Challenge SPARTAN 150 SA Technical Service And Parts Manual

The Challenge Machinery Company
6125 Norton Center Drive
Norton Shores, MI 49441-6081 USA
ChallengeMachinery.com
The Challenge Machinery Company provides owner's manuals on its products solely as a courtesy to its customers. See the information below before using this manual.
These manuals are for reference only. These manuals include products which are noncurrent, unsupported or no longer produced by The Challenge Machinery Company, and are provided solely as an accommodation to our customers. By providing these manuals, The Challenge Machinery Company makes no representation or warranty as to the products, their current condition, or their suitability or fitness for use in any particular application, which are the sole and independent responsibility of the product owner and user.
Older products may not comply with current safety procedures, guidelines or regulations, and it is the product owner's and user's responsibility to evaluate the suitability and fitness of the products in their current use and application. The Challenge Machinery Company makes no representation, warranty or recommendation regarding any modifications which may be required on non-current or unsupported products. The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge product, and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company. The
availability of these manuals is solely for the purpose of providing reference information for the products. This manual may not be complete in all aspects of product maintenance and repair. All products should
be used only by qualified and properly trained personnel, following proper safety procedures. All products should be regularly inspected and maintained, and their condition, application and use should be periodically evaluated by qualified personnel. Only qualified and properly trained technicians should perform maintenance, repair and replacement procedures. Attempting these procedures without proper training may cause machine damage or operator injury!
Products may be unsupported by The Challenge Machinery Company due to age or the unavailability of parts from their original manufacturer. No parts or product support will be available to repair or maintain unsupported products. Older products may not be UL listed (if the product does not have a UL label it is not a listed product), and may not comply with applicable installation or other regulations or requirements if relocated to a new facility. Many municipalities require a product to be UL listed before an electrician will connect power to them. Often the cost of updating an older product to comply with current safety regulations is greater than the value of the product.
SPARTAN 150 SA
Technical Service and Parts Manual
041001 through 159999,
150-A-150000 and up
F.150-T
Serial Numbers:
November 2016
1.0 Introduction
1.0 Introduction
THIS MANUAL is designed to help you get the most from your Challenge equipment. Keep this manual in a safe, convenient place for quick reference by operators and service personnel.
SAFETY ALERT! This symbol means CAUTION: Personal safety instructions! Pay special attention to the instructions in bold type. Personal injury may result if the precautions are not read and followed.
FOR PARTS AND SERVICE contact the Authorized Challenge Dealer from whom you purchased your machine. Use the illustrations and parts lists at the back of this manual to identify the correct parts needed. Always give the SERIAL NUMBER and MODEL of your machine to insure the correct parts are sent as soon as possible.
Challenge® is a registered trademark of The Challenge Machinery Company 6125 Norton Center Drive Norton Shores, MI
Copyright© 2004-2013 by The Challenge Machinery Company. All rights reserved. Printed in the U.S.A
49441-6081
2
1.0 Introduction
TABLE OF CONTENTS
1.0 Introduction .......................................................................................................................................2
2.0 Safety ................................................................................................................................................4
2.1 Precautions ...................................................................................................................................4
2.2 Power Lockout Procedure ............................................................................................................4
2.3 Warning Label Definitions .............................................................................................................5
3.0 Maintenance Guide ...........................................................................................................................7
3.1 Routine Maintenance ....................................................................................................................8
3.1.1 Weekly ...................................................................................................................................8
3.1.2 Monthly ..................................................................................................................................8
3.1.3 Yearly ....................................................................................................................................8
3.2 Cleaning ........................................................................................................................................8
3.2.1 Table ......................................................................................................................................8
3.2.2 Display Panel ........................................................................................................................8
3.2.3 Machine Exterior ...................................................................................................................9
3.3 Lubrication ....................................................................................................................................9
3.3.1 Clamp ....................................................................................................................................9
3.3.2 Backgauge Leadscrew ....................................................................................................... 10
3.4 Adjustments ............................................................................................................................... 10
3.4.1 Squaring the Backgauge .................................................................................................... 10
3.4.2 Backgauge Accuracy Adjustment ...................................................................................... 12
3.4.3 Knife Bar Gib Adjustments ................................................................................................. 13
3.4.4 Knife Leveling Adjustment .................................................................................................. 14
3.4.5 Backgauge Gib Adjustments .............................................................................................. 15
3.4.6 Leadscrew Collars .............................................................................................................. 16
3.4.7 Line Light Adjustment ......................................................................................................... 17
3.4.8 Front Guard Switch Adjustment ......................................................................................... 18
3.4.9 Knife Up Limit Switch Adjustment ...................................................................................... 19
3.4.10 Knife Down Limit Switch Adjustment ................................................................................ 20
3.4.11 Backgauge Encoder/Belt Adjustment ............................................................................... 21
3.4.12 Re-engaging the Knife Pull-Down Gear ........................................................................... 22
3.5 Troubleshooting ......................................................................................................................... 24
4.0 Parts Lists ...................................................................................................................................... 26
4.1 Main Assembly – Backgauge Bracket ....................................................................................... 26
4.2 Main Assembly – Leadscrew ..................................................................................................... 28
4.3 Main Assembly – Knife Drive ..................................................................................................... 30
4.4 Main Assembly – Bottom Side Electrical ................................................................................... 32
4.5 Main Assembly – Clamp ............................................................................................................ 34
4.6 Main Assembly – Knife .............................................................................................................. 36
4.7 Main Assembly – Front Shield ................................................................................................... 38
4.8 Main Assembly – Backgauge .................................................................................................... 40
4.9 Main Assembly – Top Side Electrical ........................................................................................ 42
4.10 Main Assembly – Covers and Labels ...................................................................................... 44
4.11 Main Assembly – Accessories ................................................................................................. 46
4.12 Motor and Gearbox Assembly ................................................................................................. 47
4.13 Backgauge Assembly .............................................................................................................. 48
4.14 Magnet Assembly .................................................................................................................... 48
4.15 Electrical Power Panel Assembly ............................................................................................ 49
4.16 Wire Harness Assembly .......................................................................................................... 50
4.17 Electrical Schematic ................................................................................................................ 52
4.18 Electrical Schematic ................................................................................................................ 53
4.19 Electrical Interconnection Diagram .......................................................................................... 54
4.20 Electrical Interconnection Diagram .......................................................................................... 55
4.21 Label – Fuse Replacement ...................................................................................................... 56
4.22 Label – Fuse Replacement ...................................................................................................... 57
4.23 Optional Floor Stand Assembly ............................................................................................... 58
3
2.0 Safety
2.0 Safety
2.1 Precautions
This machine is designed for one-person operation. Never operate the machine with more than
one person.
Safe use of this machine is the responsibility of the operator. Use good judgment and common
sense when working with and around this machine.
Read and understand all instructions thoroughly before using the machine. If questions remain,
contact the dealer from which you purchased this machine. Failure to understand the operating instructions may result in personal injury.
Only trained and authorized people should operate this machine.  DO NOT ALTER SAFETY GUARDS OR DEVICES. They are for your protection. Severe
personal injury may result.
Disconnect power before cleaning or performing maintenance. See Section 2.2 Power Lockout
Procedure.
Observe all caution labels on this machine.  Be sure the cutter is properly grounded.  Be sure there is sufficient power to operate the cutter properly.  Observe all caution plates mounted on this cutter.  Keep foreign objects off table and away from cutter blade.  BE EXTREMELY CAREFUL when handling and changing the cutter knife. Severe lacerations or
dismemberment could result from careless handling procedures.
Keep the floor around the cutter free of trim, debris, oil and grease.  When replacing hydraulic parts, loosen the connections slowly to release pressure. Never loosen
connections with the machine running.
If the cutter sounds or operates unusually, have it checked by a qualified service person.  CRUSH HAZARD, keep hand and fingers from under the clamp when clamping paper. Use
Jogging Aid to load paper, and use the backgauge to push paper out before unloading. DO NOT REACH UNDER THE KNIFE AND CLAMP AREA!
2.2 Power Lockout Procedure
For maximum safety while making adjustments or repairs to your machine, be sure to disconnect power to the machine. Disconnect the power plug from its socket
Figure 1 - Main Power Disconnect
4
2.0 Safety
2.3 Warning Label Definitions
The following warning labels are found at various locations on your machine. Read and understand the meaning of each symbol. If a label is lost from the machine, it should be replaced.
HAZARDOUS AREA Disconnect power before cleaning, servicing, or making adjustments not requiring
power. Do not alter safety guards or devices; they are for your protection. Replace all guards. Do not operate with any guards removed.
SHOCK HAZARD
Disconnect power before removing cover. Replace cover before operation.
SHOCK HAZARD Disconnect power before removing cover. Replace cover before operation.
SINGLE OPERATOR Do not operate with more than one person.
5
2.0 Safety
!OJO!
This Este simbolo de alerta de seguridad significa ¡ OJO ! ­INSTRUCCIONES DE SEGURIDADPERSONAL. Lea las instrucciones porque se refieren a su seguridad personal. Fall de obedecer las instrucciones que siguen podria resultar en lesiones corporales.
Esta maquina, junto con sus mecanismos de seguridad, esta disenada para ser manejada por  UNA SOLA PERSONA a la vez. Jamas debe ser manejada por mas de una persona al mismo  tiempo.  La seguridad es la responsabilidad del operario que usa esta maquina.  LEA DETENIDAMENTE el manual de instrucciones y las PRECAUCIONES DE SEGURIDAD
antes de poner a funcionar la cortadora. Pidale a su supervisor una copia.
El manejo de la guillotina debe estar exclusivamente a cargo de personal entrenado y autorizado
para ello.
NO MODIFIQUE LOS MECANISMOS DE SEGURIDAD, estan ahi para su proteccion no deben
ni modificarse ni quitarse.
DESCONECTE LA CORRIENTE ELECTRICA antes de proceder a hacerle servicio de limpieza,
engrasar, o de hacer adjustes que no requieren corriente. Trabe el interruptor en la posicion OFF (apagado); vea “Procedimiento para cortar la corriente electrica” al pie de esta pagina.
Eche llave a la guillotina y quite la llave cuando la maquina no esta en operacion; vea “Corriente
electrica”.
Asegurese de que la guillotina este debidamente a tierra. Vea “Conexion de la fuerza electrica”. Verifique el voltaje y asegurese de que este sea suficiente para el debido funcionamiento de la
guillotina.
Preste atencion a todas las placas con advertencias instaladas en esta guillotina.  No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora.  TENGA SUMO CUIDADO al tocar y cambiar la cuchilla. Heridas severas y hasta
desmembramiento pueden resultar del manejo sin cuidado o negligente.
El suelo alrededor de la guillotina debe mantenerse despejado y libre de recortes, desperdicios,
aceite y grasa.
Al haber la necesidad de reemplazar partes hidraulicas, afloje todas las conexiones poco a poco
para dejar escapar la presion. Jamas debe aflojarse conexiones mientras la maquina este
andando.  Si la guillotina empezara a sonar o trabajar diferentemente a lo acostumbrado, desconectela y
consulte la seccion “Troubleshooting” (Reparador) de este manual. Si no es posible corregir el
problema, llame a su servicio autorizado para que le examinen la maquina.
PELIGRO DE MACHUQUE - Mantenga manos y dedos fuera de la agarradera mientras sujeta el
papel. Use el calibrador trasero y su rueda de mano para empujar el papel cortado. NO PONGA
SUS MANOS BAJOLA CUCHILLA O AREA DE LA AGARRADERA.
NO OPERE SIN LAS GUARDAS PROTECTORAS!
¡ OJO ! PRECAUCION - Como proceder para desconectar la corriente electrica.
Para maxima seguridad durante ajustes y reparaciones de su maquina, verifique bien que el interruptor principal de control de corriente al cual la maquina esta conectada, este desconectado. El interruptor deba ser puesto en
la posicion “OFF” (desconectado) y se debe poner un candado en la anilla. La llave del candado debe ser
guardada por la persona que estara efectuando los trabajos de servicio o de reparacion en la guillotina. Desconecte la corriente electrica antes de proceder a hacer cualquier ajuste o reparacion o de efectuar el
engrase en cualquier maquina.
6
3.0 Maintenance Guide
PARTS CUSTOMERS: The Challenge Machinery Company provides parts with the express understanding that they are to replace parts found missing or no longer serviceable on equipment designed and/or manufactured by Challenge. The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge products, and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company. Any modification or alteration of any Challenge product will void any remaining warranty.
3.0 Maintenance Guide
NOTICE
The instructions on the following
pages are for the use of trained
service personnel only!
Attempting to perform repair and
replacement procedures without
proper training may cause
machine damage or operator
injury!
7
3.0 Maintenance Guide
3.1 Routine Maintenance
DISCONNECT POWER before making any adjustments or lubricating. See page 4, SAFETY PRECAUTIONS, for Power Lockout Procedure.
A clean, lubricated machine will run longer, smoother, cut more accurately, with less downtime and fewer costly repairs. Schedule lubrication both early in the day and early in the week. This allows the lubricants to work into the machine. Lubrication at the end of the day or week allows the lubricants to run off without as much benefit to the machine. The following guidelines will help you set up a regular maintenance schedule:
3.1.1 Weekly
Clean Clean off old, dirty excess grease. Remove the top cover and clean accumulated
dust off knife bar and gib areas. Built-up dust can increase wear to components.
Hardware Remove top cover and bottom cover to check all nuts and bolts for tightness.
Loose hardware is the cause of most component wear and in the electrical area could cause short circuits and/or shock.
Lubrication See section 3.3 page 9
3.1.2 Monthly
Backgauge Squaring See section 3.4.1 page 10
3.1.3 Yearly
Knife Bar Gib Adjustment See section 3.4.3 page 13  Backgauge Accuracy Adjustment See Section 3.4.2 page 12
3.2 Cleaning
Before cleaning inside machine, turn power off and disconnect power cord.
3.2.1 Table
The front table should be wiped down periodically. Use a non-abrasive cleaner along with a
protective wax.
The rear table cover and front shield may be cleaned with glass cleaner or a mild water
based detergent. Some petroleum-based solvents may damage the Plexiglas.
3.2.2 Display Panel
The display panel should be cleaned with a mild water based detergent applied to a damp
cloth or paper towel. Petroleum based solvents will damage the display.
8
3.0 Maintenance Guide
Grease
Grease
Grease Leadscrew
3.2.3 Machine Exterior
The machine’s exterior should be cleaned with a non-abrasive water based detergent applied
to a damp cloth.
Always be careful when cleaning around safety warning labels. Use limited amounts of
cleaners in those areas.
3.3 Lubrication
3.3.1 Clamp
Send the knife down by activating a cut cycle and when the knife reaches the bottom, release only the right cut button and turn off the power before releasing the left cut button. Disconnect the power cord and remove the top cover for access. Wipe off any old or excess grease. Apply grease to the areas shown in Figure 2 and Figure 3 below.
Figure 2
Figure 3
9
3.0 Maintenance Guide
Grease Leadscrew
3.3.2 Backgauge Leadscrew
With the top cover ON, place machine on a flat level surface on it’s left side and remove bottom cover. Use any brand-name type of grease or light oil to lubricate backgauge leadscrew (Figure 4). It may be helpful to use a small brush to apply grease. Note: the leadscrew may be lubricated with grease or oil. Oil has a tendency to run off and must be lubricated more frequently; grease tends to collect paper dust and must be cleaned off periodically.
Figure 4
3.4 Adjustments
Some of the following tests require the machine to be operational for checking and adjusting. Be very careful that tools and other people are clear of moving parts and that the cutter is not accidentally operated while adjustments are being made. Whenever possible, disconnect the power and lock it out (see SAFETY PRECAUTIONS, page 4) unless the directions specifically require the machine to be powered.
3.4.1 Squaring the Backgauge
To test if the backgauge is square, place a small lift of paper against the left side of the backgauge (but not against the side guide) and make a cut. Now, leave the backgauge in the same position, flip the lift over and push it against the right side of the backgauge (but not against the side guide). Make another cut to see if any of the paper will trim off (Figure 5). Run two checks, one starting on the left and moving to the right; the other, moving from the right to the left. If paper is trimmed in either sequence, the backgauge is out of square.
10
3.0 Maintenance Guide
Backgauge Adjusting Screws
Backgauge Adjusting Screws
Figure 5
Figure 6Figure 7
To square the backgauge:
1. Make sure the backgauge gibs are set properly (see section 3.4.5 ).
2. Remove the rear Plexiglas table cover.
3. Loosen the jam nuts on the backgauge adjusting screws. (Figure 8).
4. Back off the adjusting screw on the side that the trim occurred, then tighten the other screw.
5. With the squaring screws tight, make another test. Continue to adjust and test until no trim occurs when testing either sequence.
6. Replace the rear Plexiglas table cover.
11
Figure 8
3.0 Maintenance Guide
Questionable
Accurate
Note: Once the backgauge is square, check the backgauge accuracy (see section 3.4.2 ) to make sure it is accurate.
3.4.2 Backgauge Accuracy Adjustment
If the backgauge position readout does not match the actual measurement between the knife and the backgauge, the accuracy can be adjusted. The accuracy can be checked by the following procedure:
NOTE: The backgauge should be squared before attempting to adjust the accuracy. (See Section
3.4.1 Squaring the Backgauge, page 10.)
1. Place a 1/4 to 1/2” lift of 8-1/2 x 11 “ paper against the center of the backgauge.
2. Using the backgauge position readout, bring the lift up to the 10.00” position and make a cut. Then move the backgauge up to 5.00” and make another cut.
3. Take a sheet from the center of each lift and compare them to each other. The cutter will
always space accurately between cuts (in this case the 10” and 5” cuts) whether the overall
accuracy is correct of not (Figure 9). The front stack will be a true 5”, but the paper left against the backgauge will not be if the backgauge position is inaccurate.
4. The backgauge accuracy can be corrected by adjusting the preset screw attached to the bottom of the backgauge nut assembly (Figure 10). Turn off power and disconnect the power
cord. With the top cover ON, place machine on a flat level surface on it’s left side and remove bottom cover. Place a 3/16” Allen wrench in the preset screw and hold in position
while loosening the jam nut. Now adjust the screw as follows:
If test pile is short (back pile is less than 5”), turn screw out (counterclockwise). If test pile is long (back pile is more than 5”), turn screw in (clockwise).
1/4 turn = .012” backgauge adjustment 1/3 turn = .016 (1/64”) 1/2 turn = .024” 2/3 turn = .032” (1/32”) 1 turn = .048”
12
Figure 9
3.0 Maintenance Guide
Preset Screw
Top Two Knife Bar Gib Screws
Bottom Knife Bar Gib Screw
Top Two Knife Bar Gib Screws
Bottom Knife Bar Gib Screw
Figure 10
5. Replace bottom cover, lay machine flat, and turn on power. Note: If power was not off, reset power now or else reading will be false. Bring the backgauge to the front to reset the display and make another test. Repeat adjustment procedure if necessary.
3.4.3 Knife Bar Gib Adjustments
1. Make sure knife is in up position and turn off power and disconnect power cord.
2. Remove clamp hand wheel and top cover.
3. Loosen the gib screw jam nuts on the TOP TWO GIB SCREWS ONLY on each side (Figure
11).
Figure 11
4. Tighten gib screws so that screws are just snug then add a 1/8 turn. Hold screws in position with tool then tighten jam nuts.
13
3.0 Maintenance Guide
Viewing Holes
5. Replace top cover, plug in power cord, turn power on, and start a cut cycle.
6. When knife is all the way down, release right cut button only and switch off power.
7. Now with the knife in the down position, disconnect power cord, remove top cover, and repeat gib screw adjustment for the BOTTOM GIB SCREW on each side.
8. Replace top cover and clamp handle.
3.4.4 Knife Leveling Adjustment
If knife cuts through one side of paper and not the other, the knife level may need adjustment. First check to make sure the knife is all the way up in knife bar by looking through the viewing holes in the knife bar (Figure 12). If it is not all the way up, loosen the knife screws and use knife lifter assembly to raise knife up tight. Recheck knife by cutting through paper.
If knife is not cutting through paper evenly, use the following procedure to adjust:
1. Flip the cut stick to a new position and raise the knife depth by several turns of the screw (see Operator’s Manual for more information on how to do this).
2. Place a few sheets of paper over the entire cut stick, and set the knife depth so that it just cuts through the bottom sheet of paper on one side (see Operator’s Manual for more information on how to do this).
3. Slightly loosen the left-most knife screw (but keep somewhat snug).
4. With the paper still in place, send the knife down by making a cut and continue to hold in the left cut button while releasing the right cut button and turning off power. Disconnect power cord.
5. Remove the clamp handle and top cover.
14
Figure 12
3.0 Maintenance Guide
Knife Leveling Screws
6. Slightly loosen the remaining (5) knife screws, keeping them somewhat snug.
7. Adjust the knife leveling screw (Figure 13) that corresponds with the side of the knife which does not cut all the way through. Tug on the paper while adjusting and stop when the bottom sheet is cut all the way through.
Figure 13
8. Tighten the (5) accessible knife screws, replace top cover and clamp handle, restore power to machine, raise up knife, and tighten (1) remaining knife screw.
3.4.5 Backgauge Gib Adjustments
If the backgauge does not stay square or moves up and down or back and forth when jogging paper against it, the backgauge gib screws may be loose or worn.
To Adjust:
1. Turn off the power and disconnect the power cord.
2. With the top cover ON, place machine on a flat level surface on it’s left side and remove bottom cover.
3. Loosen the two outside gib screw jam nuts (Figure 14, page 16).
15
3.0 Maintenance Guide
Backgauge Gib Screw
Backgauge Gib Screw
Figure 14
4. Tighten the two nylon set screws until they just touch the guide. Do not over-tighten or they could cause the backgauge to bind. Lock in position with jam nuts. The center screw is a spring loaded plunger and should not need adjustment.
5. Run the backgauge back and forth the length of the table and check for any binding. Readjust if necessary. Replace the bottom cover and lay machine flat.
3.4.6 Leadscrew Collars
Any play in the backgauge leadscrew should not cause inaccuracies in cutting. However, excessive play can be eliminated by adjusting the leadscrew collars as follows:
1. Turn off the power and disconnect the power cord.
2. With the top cover ON, place machine on a flat level surface on it’s left side and remove bottom cover.
3. Loosen the two screws attached to each collar (Figure 15).
16
3.0 Maintenance Guide
Leadscrew Collars
Figure 15
4. Make sure there is a slight gap between the front hand crank and the machine, slide collars up tight against the nylon washers and tighten the collar screws.
5. Check to make sure the hand crank turns freely with no play.
6. Replace bottom cover and lay machine flat.
3.4.7 Line Light Adjustment
The line light can be adjusted if necessary as follows:
1. Remove the top clamp hand wheel and top cover.
2. Loosen the three line light mounting screws (Figure 16, page 18).
17
3.0 Maintenance Guide
Line Light Mounting Screws
Figure 16
3. Place a white sheet of paper over the cut stick and turn the power on to activate the line light. Note: 24V is being supplied to line light board while power is on.
4. Slide the line light assembly forward or backward to get a single, crisp line.
5. Tighten the screws and turn power off. Replace the cover and hand wheel.
3.4.8 Front Guard Switch Adjustment
The front guard interlock switch must be adjusted correctly in order for machine to function properly and safely.
To adjust:
1. Turn off the power and disconnect the power cord.
2. Remove clamp handle and top cover.
3. Loosen (2) screws and nuts that mount the front guard switch as seen in Figure 17. Make sure the front guard is lowered and slide the switch forward or backward until the actuator lines up with the flat on the hinge rod (Figure 17). Leave a very slight gap (about the thickness of a strip of paper) between the actuator and flat.
18
3.0 Maintenance Guide
Hinge Rod
Mounting Screws
Figure 17
4. Tighten screws, replace cover and clamp handle.
5. Test to make sure machine works properly, using the test found at the end of this manual.
3.4.9 Knife Up Limit Switch Adjustment
If the knife up limit switch becomes loose or needs adjustment, adjust as follows:
1. Turn off the power and disconnect the power cord.
2. With the top cover ON, place machine on a flat level surface on it’s left side and remove bottom cover.
3. If the knife pull-down gear is disengaged, engage it now. See Section 3.4.12 Re-engaging the Knife Pull-Down Gear, page 22.
4. Loosen bracket mounting screws (Figure 18, page 20), and slide bracket such that mounting screws become located in the center of the slots. Then tighten screws, and check to make sure screws mounting switch are tight also.
Note: Apply temporary thread lock to bracket mounting screws to prevent screws from coming loose during operation.
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3.0 Maintenance Guide
Mounting Screws
Figure 18
5. Replace bottom cover, lay machine flat, and turn on power. Make a cut. Check position of knife – USE CAUTION, THE KNIFE EDGE IS VERY SHARP. The edge of a new knife
should be above the bottom of the clamp when the knife and clamp are in the “up” positions.
If the knife edge is below the clamp, repeat the adjustment procedure described above, and move the bracket slightly in the slots to allow the knife to come up further. NOTE: the knife should not be able to come up so far that the gears become disengaged – or damage to the machine could result.
3.4.10 Knife Down Limit Switch Adjustment
The down limit switch is normally adjusted by the operator from the exterior of the machine. No internal adjustments can be made, but the switch can be checked to ensure that it is functioning properly.
To check switch assembly:
1. Turn off the power and disconnect the power cord.
2. With the top cover ON, place machine on a flat level surface on it’s left side and remove bottom cover.
3. Check all bracket and switch hardware to make sure they are tight (Figure 19).
20
3.0 Maintenance Guide
Bracket Mounting Screws
Limit Switch
Switch Bracket
Figure 19
4. Check to make sure the switch bracket slides freely on the mounting bracket.
5. Check condition of spring.
6. Replace bottom cover and lay machine flat.
3.4.11 Backgauge Encoder/Belt Adjustment
The backgauge encoder system reads the position of the backgauge, and sends the information to the display. The encoder uses a belt and pulley system to read the actual position of the backgauge. The following checks and adjustments may be necessary to ensure the backgauge display reads properly and accurately:
1. Turn off the power and disconnect the power cord.
2. With the top cover ON, place machine on a flat level surface on it’s left side and remove bottom cover.
3. Inspect the encoder bracket and mounting screws (Figure 20, page 22). Make sure the bracket is not bent, and that the screws are tight.
21
3.0 Maintenance Guide
Encoder
Belt
Pulley
Bracket Mounting Screws
Figure 20
4. Inspect the belt and make sure it is tight. If it is not, loosen the (2) screws at the rear of the machine, pull belt tight, then tighten the screws.
5. Make sure the pulley is properly lined up with the belt (Figure 20). If not, the position of the pulley can be adjusted by loosening the pulley set screw, then slide the pulley into place, then tighten the set screw.
6. Now move the backgauge forward and backward through its full range of motion, checking to make sure the pulley tracks along belt properly.
7. Replace bottom cover and lay machine flat.
3.4.12 Re-engaging the Knife Pull-Down Gear
If the knife pull-down gear becomes disengaged, the following procedure must be followed in order to properly re-engage it:
1. Turn off the power and disconnect the power cord.
2. With the top cover ON, place machine on a flat level surface on it’s left side and remove bottom cover.
3. Disengage the motor brake by moving the brake lever counterclockwise (when looking at lever from front of machine) as shown in Figure 21.
22
3.0 Maintenance Guide
Disengage Brake
Engage Brake
Figure 21
4. Now move the gears in the directions shown in Figure 21. Some machines are equipped with gears that have a small stub on them which can be used to turn the gear using a pliers or wrench if necessary. If the larger gear cannot be moved by hand, carefully tap on it with a rubber hammer, or carefully pry it with a long bar. Be very careful not to damage the gear teeth. Rotate the gears so that at least one whole tooth is engaged (Figure 22).
5. Engage the motor brake by moving the brake lever clockwise (when looking at lever from front of machine) as shown in Figure 22).
NOTE: The motor brake must be engaged before machine is powered up or damage to the machine could result.
23
Figure 22
3.0 Maintenance Guide
Problem
Possible Cause
Solution
1. The machine will not power up – no display, no line light, and machine will not cycle.
a) Power cord is disconnected. b) Main power switch/circuit
breaker is off.
c) Blown fuse on main circuit
board.
d) Disconnected wires inside
machine.
e) No power at electrical outlet.
a) Plug in cord. b) Turn power switch/circuit
breaker on.
c) Check fuse, replace if blown. d) Check for wires that are
disconnected from main circuit board, power cord, etc.
e) Check outlet. Repair or use
another outlet.
2. Display and line light are on, but machine will not cycle.
a) Front guard is open. b) Front guard has not been
opened and closed since previous cut cycle.
c) Front guard switch needs
adjustment.
d) Knife limit switches need
adjustment.
e) Disconnected wires inside
machine.
f) Faulty cut button.
g) Faulty main circuit board.
a) Close front guard. b) Open and close front guard.
c) See Section 3.4.8 Front Guard
Switch Adjustment, page 18.
d) See Sections 3.4.9 Knife Up
Limit Switch Adjustment, page 19 and 3.4.10 Knife Down Limit Switch Adjustment, page
20.
e) Check for wires that are
disconnected from main circuit board, cut buttons, etc.
f) Check continuity of cut buttons
at circuit board connection. Replace if necessary.
g) Replace main circuit board.
3. Power is on, but backgauge display is blank.
a) Disconnected wires inside
machine.
b) Faulty display circuit board.
a) Check for wires that are
disconnected from main circuit board, display circuit board, etc.
b) Replace display circuit board.
4. Backgauge display shows: “----“.
a) Backgauge has not been
preset.
a) Preset Backgauge by bringing
backgauge to front of machine
(see Operator’s Manual for
more info).
5. Power is on, but line light does not light up.
a) Disconnected wires inside
machine.
b) Faulty line light circuit board.
a) Check for wires that are
disconnected from main circuit board, line light circuit board, etc.
b) Replace line light circuit board.
6. Check to make sure the up and down limit switches are positioned properly to prevent gears from becoming disengaged again (See Section 3.4.9 page 19 and Section 3.4.10 page 20).
7. Replace bottom cover and lay machine flat.
3.5 Troubleshooting
24
3.0 Maintenance Guide
Problem
Possible Cause
Solution
6. Backgauge display is inaccurate.
a) Backgauge accuracy needs
adjustment.
b) Encoder malfunction.
c) Faulty display circuit board.
a) See Section 3.4.2 Backgauge
Accuracy Adjustment, page 12.
b) Check encoder system (see
Section 3.4.11 Backgauge Encoder/Belt Adjustment, page
21) or replace encoder.
c) Replace display circuit board.
7. Knife cuts deeper on one side than the other.
a) Knife is not seated all the way
up in knife bar.
b) Knife level is not set properly
a) Loosen knife screws and use
knife lifter assembly to raise knife up tight.
b) See Section 3.4.4 Knife
Leveling Adjustment, page 14.
8. The machine strains through a cut.
a) Dull knife.
b) Paper clamped too tight. c) Inadequate power source.
a) Change the knife with a new or
sharpened one. See
Operator’s Manual for knife
changing information and instructions.
b) Apply less force on clamp
handle when clamping paper.
c) The electrical outlet may not
have sufficient power if other equipment is operating on the same line. Check voltage and/or try another outlet on a different line.
9. Concave cutting – ends wide, center narrow.
a) Excessive moisture at edges
of paper.
a) Keep paper in dry location.
10. Concave cutting – variation from top to bottom.
a) Soft paper not firmly clamped. b) Knife dull or incorrectly
ground.
a) Apply more force on clamp
handle when clamping.
b) Change the knife with a new or
sharpened one. See
Operator’s Manual for knife
changing information and instructions.
11. Motor runs at start up and does not stop running.
a) Knife up limit switch out of
adjustment.
a) See Section 3.4.9 Knife Up
Limit Switch Adjustment, page 19
12. Knife coasts after motor stops.
a) Motor brake is disengaged.
b) Motor brake is worn out.
a) Engage motor brake (see
Section 3.4.12 Re-engaging the Knife Pull-Down Gear, page 22.
b) Replace motor brake. See
Section 4.12 page 47 for part number. Replacement instructions included with part.
25
4.0 Parts Lists
4.0 Parts Lists
4.1 Main Assembly – Backgauge Bracket
60000-SA Sheet 1, Rev. G
26
4.0 Parts Lists
NO.
PART NO.
DESCRIPTION
QTY
1
60042
DOUBLE NUT- #6-32
1 2 60075
KNOB - 5 LOBE, SOFT TOUCH
1 3 60096
HANDWHEEL LOCK BLOCK
1 4 60098
HANDWHEEL LOCK ADJ. ROD
1 5 60100
BASE WELDMENT
1 6 60206
GUIDE SHAFT BRACKET
1 7 60208
TIMING PULLEY- 25 GROOVE MXL
1 8 60209
ENCODER MOUNTING BRACKET
1 9 60211
BELT- MXL
1
10
60212
CABLE CLAMP
1
11
60213
LEADSCREW NUT - S/N 072991-073026, 072985 & BELOW
1
60214
LEADSCREW NUT - S/N 072986-072990, 073027 & UP
12
61044
GUIDE SHAFT
1
13
11288-10
WASHER/SPACER
1
14
47136-11
SPRING
1
15
60202
B.G. BRACKET – S/N 072991-073026, 072985 & BELOW
1
60202-1
B.G. BRACKET – S/N 072986-072990, 073027 & UP
16
61065-313062
SHLD SCR SHORTENING SHIM- 5/16
1
17
E-2467-2
ENCODER
1
18
E-866-4
MICROSWITCH
1
19
H-21S-250-0750
ROLL PIN - 1/4 X 3/4
2
20
H-5247-4
NUT - 1/4-20 FLEX LOCK
2
21
H-6417-4
NUT - 1/4-20 HEX
4
22
H-6424-4
NUT - 1/4-20 HEX JAM
1
23
H-6424-6
NUT - 3/8-16 HEX JAM
3
24
H-6890-608
SCREW - 3/8-16 X 1 NYLON SOC SET
2
25
H-6910-412
SCREW - 1/4-20 X 1-1/2 BUTTON HEAD CAP
1
26
H-6910-506
SCREW - 5/16-18 X 3/4 BUTTON HEAD CAP
1
27
H-6918-406
SCREW - 1/4-20 X 3/4 SOCKET HEAD CAP
1
28
H-6918-414
SCREW - 1/4-20 X 1-3/4 SOCKET HEAD CAP
1
29
H-6918-44003
SCREW - #4-40 X 3/8 SOCKET HEAD CAP
1
30
H-6918-44006
SCREW - #4-40 X 3/4 SOCKET HEAD CAP
2
31
H-6918-63206
SCREW - #6-32 X 3/4 SOCKET HEAD CAP
2
32
H-6918-83204
SCREW - #8-32 X 1/2 SOCKET HEAD CAP
2
33
H-6940-424
SCREW - 1/4-20 X 1-1/2 FLAT SOC SET
1
34
H-7321-4
WASHER - 1/4 SAE PLAIN
2
35
H-7321-5
WASHER - 5/16 SAE PLAIN
2
36
H-7321-#6
WASHER - #6 SAE PLAIN
2
37
H-7324-#4
WASHER - #4 INT TOOTH
3
38
H-7327-#8
WASHER - 1/4 MEDIUM LOCK
2
39
H-7327-10
WASHER - 5/16 MEDIUM LOCK
1
40
H-7327-#6
WASHER - #6 MEDIUM LOCK
2
41
H-7327-#8
WASHER - #8 MEDIUM LOCK
2
42
S-1694
TYRAP
2
43
S-1781-162
LABEL - KNIFE ADJUST
1
44
S-2021-2
SPRING PLUNGER
1
27
4.0 Parts Lists
4.2 Main Assembly – Leadscrew
60000-SA Sheet 2, Rev. D
28
4.0 Parts Lists
NO.
PART NO.
DESCRIPTION
QTY
1
60043
HANDCRANK - BACKGAUGE
1 2 60115
ADJUSTABLE PILLOW BLOCK
1 3 60210
LEADSCREW
1
4
11288-5
NYLON WASHER
2
5
A-10081-4
SPLIT COLLAR
2 6 H-6918-406
SCREW - 1/4-20 X 3/4 SOCKET HEAD CAP
2 7 H-7321-4
WASHER - 1/4 SAE PLAIN
2 8 H-7327-8
WASHER - 1/4 MEDIUM LOCK
2
9
S-1781-124
FRONT LABEL
1
29
4.0 Parts Lists
4.3 Main Assembly – Knife Drive
60000-SA Sheet 3, Rev. G
30
4.0 Parts Lists
NO.
PART NO.
DESCRIPTION
QTY
1
60005
MOTOR AND GEARBOX ASM - 120V, 60HZ
1 2 60010
PULL-DOWN LINK
1 3 60028
PIN - LOWER PULL DOWN
1 4 60038
LOWER LIMIT SWITCH BRACKET
1
5
60039
UPPER LIMIT SWITCH BRACKET
1
6
60111
SWITCH ADJUSTMENT BRACKET
1 7 35048-21
COMPRESSION SPRING
1 8 61034-250032
SHLD SCR LENGTHENING SHIM- 1/4
2
9
E-1152-71
STANDOFF
2
10
E-3112-3
MICROSWITCH - GOLD CONTACTS
2
11
H-6910-102404
SCREW - #10-24 X 1/2 BUTTON HEAD CAP
2
12
H-6910-102403SS
SCREW - #10-24 X 3/8 BUT. HEAD CAP STAINLESS
2
13
H-6913-612
SCREW - 3/8-16 X 1-1/2 HEX HEAD CAP
4
14
H-6918-63208
SCREW - #6-32 X 1 SOCKET HEAD CAP
4
15
H-6918-102404
SCREW - #10-24 X 1/2 SOCKET HEAD CAP
2
16
H-6918-102424
SCREW - #10-24 X 3 SOCKET HEAD CAP
1
17
H-7321-#10
WASHER - #10 SAE PLAIN
4
18
H-7324-#6
WASHER - #6 INT TOOTH
4
19
H-7327-12
WASHER - 3/8 MEDIUM LOCK
4
20
H-7327-#10
WASHER - #10 MEDIUM LOCK
4
21
S-1694
TYRAP
2
22
S-1073-62
RETAINING RING
2
31
4.0 Parts Lists
4.4 Main Assembly – Bottom Side Electrical
60000-SA Sheet 4, Rev. D
32
4.0 Parts Lists
NO.
PART NO.
DESCRIPTION
QTY
1
47214-1
SHOULDER WASHER
1
2
E-3074
CIRCUIT BREAKER AND ON/OFF SWITCH - 8 AMP
1
3
E-3117
BOOT - RUBBER, MOTOR CAPACITOR
1 4 E-3129
PUSHBUTTON SWITCH
2 5 E-1152-56
STANDOFF
5 6 E-1152-71
STANDOFF
2
7
E-2416-5
CAPACITOR - 80 MFD
1
8
E-2626-2
TERMINAL STRIP (2P)
1
9
E-2709-4
BRACKET - CAPACITOR (80 MFD)
1
10
EE-3188
POWER CORD - 120V
1
11
EE-3061
RELAY BOARD ASM. - 120V
1
12
EE-3189
PCB ASM - DISPLAY (ENGLISH)
1
13
EE-3115
TRANSFORMER ASSEMBLY - 120V PRIMARY
1
14
EE-3116
WIRE HARNESS ASSEMBLY
1
15
H-6423-N6
NUT - #6-32 HEX KEP
7
16
H-6424-6
NUT - 3/8-16 HEX JAM
1
17
H-6910-102404
SCREW - #10-24 X 1/2 BUTTON HEAD CAP
4
18
H-6910-63203SS
SCREW - #6-32 X 3/8 BUT. HEAD CAP STAINLESS
5
19
H-6940-632
SCREW - 3/8-16 X 2 FLAT SOC SET
1
20
H-7320-N8
WASHER - #8 FIBER
2
21
H-7327-N10
WASHER - #10 MEDIUM LOCK
4
22
S-1350-16
STRAIN RELIEF BUSHING
1
23
S-1694-1
TYRAP
5
24
S-1781-129
LABEL - INTERCONNECTION/FUSE, 120V
1
33
4.0 Parts Lists
4.5 Main Assembly – Clamp
60000-SA Sheet 5, Rev. H
34
4.0 Parts Lists
NO.
PART NO.
DESCRIPTION
QTY
1
60017
TORSION BAR
1 2 60018
TORSION LINK
2 3 60093
HANDWHEEL - CLAMP
1 4 61025
CLAMP
1
5
61026
CLAMP LEADSCREW
1
6
61027
ARCH WELDMENT - 150SA, 150M
1 7 61066
CLAMP NUT
1 8 20075-10
SHIM
2
9
61065-313032
SHLD SCR SHORTENING SHIM- 5/16
4
10
H-5246-416
DOWEL PIN - 1/4 X 2 HD GD
2
11
H-5254-502
SCREW - 5/16 X 1/4 SHSS
2
12
H-5254-503
SCREW - 5/16 X 3/8 SHSS
2
13
H-6424-4
NUT - 1/4-20 HEX JAM
1
14
H-6918-406
SCREW - 1/4-20 X 3/4 SOCKET HEAD CAP
4
15
H-6938-440
SCREW - 1/4-20 X 2-1/2 CUP SOC SET
1
16
H-6938-102405
SCREW - #10-24 X 5/16 CUP SOC SET
2
17
H-6947-405
SCREW - 1/4-20 X 5/8 FULL DOG POINT SOC SET
1
18
H-7327-8
WASHER - 1/4 MEDIUM LOCK
4
19
S-1193-50
E-RING - 1/2"
1
35
4.0 Parts Lists
4.6 Main Assembly – Knife
60000-SA Sheet 6, Rev. D
36
4.0 Parts Lists
NO.
PART NO.
DESCRIPTION
QTY
1
60002
KNIFE BAR
1 2 60003
ROLLER
2 3 60011
KNIFE
1 4 60014
ROLLER DISK
2
5
60030
PIN - UPPER PULL DOWN
1
6
60057
CUT STICK
1 7 60064
KNIFE BAR MOUNTED GUARD
1
8
56256
GIB INSERT (S/N 051260 AND BELOW)
2
60074
GIB INSERT (S/N 051261 AND ABOVE)
2
9
60089
CLAMP GUIDE BLOCK
1
10
60015
GIB SUPPORT (S/N 051260 AND BELOW)
2
60015-1
GIB SUPPORT (S/N 051261 AND ABOVE)
2
11
61065-500032
SHLD SCR SHORTENING SHIM- 1/2
2
12
8815-1
WASHER - KNIFE SCREWS
6
13
E-1453-9
TUBING - 3/4 DIA. X 1/2" LENGTH
2
14
H-5246-808
DOWEL PIN - 1/2 X 1 HD GD
2
15
H-6417-4
NUT - 1/4-20 HEX
2
16
H-6424-4
NUT - 1/4-20 HEX JAM
8
17
H-6910-403
SCREW - 1/4-20 X 3/8 BUTTON HEAD CAP
6
18
H-6910-102403SS
SCREW - #10-24 X 3/8 BUT. HEAD CAP STAINLESS
3
19
H-6918-102416
SCREW - #10-24 X 2 SOCKET HEAD CAP
2
20
H-6940-416
SCREW - 1/4-20 X 1 FLAT SOC SET
4
21
H-6940-424
SCREW - 1/4-20 X 1-1/2 FLAT SOC SET
2
22
H-6992-424
SCREW - 1/4-20 X 3 FULL THD HEX HD
2
23
H-7321-4
WASHER - 1/4 SAE PLAIN
4
24
S-1073-50
RETAINING RING
2
37
4.0 Parts Lists
4.7 Main Assembly – Front Shield
60000-SA Sheet 7, Rev. D
38
4.0 Parts Lists
NO.
PART NO.
DESCRIPTION
QTY
1
60035
TILT SHIELD
1 2 60047
HANDLE - SHIELD
1 3 60048
SHIELD BRACKET
1 4 60049
DAMPENING TUBE
1
5
60051
TORSION SPRING
1
6
60052
MAGNET ASSEMBLY
1 7 60036-1
HINGE ROD
1
8
60037-1
SHIELD BRACKET
1
9
E-866-9
POSITIVE ACTION MICROSWITCH
1
10
H-5254-402
SCREW - 1/4 X 1/4 SHSS
1
11
H-6423-N4
NUT - #4-40 HEX KEP
2
12
H-6910-410
SCREW - 1/4-20 X 1-1/4 BUTTON HEAD CAP
1
13
H-6910-102403
SCREW - #10-24 X 3/8 BUTTON HEAD CAP
4
14
H-6910-102404
SCREW - #10-24 X 1/2 BUTTON HEAD CAP
1
15
H-6910-102404SS
SCREW - #10-24 X 1/2 BUT. HEAD CAP STAINLESS
4
16
H-6918-44006
SCREW - #4-40 X 3/4 SOCKET HEAD CAP
2
17
H-7321-N4
WASHER - #4 SAE PLAIN
2
18
H-7321-N10
WASHER - #10 SAE PLAIN
4
19
H-7322-4
WASHER - 1/4 POLISHED
2
20
H-7327-8
WASHER - 1/4 MEDIUM LOCK
1
21
H-7327-N10
WASHER - #10 MEDIUM LOCK
4
22
S-1244
LOCK PIN
1
23
S-1694-1
TYRAP
1
24
SU-30-106
GREASE - DAMPENING
1
39
4.0 Parts Lists
4.8 Main Assembly – Backgauge
60000-SA Sheet 8, Rev. G
40
4.0 Parts Lists
NO.
PART NO.
DESCRIPTION
QTY
1
60044
SIDE GUIDE
2
2
60203
BACKGAUGE ASSEMBLY
1 3 H-6910-405
SCREW - 1/4-20 X 5/8 BUTTON HEAD CAP
6 4 H-6918-606
SCREW - 3/8-16 X 3/4 SOCKET HEAD CAP
1 5 H-6938-416
SCREW - 1/4-20 X 1 CUP SOC SET
2
6
H-6947-405
SCREW - 1/4-20 X 5/8 FULL DOG POINT SOC SET
1
7
H-7321-4
WASHER - 1/4 SAE PLAIN
6
8
H-7327-8
WASHER - 1/4 MEDIUM LOCK
6
41
4.0 Parts Lists
4.9 Main Assembly – Top Side Electrical
60000-SA Sheet 9, Rev. D
42
4.0 Parts Lists
NO.
PART NO.
DESCRIPTION
QTY
1
60040
LINE LIGHT BRACKET
3 2 EE-3081
BOARD
1
3
H-6910-102403
SCREW - #10-24 X 3/8 BUTTON HEAD CAP
3
4
H-6918-83203
SCREW - #8-32 X 3/8 SOCKET HEAD CAP
3 5 H-7321-N8
WASHER - #8 SAE PLAIN
3 6 H-7327-N8
WASHER - #8 MEDIUM LOCK
3 7 H-7327-N10
WASHER - #10 MEDIUM LOCK
3
8
S-1694-1
TYRAP
2
43
4.0 Parts Lists
4.10 Main Assembly – Covers and Labels
60000-SA Sheet 10, Rev. D
44
4.0 Parts Lists
NO.
PART NO.
DESCRIPTION
QTY
1
41130
PLATE - SERIAL NUMBER
1 2 60021
TOP COVER
1 3 60056
BOTTOM COVER
1 4 60062
REAR COVER
1
5
60073
ABSORBANT MAT
1
6
5177-3
LABEL - UL LISTING
1 7 5177-4
LABEL - UL/CSA LISTING
1
8
A-11074-1
FOOT - RUBBER
4
9
H-6423-N10
NUT - #10-24 HEX KEP
2
10
H-6910-102404
SCREW - #10-24 X 1/2 BUTTON HEAD CAP
6
11
H-6910-102408
SCREW - #10-24 X 1 BUTTON HEAD CAP
4
12
H-6910-102403SS
SCREW - #10-24 X 3/8 BUT. HEAD CAP STAINLESS
4
13
H-6924-004
SCREW - #0 X 1/4 DRIVE SCREW
2
14
H-7321-N10
WASHER - #10 SAE PLAIN
2
15
S-1781-50
LABEL - ELECTRIC SHOCK
1
16
S-1781-125
LABEL - KNIFE ADJUST
1
17
S-1781-126
LABEL- DIGITAL DISPLAY
1
18
S-1781-131
LABEL - TOP COVER
1
45
4.0 Parts Lists
NO.
PART NO.
DESCRIPTION
QTY
1
5064
CUT STICK PULLER
1
2
60058
JOGGING AID
1 3 60061
KNIFE LIFTER ASM
1 4 W-189
WRENCH - 5/32" T-HANDLE HEX ALLEN
1
4.11 Main Assembly – Accessories
60000-SA Sheet 11, Rev. D
46
4.0 Parts Lists
NO.
PART NO.
DESCRIPTION
QTY
1
60004
GEARBOX
1 5 60029
CAP - GEARBOX
1 7 60033
PIN 1 8
60034
GASKET - GEARBOX
1 9 60067
OIL SEAL
1
15
E-1600-197
MOTOR W/ BRAKE - BALDOR
1
17
H-6910-403
SCREW - 1/4-20 X 3/8 BUTTON HEAD CAP
1
18
H-6910-102404
SCREW - #10-24 X 1/2 BUTTON HEAD CAP
7
19
H-6918-410
SCREW - 1/4-20 X 1-1/4 SOCKET HEAD CAP
4
20
H-7321-4
WASHER - 1/4 SAE PLAIN
4
21
H-7327-8
WASHER - 1/4 MEDIUM LOCK
4
22
H-7327-N10
WASHER - #10 MEDIUM LOCK
6
23
S-1244
LOCK PIN
1
24
S-1073-75
RETAINING RING
1
25
S-1193-62
E-RING - 5/8"
1
26
SU-30-105
GREASE - GEARBOX
1
4.12 Motor and Gearbox Assembly
60005 Rev. D
Note: Parts indicated with an “X” are not available for repairs
47
4.0 Parts Lists
NO.
PART NO.
DESCRIPTION
QTY
1
60201
BACKGUAGE- MACHINED
1
2
60204
FLOATING FINGER
8 3 H-5246-406
DOWEL PIN - 1/4 X 3/4 HD GD
1
NO.
PART NO.
DESCRIPTION
QTY
1
60046
BLOCK - HOOD HANDLE
1
2
60053
MAGNET - RARE EARTH
1
3
H-21S-187-0500
ROLL PIN - 3/16 X 1/2
1
4.13 Backgauge Assembly
60203
4.14 Magnet Assembly
60052
48
4.0 Parts Lists
4.15 Electrical Power Panel Assembly
EE-3061, Rev. B (120V Opt) and EE-3136 (220V Opt)
49
4.0 Parts Lists
4.16 Wire Harness Assembly
EE-3116, Rev. C
50
4.0 Parts Lists
Wire Harness Assembly
EE-3116, Rev. C
51
4.0 Parts Lists
4.17 Electrical Schematic
E-3062 rev A (120 Volt)
52
4.0 Parts Lists
4.18 Electrical Schematic
E-3135 rev. A (220 Volt Option)
53
4.0 Parts Lists
4.19 Electrical Interconnection Diagram
E-3125 Rev. D (120 Volts)
54
4.0 Parts Lists
4.20 Electrical Interconnection Diagram
E-3125-1 Rev. B (220 Volts Option)
55
4.0 Parts Lists
4.21 Label – Fuse Replacement
S-1781-129, Rev. B
56
4.0 Parts Lists
4.22 Label – Fuse Replacement
S-1781-140, Rev. B (220 Volt Option)
57
4.0 Parts Lists
NO.
PART NO.
DESCRIPTION
QTY
1
60069
STAND WELDMENT
1
2
40016-6
MOUNT - VIBRATION
4 3 H-6925-412
SCREW - 1/4-20 X 3/4 TRUSS HD MACH
4
4.23 Optional Floor Stand Assembly
60065, Rev. B
58
4.0 Parts Lists
BLANK
59
F.150-T
November 2016
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