE-PIECE DOOR WITHOUT TRACK
Slack in chain tension
is normal when
Header
Safety
Reversing Sensor
Wall
Gap between floor and bottom of
door must not exceed 1/4" (6 mm).
garage door is closed.
Wall-mounted
Door Control
Safety
Reversing Sensor
FINISHED CEILING
Support bracket
& fastening
hardware is required.
See page 12.
Access
Door
Motor Unit
ONE-PIECE DOOR WITH TRACK
4
Carton Inventory
Your garage door opener is packaged in two cartons
which contain the motor unit and all parts illustrated
below. Accessories will depend on the model purchased.
Models 3245M, 3255M (1)
Model 3255-2M (2)
LOCK
LIGHT
Multi-Function
Door Control Panel
Motor Unit with Light Lens
CEILING MOUNT ONLY
UP
SECURITY✚
Single-Button Remote Control
2 Conductor Bell Wire
White & White/Red
®
If anything is missing, carefully check the packing
material. Parts may be stuck in the foam. Hardware for
installation is also listed below.
To avoid installation difficulties, do not run the garage
door opener until instructed to do so.
• Remove the two washered bolts mounted in top of
motor unit.
• Position rail at a 45˚ angle to opener so one hole in rail
and motor unit line up.
• Thread one of the washered bolts part way in.
Use only these bolts! Use of any other bolts will cause
serious damage to door opener.
• Align rail and styrofoam over sprocket. Cut tape from
rail, chain and styrofoam.
• REMOVE STYROFOAM.
To avoid SERIOUS damage to garage door opener, use ONLY
those bolts/fasteners mounted in the top of the opener.
USE ONLY THIS
TYPE AND SIZE
BOLT
Rail
Hole
Washered Bolt
5/16"-18x1/2"
Styrofoam
ASSEMBLY STEP 2
Attach the Chain to the Sprocket and
Install the Sprocket Cover
• Position chain over the sprocket. If necessary, loosen
the outer nut on the trolley to obtain more chain slack.
• Insert the second washered bolt. CAUTION: Use only the bolt previously removed from motor unit!
• Tighten both bolts securely through the rail into the
motor unit as shown.
• Install the sprocket cover: Insert the back tab in the
slot. Squeeze the cover slightly and insert the front tab
in the slot on the mounting plate.
To avoid possible SERIOUS INJURY to fingers from moving
garage door opener:
• ALWAYS keep hand clear of sprocket while operating opener.
• Securely attach sprocket cover BEFORE operating.
6
ASSEMBLY STEP 3
WARNING
WARNING
WARNING WARNING
Tighten the Chain
• Spin the inner nut and lock washer down the trolley
threaded shaft, away from the trolley.
• To tighten the chain, turn outer nut in the direction
shown (Figure 1).
• When the chain is approximately 1/2" (13 mm) above
the base of the rail at its midpoint, re-tighten the inner
nut to secure the adjustment.
Sprocket noise can result if chain is too loose.
When installation is complete, you may notice some chain
droop with the door closed. This is normal. If the chain
returns to the position shown in Figure 2 when the door is
open, do not re-adjust the chain.
NOTE: During future maintenance, ALWAYS pull the
emergency release handle to disconnect trolley before
adjusting chain. You may notice loosening of chain after
Adjustment Step 3 (Test the Safety Reversal System).
Check for proper tension and readjust chain if necessary.
Then repeat Adjustment Step 3.
You have now finished assembling your garage door
opener. Please read the following warnings before
proceeding to the installation section.
Figure 1
Trolley
Figure 2
To Tighten Outer Nut
Chain
Base of Rail
Outer Nut
Mid Length of Rail
Lock
Washer
1/2" (13 mm)
Inner Nut
To Tighten Inner Nut
INSTALLATION
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of SEVERE INJURY or DEATH:
1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND
INSTRUCTIONS.
2. Install garage door opener ONLY on properly balanced and
lubricated garage door. An improperly balanced door may
NOT reverse when required and could result in SEVERE
INJURY or DEATH.
3. ALL repairs to cables, spring assemblies and other hardware
MUST be made by a trained door systems technician BEFORE
installing opener.
4. Disable ALL locks and remove ALL ropes connected to garage
door BEFORE installing opener to avoid entanglement.
5. Install garage door opener 7 feet (2.13 m) or more above
floor.
6. Mount emergency release handle 6 feet (1.83 m) above floor.
7. NEVER connect garage door opener to power source until
instructed to do so.
8. NEVER wear watches, rings or loose clothing while installing
or servicing opener. They could be caught in garage door or
opener mechanisms.
9. Install wall-mounted garage door control:
• within sight of the garage door.
• out of reach of children at minimum height of
5 feet (1.5 m).
• away from ALL moving parts of the door.
10. Place entrapment warning label on wall next to garage door
control.
11. Place manual release/safety reverse test label in plain view
on inside of garage door.
12. Upon completion of installation, test safety reversal system.
Door MUST reverse on contact with a 1-1/2" (3.8 cm) high
object (or a 2x4 laid flat) on the floor.
7
INSTALLATION STEP 1
Header Wall
Sectional door with curved track
Highest Point
of Travel
Door
Track
2" (5 cm)
One-piece door with horizontal track
Door
Track
Header Wall
Highest Point
of Travel
2" (5 cm)
Door
Jamb
Hardware
One-piece door without track:
jamb hardware
8" (20 cm)
Highest
Point
of Travel
Door
Pivot
8" (20 cm)
One-piece door without track:
pivot hardware
Highest
Point
of Travel
Header Wall
Header Wall
Header Wall
Vertical Centerline
of Garage Door
Level
(optional)
2x4
2x4
Structural
Supports
OPTIONAL
CEILING
MOUNT
FOR
HEADER
BRACKET
Unfinished
Ceiling
Determine the Header Bracket
Location
To prevent possible SERIOUS INJURY or DEATH:
• Header bracket MUST be RIGIDLY fastened to structural
support on header wall or ceiling, otherwise garage door
might NOT reverse when required. DO NOT install header
bracket over drywall.
• Concrete anchors MUST be used if mounting header bracket
or 2x4 into masonry.
• NEVER try to loosen, move or adjust garage door, springs,
cables, pulleys, brackets, or their hardware, ALL of which
are under EXTREME tension.
• ALWAYS call a trained door systems technician if garage
door binds, sticks, or is out of balance. An unbalanced
garage door might NOT reverse when required.
Installation procedures vary according to garage door
types. Follow the instructions which apply to your door.
1. Close the door and mark the inside vertical centerline of
the garage door.
2. Extend the line onto the header wall above the door.
You can fasten the header bracket within 4 feet
(1.22 m) of the left or right of the door center only if
a torsion spring or center bearing plate is in the
way; or you can attach it to the ceiling (see page 9)
when clearance is minimal. (It may be mounted on
the wall upside down if necessary, to gain
approximately 1/2" (1 cm).)
If you need to install the header bracket on a 2x4
(on wall or ceiling), use lag screws (not provided)
to securely fasten the 2x4 to structural supports as
shown here and on page 9.
3. Open your door to the highest point of travel as shown.
Draw an inter secting horizontal line on the header wall
above the high point:
• 2" (5 cm) above the high point for sectional door and
one-piece door with track.
• 8" (20 cm) above the high point for one-piece door
without track.
This height will provide travel clearance for the top
edge of the door.
NOTE: If the total number of inches exceeds the height
available in your garage, use the maximum height
possible, or refer to page 9 for ceiling installation.
8
INSTALLATION STEP 2
Lag Screw
5/16"-9x1-5/8"
UP
Ceiling Mounting Holes
CEILING MOUNT ONLY
Lag Screws
5/16"-9x1-5/8"
Garage Door
– Finished Ceiling –
– Header Wall –
Header
Bracket
6" (15 cm)
Maximum
Door
Spring
Vertical
Centerline of
Garage Door
Vertical
Centerline of
Garage Door
The nail hole is for positioning
only. You must use lag screws
to mount the header bracket.
Install the Header Bracket
You can attach the header bracket either to the wall
above the garage door, or to the ceiling. Follow the
instructions which will work best for your particular
requirements. DO NOT install the header bracket over
drywall. If installing into masonry, use concrete
anchors (not provided).
Wall Mounting Holes
CEILING MOUNT ONLY
UP
The nail hole is for positioning
only. You must use lag screws to
mount the header bracket.
WALL HEADER BRACKET INSTALLATION
• Center the bracket on the vertical centerline with the
bottom edge of the bracket on the horizontal line as
shown (with the arrow pointing toward the ceiling).
• Mark the vertical set of bracket holes (do not use the
holes designated for ceiling mount). Drill 3/16" pilot
holes and fasten the bracket securely to a structural
support with the hardware provided.
HARDWARE SHOWN ACTUAL SIZE
CEILING HEADER BRACKET INSTALLATION
• Extend the vertical centerline onto the ceiling as shown.
• Center the bracket on the vertical mark, no more than
6" (15 cm) from the wall. Make sure the arrow is
pointing toward the wall. The bracket can be mounted
flush against the ceiling when clearance is minimal.
• Mark the side holes. Drill 3/16" pilot holes and fasten
bracket securely to a structural support with the
hardware provided.
Horizontal
Line
Header Wall
2x4
Structural
Support
Highest Point of
Garage Door Travel
Optional
Wall Mounting Holes
Header
Bracket
Vertical
Centerline of
Garage Door
Door Spring
Garage Door
Vertical
Centerline of
Garage Door
Lag Screws
5/16"-9x1-5/8"
9
Header Bracket
Chain Pulley
Bracket
Temporary
Support
Header Wall
Garage
Door
Rail
Clevis Pin
5/16"x2-3/4"
Ring Fastener
Header Bracket
Chain
Pulley
Bracket
Rail
INSTALLATION STEP 3
Attach the Rail to the Header Bracket
• Position the opener on the garage floor below the
header bracket. Use packing material as a protective
base. NOTE: If the door spring is in the way you’ll need
help. Have someone hold the opener securely on a
temporary support to allow the rail to clear the spring.
• Position the rail bracket against the header bracket.
• Align the bracket holes and join with a clevis pin
as shown.
• Insert a ring fastener to secure.
HARDWARE SHOWN ACTUAL SIZE
Clevis Pin
5/16"x2-3/4"
10
Ring Fastener
INSTALLATION STEP 4
Trolley
Release Arm
ENGAGED
RELEASED
Rail
Door
2x4 is used to determine
the correct mounting height
from ceiling.
Header
Bracket
Top of Door
2x4 is used to determine
the correct mounting height
from ceiling.
Position the Opener
Follow instructions which apply to your door type as
illustrated.
SECTIONAL DOOR OR ONE-PIECE DOOR WITH
TRACK
A 2x4 laid flat is convenient for setting an ideal
door-to-rail distance.
• Remove foam packaging.
• Raise the opener onto a stepladder. You will need help
at this point if the ladder is not tall enough.
• Open the door all the way and place a 2x4 laid flat on
the top section beneath the rail.
• If the top section or panel hits the trolley when you
raise the door, pull down on the trolley release arm to
disconnect inner and outer sections. Slide the outer
trolley toward the motor unit. The trolley can remain
disconnected until Installation Step 12 is completed.
To prevent damage to garage door, rest garage door opener
rail on 2x4 placed on top section of door.
ONE-PIECE DOOR WITHOUT TRACK
A 2x4 on its side is convenient for setting an ideal
door-to-rail distance.
• Remove foam packaging.
• Raise the opener onto a stepladder. You will need help
at this point if the ladder is not tall enough.
• Open the door all the way and place a 2x4 on its side
on the top section of the door beneath the rail.
• The top of the door should be level with the top of the
motor unit. Do not position the opener more than 4"
(10 cm) above this point.
11
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