Chamberlain 1156, 1145jg, 1160jg, 1140, 1160 User Manual

...

INSTRUCTIONS

N1134

with 433MHz Radio Controls

QLD Office: 17 Oasis Court

Clontarf 4019

(07) 3883-0200

NSW Office: 34-36 Marigold Street

Revesby 2212

(02) 9722 5555

AS Office:

VIC/T

147-153 Canterbury Road Kilsyth 3137

(03) 9237 7766

B&D Doors

Allens Road

New Zealand:

amaki

EastT Auckland, New Zealand

(09) 273 8600 www.bnd.co.nz

Office:

23 Frederick Road Royal Park 5014

(08) 8447 4747

WA Office: 96 Mulgul Road

Malaga 6090

(08) 9247 8777

The Controll-A-Door-P has been tested and complies with the standards: AS/NZS 3350.2.95:2000

Amdt1) & AS/NZS

(incl. CISPR 14.1:2003

TABLE OF CONTENTS

WWARNARNINGING

CAUTIONCAUTION

WWARNARNINGING

Introduction 2-7

Safety rule review........................................................2

Preparing your garage door ........................................3

Tools needed ...............................................................3

Planning Carton inventory

Hardware inventory .....................................................7

..................................................................4-5

..........................................................6

Assembly 8-10

Assemble the rail & attach the chain pulley bracket ...8

Install the trolley ..........................................................9

Fasten rail to motor unit ..............................................9

Install chain & attach chain spreader.....................9-10

Install the chain noise reduction pads.......................10

Installation 11-24

Installation safety instructions....................................11

Determine the header bracket location................12-13

Install the header bracket..........................................14

Attach the rail to the header bracket.........................15

Position the opener ..............................................15-16

Hang the opener ..................................................16-17

Install the door control...............................................17

Install the remote control wall mount (optional) ........17

Wiring instructions for optional accessories..............18

Install the light globe .................................................19

Attach the emergency release rope and handle .......19

Connect electric power..............................................19

Installing the safety infra-red safety sensors.............20

Fasten the door bracket .......................................21-22

Connect door arm to trolley .................................23-24

Adjustment Section 25-27

Adjust the travel limits ...............................................25

Adjust the force .........................................................26

Test the safety reverse system .................................27

esting the safety infra-red safety sensors ...............27

Operation 28-30

Operation safety instructions.....................................28

Using your garage door opener ................................28

To open the door manually........................................29

Care of your opener ..................................................29

Troubleshooting.........................................................30

Programming 31

To code a hand-held remote control .........................31

To erase all codes .....................................................31

Multi-function remotes ...............................................31

Warranty 32

INTRODUCTION

Safety Rule Review

This garage door opener is designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the warnings, safety instructions and instructions contained in this manual.

When you see these Safety Symbols and Signal Words on the following pages, they will alert you to

14A2845

Mechanical

Electrical

the possibility of not comply with the corresponding instructions. hazard may come from something mechanical or from electric shock. Read the instructions carefully

When you see this Signal W pages it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the corresponding instructions. Read them carefully.

serious injury or death if you do

The

ord on the following

Pliers

Wire Cutters

Claw Hammer

Hack Saw

Screwdriver

Adjustable End WrenchLocking pliers

13mm, 11mm, and 6mm Sockets and Wrench

Drill

Tape Measure

Stepladder

Pencil

8mm, 5mm, and 4mm Drill Bits

Carpenter's Level

Preparing your garage door

WWARNARNINGING

CAUTIONCAUTION

• Disable locks. Insert wood screws or nails to keep them unlocked.

• Remove any ropes connected to garage door.

TESTING YOUR DOOR

Before you begin, complete the following test to make sure your door is balanced and is not sticking or binding:

• Lift the door about halfway as shown. Release the door. It should stay in place, supported entirely by its springs.

• Raise and lower the door to see if there is any binding or sticking.

If your door binds, sticks, or is out of balance, call for professional garage door service.

To prevent possible SERIOUS INJURY OR DEATH:

• Always call for professional B&D garage door service if garage door binds, sticks, or is out of balance. An unbalanced garage door might not reverse when required.

• NEVER try to loosen, move, or adjust garage door, door springs, cables, pulleys, brackets or their hardware, all of which are under EXTREME tension.

• Disable ALL locks and remove all ropes connected to garage door before installing and operating garage door opener to avoid entanglement.

• This unit should not be installed in a damp or wet space.

• The door must not extend over public byway during operation.

• This product is provided with a power supply cord of special design which, if damaged, must be replaced by a power supply cord of the same type; such a power supply cord may be obtained from you local B&D distributor and must be fitted by a specialist.

This unit is supplied as a plug-in-device and it is

• strongly advised that this unit remain a plug-in device. Any alterations or changes to this will result in the opener warranty being void.

Sectional Door

One-Piece Door

To avoid damage to the garage door and opener, disable locks before installing and operating the opener. Use a wood screw or nail to hold locks in the "open" (unlocked) position.

Operation at other than 230V/50 Hz will cause opener malfunction and damage.

Tools needed

During assembly opener, instructions will call for hand tools as illustrated.

, installation and adjustment of the

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Safety Reversing Sensor

Horizontal and vertical reinforcement is needed for lightweight garage doors (fibreglass, steel, aluminum, door with glass panels, etc.). See page 21 for details.

Support bracket & fastening hardware is required. See page 17.

— — — — — — — —

Door Centre

Header Wall

Safety Reversing Sensor

Gap between floor and bottom of door must not exceed 6mm.

FINISHED CEILING

Extension Spring

To rsion Spring

Access Door

Motor Unit

Must be attached below Panel Re-enforcement if used.

Centre Stile optimum location for attachment

Planning

Excess MUST be removed

Re-enforcement

Panel Height

1/3

Extension Spring

Access Door

Header Sleeve Bracket

Header Bracket

Trolley

Straight Door Arm

Emergency Release Rope & Handle

Door Bracket

Garage Door

Curved Door Arm

Garage Door Spring

Header Wall

CLOSED POSITION

Rail Assembly

Motor Unit

Excess MUST be removed

Identify the type and height of your garage door Survey your garage area to see if any of the conditions below apply to your installation. Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener.

Depending on your requirements, there are several installation steps which may call for materials and/or hardware not included in the carton.

• Installation Step 1 – Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports.

• Installation Step 5 – Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware may be required.

B&D recommends the use of safety infrared reversing sensors on all installations of automatic garage door openers.

• Installation Step 10: – Depending upon garage construction, extension

brackets or wood blocks may be needed to install the infrared safety sensors.

– Alternate floor mounting of the infrared safety

sensors will require hardware not provided.

Sectional Door Installation

• Do you have an access door in addition to the garage door? If not, Model T7012 Emergency Access Device is required.

SECTIONAL DOOR INSTALLATIONS

• Do you have a steel, aluminum, fibreglass or glass panel door? If so, horizontal and vertical reinforce ment is required (Installation Step 11).

• The opener is normally installed at the centre of the door. If there is a torsion spring or centre bearing plate in the way of the header bracket or door bracket area, the opener may be installed within 300mm to the left or right of the door centre. See Installation Steps 1 and 11.

• Look at the garage door where it meets the floor. It must close on the floor all the way across. Otherwise, the safety reverse system may not work properly. See Adjustment Step 3. Floor or door should be repaired.

OPENER ARM MOUNTING LOCATION

Must be mounted on a stile. Add an additional stile if required or offset mount the opener (see below and page 5). Attach arm 1/3 panel height from top at 10 as shown.

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Access Door

Gap between floor and bottom of door must not exceed 6mm.

Safety Reversing Sensor

FINISHED CEILING Support bracket & fastening hardware is required. Se

e page 17.

Safety Reversing Sensor

Gap between floor and bottom of door must not exceed 6mm.

Header Wal

Access Door

CLOSED POSITION

Header Sleeve Bracket

Header Bracket

Trolley

Straight Door Arm

Emergency Release Rope & Handle

Door Bracket

Curved Door Arm

Header Wall

Rail

Garage Door

Chain

Access Door

Gap between floor and bottom of door must not exceed 6mm.

Safety Reversing Sensor

Header Bracket

Header Sleeve Bracket

Door Bracket

Straight Door Arm

Curved Door Arm

Trolley

Emergency Release Rope & Handle

Rail

Garage Door

Header Wall

Safety Reversing Sensor

CLOSED POSITION

OFF CENTRE INSTALLATION OF OPENER

In situations where obstruction prevent mounting the opener centrally, offsetting the opener attachment is possible within the following range -

1/4 Door width

from centre.

NOTE: Even though it is acceptable practise to off centre mount the opener, the further off centre the opener is mounted the more dependent is the door operation on a good installation. This relates to correct set-up of opener and track, and correct door balance.

The installation of the IR Safety Sensor is recommended for an off centre mount application.

ONE-PIECE DOOR INSTALLATIONS

• Generally, a one-piece door does not require reinforcement. If your door is lightweight, you can refer to the information relating to sectional doors in Installation Step 11.

Depending on your door’s construction, you may

•

need additional mounting hardware for the door

bracket (Step 11).

• The gap between the bottom of the garage door and the floor cannot exceed 6mm. Otherwise, the safety reverse system may not work properly. See Adjustment Step 3. The floor or the door should be repaired.

One-Piece Door without Track

One-Piece Door with Track

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Carton Inventory

Straight Door Arm Section

Curved Door Arm Section

Safety Labels and Literature

Chain

Hanging Brackets

1-Function Remote Control Transmitter (1)

Remote Control Tra

nsmitter Visor Clip

Light Lens (1)

Rail Centre Section

Chain Spreader with Screws and Washers

3-Function Mini Remote Control Transmitter (1)

Trolley

Inner Trolley

4-Piece Rail

1-Piece Rail

Door Bracket

Rail Straps

Header Bracket

Header Sleeve Bracket

Bell Wire

Illuminated Push Button

Light globe

Remote Control Wal

l Mount Bracket

Vibration Isolators

Chain Noise

Reduction Pads

Your garage door opener is packaged in two cartons which contains the motor unit and the parts illustrated below. If anything is missing, carefully check the packing material. Parts may be stuck in the foam.

Hardware for assembly and installation is shown on the next page. Save the carton and packing material until installation and adjustment is complete.

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Hardware Inventory

Spring /Trolley Nut (1)

Mast

Link

(2)

ASSEMBLY

INSTALLATION

NOT

ICE

Handle

Rope

Lock Washer 8mm (7)

Hex Screw 8mm x 20mm (4)

Nut 8mm (7)

Carriage Bolt 8mm x 65mm (2)

Screw

(2)

Was

hered Screw 25mm (4)

(mounted in opener)

Anchors 8mm x 40mm (6)

Insulated Staples

Rail Grease

Dry Wall Anchors (2)

Screw 6AB x 25mm (2)

Carriage bolt (1)

Stop Bolt (1)

Ring Fastener (4)

Sheet Metal Screw 8mm x 13mm (2)

Lag Screw 8mm x 45mm (2)

Lag Screw 8mm x 40mm (4)

Clevis Pin 8mm x 32mm (1)

Clevis Pin 8mm x 13mm (2)

Clevis Pin 8mm x 25mm (2)

Separate all hardware and group as shown below for the assembly and installation procedures.

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ASSEMBLY STEP 1

Spring Trolley Nut

Carriage Bolt

Rail Piece

Rail Brace

Rail assembly

Piece of Wood

Rail Piece

Grease

Pulley Bracket

Carriage Bolt

Header Sleeve Bracket

Front (Header End) of Rail

Back (Opener End) of Rail Assembly

Pulley Bracket

Inner Trolley

rro

Spring

Cap

Back End of Trolley

Master Link Bar

Chain Link

Spring Nut

Header Sleeve Bracket

Carriage Bolt

Assemble the Rail

NOTE: If your opener came with a one piece rail, proceed to Assembly step 2, page 9.

Grease inside edges of rail brace sections. Place rail pieces on flat surface for assembly. All four rail sections are interchangeable. Slide rail braces onto rail section. Connect rail by sliding rail brace onto next rail section. Tap rail assembly on piece of wood until rail sections are flush. Repeat with remaining rail sections.

Install the Chain

Remove chain from carton and lay chain out on floor (do not allow chain to twist). Push pins of master link bar through chain link and hole in back end of trolley. Push cap over pins and onto notches. Slide clip-on spring over cap and onto pin notches until both pins are securely locked in place.

Insert Chain into Rail & Assemble Header Sleeve

Slide pulley bracket and inner trolley into back (opener end) of rail assembly, be sure to insert pulley bracket as shown with arrow pointing toward front (header end) of rail. Push bracket toward front (header end) of rail. Insert carriage bolt through header sleeve bracket. Loosely thread spring nut onto carriage bolt. Insert carriage bolt of header sleeve assembly into bold cut out in pulley bracket. Slide header sleeve assembly on to front (header end) of rail.

HARDWARE SHOWN ACTUAL SIZE

ASSEMBLY

RAIL

114A2845

INSTALLING THE CHAIN

Chain Spreader

hillips Pan Head Screws

Opener

WWARNARNINGING

CAUTIONCAUTION

ASSEMBLY STEP 2

Outer Trolley

Arrow

Rail Assembly

To w

ards Door

WWARNARNINGING

Attach Trolley to Rail

Slide outer trolley into rail assembly, be sure arrow on trolley is heading in direction of door is heading in direction of door. Slide outer trolley down rail until it engages with inner trolley.

ASSEMBLY STEP 3

Attach Chain Spreader

Attach chain spreader to opener with phillips pan head screws.

To avoid serious damage to opener, ONLY use screws mounted in top of motor unit.

To avoid possible SERIOUS INJURY to fingers from moving garage door opener:

• ALWAYS keep hand clear of sprocket while operating opener.

• Securely attach chain spreader before operating.

ASSEMBLY STEP 4

Fasten Rail to Opener & Install Chain

Remove four washered bolts from top of opener. Place rail on opener, flush with stops on top of opener. Wrap chain around slot in spreader and over sprocket. Push idler pulley bracket assembly toward front of the rail to eliminate excess slack in chain. Align bolt holes on brackets with bolt holes on opener opener with previously removed bolts . Tighten bolts securely. the chain. Insert bolt into trolley stop bolt hole secure with lock washer and nut.

CAUTION: Use only those bolts mounted in the top of opener serious damage to opener

The opener sprocket teeth must engage

. Use of any other bolts will cause

Set Chain Tension

Thread spring nut on carriage bolt unit finger tight. Insert a screwdriver tip into one of the slots of the nut ring and brace it firmly against the header sleeve. Place an open end wrench on the square end of the spring nut, slightly rotate nut about 1/4 turn clockwise until nut ring is released against header sleeve. This sets spring to optimum chain tension. chain may slip off sprocket if chain is too loose. If chain does slip retighten spring nut by turing nut clockwise 1/2 turn.

Do NOT overtighten chain.

114A2845

. Secure brackets to

Bolt

Trolley Stop Bolt Hole

ock

Was

her

Nut

Bolt

Nut

Lock Washer

Was

ere

Bolt

Spr

top

Spr

Spre

Stops

Spreader

Screwdriver Tip

Nut Ring

Wrench

Spring Nut

Header Sleeve

SET CHAIN TENSION

114mm

HARDWARE SHOWN ACTUAL SIZE

Spring

/Trolley Nut

Nut Ring

Trolley

25mm

BEFORE

Square End

Nut Ring

32mm

AFTER RELEASE

Trolley

Square End

FASTEN RAIL TO OPENER

ASSEMBLY STEP 5

Install Chain Noise Reduction Pads (optional)

1. Clean and remove grease from

114A2845

rail in areas where pads will be installed.

2. With chain tensioned, lift up the chain and place noise reduction pads under the chain in orientation shown.

3. Install with adhesive side down allowing pad to stick to rail.

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