Chamberlain 1280 - 1-2 HP User Manual

TM
Garage Door Opener

OWNER'S MANUAL

Model 1280
For Residential Use Only
The Chamberlain Group, Inc. A DUCHOSSOIS ENTERPRISE 845 Larch Avenue Elmhurst, Illinois 60126-1196
Complies with UL 325 Regulations effective January 1, 1993
®
Please read this manual and the enclosed safety materials carefully!
Fasten the manual near the garage door after installation.
The door WILL NOT CLOSE unless the Protector System
®
is connected and
properly aligned
Periodic checks and adjustment of the opener are required to ensure safe
operation.
The model number label is located under the light lens on the left side panel
of your opener as shown.

Contents Page

A review of safety alert symbols.............................2
Safety information regarding garage door locks
and ropes..............................................................3
Testing your garage door for sticking, binding
and balance..........................................................3
Illustration of sectional door installation .................4
Illustration of one-piece door installation...............4
Carton inventory.....................................................5
Assembly section - pages 6 – 7
Fasten T-rail to opener.........................................6
Tighten the belt.....................................................6
Attach belt cap retainer.........................................7
Installation safety instructions...............................7
Installation section - pages 8 – 23
Determine header bracket location
Sectional door.....................................................8
One-piece door...................................................9
Install the header bracket...................................10
Attach the T-rail to header bracket.....................11
Position the opener.............................................12
Hang the opener.................................................13
Install the multi-function door control panel........14
Install the lights and lenses ................................15
Attach manual release rope and handle.............15
Electrical requirements.......................................16
Contents Page
The Protector®System
safety reversing sensor information.................17
Install the safety reversing sensor.................18,19
Fasten door bracket (sectional door)..................20
Fasten door bracket (one-piece door)................21
Connect door arm to trolley (sectional door) ......22
Connect door arm to trolley (one-piece door).....23
Adjustment section - pages 24 – 26
Travel limit adjustments......................................24
Force adjustments..............................................25
Test The Protector®System ..............................26
Test the safety reverse system ..........................26
Operation safety instructions................................27
Care of your opener..............................................27
Maintenance schedule..........................................27
Operation of your opener......................................28
Receiver & remote control programming..............29
Having a problem? .........................................30, 31
Repair parts, rail assembly...................................32
Repair parts, installation.......................................32
Repair parts, opener assembly.............................33
Accessories..........................................................34
Index.....................................................................35
How to order repair parts......................................36
Warranty...............................................................36
Start by reviewing these important safety alert symbols
When you see these safety symbols on the following pages, they will alert you to the possibility of
serious injury or death
come from something mechanical or from electric shock.
if you do not comply with the corresponding instructions. The hazard may
Read the instructions carefully.
WARNING
WARNING
Mechanical Electrical
When you see this Safety Symbol on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the corresponding instructions.
Read the instructions carefully.
CAUTION
This garage door opener is designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the safety instructions contained in this manual.
2
WARNING
CAUTION
An unbalanced garage door might not reverse when required and someone under the door could be seriously injured or killed.
If your garage door binds, sticks or is out of balance, call for professional garage door service.
pulleys, brackets and their hardware, are under extreme tension and can cause serious injury or death.
adjust them yourself!
Ropes left on a garage door could cause someone to become entangled and killed.
Remove all ropes connected to the door before installing and operating the opener.
Identify the type and height of your door, any special conditions that exist, and any additional materials that may be required, by referring to page 4.
Garage doors, door springs, cables,
Do not try to loosen, move or
To avoid damage to the garage door and opener, disable locks before installing and operating the opener. Use a wood screw or nail to hold locks in the "open" (unlocked) position.
Operation at other than 120V 60 Hz will cause opener malfunction and damage.
Test your Door
Before you begin, complete the following test to make sure your door is balanced, and is not sticking or binding:
• Lift the door about halfway as shown. Release the door. It should stay in place, supported entirely by its springs.
• Raise and lower the door to see if there is any binding or sticking.
SECTIONAL DOOR
Installation Hardware
Hex Screw 5/16"-18 x 7/8" (4) Hex Screw #8 x 3/8" (2) Lag Screw 5/16"-18 x 1-7/8" (4) Carriage Bolt 5/16"-18 x 2-1/2" (2) Clevis Pin 5/16" x 2-3/4" (1) Clevis Pin 5/16" x 1" (2) Nut 5/16" - 18 (6) Lock Washer 5/16" (6)
Screw 6AB x 1" (2) Insulated Staples (10) Ring Fastener (3) Handle Dry Wall Anchors (2) Rail Grease Rope
3
ONE-PIECE DOOR
Safety Reversing Sensor
Installation Hardware
Lag Screw 1/4 x 1-1/2" (4) Hex Screw 1/4-20 x 1-1/2" (2) Carriage Bolts 1/4" - 20 x 1/2" (4) Screw #10 - 32 x 3/8" (4) Lock Nut 1/4" - 20 (4) Lock Nut #10 x 32 (4) Wing Nut (2) Insulated Staples (20)
Before you begin, survey your garage area to see whether any of the conditions below apply to your installation.
SECTIONAL Door or ONE-PIECE Door
with Track Installation
Horizontal and vertical reinforcement
is needed for lightweight garage doors
(fiberglass, steel, aluminum, door with glass panels, etc.).
See page 20 for details.
Header Wall
— — — — — — — —
Door Center
Slack in belt tension
is normal when
garage door is closed.
Torsion Spring
FINISHED CEILING
Support bracket & 
fastening hardware
is required.
See page 13.
Extension Spring
OR
One-Piece Door-Extension Spring
OR
 Header
Wall
Access Door
Floor must be level
across width of door
Safety Reversing Sensor

ONE-PIECE Door Without Track Installation

Header
Wall
Door
Track
Safety
Reversing
Sensor
FINISHED CEILING
Support bracket
& fastening
hardware is required.
See page 13.
Access Door
Safety
Reversing 
Sensor
Gap between floor and bottom of
door must not exceed 1/4".
Safety Reversing Sensor
Y ou may find it helpful to refer back to this page as you proceed with the installation of your opener.
4

Carton Inventory

Your garage door opener is packaged in two cartons which contain all parts illustrated below. If anything is missing, carefully check the packing material. Parts may be "stuck" in the foam. Hardware is listed on page 4.
LOCK
LIGHT
Multi-Function
Door Control Panel
2-Conductor Bell Wire
White & White/Red
Remote Control
Transmitter (1)
with 12V battery
Belt
Pulley Bracket
Remote Control
Belt Cap Retainer
Transmitter Visor Clip
Styrofoam
Belt
Light Lens (2)
One-Piece
T-rail
Trolley
Door Bracket Plate
CEILING MOUNT ONLY
UP
Header Bracket
Safety Reversing Sensor
Mounting Bracket
With Square Holes (2)
Safety Reversing Sensor
Mounting Bracket
With Slot (2)
"C" Wrap (2)
Safety Reversing Sensor (2)
(1) Sending Eye
(1) Receiving Eye
2-Conductor Bell Wire with Connector
White & White/Black (2 rolls)
5
Door Bracket
Straight Door
Arm Section
Curved Door
Arm Section
Safety Labels
and
Literature
To fasten rail, use only those screws mounted in the top of the opener. Any other screws will cause serious damage to the opener.
Washered Screw
5/16"-18x1/2"
Styrofoam
Belt
T-Rail
Hole
USE ONLY THIS TYPE AND SIZE 
SCREW
T-Rail
Hole
Opener
Sprocket
Belt
Washered Screw
5/16"-18x1/2"
T-Rail
Hole
• By hand, thread the spring trolley nut on the threaded shaft until it is finger tight against the trolley (Figure A).
Do not use any tools.
• Insert a screwdriver tip into one of the nut ring slots and brace it firmly against the trolley (Figure B).
• Place a 7/16" open end wrench on the square end. Rotate about 1/4 turn until the spring releases and snaps the nut ring against the trolley (Figure C).
This extends the spring for optimum belt tension.
WARNING
CAUTION
WARNING
Assembly Section: Pages 6 - 7
Trolley
Threaded
Shaft
Spring
Trolley Nut
Trolley
Nut
Ring
Trolley
Threaded 
Shaft
Nut Ring
Slots
Trolley
Square End
Figure A
Figure B
Nut Ring Trolley
Nut Ring
Trolley
1" 1-1/4"
BEFORE AFTER RELEASE
Figure C
ASSEMBLY STEP 1

Attach the T-Rail To the Opener

• Remove the two washered screws mounted in top of opener.
• Align T-rail and styrofoam over opener sprocket.
• Cut tape from T-rail, belt and styrofoam.
REMOVE STYROFOAM.
• Insert both washered screws through the T-rail into the opener. Tighten both screws securely .
USE ONLY THESE SCREWS!
will cause serious damage to the opener.
Position belt over the opener sprocket.
Any other screws
ASSEMBLY STEP 2

Set the Belt Tension

6
ASSEMBLY STEP 3

Attach the Belt Cap Retainer

• Position the belt cap retainer over the opener sprocket so the two holes in cap align with the two holes in mounting plate. Attach with #8x3/8" hex screws provided.
Hardware Shown Actual Size
Hex Screw
#8 x 3/8"
WARNING
Serious injury can result if fingers become entangled in moving opener sprocket. Attach sprocket cover securely. Never operate opener while your hand is near the opener sprocket.
Hex Screws
# 8 x 3/8"
Belt Cap
Retainer
Opener Sprocket
Mounting Plate
Belt
You have now finished assembling your garage door opener. Please read the following warnings before proceeding to the Installation section.
IMPORTANT INST ALLATION INSTRUCTIONS
WARNING
WARNING
To reduce the risk of severe injury or death to persons:
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS
2. Install only on a properly balanced and lubricated garage door.
could result in severe injury or death.
must be made by a professional service person before installing opener.
3. Disable all locks and remove all ropes connected to the garage door before installing the opener.
Ropes connected to a garage door can cause entanglement and death.
4. If possible, install door opener 7 feet or more above floor with the manual release handle mounted 6 feet above the floor.
5. Do not connect the opener to power source until instructed to do so.
6. Locate the door control within sight of the door at a minimum height of 5 feet where small children cannot reach and away from all moving parts of the door.
Repairs to cables, spring assemblies and other hardware
An improperly balanced door
7. Install the User Safety Instruction Label on the wall adjacent to the control button and the Maintenance Instruction Label in a prominent location on the inside of the garage door.
8. Upon completion of the installation, the door must reverse when it comes in contact with a one­inch high object or a 2x4 laid flat on the floor.
9. Do not wear watches, rings or loose clothing while installing or servicing an opener. Jewelry or loose clothing can be caught in the mechanism of the garage door or the opener.
7
Installation Section: Pages 8 – 23
Installation Step 1

Determine Header Bracket Location

Installation procedures vary according to garage door types. Follow the instructions which apply to your door.
SECTIONAL Doors and One
Piece Door With Track
Vertical
Header
Wall
Guideline
2x4
Vertical
Guideline
Finished
Ceiling
WARNING
If the header bracket is not rigidly fastened to a structural support on the header wall or ceiling, the safety reverse system may not work properly (see page 26).
not reverse when required, and could cause serious injury or death.
The garage door springs, cables, pulleys, brackets and their hardware are under extreme tension.
Do not attempt to loosen, move or adjust them yourself. Serious personal injury or death could result.
service.
Structural
Supports
• Close the door and mark the inside vertical centerline of the garage door.
• Extend the line onto the header wall above the door.
Remember, you can fasten the header bracket within 2 feet of the left or right of the door center a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (refer to page 10) when clearance is minimal.
If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not supplied) to securely fasten the 2x4 to structural supports as shown here and on page 9.
The door might
Call for garage door
only
if
• Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall 2" above the high point. This height will provide travel clearance for the top edge of the door.
Proceed to Step 2, page 10.
Door
Sectional door
with curved track
Ceiling
Header
Wall
2"
Highest Point
of Travel
8
Track
Header
Highest Point
Door
One-piece door with
horizontal track
Wall
2"
of Travel
Track

ONE-PIECE Door Without Track

Read the Safety Instructions on page 8. They also apply to doors without tracks.
• Close the door and mark the inside vertical centerline of your garage door. Extend the line onto the header wall above door.
If headroom clearance is minimal, you can install the header bracket on the ceiling. See page 10.
If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not supplied) to securely fasten the 2x4 to structural supports as shown.
Header Wall
Highest Point
of Travel
Header Wall
Vertical
Centerline
2x4
Vertical Centerline of Garage Door
Unfinished
Ceiling
Header Support
OPTIONAL CEILING MOUNT
FOR HEADER BRACKET
Wall
Highest Point
of Travel
Header
Structural Supports
2x4
Door
Jamb
Hardware
Distance
One-piece door without track
jamb hardware
• Open your door to the highest point of travel as shown. Measure the distance from the top of the door to the floor. Subtract the actual height of the door. Add 8" to the remainder. (See Example).
• Close the door and draw an intersecting horizontal line on the header wall at the determined height.
If the total number of inches exceeds the height available in your garage, use the maximum height possible, or refer to page 10 for ceiling installation.
Door
Distance
Pivot
One-piece door without track
pivot hardware
EXAMPLE
Distance from top of door
(at highest point of travel) to floor...........................92"
Actual height of door.............................................-88"
Remainder................................................................4"
Add.........................................................................+8"
Bracket height on header wall..............................=12"
(Measure UP from top of CLOSED door.)
Proceed to Step 2, page 10.
9
Lag Screws
5/16"x9x1-5/8"
Highest
Point of Travel
(of Garage Door)
Vertical
Center
Line
Header
Wall
Garage
Door
UP
CEILING MOUNT ONLY
Wall
Mounting Holes
Optional 
Wall Mounting
Holes
The nail hole is for positioning
only. You must use lag screws to
mount the header bracket.
UP
CEILING MOUNT ONLY
2"
Door
Spring
Header Bracket
2x4
Structural
Support
Vertical
Center
Line
Installation Step 2
Lag Screw
5/16"-9 x 1-5/8"
Lag Screws
5/16"x9x1-5/8"
Highest
Point of Travel
(of Garage Door)
Vertical
Center
Line
Header
Wall
Garage
Door
UP
CEILING MOUNT ONLY
Wall
Mounting Holes
Optional 
Wall Mounting
Holes
UP
CEILING MOUNT ONLY
Ceiling Mounting Holes
The nail hole is for positioning
only. You must use lag screws to
mount the header bracket.
The nail hole is for positioning only.
You must use lag screws to mount
the header bracket.
UP
CEILING MOUNT ONLY
2"
Door
Spring
Header Bracket
2x4
Structural
Support
Vertical
Center
Line
UP
Lag Screws
5/16"x9x1-5/8"
Garage
Door
Vertical
Center Line
Header
Wall
Finished
Ceiling
Header Bracket
6" Maximum
Vertical
Center Line
Door
Spring

Install the Header Bracket

You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular requirements.
Fasten the Header Bracket to the Wall
• Center the bracket on the vertical guideline with the bottom edge of the bracket on the horizontal line as shown (with the arrow pointing toward the ceiling).
• Mark either set of bracket holes (do not use the holes designated for ceiling mount). Drill 3/16" pilot holes and fasten the bracket securely to a structural support with the hardware provided.
Hardware Shown Actual Size
• Extend the vertical guideline onto the ceiling as shown.
• Center the bracket on the vertical mark, no more than
6" from the wall. Make sure the arrow is pointing toward the wall. The bracket can be mounted flush against the ceiling when clearance is minimal.
• Mark holes designated for ceiling mount only. Drill 3/16" pilot holes and fasten bracket securely to a structural support with the hardware provided.
Fasten the Header Bracket to the Ceiling
10
k
Installation Step 3

Attach the T-rail to the Header Bracket

Header Wall
Header
Bracket
Belt Pulley
Bracket
T-rail
• Position the opener on the garage floor below the header bracket. Use packing material as a protective base.
If the door spring is in the way you'll need help. Have someone hold the opener securely on a
The Chamberlain Group, Inc. Liftmaster Synchro Drive Attach Tee Rail to Header Brac 5/16/92
temporary support to allow the T-rail to clear the spring.
• Position the belt pulley bracket against the header bracket.
• Align the bracket holes and join with a clevis pin as shown.
• Insert a ring fastener to secure.
Ring Fastener
Header Bracket
Garage
Door
Clevis Pin
5/16"x2-3/4 "
INCREASE
DOWN
TRAVEL
INCREASE
TRAVEL
UP
Hardware Shown Actual Size
Belt Pulley
Bracket
T-rail
Temporary
Support
Clevis Pin
5/16" x 2-3/4"
Ring Fastener
11
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