Challenge Xtreme XSS40A Operating Instructions Manual

PETROL LAWN MOWER
XSS40A
OPERATING INSTRUCTION
HELPLINE NO 08454505299
Open 7 Days a Week
Email Address: customerservices@sumec-uk.com Website: www.sumecservicecentre.co.uk
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GENERAL POWER TOOL SAFETY WARNINGS
WARNING!Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, re and/or serious injury.
Save All Warnings And Instructions For Future Reference.
- This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
- Children should be supervised to ensure that they do not play with the appliance.
Caution – Do not touch rotating blade.
Safe operation practices for pedestrian­controlled rotary lawnmowers
1 Training
a) read the instructions carefully. Be familiar with the controls and the proper use of the equipment. b) never allow children or people unfamiliar with these instructions to use the lawnmower. Local regulations can restrict the age of the operator. c) never mow while people, especially children, or pets are nearby. d) keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property.
2 Preparation
a) while mowing, always wear suitable footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals. b) thoroughly inspect the area where the equipment is to be used and remove all objects which can be thrown by the machine.
c) WARNING – Petrol is highly flammable
- store fuel in containers specifically
designed for this purpose.
- refuel outdoors only and do not smoke while refueling;
- add fuel before starting the engine. Never remove the cap of the fuel tank or add petrol while the engine is running or when the engine is hot;
- if petrol is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated;
- replace all fuel tank and container caps securely; d) replace faulty silencers. e) before using, always visually inspect to see that the blade, blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance. f) on multi-bladed machines, take care as rotating one blade can cause other blades to rotate.
3 Operation
a) do not operate the engine in a confined
space where dangerous carbon monoxide fumes can collect.
b) mow only in daylight or in good artificial
light. c) avoid operating the equipment on wet grass, where feasible. d) always be sure of your footing on slopes. e) walk, never run. f) for wheeled rotary machines, mow across the face of slopes, never up and down. g) exercise extreme caution when changing direction on slopes. h) do not mow excessively steep slopes. i) use extreme caution when reversing or pulling the lawnmower towards you. j) stop the blade(s) if the lawnmower has to be tilted for transportation when crossing surfaces other than grass, and when transporting the lawnmower to and from the area to be mowed. k) never operate the lawnmower with
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HELPLINE NO 08454505299
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defective guards, or without safety devices,
for example deflectors and/or grass catchers, in place. l) do not change the engine governor settings or overspeed the engine. m) disengage all blade and drive clutches before starting the engine. n) start the engine or switch on the motor carefully according to instructions and with feet well away from the blade(s). o) do not tilt the lawnmower when starting the engine or switching on the motor, except if the lawnmower has to be tilted for starting. In this case, do not tilt it more than absolutely necessary and lift only the part which is away from the operator. p) do not start the engine when standing in front of the discharge chute. q) do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times. r) never pick up or carry a lawnmower while the engine is running. s) stop the engine and disconnect the spark plug wire, make sure that all moving parts have come to a complete stop and, where a key is fitted remove the key:
- before clearing blockages or unclogging
chute;
- before checking, cleaning or working on the lawnmower;
- after striking a foreign object. Inspect the lawnmower for damage and make repairs before restarting and operating the lawnmower;
- if lawnmower starts to vibrate abnormally check immediately. t) stop the engine and disconnect the spark plug wire, make sure that all moving parts have come to a complete stop, and where a key is fitted remove the key:
- whenever you leave the lawnmower;
- before refueling; u) reduce the throttle setting during engine shut down.
4 Maintenance and storage
a) keep all nuts, bolts and screws tight to be sure the equipment is in safe working
condition.
b) never store the equipment with fuel in the petrol tank, inside a building where fumes can reach an open flame or spark. c) allow the engine to cool before storing in any enclosure. d) to reduce the fire hazard, keep the engine, silencer, and fuel storage area free from fuel, oil and organic debris such as grass and leaves. e) check the grass bag frequently for wear or deterioration. f) replace worn or damaged parts for safety. g) if the fuel tank has to be drained, this should be done outdoors.
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SYMBOLS
Read instruction handbook before operation this machine
Keep bystanders away.
Beware of sharp blades - remove spark plug lead before mainte­nance
No naked flames
Appropriate ear, eye, and head protection must be worn.
Hot surfaces will burn fingers or palms
Warning! The lawnmower exhaust gas contain toxic substances.
Do not run the engine in closed or poorly ventilated areas.
Blade continues to rotate after the machine is switched off. Wait until all machine components have completely stoppe
d before
touching them.
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Fill with oil and fuel before starting the mower.
Component list
1. upper handle
2. stop / start bar
3. throttle lever
4. starting knob
5. Rope guide
6. lower handle
7. fuel filler cap
8. height adjustment knob
9. spark plug
10. oil dipstick
11. rear flap
12. grass collection bag
13. handle fixing knob
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TECHNICAL SPECIFICATIONS
Engine displacement: 149.3cc
Engine max. power: 2.1kW / 3600 rpm
Engine speed: 2900rpm
Cutting width: 40cm
Grass bag capacity: 45L
Ignition: T.C.I
Fuel tank capacity
: 0.8L
Oil tank capacity
: 0.6L
Sound pressure level: 85dB(A)
Sound power le vel: 96dB(A)
Vibration: 3.7m/s
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Weight: 21kg
ACCESSORY
square neck bolt 2pcs
hexagon nut M8 2pcs
rope guide 1pc
self -tapping screw ST4. 8 *16 2pcs
spark plug spanner & Philips screwdriver 1pc
grass collecting bag 1pc
cable clip 1pc
We recommend that you purchase your accessories from the same store that sold you the tool.
Use good quality accessories marked with a well
-
known brand name. Choose the type
according to the wor
k you intend to undertake. Refer to the accessory packaging for further
details. Service centre staff can assist you and offer advice on the helpline number.
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Noise and pressure levels measured in accordance with Article 12 of Directive 2000/14/EC under Code 32
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ASSEMBLY
WARNING! Two men are required
to take the lawn mover out of carton. Make sure that you have suffi cient space to put the lawn mower down. Keep your feet apart so that you have a stable position, bend at the knees and keep your back straight.
1. Assembly of the handle (F i g. A, B)
1) Remove the packaging from the handle.
2) Insert the lower handle into the deck as shown and
on each side.
x it with a self - tapping screw
3) Lift the upper handles, align it with the lower handle making sure the cables are not twisted, fasten them by using the bolts and wing handle tension knobs included in carton box. Make sure the rope
guide is on the right hand side.
4) Make sure the lower and upper handles are tightened fi rmly.
2. INSTALL THE GRASS COLLECTION BAG (Fig. C)
Raise the safety fl ap, and hook the collection bag onto the mower as shown in Fig. C. Release the safety fl ap.
Note: always fit the grass collection bag before start the engine.
Firstly assembly the grass bag to the frame by fixing all plastic hooks.
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OPERATION INSTRUCTION
starting
1. Before starting the engine
CAUTION! The following
procedures and adjustments must be performed before the engine is started. Do not attempt to make any of these adjustments while the engine is running.
2. Oil Type
Always use high quality detergent oil classifi ed as SAE 30 Oil (4 Stroke lawn mower oil). Never use additives with
To prolong the life of your engine it is important that the oil is changed after the fi rst 5 hours of use.
3.Fuel Type
Always use clean, fresh unleaded petrol. Purchase fuel in quantities that can be used within 30 days. Never mix oil with petrol.
Fill to base of neck to allow for fuel expansion. Do not overfi ll the fuel tank.
4. Filling with Engine Oil
Caution!
To prevent engine
damage the engine is shipped without oil or petrol. The engine must be fi lled with the correct grade of oil and petrol before starting the engine.
Check the engine oil level with the engine stopped and the mower on a level surface.
1) Remove the oil fi ller dipstick and wipe oil from it with a clean cloth (Fig. D1).
2) Insert the dipstick into the oil fi ller neck, but do not screw it in.
3) Check the oil level.The oil level must be between the Min and Max marks on the dipstick (Fig. D2), If near the lower level, ll to upper level with the recommended oil (SAE30). Do not overfi ll. Wipe away any spilt oil.
Note: running the engine with a low
oil level will cause engine damage. Recommend use high detergent, premium quality 4-stroke engine oil. Use non-detergent oil can shorten the engine’s service life and using 2-stroke oil will damage the engine.
5. Filling with Fuel
Warning!Petrol is highly
flammable and extreme precaution must be taken when handling or working with it. Keep out of reach of children.
1) Clean the area around the petrol fi ller cap before removing the cap. Remove the warning tag, check the fuel level.
2) Refi ll the tank if the fuel level is low. Refuel carefully to avoid overfi lling or spilling fuel. There should be no fuel in the fi ller neck.
3) Clean up any overfl ow or splash of
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recommended oil.
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petrol before starting the engine.
4) Tighten the filler cap securely after
filling.
Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where the engine is refueled or where petrol is stored. Avoid repeated or prolonged
contact with skin or breathing
of vapor.
Note: petrol should be stored in a
approved container. Never buy or store
more than 30 days supply of petrol. Do not mix oil with petrol.
6. Starting the engine (Fig. E)
Warning! Do not operate the machine
in a closed or poorly ventilated areas as the exhaust gas contain poisonous substance. Keep hands, feet, hair and clothing away from all the moving parts of the machine.The exhaust and other parts of the machine will become hot during use. Make sure that the blade is securely fastened before starting the
engine.
NOTE: To start the engine, make sure
that the spark plug cap is located on the spark plug and the machine is filled with
Step1: Throttle lever-STARTING
To start a cold engine move the throttle lever
to the 'CHOKE' position (Fig E).
sufficient oil and petrol.
Step2: Engine cutout disengage
Pull the stop / start bar towards the upper
handle (Fig. E1) .
Step3: Pull cord handle
With right hand, slowly but firmly pull the starter handle and rope out until
you feel resistance. Let the rope recoil, then pull briskly. If the engine fails to start after three pulls, repeat the start process. When the engine starts, return the starter rope gently.
Step4: Throttle lever-RUN
Once the engine is running, move the throttle lever to the 'Max' position (Rabbit)(Fig.E).
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To start a warm engine move the throttle lever to the 'max' (rabbit) position. (Fig E)
Clear a fl ooded engine
If the engine won’t start after you operated the starter several times, the engine may be fl ooded with excess fuel. Use following procedure to clear and start a fl ooded engine.
1) Release the stop / start bar.
2) Remove the spark plug, dry it, then reinstall it. Note: install the spark plug carefully by hand, to avoid cross-threading. After the plug is seated, tighten 1/8 to1/4 turn with socket spanner of spark plug to compress the washer.
3) Move the stop / start bar towards the upper handle. Move the throttle lever to CHOKE position.
4) Operate the starter as described above.
7. STOPPING THE ENGINE
Release the stop / start bar. The engine and blade will stop.
8. Adjusting the cutting height Warning: The blade can cause
serious injury. Before adjusting the
mower height, stop the engine and wait for the mower to completely stop.
There are four height adjustment levers, one for each wheel (FIG. F). Adjust the cutting height (FIG. F1): Step 1: Pull the lever towards the wheel; Step 2: Move the lever to the position that gives the desired cutting height (25cm to
9. Mowing
Always observe the strictest
safety procedures when using the lawnmower. Carefully read the safety instructions of this manual before using the lawnmower.
Start the engine and allow it run .See ”Starting the engine”
Before mowing, move the throttle lever to its MAX position.
To stop the engine, release the stop / start bar.
Keep a fi rm grip on the upper handle and walk, never run with the mower, be very careful when mowing uneven or rough ground. Mow across slopes, never up and down. Be careful when
changing the direction of the mower
on a slope. Do not use the mower on a steep slope of more than 20°.
The best result will be achieved if the grass is dry. Wet grass will tend to clog the blade and the grass collection system. Grass grows at different rates at different times of the year. Never use the lowest cutting height for the fi rst cut of the season or in drought conditions. Only about one third of the grass height should be cut. If the lawnmower will not collect the cuttings effi ciently, the grass discharge
chute may be blocked. The grass bag
may be full, or the underside of the mower deck may be clogged.
10. Emptying the grass bag
Important!
Before you remove the grass collection
the engine and wait until the blade
stops completely..
1). To remove the grass collection bag, raise the discharge fl ap with one hand
and remove the grass bag using its handle with your other hand.
bag, stop
75cm) , and make sure that each wheel is positioned at the same height.
Step 3: Release lever towards mower deck.
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4). If any grass residues are caught in the discharge chute, clean it using a brush.
5). Do not remove grass debris in the mower casing or on the blade by hand or with your feet. Instead use suitable tools such as a brush or broom.
6). To ensure that the cut grass can be collected into grass collection bag, the discharge opening and inside the mower casing must be cleared of any blockage. Always empty the grass bag when you have fi nished the mowing, even if it is not full. Stored grass residue is a fi re hazard.
11. Replacing the blade
(See Fig. G)
Maintain the sharpness of the blade when cutting grass. If the blade has worn excessively and become pitted and blunt, it should be replaced or sharpened. The sharpness of the blade will affect the performance of the lawnmower. For safety reasons we recommend that the blade is only changed by persons qualifi ed and authorized to do
so.
WARNING! before replacing the
blade, ensure that the engine is switched off and the spark plug cap is disconnected and moved away from the spark plug.
3)Fit a new blade or re-sharpen the blade, locate the blade on the two studs on the blade fl ange and then replace the washer and bolt. Make sure the blade is correctly located, then fi rmly tighten the bolt. Do not over tighten. The up turn of the blade must project into the motor compartment.
Always handle the blade with care-sharp edges could cause injury USE GLOVES. Renew your metal blade after 50Hrs mowing or 2yrs which ever is sooner regardless of condition.
If the blade is cracked or damaged replace it with a new one.
MAINTENANCE
1. Cleaning
To ensure the best performance of your lawnmower, it is important to keep it clean. Always clean your lawnmower immediately after use. Do not allow grass cuttings and other debris to become dry and hard on any of the mower surfaces. This will directly affect the cutting and grass collection performance. Make sure that the underside of the lawnmower deck is clean and clear.
Ensure the discharge chute and grass discharge fl ap are clean. The grass bag must always be emptied after use. Make
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2)Hold the blade and unscrew the blade bolt counterclockwise using a spanner wrench. Remove the washer and the blade.
sure that the exterior of the engine is clear of all debris, cuttings and dirt.
Maintenance schedule
12 hours of use
24hours of use
36hours of use
Air lter clean clean replace
Spark plug check clean replace
Engine oil check replace check
2). To maintain safety, the discharge ap will close back to cover the rear discharge chute, when you release the ap.
3). Empty the grass debris in the grass collection bag, and refi t grass collection bag.
1)You will need garden gloves (not provided) and a spanner wrench to remove the blade.
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Never turn over the lawnmower.
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2. Spark plug (Fig.H)
1) Once the engine has cooled, remove the spark plug using the socket spanner supplied.
2) Clean the plug with a wire brush.
3) Using a feeler gauge, set the gap to
0.75mm.
4) Install the spark plug carefully by hand, to avoid cross-threading.
5) After the spark plug is seated, tighten with spanner to compress the washer.
3. Air fi lter (Fig.I,I1)
Unclip the air fi lter cover and remove the sponge fi lter element. To avoid objects falling into the air tank, replace the air fi lter cover. Wash the fi lter element in warm soap water, rinse and
allow to dry naturally.
Warning! Never run the engine
without the air fi lter element
installed.
4. Changing the oil
Tilt the lawnmower towards the oil filler, have a container ready to catch the oil and remove the dipstick. Once the oil has been emptied, replace the dipstick and wipe clean any spillages.
Refi ll with SAE30 oil. When the dipstick is rested on the fi ller pipe (i.e. not screwed
in place), the oil level must be between the min and max marks on the dipstick. See “Filling with Engine Oil’’. Do not overfi ll. Start the engine and allow it run briefl y. Stop the engine, wait one minute and check the oil level. Top up if necessary.
5. Blade Sharpening (Fig J,K,L, )
Fig J
Fig K
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A slightly worn blade may be re­sharpened. Both blade edges must be sharpened equally to ensure balance. Sharpen the blade every 25 mowing hours or more frequently if conditions require. Remove the blade from the mower and clean using a brush and water. Inspect the blade for signs of damage. Sharpen both cutting edges with a fl at le to restore performance.
Ensure that the blade is balanced. Use a screw driver with a round shaft to support the blade through its centre hole. Hold the blade horizontal and then release. A balanced blade will remain horizontal.
If the blade is not balanced the heavy end will rotate downwards. Sharpen the heavy end until the blade is correctly balanced.
6. Storage
Caution! Petrol left in the fuel tank over the winter period will become stale and
the engine will not start. For long term storage and at the end of the season, the petrol tank should be drained.
Ensure that the engine is cold before draining the tank.
Allow the petrol
to drain into an appropriate
container. Start the engine again, and wait till the engine stops. Do not store petrol for long periods of time.
Dispose of excess petrol in an environmentally safe way. Your local recycling centre can advise
you on the best method of disposal. Make sure
before storing it in a clean dry place.
the lawnmower has been thoroughly cleaned
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Fig.N
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TROUBLE SHOOTING
PROBLEM POSSIBLE FAULT REMEDY
Engine will not turn over
Engine stop / start bar released.
Operate engine stop / start lever.
Incorrect oil level. Check oil level.
Obstruction under deck. Remove obstruction.
Engine smokes Excess oil level. Check oil level.
Air cleaner sponge oil soaked or blocked.
Service air cleaner.
Engine runs then stops
Fuel starvation. Fill fuel tank.
Fuel cap vent blocked. Loosen fuel cap then adjust to
finger tight.
Engine will not start Engine under load. Raise height of cut.
Fuel starvation. Fill fuel tank.
Engine cold. Set throttle to ‘choke’ position.
Incorrect/contaminated fuel.
Drain fuel tank and fill with
correct fuel.
Spark plug lead disconnected.
Connect spark plug lead.
Faulty spark plug. Clean and adjust gap or
replace.
Engine runs rough Spark plug lead
becoming disconnected in use.
Connect spark plug lead. disconnected in use.
Faulty spark plug. Clean and adjust gap or
replace.
Air cleaner blocked. Service air cleaner.
Incorrect/contaminated fuel.
Drain tank and fill with correct fuel.
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Engine vibrates excessively
Mounting bolts loose. Tighten bolts
Blade bolt loose. Tighten bolt
Blade out of balance. Balance blade
Bent crankshaft. Consult your dealer
Uneven cut Undulating ground
conditions
Change direction of travel
Blade worn Sharpen the blade
Blade out of balance Balance the blade
Wheels / roller damaged Inspect and replace as
necessary
Discharge chute blocks
Grass is wet Mow dry grass
Cut height too low Increase cut height
Grass bag full Empty grass bag
Airflow through the
grass bag is restricted
Clean the grass bag
Engine speed too slow Airflow through the grass bag
is restricted
Mower is hard to push
Cut height too low Increase cut height
Wheels / roller damaged Inspect and replace as
necessary
Poor grass collection Airflow through the
grass bag is restricted
Clean the grass bag
Discharge chute blocked Remove blockage
Wet grass Mow dry grass
Grass bag full Empty grass bag
Engine speed too slow Set throttle to fast position
If faults can not be remedied, contact the service centre on 08454 505299
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GUARANTEE
This product is selected for DOMESTIC USE ONLY and not for business use. This product is guaranteed against manufacturing defects for a period of 12 months. This does not cover the product where the fault is due to misuse, abuse, use in contravention of the instructions, or where the product has been the subject of unauthorised modifications or alterations, or has been the subject of commercial use. In the event of a problem with the product within the guarantee period please contact
the service centre (7 days a week) for assistance. If the item is shown to have an inherent defect present at the time of sale, your nearest Homebase store will provide you with a replacement. Your statutory right remain unaffected. Guarantor: Homebase, MK9 2NW
Issue 3 S.P 09/10/2011
HOME RETAIL GROUP
EC DECLARATION OF CONFORMITY
We, Home Retail Group,
Avebury, Milton Keynes,
MK9 2NW
declare that the product
XSS40A
PETROL LAWN MOWER
Function: Mowing grass
Complies with the requirements of the following directives:
2006/42/EC - Machinery Directive 2004/108/EC - EMC Directive 2002/88/EC - Exhaust directive 2000/14/EC amended by 2005/88/EC
- Noise emission in the environment by equipment for use outdoors Directive
- Conformity assessment procedure as per Annex VI.
- Measured Sound Power Level = 92dB (A)
-
Declared Guaranteed Sound Power Level =96dB (A)
Notified body name: Notified body address: Notified body number:
Intertek Testing & Certification Ltd
Davy Avenue, Knowlhill, Milton Keynes, MK5 8NL 0359
Technical documentation holder: Home Retail Group, MK9 2NW
Standards and technical specifications referred to:
EN 836 EN ISO 14982 EN ISO 3744 ISO 11094
Authorised Signatory
Date: 09/08/10
(EC conformity mark)
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