Challenge Xtreme BMS210K.1 User Manual

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8” COMPOUND MITRE SAW WITH LASER

BMS210K.1

HELPLINE NO 08707252949

SAFETY INSTRUCTIONS

WARNING: When using electric

tools basic safety precautions should

always be followed to reduce the risk of re,

electric shock and personal injury including the following.

Read all these instructions before attempting to operate this product and save these instructions.

1 - Keep work area clear

- Cluttered areas and benches invite injuries.

2 - Consider work area environment

- Do not expose tools to rain.

- Do not use tools in damp or wet locations.

- Keep work area well lit.

- Do not use tools in the presence of

ammable liquids or gases.

3 - Guard against electric shock

- Avoid body contact with earthed

or grounded surfaces (e.g. pipes, radiators, ranges, refrigerators).

4 - Keep other persons away

- Do not let persons, especially children,

not involved in the work touch the tool or the extension cord and keep them away from the work area.

5 - Store idle tools

- When not in use, tools should be stored in a dry locked-up place, out of reach of

children.

6 - Do not force the tool

- It will do the job better and safer at the rate for which it was intended.

7 - Use the right tool

- Do not force small tools to do the job of a heavy duty tool.

- Do not use tools for purposes not intended; for example do not use circular saws to cut tree limbs or logs.

8 - Dress properly

- Do not wear loose clothing or jewellery,

they can be caught in moving parts.

- Non-skid footwear is recommended when working outdoors.

- Wear protective hair covering to contain long hair.

9 - Use protective equipment

- Use safety glasses.

- Use face or dust mask if working operations create dust.

10 - Connect dust extraction equipment

- If the tool is provided for the connection of dust extraction and collecting

equipment, ensure these are connected

and properly used.

11 - Do not abuse the cord

- Never yank the cord to disconnect it from the socket. Keep the cord away

from heat, oil and sharp edges.

12 - Secure work

- Where possible use damps or a vice to hold the work. It is safer than using your hand.

13 - Do not overreach

- Keep proper footing and balance at all times.

14 - Maintain tools with care

- Keep cutting tools sharp and clean for better and safer performance.

- Follow instruction for lubricating and changing accessories.

- Inspect tool cords periodically and if damaged have them repaired by an authorized service facility.

- Inspect extension cords periodically and replace if damaged.

- Keep handles dry, clean and free from

oil and grease.

15 - Disconnect tools

- When not in use, before servicing and

when changing accessories such as

blades, bits and cutters, disconnect

tools from the power supply.

16 - Remove adjusting keys and wrenches

- Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on.

17 - Avoid unintentional starting

HELPLINE NO 08707252949

- Ensure switch is in “off” position when plugging in

18 - Use outdoor extension leads

- When the tool is used outdoors, use

only extension cords intended for outdoor use and so marked.

19 - Stay alert

- Watch what you are doing, use

common sense and do not operate the tool when you are tired.

20 - Check damaged parts

- Before further use of tool, it should be

carefully checked to determine that it will operate properly and perform its intended function.

- Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other

conditions that may affect its operation.

- A guard or other part that is damaged should be properly repaired or replaced by an authorized service centre unless otherwise indicated in this instruction manual.

- Have defective switches replaced by an authorized service centre.

- Do not use the tool if the switch does not turn it on and off.

21 - Warning

- The use of any accessory or attachment other than one recommended in this instruction manual may present a risk of personal injury.

22 - Have your tool repaired by a qualied

person

- This electric tool complies with the relevant safety rules. Repairs should

only be carried out by qualied persons using original spare parts, otherwise

this may result in considerable danger to the user.

23 - If the replacement of the supply cord is

necessary, this has to be done by the

manufacturer or his agent in order to avoid a safety hazard.

24 - For tools intended to be connected to a

water supply:

– for tools provided with a PRCD: Never

use the tool without the PRCD delivered

with the tool,

– for tools provided with an isolating

transformer: Never use the tool without the transformer delivered with the tool

or of the type as specied in these instructions,

– Replacement of the plug or the supply

cord shall always be carried out by the manufacturer of the tool or his service

organization,

– Keep water clear off the electrical parts

of the tool and away from persons in the working area.

SPECIFIC SAFETY RULES

1. Do not use saw blades which are damaged or deformed.

2. Replace the table insert when worn.

3. Use only saw blades recommended by the manufacture.

4. Do not use saw blades made of highspeed steel.

5. Always wear the hearing protection to reduce the risk of induced hearing loss.

6. Always wear the eye protection when use the tool.

7. Always wear a dust mask to reduce the risk of inhalation of harmful dust.

8. Wear gloves when handle saw blades (saw blades shall be carried in a holder

wherever practicable) and rough material.

9. Connect the saw to a dust collecting device when sawing wood.

10. Select the correct saw blade for the material to be cut.

11. Do not use the saw to cut other materials than those recommended by the manufacture.

12. Do not use the saw without the guards

in position, in good working order and

properly maintained.

13. Keep the oor area around the machine level, well-maintained and free of loose

HELPLINE NO 08707252949

materials e.g. wood chips and timber off cuts.

14. Use correctly sharpened saw blades,

Observe the maximum speed marked on the saw blade.

15. Ensure that any spacers and spindle

rings used suitable for the purpose as stated by the manufacturer.

16. Retrain from removing any cut-off or

other parts of the workpiece from the cutting area whilst the machine is running and the saw head is not in the rest position.

17. Ensure that the machine is always xed

to a bench, whenever possible.

ADDITIONAL SAFETY RULES FOR YOUR MITER SAW

Remove the plug from the socket before

carrying out any adjustment, servicing or

maintenance.

1. Only wood or products such as medium

density bre board can be cut with this saw.

Other materials may shatter or cause the blade to grab.

2. Never t substandard blades. Only t

correctly size saw blades.

3. Let the blade reach full speed before

commencing the cut.

4. Do not use damaged or worn blades.

5. Ensure that the direction arrow marked

on the blade corresponds with the rotational direction of motor.

6. Ensure the movable guard operate freely

with out any jamming.

7. Never cut pieces too small to be held

securely against the straight guide leave enough space for the hand to be a safe distance from the blade.

8. Regularly check the blade-securing bolt.

9. Do not run the machine with any part of

the casing missing or damaged.

10. Do not start the saw when the blade is

inserted into the workpiece.

11. Before cutting let the saw blade run

freely for a few seconds. If it makes an unfamiliar sound or vibration switch it off immediately and disconnect from the power

supply.

12. Never try to cut freehand. Always ensure that the workpiece is securely pressed against the straight guide and blade support surface.

13. Do not forget to remove any adjustment

keys, spanner and wrenches before

switching on the tool.

14. When the machine is operating, keep

hands away from the cutting area.

15. Always ensure the safety guard is in working order before use. Should the guard

not close quickly over the saw blade, do not

use.

16. Do not tie or wedge open the safety guard.

17. Only use blades with the correct bore size for the spindle.

18. Do not cut into screw or nails. Inspect workpiece for nails and screws before use.

19. Keep the power cord well away from the cutting area during use. Always position the cord so that it will not be caught in the workpiece when the saw is in use.

20. Do not use the saw to cut other than

aluminium, wood or similar materials.

21. Take care when slotting.

22. This machine is intended for use only in premises having a service current capacity>=100A per phase.

SAFETY POINTS FOR YOUR LASER

The laser device tted to this tool is CLASS

2 with a maximum radiation of 1mW and 650nm wavelength. These lasers do not normally present an optical hazard although

staring at the beam may cause ash

blindness. Do not stare directly at the laser beam. A hazard may exist if you deliberately stare

into the beam, please observe all safety

rules as follows:

1. The laser shall be used and maintained in accordance with the manufacturer’s instructions.

2. Never aim the beam at any person or an object other than the work piece.

HELPLINE NO 08707252949

3. The laser beam shall not be deliberately

aimed at another person and shall be prevented from being directed towards the eye of a person for longer than 0.25 seconds area.

4. Always ensure the laser beam is

aimed at a sturdy work piece without

reective surfaces, e.g. wood or rough-

coated surfaces are acceptable. Bright

shiny reective sheet steel or similar is

not suitable for laser applications as the

reective surface may direct the laser beam

back at the operator.

5. Do not change the laser device with

a different type. The manufacturer or an authorized agent must carry out repairs.

6. CAUTION: Use of controls or adjustments

other than those specied herein may result

in hazardous radiation exposure.

WARNING: LASER RADIATION DO NOT STARE INTO BEAM

Wave length 650nm Power max. <1 mW EN60825-1 CLASS 2 LASER PRODUCT

SYMBOLS

Read the manual

Warning

Double insulation

Wear eye protection

Wear ear protection

Wear dust mask

Do not put hand in

WEEE marking

HELPLINE NO 08707252949

1. Upper blade guard

2. Dust bag

3. Safety guard mounting plate

4. Saw blade

5. Fence

6. Table extension rail

7. Mounting hole

8. Rotary table miter angle scale

9. Rotary table slot

10. Rotary table handle

11. Base plate

12. Rotary table

13. Rotary table locking knob

14. Retractable safety guard

15. Carbon brush cap

16. Safety release lever

17. Trigger switch

18. Transportation handle

19. Handle

20. Lock pin (See E)

21. Locking screws for straight guide (See K)

22. Bevel lock knob (See F2)

23. Dust extraction port (See A)

24. Work clamp

25. Laser guide

26. Support stand

COMPONENT LIST

HELPLINE NO 08707252949

TECHNICAL DATA

NOISE INFORMATION

A weighted sound pressure 103dB (A) A weighted sound power 113dB (A) Wear ear protection when sound pressure is over 85 dB (A)

Typical weighted vibration 4.51m/s

ACCESSORIES

2pcs Extension rail 1pc Dust bag 1pc Wrench 1pc Blade 1pc Clamp vice

1pc Blade(assembled in the machine)

1pc Support stand 2pcs Batteries

Voltage Power input No load speed Bevel capacity Miter capacity Cutting capacity: Miter/Bevel: 0°/0° Miter/Bevel: 0°/45° Miter/Bevel: 45°/0° Miter/Bevel: 45°/45° Blade size Protection class Machine weight

230-240V~50 Hz

S1. 1200W, S6. 25% 1500W

5000min

-1

0 - 45º

0-45º (L & R)

120 x 60 mm 120 x 35 mm

80 x 60 mm 80 x 35 mm

210 mm

/II

6.5 kg

HELPLINE NO 08707252949

OPERATING INSTRUCTIONS

NOTE: Before using the tool, read the

instruction book carefully.

ASSEMBLY

1. DUST EXTRACTION PORT (SEE A)

Fig. A

To reduce build up of saw dust and maintain

top efciency of cutting, the saw dust

collection can be achieved by clipping a dust bag on the dust extraction port. A dust bag is provided for use on your miter

saw. To install it simply t the dust bag over

the exhaust port on the upper blade guard.

To empty the dust bag, remove it from the dust extraction port, open the dust bag by

unzipping the slide fastener.

Note:

To ensure optimal dust collecting, empty the dust bag when it becomes lled to

approximately 2/3 of its capacity.

2. TABLE EXTENSION RAIL (SEE B)

Fig. B

To install table extension rail, simply insert

ends of extensions into the holes in either

or both sides of the base. Secure them in place by tightening clamp screw on the base. The table extension rail is used for supporting the long pieces.

3. THE SUPPORT STAND (SEE B1-B3) Loose the screw (a) from the base. Insert ends of support stand (26) into the holes in the back of the base plate and tighten the screw on the base as shown in Fig. B1&B2&B3.

WARNING: Always assemble the support stand when using the product.

Fig. B1

Fig. B2

Fig. B3

HELPLINE NO 08707252949

4. MOUNTING HOLES (SEE C)

Fig. C

Before use, the saw can be xed to a rm,

level surface with the 4 mounting bolts (Not

supplied).

Four mounting holes are provided in the

base of the saw to enable it to be xed to a bench, or other supporting surface.

To mount the saw, proceed as follows:

1) Locate and mark where the saw is to be

mounted.

2) Drill 4 holes through the surface.

3) Place the sliding miter saw on the surface

aligning holes in base with holes drilled in

the surface. Install bolts, washers and hex

nuts.

5. WORK CLAMP (SEE D)

The work clamp can be tted on either side

of the saw and is fully adjustable to suit the size of the workpiece. Do not operate the saw without clamping the workpiece. Make sure that the work clamp securing screws are tightened.

Fig. D

OPERATION

1. TO MAKE A CUT

1. When boxed or during storage, transportation, the saw head is locked in the

down position. To release the head ready

for operation, apply downward pressure and pull out the lock pin (20).

2. Connect the machine to power outlet ensure that the mains cable is clear of the blade and base plate.

3. Position the material to be cut on the

machine bed, ensure it is rmly held so that

it will not move during cutting. Ensure that the rotary table locking knob

(13) and bevel lock knob (22) are tightened

before cutting.

4. Press the trigger switch and allow the saw blade to run up the speed.

5. Still holding in the trigger switch, press the safety release lever (16) towards the

handle. It will then be possible to push the saw head down by the handle.

6. Continue to move the saw head down smoothly and make the cut exerting only

gentle pressure on the downward stroke,

letting the saw do the work.

2. MITER CUTS (SEE E)

A miter cut is made at 0º bevel and any miter angle in the range from 45º left to 45º right.

Fig. E

Release the rotary table locking knob (13).

Move the saw to the desired angle by twisting so that the table turns. Set at the

desired angle, and tighten the rotary table

locking knob. Make your cut.

HELPLINE NO 08707252949

3. BEVEL CUTS (SEE F1, F2))

Fig. F1

Fig. F2

A bevel cut is made at 0º miter and any bevel angle in the range from 0º to 45º left. The saw can be moved from the normal 0º perpendicular position to an angled position

down to 45º from the horizontal, on the left only. (See F1) To adjust head tilt, release bevel lock knob and tilt the saw head to the left, until the

desired angle is reached on the angle scale. Re-tighten the bevel lock knob and make

your cut. (See F2)

4. COMPOUND ANGLE CUTS (SEE G)

Fig. G

By using both the rotary table adjustment

and the head tilt, cutting of compound

angles is possible. Fig.G shows the saw with 45º set on the rotary table and the saw head tilted 45º.

5. LASER GUIDE (See H)

Fig. H

The laser guide (21) equipped with this

machine is for the purpose of precision

cutting. Make sure the batteries are tted in

the laser guide before carrying out precision

cutting. To t the batteries, remove the battery storage cover, insert 2 x 1.5V AAA batteries, then replace cover.

Note: Ensure correct battery polarity.

To use the laser guide, simply slide the laser on/off switch at the “I” position, the laser

guide then projects a visible red line on the

workpiece surface, make your cut along the

red line. Switch off the laser after cutting. Note: The sawdust may “block” the laser

beam, clean the laser generator periodically.

Warning: Never stare directly into the laser beam and never point the beam

at anybody.

DANGER: Laser radiation. Avoid direct eye contact with light source.

MAINTENANCE

Warning: Remove the plug from the socket before carrying out any

adjustment, servicing or maintenance.

When all the adjustments, settings or maintenance have been done, make sure that all keys and wrenches have been removed and that all screws, bolts and

HELPLINE NO 08707252949

other ttings are securely tightened.

There are no user serviceable parts in your power tool. Never use water or chemical cleaners to clean your power tool. Wipe clean with a dry cloth. Always store your power tool in a dry place. Keep the motor ventilation slots clean. Keep all working controls free of dust. Occasionally you may see sparks through the ventilation slots. This is normal and will not damage your power tool. If the supply cord of this power tool is

damaged, it must be replaced by a specially

prepared cord available through the service organization.

1. PRECISION SETTING OF ANGLES (SEE I-L)

Fig. I

Fig. J

While the machine has been factory set, it

is advisable that the 0º setting of the rotary table and the 90º perpendicular setting

of the tilt be checked, as these positions

may have moved in transit. (Ensure power is disconnected while making these

adjustments). To conrm the 0º rotary table setting, set the

rotary table at 0º and tighten the rotary table locking knob. Check that the angle between the straight guide and the blade is 90º using

a try square (a, not supplied) as shown in Fig.I. If the angle requires adjustment,

loosen the locking screws for straight guide

(21), and align the fence against the try square.

Re-tighten the locking screws for straight guide.

Similarly, check that the angle of the blade

to the face of the rotary table is 90º. If

necessary, adjust the tilt angle of the saw

head at the 90º position by loosening the set

screw (b) for 90º (See J, K) When the 90º position is correct, tighten the locknut (c) on the set screw for 90º.

The 45º bevel tilt should also be adjusted

use a 45º set square or miter gauge (a, not supplied), to check the 45º angle, adjust the set screw (d) for 45º to set the correct stop position, then tighten the locknut (e) on the set screw for 45º. (See K, L)

Fig. K

Fig. L

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2. CHANGING THE SAW BLADE (SEE M, N)

Fig. M

Disconnect the saw from the power supply. Lower the saw head until the blade securing bolt can be seen.

Press blade spindle lock (f) and rotate the blade until it is locked, then loosen and remove the blade securing bolt, and outer ange with the hex key in clockwise

direction.

Fig. N

Note: Blade securing bolt has a left hand thread.

Remove the blade, (we recommend the use of a stout glove for this). Clean any saw dust

and debris from the arbor and saw blade

securing anges.

To ret the blade, follow the above

procedure in reverse order. If you want to

take the inner ange out for cleaning, ret it

as shown in Fig.O.

Fig. O

3. REPLACING THE CARBON BRUSHES (SEE P)

Fig. P

—Check the carbon brushes regularly. If the carbon brushes are worn down to about

4mm, replace them with the new set (not supplied). It must be replaced in pairs.

—With a suitable slotted screwdriver turn the cap anti-clockwise until the carbon brush

is released, replace the brush and make

sure that they locate well and are secured within the brush retainer.

4. MOVING THE SAW

1. When transporting the saw with xed

locations make sure that the saw head is locked in the lower position.

2. The rotary table handle and the bevel lock knob must all be securely tightened.

3. Use the transportation handle to lift the saw. Do not lift the saw by the switch handle.

HELPLINE NO 08707252949

PLUG REPLACEMENT

Your Power Tool is supplied with a tted plug, however if you need to t a new plug follow

the instruction below.

IMPORTANT

The wires in the mains lead are coloured in accordance with the following code:

Blue = Neutral Brown = Live

As the colours of the wires in the mains lead of this appliance may not correspond with the

coloured markings identifying the terminals in your plug, proceed as follows:

The wire which is coloured blue must be connected to the terminal which is marked

with N. The wire which is coloured brown must be connected to the terminal which is marked with the letter L .

If a 13 AMP (BS 1363/A) Plug is used, a 13 AMP Fuse must be tted, or if any other

type of plug is used a 13 AMP Fuse must be

tted, either in the Plug or Adaptor, or on the

Distribution Board.

Note: If a moulded plug is tted and has to be

removed take great care in disposing of the

plug and severed cable, it must be destroyed to prevent engaging into a socket.

If the supply cord is damaged it must be replaced by a service agent or a similarly

qualied person in order to avoid hazard.

Environmental protection

Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with your Local Authority or retailer for recycling advice.

If faults can not be remedied, contact the Helpline on 08707252949

GUARANTEE

This product is selected for DOMESTIC USE ONLY and not for business use. This product is guaranteed against manufacturing defects for a period of 12 months This does not cover

the product where the fault is due to misuse, abuse, use in contravention of the instructions, or where the product has been the subject of unauthorised modications or alterations, or has been the subject of

commercial use. In the event of a problem with the product within the guarantee period please return it to

your nearest Argos store. If the item is shown to have an inherent defect present at the time of sale, the

store will provide you with a replacement Your statutory rights remain unaffected.

Guarantor: Argos Ltd MK9 2NW

Issue 1 04/2009

HELPLINE NO 08707252949

Challenge Xtreme BMS210K.1 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual