Challenge Xtreme M1Y-DU26-185J-43-1300 Original Instructions Manual

ORIGINAL INSTRUCTIONS
1300W CIRCULAR SAW WITH LASER
M1Y-DU26-185J-43-1300
HELPLINE NO 08454 505299
2
GENERAL POWER TOOL SAFETY WARNINGS
INTRODUCTION
Thank you for purchasing a CHALLENGE XTREME circular saw. We would like you to be completely satisfied with your new product and hope you get many years of satisfaction out of this tool. Your M1Y-DU26-185J-43-1300 circular saw is suitable for cutting soft and hard wood. Please note that the blade
pre-installed in the saw as supplied is intended for use with soft wood only. Any other use or
modification of the tool constitutes improper use and can pose a serious risk of accident. The manufacturer is not liable for damage caused by improper use of the tool.
WARNING: Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your electric (corded) power tool or battery-operated (cordless) power tool.
1) Work Area Safety
• Keep work area clean and well
lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in
explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
• Keep children and bystanders away
while operating a power tool. Distractions can cause you to lose control.
2) Electrical Safety
To avoid danger to life from electric shock: The mains plug on the device
must be compatible with the socket. The plug must not be modified in
any way. Do not use an adapter
plug with devices fitted with a protective earth. Unmodified plugs and
matching sockets reduce the risk of electric shock.
Avoid bodily contact with earthed surfaces such as pipes, radiators, ovens and refrigerators. There is an
increased risk of electric shock if your body is earthed.
Keep the device away from rain or
moisture. Water ingress into an electrical device increases the risk of electric shock.
• Do not use the mains lead for any
purpose for which it was not intended, e.g. to carry the device, to hang up the device or to pull the
mains plug out of the socket. Keep
the mains lead away from heat, oil, sharp edges or the moving parts of the device. Damaged or tangled mains
leads increase the risk of electric shock.
When working outdoors with an electrical power tool always use extension cables that are also approved for use outdoors. The use
of an extension cable suitable for outdoor use reduces the risk of electric shock.
Use a residual current device (RCD)
for protection if operating the electrical power tool in a moist environment is unavoidable.
The use of an RCD reduces the risk of electric shock.
3) Personal Safety
• Stay alert, watch what you are
doing and use common sense when
operating a power tool. Do not use
a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection.
HELPLINE NO 08454 505299
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Protective equipment such as dust mask, non-skid safety shoes, hard hat, or ear protection used for appropriate conditions will reduce personal injuries.
Avoid unintentional operation of the device. Check that the electrical power tool is switched off before you connect it to the mains, pick it up or carry it.
Accidents can happen if you carry the device with your finger on the ON / OFF switch or with the device switched on.
• Remove any setting tools or spanners
before you switch the device on. A tool or spanner left attached to a rotating part of the device can lead to injury.
Avoid placing your body in an unnatural position. Keep proper
footing and balance at all times. By doing this you will be in a better position to control the device in unforeseen circumstances.
Wear suitable clothing. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves clear of moving parts. Loose clothing, jewellery or long hair can
become trapped in moving parts.
If vacuum dust extraction and collection devices are fitted do not forget to check that they are properly connected and used correctly. The use of these devices
reduces the hazard presented by dust.
4) Power tool use and care
• Do not force the power tool. Use
the correct power tool for your application. Correct usage will complete
the job better and safer at the rate for which it was designed.
• Do not use the power tool if the
On/Off switch does not work. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source before making any adjustments, changing accessories, or storage. Such preventive safety
measures reduce the risk of staring the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous
in the hands of untrained users.
Maintain power tools properly. Check for misalignment or binding of moving parts, for breakage of parts and any other conditions that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and
tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for
operations other than those intended could result in a hazardous situation.
5) Service
Have your power tool serviced by a qualified repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained
SAFETY WARNING FOR CIRCULAR SAWS
DANGER: Keep hands away from cutting area and the blade. Keep your second hand on auxiliary handle, or motor housing. If both hands
are holding the saw, they cannot be cut by the blade.
HELPLINE NO 08454 505299
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Do not reach underneath the workpiece. The guard cannot protect
you from the blade below the workpiece.
Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of the blade teeth should be visible below the workpiece.
Never hold the workpiece being
cut in your hands or across your leg. Secure the workpiece to a stable platform. It is important to
support the work properly to minimize body exposure, blade binding, or loss of control.
Hold the power tool only by the
insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with
a “live” wire will also make exposed metal parts of the power tool “live” and shock the operator.
When ripping always use a rip fence or straight edge guide. This improves the accuracy of cut and reduces the chance of blade binding.
Always use blades with correct
size and shape (diamond versus round) of arbour holes. Blades that do
not match the mounting hardware of the saw will run eccentrically, causing loss of control.
Never use damaged or incorrect blade washers or bolt. The blade washers and bolt were specially designed for your saw, for optimum performance and safety of operation.
Causes and operator prevention of
kickback:
– Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator. – When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator. – If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the
blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator. Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
Maintain a firm grip with both hands
on the saw and position your arms to resist kickback forces. Position your
body to either side of the blade, but not in line with the blade. Kickback could cause the saw to jump backwards, but kickback forces can be controlled by the operator, if proper precautions are taken.
When blade is binding, or when
interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur. Investigate and
take corrective actions to eliminate the cause of blade binding.
When restarting a saw in the
workpiece, centre the saw blade in the kerf and check that saw teeth are not engaged into the material. If saw
blade is binding, it may walk up or kickback from the workpiece as the saw is restarted.
Support large panels to minimise the
risk of blade pinching and kickback. Large panels tend to sag under their own weight. Supports must be placed
under the panel on both sides, near the line of cut and near the edge of the panel.
Do not use dull or damaged blades. Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and kickback.
Blade depth and bevel adjusting
locking levers must be tight and secure before making cut. If blade a
djustment shifts while cutting, it may cause binding and kickback.
HELPLINE NO 08454 505299
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Use extra caution when making a “plunge cut” into existing walls or other blind areas. The protruding
blade may cut objects that can cause kickback.
Check lower guard for proper closing before each use. Do not operate the saw if lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position.
If saw is accidentally ropped, lower guard may be bent. Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.
Check the operation of the lower guard spring. If the guard and the spring are not operating properly, they must be serviced before use.
Lower guard may operate sluggishly due to damaged parts, gummy deposits, or a build-up of debris.
Lower guard should be retracted manually only for special cuts such as “plunge cuts” and “compound cuts”. Raise lower guard by retracting handle and as soon as blade enters the material, the lower guard must be released. For all other
sawing, the lower guard should operate automatically.
Always observe that the lower guard is covering the blade before placing saw down on bench or floor.
An unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.
Do not reach into the saw dust ejector with your hands. They could be injured by
rotating parts.
Do not work overhead with the saw.
In this manner you do not have sufficient control over the power tool.
Use suitable detectors to determine if utility lines are hidden in the work area or call the local utility company for assistance. Contact with electric lines
can lead to fire and electric shock. Damaging a gas line can lead to explosion. Penetrating a water line causes property damage or may cause an electric shock.
Do not operate the power tool stationary. It is not designed for operation
with a saw table.
Do not use high speed steel (HSS) saw blades. Such saw blades can easily
break. Do not saw ferrous metals. Red hot chips can ignite the dust extraction.
When working with the machine, always hold it firmly with both hands and provide for a secure stance. The
power tool is guided more secure with both hands. Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand.
Always wait until the machine has come to a complete stop before placing it down. The tool insert can jam and
lead to loss of control over the power tool.
Never use the machine with a damaged cable. Do not touch the damaged cable and pull the mains plug when the cable is damaged while working. Damaged cables increase
the risk of an electric shock.
SAFETY WARNING FOR YOUR LASER
The laser device fitted to this tool is class 1 with a maximum radiation of 1mW and 650nm wavelength. These lasers do not normally present an optical hazard although staring at the beam may cause flash blindness. Do not stare directly at the laser beam. A
hazard may exist if you deliberately stare into the beam, please observe
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