Challenge Xtreme CC200ESV User Manual

200W Orbital Sander

CC200ESV

ALWAYS READ THESE OPERATING INSTRUCTIONS PRIOR TO USE

KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE

MADE IN CHINA

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GENERAL SAFETY RULES

WARNING! Read all instructions Failure to follow all instructions listed below

may result in electric shock, fire and/or serious injury. The term "power tool" in
all of the warnings listed below refers to your mains operated (corded) power
tool or battery operated (cordless) power tool.

SAVE THESE INSTRUCTIONS

The manufacturer shall not be liable for any changes made to the tool nor for
any damage resulting from such changes.

Even when the tool is used as prescribed it is not possible to eliminate all
residual risk factors. The following hazards may arise in connection with the
tools construction and design:

• Damage to the lungs if an effective dust mask is not worn

• Damage to hearing if effective ear defenders are not worn

• Always remove the plug from the power point before making any

adjustments or maintenance, including changing the sandpaper.

1) Work area

a) Keep work area clean and well lit. Cluttered and dark areas invite

accidents.

b) Do not operate power tools in explosive atmospheres, such as in th e

presence of flammable liquids, gases or dust. Power tools create
sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in an y

way. Do not use any adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will reduce risk of electric

shock.

b) Avoid body contact with earthed or grounded surfaces such as pipes,

radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions. Water entering a

power tool will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or

unplugging the power tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or entangled cords increase the risk of

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electric shock.

e) When operating a power tool outdoors, use an extension cord

suitable for outdoor use. Use of a cord suitable for outdoor use reduces
the risk of electric shock.

3) Personal safety
a) Stay alert, watch what you are doing and use common sense when

operating a power tool. Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication. A m om en t o f

inattention while operating power tools may result in serious personal
injury.

b) Use safety equipment. Always wear eye protection. Safety equipment

such as dust mask, non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal injuries.

c) Avoid accidental starting. Ensure the switch is in the off position

before plugging in. Carrying power tools with your finger on the switch or
plugging in power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool

on. A wrench or a key left attached to a rotating part of the power tool may
result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times. This

enables better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair,

clothing and gloves away from moving parts. Loose clothes, jewelry or
long hair can be caug ht in moving parts.

g) If devices are provided for the connection of dust extraction and

collection facilities, ensure these are connected and properly used.

Use of these devices can reduce dust related hazards.

4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your

application. The correct power tool will do the job better and safer at the

rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off. Any

power tool that cannot be controlled with the switch is dangerous and must
be repaired.

c) Disconnect the plug from the power source before making any

adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool
accidentally.

d) Store idle power tools out of the reach of children and do not allow

persons unfamiliar with the power tool or these instructions to
operate the power tool. Power tools are dangerous in the hands of

untrained users.

e) Maintain power tools. Check for misalignment or binding of moving

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parts, breakage of parts and any other condition that may affect the
power tools operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly maintained cutting tools

with sharp cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc., in accordance with

these instructions and in the manner intended for the particular type
of power tool, taking into account the working conditions and the
work to be performed. Use of the power tool for operations different from

intended could result in a hazardous situation

5) Service
a) Have your power tool serviced by a qualif ied repair person using only

identical replacement parts. This will ensure that the safety of the power

tool is maintained.

ADDITIONAL SAFETY RULES FOR SANDERS

• Fully unwind cable drum extensions to avoid potential overheating.

• When an extension cable is required, you must ensure it has the right

ampere rating for your power tool and is in a safe electrical condition.

• Ensure your mains supply voltage is the same as your tool rating plate
voltage.

• After long working period external metal parts and accessories could be
hot.

• If possible, always use clamps or a vice to hold your work.

• Always switch off before you put the sander down.

• Do not force the sander; let the tool do the work at a reasonable speed.

Overloading will occur if too much pressure is applied and the motor slows
resulting in inefficient sanding and possible damage to the sander motor.

• When sanding wood, always connect the dust bag or use a dust extraction
system.

• Before using the sander with metal, always remove the dust bag from the
outlet as sparks may ignite the dust or the bag.

• Do not continue to use worn, torn or heavily clogged sanding sheets.

• Do not touch the moving sanding sheet.

• Ensure that you have removed foreign objects such as nails and screws

from the work before commencing sanding.

• Rags, cloths, cord, string and the like should never be left around the work
area.