Chamberlain 2255, 2255-2, 2245 User Manual

The Chamberlain Group, Inc. 845 Larch Avenue Elmhurst, Illinois 60126-1196
www.liftmaster.com
GARAGE DOOR OPENER
Models 2245 1/3 HP
2255 1/2 HP 2255-2 1/2 HP
Owner’s Manual
Please read this manual and the enclosed safety materials carefully!
Fasten the manual near the garage door after installation.
The door WILL NOT CLOSE unless the Protector System
®
is connected and
properly aligned.
Periodic checks of the opener are required to ensure safe operation.
The model number label is located on the front panel of your opener.
®
®
2
Introduction 2-5
Safety symbol and signal word review........................2
Preparing your garage door ........................................3
Tools needed...............................................................3
Planning .....................................................................4
Carton inventory..........................................................5
Hardware inventory .....................................................5
Assembly 6-7
Attach the rail to the motor unit...................................6
Attach the chain to the sprocket..................................6
Tighten the chain.........................................................7
Installation 7-22
Installation safety instructions .....................................7
Determine the header bracket location .......................8
Install the header bracket............................................9
Attach the rail to the header bracket.........................10
Position the opener ...................................................11
Hang the opener .......................................................12
Install the door control...............................................13
Install the light ...........................................................14
Attach the emergency release rope and handle .......14
Electrical requirements..............................................15
Install the Protector System
®
................................16-18
Fasten the door bracket.......................................19-20
Connect the door arm to the trolley .....................21-22
Adjustment 23-25
Adjust the travel limits ...............................................23
Adjust the force .........................................................24
Test the safety reversal system.................................25
Test the Protector System®........................................25
Operation 26-30
Operation safety instructions.....................................26
Using your garage door opener ................................26
Using the wall-mounted door control ........................27
To open the door manually........................................27
Care of your garage door opener..............................28
Having a problem? ....................................................29
Diagnostic chart.........................................................30
Programming 31-32
To add or reprogram a hand-held remote control .....31
To erase all codes .....................................................31
3-Button remotes.......................................................31
To add, reprogram or change
a Keyless Entry PIN ..................................................32
Repair Parts 33-34
Rail assembly parts...................................................33
Installation parts ........................................................33
Motor unit assembly parts.........................................34
Accessories 35
Repair Parts and Service 36
Warranty 36

TABLE OF CONTENTS

When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the cautionary statements that accompany it. Read them carefully.

INTRODUCTION

Safety Symbol and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.
Mechanical
Electrical
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
CAUTION
3
To prevent damage to garage door and opener:
• ALWAYS disable locks BEFORE installing and operating the opener.
• ONLY operate garage door opener at 120V, 60 Hz to avoid malfunction and damage.
To prevent possible SERIOUS INJURY OR DEATH:
• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door may not reverse when required.
• NEVER try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their hardware, all of which are under EXTREME tension.
• Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement.

Preparing your garage door

Before you begin:
• Disable locks.
• Remove any ropes connected to garage door.
Complete the following test to make sure your garage door is balanced and is not sticking or binding:
1. Lift the door about halfway as shown. Release
the door. If balanced, it should stay in place, supported entirely by its springs.
2. Raise and lower the door to see if there is any
binding or sticking.
If your door binds, sticks, or is out of balance, call a trained door systems technician.

Tools needed

During assembly, installation and adjustment of the opener, instructions will call for hand tools as illustrated below.
WARNING
WARNING
WARNING
WARNING
Sectional Door
One-Piece Door
WARNING
CAUTION
Carpenter's Level (Optional)
Drill
2
1
Tape Measure
3/16", 5/16" and 5/32" Drill Bits
Pencil
Hack Saw
Wire Cutters
Claw Hammer
Pliers
Stepladder
1/2" and 7/16" Sockets and Wrench
Screwdriver
Adjustable End Wrench
ONE-PIECE DOOR WITHOUT TRACK
4

Planning

Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener.
ONE-PIECE DOOR WITH TRACK
SECTIONAL DOOR INSTALLATION
Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, steel, aluminum, door with glass panels, etc.). See page 19 for details.
Header Wall
— — — — — — — —
Vertical Centerline of Garage Door
Gap between floor and bottom of door
Safety Reversing Sensor
must not exceed 1/4" (6 mm).
Slack in chain tension is normal when garage door is closed.
Extension Spring
OR
Torsion Spring
Safety Reversing Sensor
FINISHED CEILING
Support bracket & fastening hardware is required. See page 12.
Access Door
Wall­mounted Door Control
Motor Unit
Slack in chain tension is normal when
Header Wall
Gap between floor and bottom of
Safety Reversing Sensor
door must not exceed 1/4" (6 mm).
garage door is closed.
Wall­mounted Door Control
Access Door
Safety Reversing Sensor
FINIS
HED
CEILING
Support bracket & fastening hardw
are is
See page 12.
required.
Slack
in chain
tension
garage
Safety Reversing Sensor
door
Gap between floor and bottom of door must not exceed 1/4" (6 mm).
is closed.
is normal
Motor Unit
when
Safety Reversing Sensor
Access Door
5
Your garage door opener is packaged in two cartons which contain the motor unit and all parts illustrated below. Accessories will depend on the model
purchased. If anything is missing, carefully check the packing material. Parts may be stuck in the foam. Hardware for installation is also listed below.

Carton Inventory

INSTALLATION HARDWARE
Hex Bolt 5/16"-18x7/8" (4) Lag Screw 5/16"-9x1-5/8" (2) Lag Screw 5/16"-18x1-7/8" (2) Clevis Pin 5/16"x2-3/4" (1) Clevis Pin 5/16"x1-1/4" (1) Clevis Pin 5/16"x1" (1) Nut 5/16"-18 (4) Lock Washer 5/16" (4) Screw 6ABx1-1/4" (2) Screw 6-32x1" (2) Self-Threading Screw 1/4"-14x5/8" (2)
Insulated Staples (30) Ring Fastener (3) Drywall Anchors (2) Rail Grease Carriage Bolt 1/4"-20x1/2" (2) Wing Nut 1/4"-20 (2) Rope Handle
2245 (1), 2255 (1), 2255-2 (2)
K
C
O
L
LIGHT
Multi-Function Door Control Panel
Motor Unit with Light Lens
Y
L
N
T O
N
OU
M
G
IN
IL
E
C
P
U
SECURITY Single-Button Remote Control
2 Conductor Bell Wire White & White/Red
®
Remote Control Visor Clip
One-Piece Rail
Chain
Sprocket Cover
Styrofoam
Header Bracket
Chain Pulley Bracket
Safety Sensor Bracket (2)
Trolley
Door Bracket
(2) Safety Reversing Sensors (1 Sending Eye and 1 Receiving Eye) with 2-Conductor White & White/Black Bell Wire attached
Curved Door Arm Section
Safety Labels
and
Literature
Straight Door Arm Section
6
ASSEMBLY STEP 1
Attach the Rail to the Motor Unit
To avoid installation difficulties, do not run the garage door opener until instructed to do so.
• Remove the two washered bolts mounted in top of motor unit.
• Position rail at a 45û angle to opener so one hole in rail and motor unit line up.
• Thread one of the washered bolts part way in.
Use only these bolts! Use of any other bolts will cause serious damage to door opener.
• Align rail and styrofoam over sprocket. Cut tape from rail, chain and styrofoam.
• REMOVE STYROFOAM.
ASSEMBLY STEP 2
Attach the Chain to the Sprocket and Install the Sprocket Cover
• Position chain over the sprocket. If necessary, loosen the outer nut on the trolley to obtain more chain slack.
• Insert the second washered bolt. CAUTION: Use
only the bolt previously removed from motor unit!
• Tighten both bolts securely through the rail into the motor unit as shown.
• Install the sprocket cover: Insert the back tab in the slot. Squeeze the cover slightly and insert the front tab in the slot on the mounting plate.
To avoid possible SERIOUS INJURY to fingers from moving garage door opener:
• ALWAYS keep hand clear of sprocket while operating opener.
• Securely attach sprocket cover BEFORE operating.
WARNING
To avoid SERIOUS damage to garage door opener, use ONLY those bolts/fasteners mounted in the top of the opener.
WARNING
WARNING
WARNING
CAUTION
USE ONLY THIS TYPE AND SIZE
BOLT
Rail Hole
Washered Bolt 5/16"-18x1/2"
Styrofoam
WARNING
Washered Bolts
USE ONLY THIS
TYPE AND SIZE
BOLT
Sprocket Cover
5/16"-18x1/2"
Back Tab Slot
Sprocket
Front Tab Slot
Mounting Plate
7

INSTALLATION

ASSEMBLY STEP 3
Tighten the Chain
• Spin the inner nut and lock washer down the trolley threaded shaft, away from the trolley.
• To tighten the chain, turn outer nut in the direction shown (Figure 1).
• When the chain is approximately 1/2" (13 mm) above the base of the rail at its midpoint, re-tighten the inner nut to secure the adjustment.
Sprocket noise can result if chain is too loose. When installation is complete, you may notice some
chain droop with the door closed. This is normal. If the chain returns to the position shown in Figure 2 when the door is open, do not re-adjust the chain.
NOTE: During future maintenance, ALWAYS pull the emergency release handle to disconnect trolley before adjusting chain.
NOTE: You may notice loosening of chain after Adjustment Step 3 (Test the Safety Reversal System). Check for proper tension and readjust chain if necessary. Then repeat Adjustment Step 3.
You have now finished assembling your garage door opener. Please read the following warnings before proceeding to the installation section.
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of SEVERE INJURY or DEATH:
WARNING
WARNING
1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS.
2. Install garage door opener only on properly balanced and lubricated garage door. An improperly balanced door may not reverse when required and could result in SEVERE INJURY or DEATH.
3. All repairs to cables, spring assemblies and other hardware MUST be made by a trained door systems technician BEFORE installing opener.
4. Disable all locks and remove all ropes connected to garage door BEFORE installing opener to avoid entanglement.
5. Install garage door opener 7 feet (2.13 m) or more above floor.
6. Mount emergency release handle 6 feet (1.83 m) above floor.
7. NEVER connect garage door opener to power source until instructed to do so.
8. NEVER wear watches, rings or loose clothing while installing or servicing opener. They could be caught in garage door or opener mechanisms.
9. Install wall-mounted garage door control:
• within sight of the garage door.
• out of reach of children at minimum height of 5 feet
(1.5 m).
• away from all moving parts of the door.
10. Place entrapment warning label on wall next to garage door control.
11. Place manual release/safety reverse test label in plain view on inside of garage door.
12. Upon completion of installation, test safety reversal system. Door MUST reverse on contact with a 1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on the floor.
Figure 1
Figure 2
To Tighten Outer Nut
Trolley
Chain
Base of Rail
Outer Nut
Mid Length of Rail
Lock Washer
1/2" (13 mm)
Inner Nut
To Tighten Inner Nut
WARNING
8
INSTALLATION STEP 1
Determine the Header Bracket Location
Installation procedures vary according to garage door types. Follow the instructions which apply to your door.
1. Close the door and mark the inside vertical centerline of the garage door.
2. Extend the line onto the header wall above the door.
You can fasten the header bracket within 4 feet (1.22 m) of the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (see page 9) when clearance is minimal. (It may be mounted on the wall upside down if necessary, to gain approximately 1/2" (1 cm).
If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as shown here and on page 9.
3. Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall above the high point:
• 2" (5 cm) above the high point for sectional door and one-piece door with track.
• 8" (20 cm) above the high point for one-piece door without track.
This height will provide travel clearance for the top edge of the door.
NOTE: If the total number of inches exceeds the height available in your garage, use the maximum height possible, or refer to page 9 for ceiling installation.
To prevent possible SERIOUS INJURY or DEATH:
• Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might not reverse when required. DO NOT install header bracket over drywall.
• Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry.
• NEVER try to loosen, move or adjust garage door, springs, cables, pulleys, brackets, or their hardware, all of which are under EXTREME tension.
• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door might not reverse when required.
WARNING
WARNING
Header Wall
Vertical Centerline of Garage Door
Level (optional)
Header Wall
2" (5 cm)
Track
Highest Point of Travel
Door
Sectional door with curved track
Header Wall
8" (20 cm)
Door
Jamb Hardware
Highest Point of Travel
Unfinished Ceiling
OPTIONAL CEILING MOUNT FOR HEADER
2x4
Door
One-piece door with horizontal track
Door
BRACKET
2x4
Header Wall
Header Wall
8" (20 cm)
Structural Supports
Track
2" (5 cm)
Highest Point of Travel
Highest Point of Travel
Pivot
One-piece door without track: jamb hardware
One-piece door without track: pivot hardware
9
INSTALLATION STEP 2
Install the Header Bracket
You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular requirements. Do not install the header bracket
over drywall. If installing into masonry, use concrete anchors (not provided).
WALL HEADER BRACKET INSTALLATION
• Center the bracket on the vertical centerline with the bottom edge of the bracket on the horizontal line as shown (with the arrow pointing toward the ceiling).
• Mark the vertical set of bracket holes (do not use the holes designated for ceiling mount). Drill 3/16" pilot holes and fasten the bracket securely to a structural support with the hardware provided.
HARDWARE SHOWN ACTUAL SIZE
UP
CEILING MOUNT ONLY
Ceiling Mounting Holes
The nail hole is for positioning only. You must use lag screws to mount the header bracket.
U
P
Lag Screws 5/16"-9x1-5/8"
Garage Door
Vertical Centerline of Garage Door
Header Wall
– Finished Ceiling –
Header Bracket
6" (15 cm) Maximum
Vertical Centerline of Garage Door
Door Spring
CEILING HEADER BRACKET INSTALLATION
• Extend the vertical centerline onto the ceiling as shown.
• Center the bracket on the vertical mark, no more than 6"(15 cm) from the wall. Make sure the arrow is pointing toward the wall. The bracket can be mounted flush against the ceiling when clearance is minimal.
• Mark the side holes. Drill 3/16" pilot holes and fasten bracket securely to a structural support with the hardware provided.
Wall Mounting Holes
CEILING MOUNT ONLY
UP
The nail hole is for positioning only. You must use lag screws to mount the header bracket.
Lag Screw 5/16"-9x1-5/8"
Optional Wall Mounting Holes
Header Wall
2x4 Structural Support
Horizontal Line
Highest Point of Garage Door Travel
Header
Bracket
IL
E
C
N U
O
M
G
IN
UP
Y L N
O
T
Vertical Centerline of Garage Door
Lag Screws 5/16"x9x1-5/8"
Door Spring
Garage Door
Vertical Centerline of Garage Door
10
INSTALLATION STEP 3
Attach the Rail to the Header Bracket
• Position the opener on the garage floor below the header bracket. Use packing material as a protective base. NOTE: If the door spring is in the
way you’ll need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring.
• Position the rail bracket against the header bracket.
• Align the bracket holes and join with a clevis pin as shown.
• Insert a ring fastener to secure.
HARDWARE SHOWN ACTUAL SIZE
Header Wall
Header Bracket
Chain Pulley Bracket
Garage Door
Rail
Header Bracket
Clevis Pin 5/16"x2-3/4"
Ring Fastener
Chain Pulley Bracket
Rail
Temporary Support
Clevis Pin 5/16"x2-3/4"
Ring Fastener
11
ONE-PIECE DOOR WITHOUT TRACK
A 2x4 on its side is convenient for setting an ideal door-to-rail distance.
• Remove foam packaging.
• Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.
• Open the door all the way and place a 2x4 on its side on the top section of the door beneath the rail.
• The top of the door should be level with the top of the motor unit. Do not position the opener more than 4" (10 cm) above this point.
INSTALLATION STEP 4
Position the Opener
Follow instructions which apply to your door type as illustrated.
SECTIONAL DOOR OR ONE-PIECE DOOR WITH TRACK
A 2x4 laid flat is convenient for setting an ideal door-to-rail distance.
• Remove foam packaging.
• Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.
• Open the door all the way and place a 2x4 laid flat on the top section beneath the rail.
• If the top section or panel hits the trolley when you raise the door, pull down on the trolley release arm to disconnect inner and outer sections. Slide the outer trolley toward the motor unit. The trolley can remain disconnected until Installation Step 12 is completed.
To prevent damage to garage door, rest garage door opener rail on 2x4 placed on top section of door.
WARNING
WARNING
WARNING
CAUTION
Rail
Door
2x4 is used to determine the correct mounting height from ceiling.
Trolley Release Arm
ENGAGED
RELEASED
Header Bracket
Top of Door
2x4 is used to determine the correct mounting height from ceiling.
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