Chamberlain 1022, 1042, 1024 User Manual

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Page 1

ALWAYS AT YOUR COMMAND

Models 1022/1024/1042

GARAGE DOOR OPENERS

Installer:

Leave this manual with homeowner.

Homelink® is a registered trademark of Johnson Controls Technology Company.

is a registered trademark of

Car2U Lear Corporation.

PN# 3642036534, 5/18/2011 REV.2

Includes INTELLICODE Safe-T-Beam

System must be installed to close door.

Remote Control

For use only with sectional doors. Your Residential Opener comes with a Rail Assembly which is standard

for up to a 7 foot high door.

Homelink

and Car2U® compatible

For Answers and Assistance:

1.800.354.3643

or visit www.geniecompany.com

SAVE THIS MANUAL FOR FUTURE REFERENCE

Page 2

SAFETY INFORMATION

OVERVIEW OF POTENTIAL HAZARDS

READ THIS SAFETY INFORMATION

Garage doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under tension, and electric motors can cause injuries, your safety and the safety of others depend on the owner or user of this system to read, understand and implement the information in this manual. If you have questions or do NOT understand the information presented, contact The Genie Company or an authorized Genie

The safety alert symbol and following signal words DANGER, WARNING, and CAUTION are used throughout this manual to call attention to and identify different levels of hazard and special instructions.

This is the safety alert symbol. This symbol is placed next to signal words and messages to help you identify

important safety information

The word:

DANGER indicates an imminently hazardous situation which, if NOT avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation which, if NOT avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation which, if NOT avoided, may result in injury or property damage.

Dealer.

The word

NOTE is used to indicate important steps to be followed, important considerations, or location of parts.

POTENTIAL

HAZARD

MOVING DOOR

ELECTRICAL

SHOCK

IMPORTANT SAFETY INSTRUCTIONS

READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS

EFFECT PREVENTION

WARNING:

Could result in Death

or Serious Injury

WARNING:

Could result in Death

or Serious Injury

Keep people clear of opening while door is moving.

Do NOT allow children to play with the door operator. Do NOT operate a door that jams or one that has a broken spring.

Turn OFF power before removing operator cover. When replacing cover, make sure wires are not pinched or near

moving parts. Operator must be properly grounded.

HIGH

SPRING

TENSION

WARNING:

Could result in Death

or Serious Injury

PN# 3642036534, 02/26/2010 REV. 1

Do NOT try to remove, install, repair or adjust springs or anything to which door spring parts are fastened, such as, wood blocks, steel brackets, cables or other like items.

Installations, repairs and adjustments must be done by a trained door system technician using proper tools and instructions.

Page 3

TABLE OF CONTENTS

OPENER FEATURES

SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE

SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

OPENER FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SAFETY FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

PRE-INSTALLATION CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . 4-5

RECOMMENDED TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

KEY ILLUSTRATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

SAFETY INSTALLATION INFORMATION. . . . . . . . . . . . . . . . . . . . 9

INSTALLATION

1 OPENER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11

2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14

3 WALL BUTTON INSTALLATION . . . . . . . . . . . . . . . . . . . 15-16

4 SAFE-T-BEAM

5 CONNECTING TO POWER . . . . . . . . . . . . . . . . . . . . . . . . . 19

ADJUSTMENTS

6 LIMIT SWITCHES & FORCE ADJUSTMENT . . . . . . . . . 20-22

KEYED EMERGENCY RELEASE . . . . . . . . . . . . . . . . . . . . 21

CONTACT REVERSE TEST. . . . . . . . . . . . . . . . . . . . . . . . . 22

7 PROGRAMMING REMOTE CONTROLS. . . . . . . . . . . . . . . 23

SYSTEM INSTALLATION . . . . . . . . . . . 17-18

INTELLICODE®Rolling Code Security System.

An electronic rolling code system that enhances the security of the door opener by continuously changing the access code each time the remote control is used. The door opener responds to each new code only once. An access code copied from a working system and tried again will not control the door opener.

Lighted Wall Console*

Operates door opener from inside garage.

(Refer to section 3)

Follow the Homelink owner’s manual.

SAFETY FEATURES

Safe-T-Beam®Non-Contact Reversing System**.

Puts an invisible beam across the door opening. The door stops and reverses to the full open position if anything passes through the beam. Red or green LED indicator lights on the power head provide a self diagnostic code if an operational

8 BATTERY/VISOR CLIP INSTALLATION . . . . . . . . . . . . . . . 24

9 LIGHT BULB AND LENS INSTALLATION . . . . . . . . . . . . . . 24

SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

MAINTENANCE & TROUBLESHOOTING

10 ROUTINE MONTHLY MAINTENANCE . . . . . . . . . . . . . . . . 25

WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

TROUBLESHOOTING GUIDE - OPENER. . . . . . . . . . . . . . 27

TROUBLESHOOTING GUIDE - POWER HEAD LED . . . . . 28

TRANSMITTER COMPLIANCE STATEMENT . . . . . . . . . . . . . . . 29

WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

problem exists. (Refer to Section 10.) Safe-T-Reverse

Automatically stops and reverses a closing door within 2 seconds of contact with an object. (Refer to Section 6.)

Safe-T-Stop

Automatically opens a closing door if it fails to close completely within 30 seconds.

Watch Dog

™

Monitors the Safe-T-Beam® system to ensure proper functionality and will automatically stop and reverse a closing door if a problem is detected.

and Car2U®compatible.

or Car2U®instructions in your car

Contact Reversing System.

Timed Reversed System.

Monitoring System.

*Opener MUST be installed with the

included Wall Console.

**Safe-T-Beam®Safety Reverse System

MUST be installed to close door.

PN# 3642036534, 02/26/2010 REV. 1

Automatic Lighting System.

One bulb lighting supplies up to 75 watts of light for safer evening exits and entries. Turns ON when door is activated and automatically turns OFF 3 minutes later.

Manual Emergency Release.

Manually releases door from door opener. Use during a power failure or other emergency to allow manual opening and closing of door. (Refer to Section 6.)

Page 4

PRE-INSTALLATION CHECK LIST

Remove

FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM

Things to consider if you are planning to "Do-it-yourself."

This opener is designed for use with SECTIONAL doors only.

In many cases you will be replacing an existing door opener with a new one, however, if this

will be the first opener installed there are some pre-installation issues which need to be

addressed. They are as follows:

The Genie Company recommends that you read and fully understand all information and

instructions contained herein before choosing a "Do-it-yourself" installation. Any

questions should be directed to The Genie Company or an authorized Genie

Dealer.

(

The issue numbers below refer to the circled numbers in the illustrations on page 5.

Check your ceiling where the power head of your new unit will be mounted.

Plan how you will be mounting the power head.

It is possible that ceiling joists may not be in the

position needed with respect to the garage door

opener. It may be necessary to add an

additional bracket and

with your new door opener kit).

(Refer to Section 2.)

Check the wall directly above the garage door

must be securely fastened to this wall. Insure

that the structure will provide a strong mounting

location. (

obstruction and has a wood surface available

for attaching the mounting brackets

brackets may be attached to concrete if necessary

but extra tools and special fasteners (not supplied)

will be required.

. The door opener’s header bracket

Refer to Section 2.)

Check to see if the mounting location for the Safe-T-Beam

(Refer to Section 4 and 5.)

fasteners (not included

System is clear from

. The

You need a properly grounded 110-120 Volt

power supply available

no more than 3 feet from the power head once it is mounted.

DO NOT USE AN EXTENSION CORD! DO NOT USE A PORTABLE GENERATOR! This product is designed to operate on standard house current. DO NOT USE ALTERNATE POWER SUPPLIES.

remove any door locks, ropes, and/or cables (NOT door lift cables) prior to installing your opener

(Refer to Section 5.)

WARNING

To avoid damage to your door and/or

opener, make sure you disable and/or

. (

Refer to Section 1.)

Insure that your door is properly balanced and moving freely. (

. The outlet should be

Refer to Section 2.)

)

NOTE: Mounting brackets must be installed

within code specifications.

Is your sectional garage door made of

or glass panels

must be added to these type doors. If this is the

case, please contact the door manufacturer or

authorized dealer so that they can furnish you

with a "bracing kit."

aluminum, light-weight steel, fiberglass

? Additional support bracing

(Refer to Section 2.)

WARNING

To reduce the risk of injury to persons or damage to property - Use this opener only with sectional doors.

If your door jams, binds, is improperly balanced or has a broken spring, have it repaired or adjusted by a trained door system technician. Door springs, cables, pulleys, brackets and associated hardware are under extreme tension and can cause serious injury or death.

(NOT SHOWN) If your garage does not have a separate entry door, you should consider

an emergency release kit (GER-2)for installation on your garage door. (See emergency release kit installation notes on page 21.)

PN# 3642036534, 02/26/2010 REV. 1

WARNING

Page 5

TYPICAL SECTIONAL DOOR INSTALLATION

FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM

Pg. 19

TYPICAL SUPPORT

BRACKET

(NOT PROVIDED)

POWER CORD

(APPROX. 45 IN.)

TO 120V GROUNDED

OUTLET

EXTENSION SPRING

TORSION SPRING

NOTE: This opener is designed for

use with SECTIONAL doors only.

Pg. 13

Pg. 17-18

Pg. 12-13

ADDED HEADER BRACKET MOUNTING BOARD

BRACES

Pg. 14

Pg. 17-18

MAX. 6" MIN. 5"

Pg. 11

SAFE-T-BEAM

Pg. 12

SECTIONAL DOOR

To reduce the risk of injury to persons or damage to property - Use this opener only with sectional doors.

PN# 3642036534, 02/26/2010 REV. 1

WARNING

Page 6

RECOMMENDED TOOLS

FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM

Drill

Step ladder

Safety Glasses

PARTS IDENTIFICATION

Safety Brochures

3/16" Drill Bit

Ratchet

Phillips screwdriver

Not Shown Full Size .

Pencil

Tape measure

ARRANGING BOX CONTENTS FOR ASSEMBLY

ORGANISATION DU CONTENU DE LA BOÎTE POUR LE MONTAGE

DISPOSCIÓN DEL CONTEN DO DE LA BOLSA PARA EL MONTA E

Folow nst uct ons n he nsta la ion Manual for a sembly teps

Proc der se on l s in tru t ons s ipu ées da s le m nuel d nst lat on pour es ét pes de

R move ens Box and motor power h ad

E l ver a bo e des e t l es t a t te moor ée

Q i e la aa de a l nte y l mo or de a c ja e con ol

Caefu y emove th rd r il wi h ha n

tt ched) a d pace on oor

E le er o gne seme t e t o s ème r i ( vec a

ch î e at a hée et e p a er ur e sol

Cudados men e qui e el t rcer el ( on a

cade a copada) y ponga en el p so

Arange hree sma l box s for e sy acc ss

Ara ger es r is ei es b îes de m ni re à ou

vor y a cé er ac ement

D ponga a t es c j s pe ueñ s pa a t ne ac eso

R move ai sec i ns not conne ted

nev r l s s c io s de a l non onn c ées

Q i e as s c io es de i l no one t das a

Arange ra s in ine and pu l p ast c s eeve o cha n

rang r es a ls n l gne t t er ur e man hon en p a t que

our e d gag r de a ch îne

Dspo ga os r e e en l n a y es re a c m s de p ás co f era

de a cdena

montage à suv e

Remove i te nal box s

nl ve l s bot s i t rn s

Qu e l s c ja i te nas

Box Contents Sheet

Carpenter’s level

Adjustable wrench

1/4", 7/16", 3/8" and

Wire strippers

Hammer

1/2" Sockets

at east 5 eet above loo )

door.

Child can be pinned under automatic garage Death or serious injury can result.

Never let ch ld walk or run under moving door.

fá il

o chan

à la ha ne

a c dena



Never let ch ld use door opener controls.



Always keep moving door in sight.



If person is pinned, push control button or use



emergency release.

Test door opener monthly:



Re e to you owne s manual ace - nch obect (o 2x4 aid a ) on oo

I doo a ls to eve se on con act ad ust opene

I opene sill a ls to eve se doo epai o ep ace opene

Do not emove o paint ove h s label

Mount wal cont ol out o ch lds each

ace next o wall cont ol

Entrapment Warning

Label

Safe-T-Beam

with wire

(Red LED)

Source

Safe-T-Beam

with wire

(Green LED)

Safe-T-Beam

Source/Sensor Bracket

Pro Rail (Chain) Section

Pro Rail (Belt) Section

Sensor

Door Arm

Wire

Wall Console

Header Bracket

Insulated Staple

Door

Bracket

Three-button

Remote Control

Rail Section Clamp

End Rail Section

Center Rail Section

Head Rail (Chain) Section

Head Rail (Belt) Section

PN# 3642036534, 02/26/2010 REV. 1

Page 7

FASTENERS

BAG NO. DESCRIPTION QUANTITY

0 RAIL SECTION CLAMP 2

RAIL CLAMP BOLT – 5/16''-18 x 5/8'' 8

HEX FLANGE NUT – 5/16''-18 8 1 BOLT – 5/16''-18 x 1/2'' 3 2 CLEVIS PIN, LONG – 5/16" x 3" 1

COTTER PIN 1

HEADER BRACKET 1

LAG SCREW – 5/16'' x 2'' 2 3 HEX BOLT – 5/16''-18 x 3/4'' 5

HEX FLANGE NUT – 5/16''-18 5

LAG SCREW – 5/16'' x 2'' 2 4 SELF DRILLING SCREW – 1/4''-20 x 3/4'' 3

DOOR BRACKET 1 5 HEX BOLT – 5/16''-18 x 3/4'' 3

SELF LOCKING NUT – 5/16''-18 1

HEX FLANGE NUT – 5/16''-18 2

CLEVIS PIN – 5/16" x 3/4" 1

COTTER PIN 1 6 WALL CONSOLE ASSEMBLY 1

PAN HEAD PHILLIPS SCREW – #4-24 x 1'' 2 7 13 MM INSULATED STAPLE 30 8 Safe-T-Beam®SOURCE/SENSOR BRACKET 2

PHILLIPS HEX SCREW – #10-16 x 1- 1/4'' 4

WIRE NUT (GREY) 4

NO NUMBER

NO BAG Safe-T-Beam®SOURCE/SENSOR & WIRE SET 1

NO NUMBER

REMOTE WITH BATTERY 1

LIGHT COVER - WHITE 1

LIGHT COVER - COLOR 1

Shown Full size (

See Parts List below for full description.)

Rail Clamp Bolt - 5/16"-18 x 5/8"

#10-16 x 1-1/4" Phillips Hex Screw

#4-24 x 1" Pan Head

Phillips Screw

Lag screw - 5/16" x 2"

Wire Nut

Self Locking Nut

5/16"-18

Hex Flange Nut

5/16"-18

Hex Flange Nut

1/4"-20

Self-drilling Screw

1/4"-20 x 3/4"

Hex Bolt - 5/16"-18 x 3/4"

MISSING ANY PARTS?

Please call toll free - 1.800.354.3643 DO NOT RETURN TO POINT OF PURCHASE. IMPORTANT! - Information needed when calling

 Model number - (located on packaging)  Store, city, state, and date of purchase

PN# 3642036534, 02/26/2010 REV. 1

Clevis pin, long 5/16" x 3"

Clevis pin

5/16" x 3/4"

Hex Bolt - 5/16"-18 x 1/2"

Cotter pin

Shoulder Bolt

5/16"-18 x 1"

Page 8

1-PIECE RAIL HARDWARE ASSEMBLED VIEW

Rail with belt

Belt

Trolley Slide

Belt Clamp

Rail with belt

Center Rail

End Rail

Belt

e d

os ee

rcg Co

tat

r s

o o

maufa

trr

for

HIGH S

ING

TEN

aue

rous

nu y or Dea h

or dju

mu be m d

by a rai e

o sg

o a

Rail with chain

FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM

Power Cord

Carriage Assembly

CHAIN

g Con

Sme doo s e d

fr ra n b

d t buo o

tts

mnucue

Deah

TENSION

y o r

ut e

n sc s

se Serio s I ju

n e

HGH SPR NG

o m t

aju

Can C

r o

psn n

Tensioner

Header Bracket

Clevis Pin, Long & Cotter Pin

3-PIECE RAIL HARDWARE ASSEMBLED VIEW

Chain

Release Knob

BELT

Carriage Assembly

Rail with chain

Chain Connector

Power Head

Power Cord

Header Bracket

Tensioner

CHAIN

Clevis Pin, Long & Cotter Pin

Rail Clamp Bolts

End Rail

TEN

y r Death r

us nju

PRNG

H S

e o

tmen mu t e m de y a t

Cuse Se

Can

air o

Chain

e dor n ed

Som

cng Co

r i r

manfac

ed a tns

tact

btr r ur or

Rail Clamps

Rail Clamp Nuts

Center Rail

PN# 3642036534, 02/26/2010 REV. 1

Release Knob

Chain Connector

Power Head

BELT

Page 9

Rail Connectors

Rail Connector Bolts

Rail Connector Nuts

IMPORTANT INSTALLATION INSTRUCTIONS

W ARNING:

READ AND FOLLOW ALL SAFETY, INSTALL ATION AND OPERATION INSTRUCTIONS.

questions or do not understand an instruction, call The Genie Company or an authorized Genie

To reduce the risk of severe injury or death:

(If you have

Dealer.)

2. Install only on a properly balanced sectional garage door. An improperly balanced door could cause severe injury. Have a trained door system technician make repairs or adjustments to cables, spring assemblies, and other hardware before installing the opener.

3. Remove all ropes and remove or make inoperative all locks connected to the garage door before installing opener.

4. Where possible, install the door opener 7 feet or more above the floor. For products having an emergency release, mount the emergency release within reach, but at least 6 feet above the floor and avoiding contact with vehicles to avoid accidental release.

PENER ASSEMBLY

RAIL ASSEMBLY: Use a clean, flat surface.

NOTE: For 1-piece rail—skip to POWER HEAD & RAIL ASSEMBLY.

5. Do NOT connect the opener to source of power until instructed to do so.

6. Locate the control button:

 Within sight of door,  At minimum height of 5 feet so small children are not

able to reach it, and

 Away from all moving parts of the door.

7. Install the Entrapment WARNING Label next to the Wall Control button in a prominent location. Install the Emergency Release Tag on or next to the emergency release.

8. After installing the opener, the door must reverse within 2 seconds when it contacts a 1-1/2 inch high object (or a 2 x 4 board laid flat) on the floor.

FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM

WARNING

To reduce the risk of injury to persons or damage to property - Use this opener only with sectional doors.

CAUTION

Do NOT run until opener is fully assembled and

instructed to do so.

NOTE: Three (3) piece railassemblies are for a 7 foot high door.

Clear a workspace area to unpack and organize box and contents for assembly.

1. There are 4 boxes inside the carton. Each box is numbered 1 - 4. Note that some openers will

contain the same parts and be packaged with fewer boxes. Carefully remove the three

internal boxes (Labeled #1, 2, and 3) and place them on the floor for easy access (Fig. 1-1).

These boxes contain assembly parts and the contents are organized by assembly tasks. For quick reference inside the lid of each box there is a label illustrating the components inside.

2. Remove the motor power head and place it on the floor for later use. Remove box #4 and place it on the floor for later use.

Bag 0

Rail

Bolts

Power head

Box Label Example

Bag 2

Header Bracket

Bag 3Bag 1

Bolts

5/16" Nuts

& Bolts

Header Bracket

Lag Srews

FIG. 1-1 Internal boxes.

PN# 3642036534, 02/26/2010 REV. 1

Page 10

Rail Assembly for CHAIN DRIVE OPENER

Rail with belt

Center Rail

End Rail

Belt

m d

a Cue

s I

NOTE: For split rail clamps, nuts, and bolts locate Bag 0 from Box 1.

3. Remove the two rail sections that are not connected to the chain and place them on floor (Fig. 1-2, A).

4. Carefully remove the third rail section with chain and plastic sleeve. Place rail section on floor and extend chain straight out (Fig. 1-2, B). Chain and rail should extend

approximately 7 feet.

5. Remove wire ties and plastic bag from chain. Leave chain extended straight out on floor.

Avoid kinks in the chain by careful handling and keeping chain flat on the floor.

6. Align the three rail sections by pulling the chain straight and wrapping it around the chain tensioner pulley (Fig. 1-3 & 1-4).

7. Attach the two rail clamps to the rail section joints with (4) bolts and nuts. After both rail

clamps have been assembled to the rail sections, securely tighten the bolts and nuts.

CHAIN DRIVE RAILS

Chain Rail

End Rail

Wire Tie(s)

BELT DRIVE RAILS

Belt Rail

Center Rail

End Rail

Rail Assembly for BELT DRIVE OPENER

NOTE: For split rail clamps, nuts, and bolts locate Bag 0 from Box 1.

3. Remove the two rail sections that are not connected to the belt and place them on floor (Fig. 1-2, A).

4. Carefully remove the third rail section with belt. Place rail section on floor, remove ties on belt and extend belt straight out (Fig. 1-2, B).

Avoid twists and kinks in the belt by careful handling and keeping belt flat on the floor. Belt and rail should extend approximately 7 feet.

5. Align the three rail sections by pulling the belt straight and wrapping it around the tensioner pulley (Fig. 1-3 & 1-4).

6. Attach the two rail clamps to the rail section joints with (4) bolts and nuts. After both rail

clamps have been assembled to the rail sections, securely tighten the bolts and nuts.

FIG. 1-2 Split Rail sections.

Carriage Assembly

CHAIN

Rail with chain

Rail Clamps

Rail Clamp Bolts

Release

End Rail

r D y u

n s u

Rail Clamp Nuts

Center Rail

Knob

Chain

FIG. 1-3 Split Rail assembly.

Wrap around tensioner pulley

Chain Connector

Power Head

BELT

FIG. 1-4 Mount chain/belt to tensioner pulley.

PN# 3642036534, 02/26/2010 REV. 1

Page 11

POWER HEAD & RAIL ASSEMBLY

Assembly for CHAIN DRIVE OPENER

NOTE: Handle carefully! Drive chain can slide out of rail. NOTE: For power head and rail assembly locate

Bag 1 from Box 1. NOTE: Copy serial number from power head

frame and record it on warranty page.

Use

5/16"-18 x 1/2"

Bolts

NOTE: Standing at the powerhead, facing the door, the bullet MUST be on the RIGHT side of the rail.

1. Attach rail assembly to power head by aligning

the sprocket onto the motor shaft. Use (3) bolts, 5/16"-18 x 1/2" (Fig. 1-5).

2. Tighten the chain by turning the adjustment

nut clockwise. The chain adjustment nut is

located in the Chain Pulley Bracket (opposite rail end from the power head) (Fig. 1-6).

3. Tighten chain until chain is approximately 1/8 inch above the base of the rail at midpoint on the rail (Fig. 1-6). Do NOT over tighten chain.

CAUTION

You should have removed all ropes and/or cables (NOT door lift cables) and disabled the door lock already. If you have not, remove all ropes and/or cables and disable garage door lock NOW

before continuing

with installation (Fig. 1-8).

Set assembled power head and rail aside. Begin with Section 2 INSTALLATION.

Assembly for BELT DRIVE OPENER

NOTE: For power head and rail assembly locate Bag 1 from Box 1.

NOTE: Copy serial number from power head frame and record it on warranty page.

NOTE: Standing at the powerhead, facing the door, the bullet MUST be on the RIGHT side of the rail.

1. Attach rail assembly to power head by aligning the sprocket onto the motor shaft. Use (3) bolts, 5/16"-18 x 1/2" (Fig. 1-5).

2. Tighten the belt by turning the adjustment nut clockwise. The belt adjustment nut is located in

the Belt Pulley Bracket (opposite rail end from the power head) (Fig. 1-7).

3. Tighten belt until belt is approximately 1/8 inch above the base of the rail at midpoint on the rail (Fig. 1-7). Do NOT over tighten belt.

FIG. 1-5 Rail - Power head assembly.

Chain Pulley Bracket (at wall end of rail)

Use 1/2" socket

on adjustment nut

Tighten nut to move pulley this direction

Chain

1/8"

T-Rail at center of rail assembly

FIG. 1-6 Chain adjustment.

Belt Pulley Bracket (at wall end of rail)

Use 1/2" socket

on adjustment nut

Tighten nut to move pulley this direction

Belt

1/8"

T-Rail at center of rail assembly

FIG. 1-7 Belt adjustment.

Chain

T-Rail

Belt

T-Rail

CAUTION

You should have removed all ropes and/or cables (NOT door lift cables) and disabled the door lock already. If you have not, remove all ropes and/or cables and disable garage door lock NOW

before continuing

with installation (Fig. 1-8).

Set assembled power head and rail aside. Begin with Section 2 INSTALLATION.

PN# 3642036534, 02/26/2010 REV. 1

Remove

FIG. 1-8 Disable garage door lock.

Page 12

NSTALLATION

2-1/2"

HIGHEST POINT OF TRAVEL

TRACK

SECTIONAL

DOOR

HEADER

FROM HERE

TO FLOOR

2-1/2"

HIGHEST POINT OF TRAVEL

TRACK

SECTIONAL

DOOR

HEADER

FROM HERE

TO FLOOR

door at highest point

final height mark

final height

mark

2 1/2"

FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM

HEADER AND DOOR MOUNTING BRACKETS:

WARNING

Header bracket must be fastened to garage framing. Do NOT fasten to drywall, particle board, plaster or other such materials.

1. Finding header bracket mounting location.

• Close garage door.

– Use a pencil and level.

a) Mark center of garage door (one-half overall

width) on the wall with 6" vertical line at top edge of door.

b) Continue this line on wall above door for

about 12" (Fig. 2-1, a).

• Raise garage door until top edge of door

reaches its maximum height

• With door at highest point.

–

Measure height from top edge of door to floor

(Fig. 2-2).

• Close door again.

• Mark height measurement on wall above door

(Fig. 2-1, c)

– Make your mark across vertical line made earlier.

• Add 2-1/2" to height mark just made on

is location for header bracket (Fig. 2-1, d).

(Fig. 2-2)

wall. This

b) - extend

vertical line

c) - door at

highest point

top of door

in closed

position

FIG. 2-1 Final height mark.

d) - final

height mark

a) - 6" vertical

line

WARNING

Door springs are under high tension. If spring or its shaft is in the way, measure 2-1/2" above spring or shaft on the garage door centerline and mark this height as your location for header bracket.

Do NOT move door spring!

NOTE: If header bracket location needs to be above header for garage door opening, you need to add a "mounting surface." securely attached (board and fasteners not included) to wall studs on either side of your mark

ficient (Fig. 2-3).

is suf

NOTE: For header bracket and bolts locate Bag 2 from Box 1.

NOTE: The bolts supplied in Bag 2 are designed to be used on pressure treated lumber.

2. Mounting the header bracket.

• Hold header bracket against wall

• Position bracket as shown.

–

Place center on vertical line,

–

Bottom edge on final height line.

Mark screw hole locations on wall.

•

• Drill 3/16" pilot holes at each screw hole mark.

–

Fasten header bracket with 2 lag screws (provided) (Fig. 2-3).

A 2" x 6" board

(Fig. 2-3).

PN# 3642036534, 02/26/2010 REV. 1

FIG. 2-2 Finding highest point of travel.

FIG. 2-3

Header bracket mounting (on header & above header)

Page 13

MOUNTING THE OPENER:

COTTER PIN

CLEVIS PIN

(Chain drive

shown)

1. Getting started.

• Position assembled rail

bracket

(Fig. 2-4).

– Place material on floor under power head to

protect from scratching. (A box, stool, or similar device may be needed to clear a torsion spring.)

NOTE: For header bracket pins locate Bag 2 from Box 1.

on wall next to header

HEADER BRACKET

VIEW

FROM ABOVE

(not to scale)

2. Mounting the assembly.

•

Attach rail to header bracket using clevis pin and cotter pin

(Fig. 2-5).

• Support power head on step-ladder to prevent

interference with header mounted (torsion) spring.

NOTE: Before final attachment to ceiling, insure that assembly is in proper alignment (Fig. 2-4).

NOTE: For nuts, bolts, and lag screws locate Bag 3 from Box 1.

• On finished ceilings, locate ceiling joists or

trusses using a stud finder or similar device. Attach angle iron (not provided) to joists or trusses through finish material using (provided) lag screws (Fig. 2-6).

• On unfinished ceilings or open ceilings, straps

may attach directly to joists or trusses. Depending on the garage construction, extra framing material (not provided) which may be required should be installed using appropriate construction techniques (Fig. 2-6).

NOTE: Refer to your local building codes for appropriate framing materials and construction techniques.

• Attach mounting straps (not provided) to ceiling

using lag bolt

s (Fig. 2-6).

• Set height of power head to following (Fig. 2-6).

Rail must clear door at door’s highest point

of travel.

b) Be level or power head slightly below level.

• Securely tighten power head mounting bolts

and nuts.

• Carefully raise and lower door manually. Ensure

door does not contact any section of power head or rail.

• Check that rail clamp bolts and nuts are tight.

• DO NOT PLUG OPENER IN YET!

YES / SÍ / OUI

FIG. 2-4 Position assembly and align.

FIG. 2-5

Rail mounting to header bracket

ANGLE IRON ON FINISHED CEILING

Attach angle iron to beams

UNFINISHED OR OPEN BEAM

Extra framing

not needed

Mounting Straps

(not provided)

DRYWALL

bolts & nuts

FIG. 2-6 Mounting the power head.

PN# 3642036534, 02/26/2010 REV. 1

bolts & nuts

Extra framing

NEEDED

Page 14

DOOR BRACKET:

CAUTION

Doors made of masonite, lightweight wood, fiberglass, and sheet metal must be properly braced before mounting door opener. Contact door manufacturer or distributor for a bracing kit. The Genie Company is not responsible for damage caused due to improperly braced door.

NOTE: For door bracket and bolts locate Bag 4 from Box 2.

1. Finding door bracket mounting location.

• Door bracket is mounted as high on

possible along vertical centerline and NO LOWER THAN top set of rollers (Fig. 2-7).

2. Mounting the door bracket.

• Proper bracing should be verified at this point.

–

Align door bracket centered on your vertical centerline (Fig. 2-8).

–

Attach using 3 self-drilling screws for sheet metal or other light weight material.

–

Use lag screws (not provided) for solid

wooden sectional doors.

door as

centerline

even with or

above top roller

FIG. 2-7 Mounting door Bracket

centerline of top roller

A B

FIG. 2-8 Examples of door bracket positioning.

NOTE: For solid wood doors, carriage bolts WITHOUT

SLOTTED HEADS (not included) may

also be used for attaching door bracket.

INSTALL DOOR ARMS

NOTE: For door arm nuts and bolts, clevis and cotter pins locate Bag 5 from Box 2.

1. Attach the arms.

• Fasten short branch of curved door arm to door

bracket using bolt and locking nut (Fig. 2-9).

• Fasten straight arm to carriage using short

clevis pin and cotter pin (Fig. 2-9).

Connecting the arms.

•

Slide carriage back and forth to adjust arm length. – Position the straight arm 50º down from the

rail.

• With the arms arranged in this position, fasten

arms together using bolts and nuts spaced as far apart as possible (Fig. 2-9).

short clevis pin & cotter pin

50°

bolts as far

apart as

possible

FIG. 2-9 Attaching door arms.

PN# 3642036534, 02/26/2010 REV. 1

Page 15

WALL CONSOLE INSTALLATION

FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM

WARNING

Verify there is NO power to the opener before installing wall wires and wall console.

console

CAUTION

Staples which are too tight can cut or pinch wires. Cut or pinched wires can cause the wall console to stop working. When using the insulated staples, make sure you fasten them only as tightly as needed to hold the wire snugly.

WARNING

Use of any other wall control can cause the door to operate unexpectedly and the light not to work. Use only the included wall button.

NOTE: For Wall Console, wire and insulated staples locate Bags 6 and 7 from Box 2.

1. Wall Console location.

 Wall Console location should be in direct sight

of door.

 It should be at least five feet (5') above floor to

prevent small children from operating door.

 It must be away from any moving parts. (You

should NOT be able to reach the garage door while standing at Wall Console.)

 Wall Console board screw connections are

polarized.

2a. Wiring (If pre-wired).

 Locate wall console pre-wired wire ends

(Fig. 3-1). (They should be located within the guidelines mentioned above.)

 Split and strip ends of wire (Fig. 3-2).  Fasten wire to wall console board screws on

back of wall console.

–Striped wire to the B (plus) terminal. –White wire to the W (minus) terminal.

2b. Wiring (If NOT pre-wired).

 Pick a convenient location for mounting

wall console using the guidelines mentioned above (Fig. 3-1).

 Run wire from wall console to power head

(Fig. 3-1).

 Split and strip ends of wire (Fig. 3-2).  Fasten wire to control board screws on back of

wall console.

–Striped wire to the B (plus)

–White wire to the (minus) terminal.

terminal.

Wire from power head to wall console.

Wall console

"Entrapment" warning label

Separate entry door

This is an example of wire routing when NOT pre-wired. Your wire routing may be different.

FIG.3-1 Wall Console wire routing

FIG. 3-2 Splitting and stripping

EXAMPLE ONLY!

1/2"

White

Black

Striped

PN# 3642036534, 02/26/2010 REV. 1

Page 16

3.Securely fasten wires.

 Securely fasten wires to ceiling and

wall using insulated staples provided. –Use insulated staples. –Staples should be snug only.

Insulated

 If rear cover is attached to power head,

remove it.

 On power head:

–Route wall console wires through wire guide on

power head.

–Split and strip ends of wire (Fig. 3-2 on

previous page).

– Insert wire into terminal holes and lightly press in

the orange locking clips above each terminal hole. (You can use a pencil or small screwdriver to comfortably press in locking clips.) The white wire into #1 terminal hole and striped wire into the #2 terminal hole.

– Confirm wire lock by lightly tugging on the wire.

The wire should remain in the terminal hole.

 Do NOT install rear cover yet.

4. Mounting.

 Fasten wall console to wall with 2 screws

(provided) (Fig. 3-4).

 Remove protective backing from "Entrapment"

warning label (Fig. 3-5). The "Entrapment" label is located in the center of this manual. –Stick label on wall near wall console.

Staple

Locking

Clips

1234

Terminal

Holes

wire guide

123456

+–

Infrared Sensor

(Power Head With Rear Cover Removed)

FIG. 3-3 Insert wires

Vacation Locking Switch

– LOCK disables controls after door is completely closed

– UNLOCK allows controls to work normally

Door Control "Open/Close" Button

–

Open and closes door from

inside garage

Independent Light Control

–

Controls door opener lights from inside garage

–

Energy-Saver shut-off turns OFF lights 3 minutes after

door activation

FIG. 3-4 Mounting Wall Console.

Child can be p inned under automatic garage Death or serious injury can result.



Never let child walk or run under moving door.



Neve



Always

r let child use door opener controls.



If person is pinned, push control

keep movin

emergency release.



Test door opener monthly:

door in sight.

Refer to your owner s manual P

lace 1

If door fails o rev erse on contact adj

/ -inch object (or 2x4 laid flat) on f

ener stil fails o revers

Mount wal con rol

Do not

remove or pa

t of chid s reach

Plac

e next to wal

button or use

e d

oor repair

ust opener

or replace opener

nt ov

er this label

(at le

ast

trol

5 fee

FIG. 3-5 Mounting Entrapment warning label.

door.

oor

abov

e floor)

1999

PN# 3642036534, 02/26/2010 REV. 1

Page 17

AFE-T-BEAM®SYSTEM INSTALLATION

WARNING

There should be no electrical power to the opener while installing Safe-T-Beam plugged in the power cord—UNPLUG IT NOW!

wires. If you have

FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM

NOTE: The opener will not close the door automatically unless the Safe-T-Beam

System is

installed. NOTE: For Safe-T-Beam®, screws, wire, and

insulated staples locate items and Bag 8 from Box 3.

1. Mounting brackets.

 Mark both sides of garage door frame or wall no

higher than 6" and no lower than 5" above floor

(Fig. 4-1)

 Hold bracket against door frame or wall.

–Check if brackets extend out from wall far

enough, so tongue of bracket is beyond door, tracks or any door hardware.

–If not:

a) Mounting bracket extensions are available

through an authorized Genie

Dealer.

b) Blocks of wood, etc. may be substituted for

extensions.

 Center bracket on your mark (Fig. 4-2).  Fasten each with 2 screws (Fig. 4-2).

NOTE: Mounting brackets can be attached to the floor or concrete rim using concrete anchors (not provided).

2. Mounting Safe-T-Beam

Source (Red LED) and

Sensor (Green LED).

 If garage has only one garage door.

–Determine which side of garage receives most

direct sunlight (Fig. 4-4).

–Red LED should always be on sunny side

whenever possible (Fig. 4-4).

 For multiple doors.

–Preventing crossed signals is critical. –Place source and sensor modules on adjacent

doors facing in opposite directions (Fig. 4-4)

NOTE:T Safe-T-Beam

o help prevent interference from sun,

sensor with Green LED may be

placed further away from the door opening, though extended no further out from the wall, where it will spend more time in shadow.

 Slide source/sensor onto tongue of bracket until

it clicks into place (Fig. 4-3).

3a. Wiring (If NOT

 Routewire from Safe-T-Beam

pre-wired).

to power

head using method shown in (Fig. 4-5a).

 Securely fasten wires to wall and ceiling

as you go (Fig. 4-6 on next page). –Use insulated staples. –Staples should be snug only.

Insulated

Staple

mark

FIG. 4-1 Mark door frame

bracket

center of

tongue

bracket

FIG. 4-2 Mounting brackets

FIG. 4-3 Attach

SUN

RED

LED

ONE DOOR GARAGE

GREEN

LED

THREE DOOR GARAGE

GREEN

LED

RED LED

RED

LED

FIG. 4-4 Safe-T-Beam

locations

Power Head

Safe-T-Beam® to brackets

RED

GREEN

LED

TWO DOOR GARAGE

RED

LED

GREEN

LED

GREEN

source and sensor

neerGdeR

SensorSource

6 5 4 3 2 1

Dashed Line = striped wire

Solid Line = white wire

GREEN

LED

6 5 4 3 2 1

FIG. 4-5a Source and sensor wiring methods

RED

LED

PN# 3642036534, 02/26/2010 REV. 1

Page 18

3b. Wiring (pre-wired).

 Route wire from wall to Safe-T-Beam

(Fig. 4-5b).

 Splice pre-wiring to shortened sensor wire,

match wire pairs dash-to-dash and plain-to-plain.

- Trim sensor wire to approximately one foot (1 ft) from sensor.

- Split and strip ends of sensor wires and pre-wired wires (Fig. 4-7).

- Splice wires together with (provided) wire nuts.

 Route wire from ceiling to power head

(Fig. 4-5b).

 Securely fasten wires where they exit

wall and ceiling as you go. –Use insulated staples. –Staples should be snug only.

sensors

Wire Nut

Insulated

Staple

Wall Wall

neerGdeR

SensorSource

Ceiling

Power Head

6 5 4 3 2 1

Dashed Line = striped wire

Solid Line = white wire

6 5 4 3 2 1

FIG. 4-5b Pre-Wired source and sensor wiring

methods

Wire

Insert Wire

Into Connector

Wire

CAUTION

Staples which are too tight can cut or pinch wires. Cut or pinched wires can cause the Safe-T-Beam System to stop working. When using the insulated staples, make sure you fasten them only as tightly as needed to hold the wire snugly.

4. Split and strip ends of sensor wires (Fig. 4-7).

NOTE: For rear cover locate Box 4.

5. Attach Safe-T-Beam terminal.

 Route Safe-T-Beam

–Insert wire into terminal holes and lightly press

in the orange locking clips above each terminal hole. (You can use a pencil or small screwdriver to comfortably reach in and lightly press down locking clips.) Insert white wires to 'even' numbered terminal holes and striped wires into 'odd' terminal holes (Fig. 4-5b).

Locking

–Confirm wire lock by lightly tugging on the wire.

The wire should remain in the terminal hole.

 Install rear cover. The rear cover is the same

color as the power head clips and body

(Fig. 4-9).

 Do not install the white (lamp) cover at this time.

NOTE: Safe-T-Beam performed following connection to electrical power (see page 19). DO NOT PLUG IN YET!

wire to power head wire

wires through wire guide.

Clips

Terminal

Holes

1234

alignment check must be

Use this

Invisible Light Beam

Source or Sensor

FIG. 4-6 Wire routing

Protection Area

1/2"

Dashed Line = striped wire

wire routing

if NOT pre-wired

Source or Sensor

FIG. 4-7 Splitting and stripping

FIG. 4-8

Infrared Sensor

123456

+–

Solid Line = white wire

Insert wires

(Power Head With Rear Cover Removed)

Cover clips

FIG. 4-9 Install rear cover

PN# 3642036534, 02/26/2010 REV. 1

Page 19

ONNECTING TO POWER

WARNING

 To reduce the risk of electrical shock, this equipment

has a grounded type plug that includes a third (grounding) pin. This plug will only fit a grounded type outlet. If you do not have a grounded outlet, contact a qualified licensed electrician to install one. DO NOT alter the plug in any way. The door opener must be properly grounded in order to prevent personal injury and damage to the components.

 DO NOT remove motor cover. All work performed

on motor must be done by a trained door system technician.

FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM

FIG. 5-1 Connect to power

Motor Cover Screws

CAUTION

 Check local building codes to make sure that you

are not required to have your garage door opener permanently wired, with circuit breaker protection. If building codes require door opener to be permanently wired have a qualified licensed electrician connect power with permanent wiring.

WITH GROUNDED PLUG:

Plug the opener into a properly grounded electrical outlet (Fig. 5-1).

WITH PERMANENT WIRING:

Instructions for Electrician.

 Remove power from circuit.  Remove rear cover and motor cover.

–Remove four motor cover screws (Fig. 5-2).

 Remove existing power cord and strain relief

from the 7/8" dia. hole and discard (Fig. 5-3).

 Connect permanent wiring to power head using

7/8" diameter hole. –White to white/black to black/ground to green. –Use only UL recognized wire nuts.

 Wires inside the power head must be at least 6"

in length.

 Replace motor cover and rear cover and

re-energize the circuit.

NOTE: The Genie Company is not responsible for charges resulting from work preformed by an independent electrician.

WITH POWER SUPPLIED:

Check Safe-T-Beam

 Insure that no part of door or its hardware is

in path between lenses of source and sensor.

 Insure that tops of lenses are between 5" - 6"

above the floor (Fig. 5-4). The brackets are flexible, and can be adjusted slightly if needed.

 Adjust the Red LED source by aiming the

unit directly at the Green LED sensor. Use the adjustment screw located on the top of the source housing to make adjustments.

 The Red LED source will blink if there is a

misalignment. When the LED units are aligned the Red LED will remain ON continuously.

 After the alignment is finished tighten the

adjustment screws on Safe-T-Beam®.

alignment (Fig. 5-4).

FIG. 5-2 Remove motor cover. FIG. 5-3 Power cord strain relief.

CAUTION

 Do NOT use an extension cord.  Do NOT use a portable generator. This product

is designed to operate using standard household current.

 Do NOT use alternate power supplies.

m f

6" m

5" min

FIG. 5-4 Check Safe-T-Beam®alignment

INFRARED PROTECTION FUNCTION

1. When the garage door is opening, its movement will not be influenced if the Safe-T-Beam®is obstructed.

2. If the Safe-T-Beam garage door fully closes, the door will not close.

3. When the garage door is closing, if Safe-T-Beam is cut off by people or obstacle, the garage door will reverse automatically to its fully opened position. (Meanwhile, the opener light will keep blinking until door moves to its fully opened position.)

4. If the Safe-T-Beam or is installed improperly, you will have to press and hold the wall control "close" button until the door reaches its fully closed position. The LED indicator light on the power head will be green and blink twice (Pattern: ƁƁ pause ƁƁ pause) to inform you to eliminate problem first. Otherwise, the door will reverse automatically to its fully opened position if you release the "close" button on the wall control during the closing movement.

is obstructed before the

System fails, loses power,

PN# 3642036534, 02/26/2010 REV. 1

Page 20

OOR LIMITS

Carriage Assembly

Chain Connector

Latch Movement

Move in this direction

Carriage Assembly

Belt Connector

Latch Movement

Move in this direction

WARNING

• Severe injury or death can result if the door

closing force is set too high.

• Never increase the door closing force above the minimum required to move the door.

• Never adjust force to compensate for a sticking or binding door.

• Perform monthly CONTACT REVERSE TEST as described on page 22 and in Section 10.

SETTING & TESTING OPEN/CLOSE LIMITS

The OPEN (UP) and CLOSE (DOWN) door positions are controlled by making the adjustments on the panel located on the bottom of the power head. The adjustments that can be made are:

• Close Travel Limit,

• Open Travel Limit, Maximum Closing Force Maximum Opening Force Transmitter Programming

ENGAGE CHAIN/BELT CONNECTOR TO CARRIAGE

1. Press and hold the "Close Travel Limit" button

until the chain or belt connector advances and engages to the Carriage Assembly (FIG 6-2).

CLOSE TRAVEL LIMIT

1. Press and hold the "Close Travel Limit" button

until the door is fully closed.

2. You can quickly press and release the "Close Travel Limit" button to move the door in small increments. You can also use the "Open Travel Limit" button to move the door slightly in the

UP direction.

3. Door is fully closed when the bottom edge of door presses firmly onto the ground.

4. Once the door is in the desired position, press and release the "Close SET Limit" button for 5

SET

seconds. The LED indicator light will blink green once. This stores the closed position in memory.

OPEN TRAVEL LIMIT

1. Press and hold the "Open Travel Limit" button

to move the door to its fully opened position. This starts the opener moving in the UP direction.

2. Hold the "Open Travel Limit" button until the door is in the fully opened position that you desire, then release this button.

3. You can quickly press and release the "Open Travel Limit" button to move the door in small increments. You can also use the "Close Travel Limit" button to move the door slightly in the

DOWN direction.

4. Once the door is in the desired position, press

and release the "Open SET Limit" button for 5 seconds. The LED indicator light will blink green twice. This stores the opened position in memory.

SET

PN# 3642036534, 02/26/2010 REV. 1

FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM

Limit Controls location on power head.

NOTE: Set Close Travel Limit

before setting Open Travel Limit for unit to operate normally. Unless limits are being reset do not press set limit buttons.

Open

Set Limit

Button

SET

Set Limit

Button

OPEN

FORCE

CLOSECODE

Up Force

Control

Adjustment

Down Force

Control

Adjustment

Garage Door

LED

Indicator Light

LEARN LIMITMANUAL

Learn Code

Button

Open

Travel Limit

FIG. 6-1 Limit controls.

CAUTION

Failure to verify the engagement of the belt/chain connector will result in damage to rail components.

FIG. 6-2 Engage Chain/Belt Connector to Carriage.

CAUTION

Operation of the opener without the Chain or Belt Connector engaged to the Carriage Assembly will result in damage to rail components including the rail pulley.

Page 21

CARRIAGE LOCK

The Carriage Lock can be manually engaged or disengaged.

• To disengage Carriage Lock – Pull handle towards opener power head.

• To engage Carriage Lock – Pull handle towards door.

DOOR

KEYED EMERGENCY RELEASE (PURCHASED SEPARATELY)

Obtain standard emergency release kit and remove S-hook from the cable end that attaches to the

opener carriage.

1. Attach the emergency release cable loop end to the opener carriage as shown (FIG 6-4).

UNLOCK

TO RELEASE PULL TOWARD THE OPENER

FIG. 6-3 Engage/Disengage Carriage Lock.

LOCK

TO RECONNECT PULL TOWARD DOOR

Properly connecting the release cable to the carriage fitting will enable the correct carriage release action for the opener.

WARNING

Improper connection of the emergency release cable to the opener carriage will result in a failure of the emergency release.

2. Follow the remaining installation instructions for the standard emergency release kit.

3. Test for correct operation of emergency release kit.

Keyed Emergency Release Operation Instructions

• Place key in slot.

• Rotate and hold key while lifting garage door 1 to 2 inches.

• Release key and continue opening garage door.

NOTE: The next normal operation of the opener or fully closing garage door manually will re-engage the emergency release mechanism.

FIG. 6-4 Emergency release cable to carriage.

Page 22

UP/DOWN FORCE

1. By turning the Close Force Control clockwise,

the CLOSE force can be increased. By turning the Close Force Control counter-clockwise,

the CLOSE force can be decreased. Set the CLOSE force level at the minimum force required

to close door without reversing.

2. Once the desired level is selected, this stores the maximum force level for the CLOSE direction in memory.

OPEN

3. By turning the Open Force Control clockwise, the OPEN force can be increased. By turning the Open

OPEN

Force Control counter-clockwise, the OPEN force can be decreased. Set the OPEN force level at the minimum force required to open door without stopping.

4. Once the desired level is selected, this stores the maximum force level for the OPEN direction in memory.

ERASE - OPEN/CLOSE TRAVEL LIMIT

1. Press and hold both of the "SET" buttons

SET

( & ) together until the green indicator light blinks (about 5 seconds).

2. All close and open travel limit settings are erased. Then follow the steps on page 20 to reprogram close and open travel limits.

Up Force

Control

OPEN

Adjustment

FORCE

Down Force

Control

Adjustment

ROTATE

CLOCKWISE

ROTATE

COUNTER-CLOCKWISE

FIG. 6-5 Force Control Adjustment.

(Increasing Force

(Decreasing Forc

NOTE: The opener will not close the door automatically unless the Safe-T-Beam

System is

installed.

CONTACT REVERSE TEST

The force adjustments and limit switch settings MUST BE COMPLETED before testing.

1. Testing.

 Open garage door using wall button.

–Place a 2" x 4" board (laid flat) under center

of garage door opening (Fig. 6-6).

 Close door using wall button.  When door contacts board, the door must stop

(within 2 seconds) and reverse direction returning to open position.

2. Adjustment.  If the door does not properly reverse.

–Check to see if door has "close" limit

programmed. It should not have reached its "close" limit before hitting board.

–If the door STOPS but does not reverse,

decrease "CLOSE FORCE" control setting slightly (turn it counter-clockwise).

 Test again. Repeat as necessary until door

reverses upon contacting board.

FIG. 6-6 2 x 4 under center of door opening.

PN# 3642036534, 02/26/2010 REV. 1

Page 23

ROGRAMMING REMOTE CONTROLS

LEARN

WARNING

A moving door can cause serious injury or death.

1. Keep people clear of opening while door is

moving.

2. Do NOT allow children to play with opener, including wall button, remote control, or Wireless Keypad.

3. During programming, the door opener could begin to run, so keep people and objects away from the moving door and its parts. To keep the door from moving, close the door and disconnect it from the Opener by pulling the Emergency Release.

NOTE: For remote control locate Box 3.

1a. Single Button Remote Programming.

NOTE: This opener can learn up to 7 transmitter buttons.

 Locate “Learn Code” button and indicator

LED on the power head (Fig. 7-1).

 Press and release “Learn Code” button.

–Indicator LED will blink RED at a rate of twice

per second.

 Within 30 seconds, push remote control

button once. –Indicator LED will stop blinking and stay ON.

 Press remote control button again.

–Red LED will go out. Remote is now

programmed and ready for use.

 Press remote control button again, door will move.

1b. Multi Button Remote Programming.

NOTE: Each button on a multi-button remote is designed for use with 1 door. You cannot program 2 buttons to operate the same door, nor can you program 1 button to operate 2 doors. You can program a maximum of 7 different

transmitters or wireless devices. NOTE: Pushing two buttons on power head

simultaneously will erase programmed memory and limits must be reset.

 For each button

–Program each button separately using the

Single Button Remote Programming steps

2. Operating.

 Press remote button once.

–Door will move.

 Press button again.

–Door will stop.

 Press button again.

–Door will move in opposite direction.

NOTE: The door will stop automatically at the fully open

or fully closed position.

LOST OR STOLEN REMOTE

1. Clear memory.

 Press and hold learn code button (on power

head) for 10 seconds or until the red blinking indicator LED goes out.

 Program remaining or new remote controls as

done previously. Your door opener will no

longer recognize any signal received from the missing remote control, or any other which has not been reprogrammed.

NOTE: To program a Homelink

and Car2U

device follow the Homelink®or Car2U

instructions in your car owner’s manual.

FCC and IC CERTIFIED

This device complies with FCC Part 15 and RSS 210 of Industry Canada. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which may be determined by turning the equipment OFF and ON, the user is encouraged to try to correct the interference by one or more of the following measures:

 Re-orient or relocate the receiver antenna.  Increase the separation between the opener

and receiver.

 Connect the opener into an outlet on a circuit

different from that to which the receiver is connected.

 Consult your local dealer.

Limit controls location on power head.

Open

Set Limit

Button

SET

Set Limit

Button

OPEN

FORCE

CLOSECODE

Up Force

Control

Adjustment

Down Force

Control

Adjustment

Garage Door

LED

Indicator Light

LEARN LIMITMANUAL

Learn Code

Button

Open

Travel Limit

FIG. 7-1 Learn code button and LED

PN# 3642036534, 02/26/2010 REV. 1

Page 24

EMOTE CONTROL

BATTERY REPLACEMENT AND VISOR CLIP INSTALLATION

1. Battery replacement.

• To open gently push straight out on battery cover lock tab as shown (Fig. 8-1).

• Flip open battery cover. – Remove old battery.

• Make sure new battery is facing proper direction (Match battery polarity with symbols inside battery cover) (Fig. 8-2). – Recommended replacement battery type:

Alkaline A23, 12 volt.

NOTE: Batteries differ in care and maintenance. Follow the manufacturer’s directions for battery maintenance, replacement, and use.

• Slip new battery into place.

Slide battery cover until it clicks shut.

–

• Operate remote to make sure it is working properly. (No re-programming is needed.)

Visor clip.

(The visor clip may come already installed.)You will have to install the visor clip if you choose to attach your remote to the car visor.

• Slide visor clip into back of remote control. – It will snap into place (Fig. 8-3).

Slide out

FIG. 8-1 Open battery cover.

– and + polarity marks

FIG. 8-2 Match battery polarity.

LIGHT BULB/ LENS INSTALLATION

WARNING

For added safety and protection please unplug opener before installing light bulb.

NOTE: For lens cover locate Box 4.

1. Light bulb.

• Recommendations. – Do NOT use a short neck bulb. – Light bulb should be no more than 75 Watts. –Use a heavy duty service bulb for longer life.

• Screw bulb into socket.

2. Lens.

• Select the white (lamp) cover. Do NOT use the colored cover in this location.

• Line up lamp lens tabs on power head with corresponding slots in lens (Fig. 9-1).

• Slide lens onto power head. Make sure the tabs are fully engaged into lens slots (Fig. 9-2).

• Plug power cord back into electrical outlet.

FIG. 8-3 Attach visor clip.

Light bulb

Lens tabs

FIG. 9-1 Slide lens onto motor cover.

FIG. 9-2 Fasten lens.

PN# 3642036534, 02/26/2010 REV. 1

Page 25

IMPORTANT SAFETY INSTRUCTIONS

WARNING:

To reduce the risk of severe injury or death:

1. READ AND FOLLOW ALL INSTRUCTIONS.

2. Never let children operate or play with the door controls. Keep the remote control away from children.

3. Always keep the moving door in sight and away from people and objects until the door is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR.

4. NEVER GO UNDER A STOPPED, PARTIALLY OPEN DOOR.

5. Test opener monthly. The door MUST reverse on contact with a 1-1/2" high object (or a 2" x 4" board laid flat) at the center of the doorway on the floor. After adjusting either the force or the limit of travel, retest the door opener. Failure to adjust the opener properly may cause severe injury or death.

6. When possible, use the emergency release only when the door is closed. Use caution when using this release with the door open. Weak or broken springs are capable of increasing the rate of door closure and increasing the risk of severe injury or death.

7. KEEP DOORS PROPERLY BALANCED. See your garage door Owner’s Manual. An improperly balanced door increases the risk of severe injury or death. Have a trained door system technician make repairs to cables, spring assemblies, and other hardware.

SAVE THESE INSTRUCTIONS.

If you have any questions, please do not hesitate to contact Genie®customer service at:

1.800.354.3643

MAINTENANCE

WARNING

•

Garage door hardware (springs, cables, brackets, pulleys, etc.) are under extreme pressure and tension.

• DO NOT attempt to repair or adjust door springs or any hardware, and DO NOT OPERATE garage door automatically or manually if door is improperly balanced or springs are broken. –

CONTACT A TRAINED DOOR SYSTEM TECHNICIAN.

ROUTINE MONTHLY MAINTENANCE

1. Door balance.

• With the door closed, pull emergency release knob (Carriage Lock) towards the opener to release door from carriage assembly.

• Raise door manually approximately 3'- 4' and release. –

Door should remain stationary or move very slightly.

–

If door moves quickly, CONTACT A TRAINED DOOR SYSTEM TECHNICIAN.

• Close the door.

• Pull emergency release knob towards door to engage carriage. –

Operate door using remote.

–

Door will re-attach itself to carriage assembly.

PN# 3642036534, 02/26/2010 REV. 1

2. Contact reverse. "

• Place a 2 –

In center of garage door opening.

• Close door by using wall button or remote control. –

Door fails to reverse on contact with board (See section "CONTACT REVERSE

–

Opener still fails

3. Safe-T-Beam

• Red LED blinks. –

check alignment (See section ).

x 4"board laid flat on floor.

CONTACT THE GENIE COMPANY OR AN AUTHORIZED GENIE

System.

DEALER.

WARNING

Use wall button supplied with opener. Any other wall control can cause the opener to operate unexpectedly.

Page 26

CIRCUIT WIRING DIAGRAM

FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM

Opener circuit wiring diagram. This wiring diagram is for reference only.

Diagrama del circuito del abrelatas. Este diagrama es sólo para referencia.

Schéma de câblage de l’ouvreur. Ce schéma de câblage est indiqué à titre de référence uniquement.

Opening Cover May Cause Electric Shock.

WARNING ADVERTENCIA AVERTISSEMENT

Abrir la tapa puede causar choques eléctricos.

L’ouverture du couvercle peut entraîner des chocs électriques.

Disconnect power from opener prior to removing cover.

Desconecte la electricidad del abrepuertas antes de quitar la cubierta.

Coupez l'alimentation de l'ouvre-porte avant de retirer le couvercle.

POWER CORD

CORDON DE SECTEUR

CABLE ELÉCTRICO

WHITE

BLANC

BLANCO

BLACK

NOIR

NEGRO

GREEN

VERT

VERDE

TERMINAL BLOCK

BORNE

BLOQUE DE TERMINALES

WHITE

BLANC

BLANCO

YELLOW

JAUNE

AMARILLO

YELLOW

JAUNE

AMARILLO

BLACK

NOIR

NEGRO

SURGE PROTECTOR (MOV)

LIMITEUR DE SURTENSION

PROTECTOR DE SOBRETENSIONES

BLACK

NOIR

NEGRO

BLACK

NOIR

NEGRO

MOTOR

MOTEUR

RED

ROUGE

ROJO

MOTOR

GREEN

VERT

VERDE

BLACK

NOIR

NEGRO

TRANSFORMER

TRANSFORMATEUR

TRANSFORMADOR

PRIMARY

PRIMAIRE

PRIMARIO

GREEN

VERT

VERDE

BLUE

BLEU

AZUL

SECONDARY

SECONDAIRE

SECUNDARIO

RED

ROUGE

ROJO

HALL SENSOR

CAPTEUR DE PASSAGE

SENSOR DE PASILLO

WHITE

BLANC

BLANCO

ORANGE

ANARANJADO

12 34123

RED

ROUGE

ROJO

WARNING ADVERTENCIA AVERTISSEMENT

ELECTRICAL SHOCK

CHOQUE ELÉCTRICO

CHOC ÉLECTRIQUE

NO POLARITY

AUCUNE POLARITÉ

NINGUNA POLARIDAD

PHOTO SENSOR

PHOTODÉTECTEUR

FOTOSENSOR

PN# 3642036534, 02/26/2010 REV. 1

123456

B TERMINAL

STRIPED WIRE

FIL RAYÉ

ALAMBRE RAYADO

WALL CONSOLE

CONSOLE MURAL

CONSOLA DE LA PARED

WHITE WIRE

FIL BLANC ALAMBRE BLANCO

W TERMINAL

Page 27

TROUBLESHOOTING GUIDE -

OPERATION

FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM

PROBLEM WHAT TO DO

Opener does NOT run from Wall Console.

Opener runs, but door does NOT move.

Opener works from Wall Console, but NOT from remote control.

 Check power source.

– Plug a lamp into outlet used for power head. If lamp works, power source is OK. – If not, check fuse or circuit breaker.

 If power is OK.

– Check connections at power head terminals and at Wall Console.

 Check for reversed, broken, or cut wires. Staples can cut insulation and short wires. Repair or

replace.

 Make sure carriage is engaged to carriage slide.

– Place carriage lever in lock position.

 Check to make sure chain/belt is not broken or OFF its track.  Check FORCE ADJUSTMENT (See section ). Door opener will NOT run more

than 30 seconds each way if door does not move.

 Program remote control code into receiver memory (See section ).  Replace remote control battery (See section ).

Remote control has less than 25 feet operating range or no operation.

Door starts down, then STOPS and goes back up.

OR Safe-T-Beam

System

malfunction.

Door starts down, then STOPS before it is closed.

OR Door will only open. Door starts up, but

STOPS before it’s completely open.

Door will only run in close direction.

Door opener starts for no reason.

 Relocate remote control inside car and or point remote control at garage door.  Replace battery (See section ).

 Reposition door opener antenna.  Red LED blinks while button is being pushed or LED does not come ON - battery is

low, replace battery.

 If a NEW installation, check Door Arm position, (See section ).  Check if Safe-T-Beam®Red LED is flashing.  Check Safe-T-Beam

Realign or replace Sensors. (See section )

 Check "CLOSE FORCE" adjustment (See section ).

system for beam obstruction or misalignment of lenses.

 Check garage door for binding.  If an operational problem exists, and opener will not run closed. The opener can be

forced to close as follows (See section ). Hold the wall con s ole down until door is completely closed.

 Disconnect the Safe-T-Beam

Genie

Dealer or The Genie Company at 1-800-35-GENIE.

System from the opener and

 Check CONTACT REVERSE (See section ).

contact an authorized

 Check garage door for binding.  Wires shorted. Staples can cut insulation and short wires.  Check "CLOSE FORCE" adjustment (See section ).

Repair or replace.

 Be sure door, opener, and springs are in good repair, properly lubricated and

balanced (See Maintenance section ).

 Check "OPEN" limit setting (See section ).  Check "OPEN FORCE" adjustment (See section ).



WARNING: If you suspect a problem with the garage door hardware or springs, contact

an authorized Genie

Dealer or a trained door system technician, or contact The Genie

Company at 1-800-35-GENIE.

 Check door balance, condition, and door spring.  Check "OPEN FORCE" adjustment (See section ).



WARNING: If you suspect a problem with the garage door hardware or springs, contact

an authorized Genie

Dealer or a trained door system technician, or contact The Genie

Company at 1-800-35-GENIE.

 Was a remote control lost or stolen? Erase all remote control codes from receiver

memory and reprogram (See section ).

 Console stuck on Wall Console or remote.  Check CLOSE limit switch setting (See section ).

 Wires shorted. Staples can cut insulation and short wires. Repair or replace.

Noisy operation.  Be sure all fasteners are tight.

 Be sure door and opener are in good repair, properly lubricated and balanced (See

Maintenance section ).

PN# 3642036534, 02/26/2010 REV. 1

Page 28

TROUBLESHOOTING GUIDE -

POWER HEAD LED

FOR HELP-1.800.354.3643 OR WWW.GENIECOMPANY.COM

Power head LED

Red LED

showing

Green LED

showing

Possible Problem Solution

OFF OFF Normal operation None required

Continuous ON  Programming incomplete  Complete programming

1 BLINK, Pause (Repeat)

2 BLINKS, Pause (Repeat)

3 BLINKS, Pause (Repeat)

4 BLINKS, Pause (Repeat)

 Transmitter has not learned  Program Remote

 Programming incomplete  Safe-T-Beam®detects

 Set DOWN LIMIT programming  Check for obstruction, remove

obstruction going down

 Door obstruction going down  Door obstruction going up

 Check for obstruction, remove.

– Check door spring – Contact The Genie Company at

1-800-35-GENIE

 Programming incomplete  Wire to power head or wire

connection at power head is bad.

 Safe-T-Beam® out of alignment  Continuous obstruction of

Safe-T-Beam

sensor

 Set UP LIMIT programming  Check power head wiring, check

connections, – Replace or repair

 Check Safe-T-Beam® alignment  Check for obstruction

 Limits set backwards  Clear limits and reprogram

 Wall console wire short

(See section )

 Check wall console and wiring.

Staples can cut insulation and shorts wires. Repair or replace wall console and/or wiring. – Contact The Genie Company at

1-800-35-GENIE

 Wall console wires reversed

in power head connector.

 Reverse wire placement in power

head connector. (See section )

5 BLINKS, Pause (Repeat)

 Chain/belt is too tight

 Control system failure  Thermal Protector activated

PN# 3642036534, 02/26/2010 REV. 1

 Adjust chain/belt tension

(See section ).

– Contact The Genie Company at

1-800-35-GENIE

 Contact Genie®authorized dealer for

service

 Wait until Thermal Protector cools

and resets. NOTE: The 5 BLINKS

pattern will remain blinking until the next opener activation. If the

Thermal Protector does not reset. – Contact Genie

authorized dealer

for service.

Page 29

TRANSMITTER COMPLIANCE STATEMENT

Transmitters comply with all United States and Canadian legal requirements as of the date of manufacture. No warranty is made that they comply with all legal requirements of any other jurisdiction. If transmitters are to be used in another country, the importer must determine compliance with any local laws and regulations which may differ from United States and Canadian requirements prior to use.

Los transmisores cumplen con todas las reglamentaciones legales de los Estados Unidos y del Canadá, en la fecha de fabricación. Ninguna garantía se da que cumplan con todas las reglamentaciones legales de ninguna otra jurisdicción. Si los transmisores se van a utilizar en otro país, el importador debe determinar si cumplen con las reglamentaciones y leyes locales que puedan ser diferentes a las reglamentaciones de los Estados Unidos y del Canadá, antes de usar los mismos.

Les émetteurs sont conformes à la réglementation américaine et canadienne à compter de leur date de fabrication. Aucune garantie n’est stipulée indiquant qu’ils sont conformes à toutes les prescriptions juridiques d’autres autorités. Si les émetteurs sont utilisés dans d’autres pays, il incombe à l’importateur d’en déterminer leur conformité aux lois et règles locales pouvant différer de celles des États Unis et du Canada avant toute utilisation desdits émetteurs.

Sendegeräte entsprechen allen gesetzlichen Bestimmungen in den USA und Kanada zum Zeitpunkt der Herstellung. Wir übernehmen keine Gewährleistung für die Einhaltung aller gesetzlichen Bestimmungen in anderen Ländern. Sollen Sendegeräte in anderen Ländern eingesetzt werden, so muss der Importeur vor dem Gebrauch sicherstellen, dass die Sendegeräte auch solchen lokalen Bestimmungen entsprechen, welche von den Bestimmungen der USA und Kanadas abweichen.

PN# 3642036534, 02/26/2010 REV. 1

Page 30

ModelS 1022/1024/1042

Limited Warranty

GMI Holdings, Inc d/b/a The Genie Company ("Seller") warrants to the original purchaser of the below identified opener Model 1022 or opener Model 1024 or opener Model 1042 (“Product”), subject to all of the terms and conditions hereof, that the Product and all components thereof will be free from defects in materials and workmanship for the following period(s) of time, measured from the date of purchase:

MOTOR - Seller warrants the motor for a period of FIVE (5) YEARS

PARTS - Seller warrants all other parts and components for a period of ONE (1) YEAR

Seller’s obligation under this warranty is specifically limited to repairing or replacing, at its option, the Product or any part thereof which is determined by Seller to be defective during the applicable warranty period Any labor charges are excluded and will be the responsibility of the purchaser

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state This warranty is made to the original purchaser of the Product only, and is not transferable or assignable This warranty applies only to Product installed in a residential or other non-commercial application It does not cover any Product installed in commercial or industrial building applications This warranty does not apply to any unauthorized or improper installation, alteration or repair of the Product, or to any Product or component which has been damaged or deteriorated due to misuse, neglect, accident, failure to provide necessary maintenance, normal wear and tear, or acts of God or any other cause beyond the reasonable control of Seller, and does not cover batteries, missing or damaged parts from clearance or open box sales, or repairs or maintenance to door components

ALL EXPRESS AND IMPLIED WARRANTIES FOR THE PRODUCT, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN TIME TO THE APPLICABLE WARRANTY PERIOD REFLECTED ABOVE NO WARRANTIES, WHETHER EXPRESS OR IMPLIED, WILL APPLY AFTER THE LIMITED WARRANTY PERIOD HAS EXPIRED Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you

IN NO EVENT SHALL GMI HOLDINGS, INC OR OVERHEAD DOOR CORPORATION BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL, INDIRECT, COLLATERAL, PUNITIVE, INCIDENTAL OR CONSEQUENTIAL DAMAGES, even if Seller has been advised of the possibility of such damages Such excluded damages include, but are not limited to, loss of use, cost of any substitute product, or other similar indirect financial loss Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you

Claims under this warranty must be made promptly after discovery and within the applicable warranty period To obtain warranty service, you must contact

customer service and provide proof of the date and location of purchase and identification as the original purchaser Call Genie® Customer Service toll

Genie free at 1-800-354-3643 to speak with a trained representative Purchaser must allow seller a reasonable opportunity to inspect Product claimed to be defective prior to removal or alteration of its condition Upon determination by Seller that the Product or any part thereof is defective during the applicable warranty period (which may require purchaser to return the Product to Seller at purchaser’s expense), Seller will supply the purchaser with replacement parts or, at its option, a replacement Product Seller may use new or reconditioned parts, or a new or reconditioned Product of the same or similar design

There are no established informal dispute resolution procedures of the type described in the Magnuson-Moss Warranty Act

PURCHASER:

INSTALLATION ADDRESS:

DATE PURCHASED: SERIAL NUMBER:

OPENER MODEL:

REMOTE CONTROL MODEL:

DEALER NAME:

DEALER ADDRESS:

P900-775

Chamberlain 1022, 1042, 1024 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual