CHALLENGE
6048695
2400W Shredder (Model: FD2402)
Original Manual
After Sales Support
UK/Ireland
0343 515 1906
Important - Please read these instructions fully before starting assembly
These instructions contain important information that will help you get the best from
your mower, ensuring it is assembled correctly and safely.
If you need help or have damaged or missing parts, call the Customer Helpline
on 0343 515 1906.
Sep 2016 Rev A
Contents
Intended Purpose ........................................................................................................................................... 3
Safety Information ............................................................................................................................................4
Symbols Used in the Instructions ...............................................................................................................4
Symbols on the Shredder ............................................................................................................................4
General Safety ..............................................................................................................................................6
General description ...................................................................................................................................12
In the Box .......................................................................................................................................................13
Parts ............................................................................................................................................................13
Box Contents .............................................................................................................................................14
Assembly ........................................................................................................................................................15
Operating ........................................................................................................................................................16
Start- Up .....................................................................................................................................................16
ON/OFF Operation .....................................................................................................................................16
Emptying the Collection Bag ....................................................................................................................16
Overload Protection ...................................................................................................................................16
Restart Prevention .....................................................................................................................................16
Usage ..............................................................................................................................................................17
General Working Instructions ....................................................................................................................17
Clearing a Blockage ...................................................................................................................................18
Reversing, Sharpening or Replacing the Blade .......................................................................................18
Maintenance ...................................................................................................................................................19
Maintenance and Cleaning ...........................................................................................................................19
General Cleaning and Servicing....................................................................................................................19
Troubleshooting .............................................................................................................................................20
General Troubleshooting ...........................................................................................................................20
Technical Data ................................................................................................................................................20
Technical Data Table ..................................................................................................................................20
Disposal ..........................................................................................................................................................21
Disposal and Recycling .............................................................................................................................21
Getting Help ...................................................................................................................................................21
2
Customer Helpline 0343 515 1906
Intended Purpose
The shredder is intended for shredding brous and wood-related materials such as hedge and tree
cuttings, branches, bark and pine cones.
Any use not expressly permitted in this manual may damage the shredder and pose a serious danger to
the user.
Do not put stones, glass, metal, bones, plastics or fabrics into the shredder.
The operator or user is responsible for accidents and injury or damage to third parties.
The manufacturer will not be held responsible for any damage caused by improper operation or use
outside of intended usage..
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3
Safety Information
Important - Please read these instructions fully before starting assembly
This shredder may cause serious injuries if improperly used.
Before using the shredder, read the user manual carefully
and familiarise yourself with all of the controls. In cases of
uncertainty, ask an expert for advice. Keep the manual in
a safe place and pass it on to any subsequent owner to
ensure that the information contained therein is available at
all times.
Symbols used in the instructions
Hazard symbols with information on prevention of personal
injury and property damage.
Precaution symbol (other symbol may be used instead of
exclamation mark) with information on prevention of harm /
damage.
Notice symbol with information on how to handle the device
properly.
Symbols on the shredder
Warning!
Read the manual.
Wear ear and eye protection.
Wear hand protection.
4 Customer Helpline 0343 515 1906
Important - Please read these instructions fully before starting assembly
Symbols on the shredder (continued)
Safety Information
Do not expose the unit to rain.
Caution! Switch off the motor and disconnect from the
mains before adjustment or cleaning work, or if the cable is
caught or has been damaged.
Warning! Risk of injury by rotating blade!
Danger-Rotating blades. Keep hands and feet out of
openings while machine is running.
Warning! Danger from thrown objects.
Keep your distance from the feeder and ejection area, and
keep others away from the danger area.
Caution!
Moving blade
Warning! Electric shock hazard.
Always unplug the shredder before working on it.
Guaranteed noise power level
5Customer Helpline 0343 515 1906
Safety Information
Important - Please read these instructions fully before starting assembly
Symbols on the shredder (continued)
Do not dispose of electrical equipment in the domestic
waste.
The equipment is intended only for use in premises in which
the current bearing capacity of the network is >=100 A per
phase and which are supplied by a distribution grid with a
nominal voltage of 230/240V.
Safety class II
Protection against contact with the ngers and solid foreign
bodies with Ø ≥12.5 mm as well as protection against
splashed water from all directions.
P40
Machine operated intermittently each cycle comprising a
period of operation of 40s at rated power input and a period
of 60s with the machine at no load
The product complies with the applicable European
directives and an evaluation method of conformity for these
directives was done.
General Safety
IMPORTANT! Read carefully before use and keep for
future reference
• The device must not be used by people (including
children) with limited physical, sensory or mental faculties
or who lack the necessary experience and/or knowledge
- unless they are supervised by a person responsible for
safety or are being instructed to operate the shredder by
such a person.
6 Customer Helpline 0343 515 1906
Important - Please read these instructions fully before starting assembly
General Safety (continued)
Safety Information
• Keep children and pets at a safe distance away from the
device. Children must be supervised in order to ensure
that they do not play with the equipment.
• Never allow children or other persons unfamiliar with the
user manual to use the shredder. Local regulations or
bylaws may determine the minimum age for using the
shredder.
Observe noise control and local regulations.
CAUTION! When using power tools, observe the following
basic safety measures for the prevention of electric shocks
and the risk of injury and re:
Preparation
Training Become familiar with the instruction manual
before attempting to operate this equipment.
• Never use the shredder with other persons or animals
nearby.
• Wear hearing and eye protection at all times when using
the shredder.
• Wear appropriate protective clothing such as protective
gloves, rm footwear and long trousers. Do not wear
loosely tting clothes or clothes with dangling cords or
belts.
• Only use the shredder in the open (that is, away from
walls or other rigid structures) on a rm, level surface.
• Do not use the machine on a paved, gravelled area,
which could be damaged by ejected material.
7Customer Helpline 0343 515 1906
Safety Information
Important - Please read these instructions fully before starting assembly
General Safety (continued)
• Before you start up the shredder, check that all of the
nuts, bolts and other fastenings are tight. Covers and
shields must be fastened properly and in good working
order. Replace any damaged or illegible stickers.
• Only use replacement parts and accessories supplied
and recommended by the manufacturer. Using thirdparty parts will immediately invalidate the guarantee.
• Do not leave the shredder working unattended and keep
it in a dry place out of children’s reach.
• While being used in the open, connect the shredder to a
residual current (RC) circuit breaker with a trip current of
not more than 30 mA.
• When servicing the cutting means be aware that,
even though the power source will not start due to the
interlock feature of the guard, the cutting means can still
be moved by a manual starting mechanism.
• Shut-off the power unit before attaching or removing the
bag.
• Keep all guards and deectors in place and in good
working condition.
Working with the device
• Make sure that the funnel feeder is empty before you
start the shredder.
• Keep your head, hair and body away from the intake
opening.
• Do not reach into the funnel feeder during operation. The
shredder will continue to run for a short period after you
switch it off.
• Always make sure you are standing in a rm, balanced
8 Customer Helpline 0343 515 1906
Important - Please read these instructions fully before starting assembly
General Safety (continued)
Safety Information
position. Do not lean forwards, and never lean over the
shredder when inserting materials.
• Make sure that the material inserted into the shredder
does not contain hard objects made of metal, stone,
glass or similar.
• Do not use the shredder in the rain and in bad weather.
Work in daylight or under good lighting conditions.
• Do not operate the shredder when you are tired
or distracted, or under the inuence of alcohol or
medication. Always take a break when you need one
and be sensible about how you work.
• Switch the shredder off and pull the plug under the
following circumstances:
when you are not using the device,
transporting it or leaving it unattended;
before releasing a jammed blade.
when you are checking the device, cleaning it or
removing blockages;
when you are carrying out cleaning or maintenance work
or replacing accessories;
Before moving or lifting the shredder
If foreign objects should enter the shredder, if the
shredder is making unfamiliar noises or vibrations (check
the shredder for damage before starting it up again)
• Do not allow shredded material to accumulate near the
ejection area. This may otherwise hinder proper ejection
and force the material back up through the feeder.
• Do not transport or tip the shredder with the motor
running.
9Customer Helpline 0343 515 1906
Safety Information
Important - Please read these instructions fully before starting assembly
General Safety (continued)
• Keep hands, other body parts and clothing out of the
lling chamber and ejection channel and away from other
moving parts.
• In the event of blockages in the machine intake or
ejection, switch off the motor and disconnect the
machine from the mains before removing leftover
material in the intake opening or ejection channel. Ensure
that the motor is free of rubbish and other accumulations
in order to safeguard the motor from damage or possible
re.
• Remember that the cutting tool is also activated when
the starting mechanism is started on a motor operated
machine.
CAUTION! The following states how damage to the
trimmer and possible injury to people can be avoided:
• Handle the unit with care. Clean the ventilation slits
regularly; keep to the maintenance instructions.
• Do not overload your device. Work only within the
indicated range of performance. Do not employ any low
power machines for heavy work. Do not use your device
for purposes for which it has not been designed.
• Only switch the shredder off once the funnel feeder is
completely empty since the shredder may otherwise clog
up and not be able to start afterwards.
• Do not attempt to repair the shredder yourself unless
you are qualied to do so. Any work not specied in this
manual may only be carried out by a qualied service
centre.
10 Customer Helpline 0343 515 1906
Important - Please read these instructions fully before starting assembly
General Safety (continued)
Safety Information
Electrical safety
CAUTION! The following states how to avoid accidents
and injuries due to electric shock:
• Damaged cables, coupling and plugs or connecting
leads not corresponding to specications, must not be
employed. Remove the plug immediately from the plug
socket in case of damage to the mains cable.
Do not touch the mains power supply cable under
any circumstances until you have pulled the plug out of
the mains socket.
• If the power cable for this equipment is damaged, it must
be replaced by the manufacturer, a customer service
agent of the same or a similarly qualied person in order
to prevent hazards.
• Do not use the appliance if the on/off switch does not
work properly. Always have a damaged switch repaired
by our a qualied technician.
• Only use extension cables that have been approved for
outdoor use and are resistant to splash water. The core
diameter for extension cables measuring up to 25 m
must be at least 1.5 mm², and 2.5 mm² for cables longer
than 25m. Always roll the whole cable off the reel before
use. Check the cable for damage.
• Do not unplug the shredder pulling on the cable, only pull
the plug itself. Keep the cable away from heat, oil and
sharp edges.
11Customer Helpline 0343 515 1906
Safety Information
Important - Please read these instructions fully before starting assembly
General Description
Functional description
The shredder has a powerful electric motor with overload
protection. Cutting is performed by a system of fast
rotating.
Refer to the following descriptions for a functional
description of the various components and controls.
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In the Box
Parts
1
Hopper
2
Pusher
3
Bag mount
1
4
Collection bag
5
Wheel
6
Chassis
8 9
10
7
Mains lead
8
Reset button
9
Housing interlock
1
11
10 On/Off switch
11 Handle
Axle
12
2
3
7
6
12
5
4
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In the Box
Box Contents
• Operating and safety instructions
• Shredder
• Chassis
• Collection bag
• Two wheels, wheel covers, and axle.
• Allen wrench
• Pusher
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Assembly
2 3
6.1
5
6
12
6
13
14
15
• Slide the axle
• Mount the two wheels 5 onto the chassis 6.
• Slide the two wheels 5 onto the chassis axle 6. Slip the washers 13 onto the axle and push the
split pins 14 through the appropriate holes in the axle.
• Clip the wheel covers 12 onto the wheels.
• Rest the shredder 15 on the hopper 1 (upside down). Push the wheel chassis 6 into the 2
holes in the plastic housing of shredder. Secure with the 2 screws provided.
6.1
into the chassis 6.
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Operation
Start- up
Check that the mains voltage matches the rating on the name plate.
Hook the collection bag 4 into the bag mounts3.
ON/OFF Operation
If your shredder is tted with a long mains cable, plug it directly into the mains supply, using an RCD
device if necessary.
Connect the extension cable.
Make sure that the funnel feeder is empty.
• Set the On/Off switch 10 to “ON” to turn on the unit. Feed the material to be shredded into the
opening of the hopper. The material is drawn in and shredded.
• Set the On/Off switch 10 back to “OFF” to turn off the unit. The shredder will continue to run for a
few seconds after switching off.
Emptying the Collection Bag
Avoid lling the collection bag too much. Mind that the bag will ll unevenly under the discharge duct!
• Turn off the unit.
• Remove and empty the collection bag 4.
Overload Protection
In the event of overload, e.g. due to branches that are too thick, the equipment automatically switches
off.
To restart the unit, wait a few minutes for the motor to cool down, press the Reset button 8, then
turn on the unit.
Restart Prevention
The unit will not automatically restart when the power returns after a power cut. To restart the unit, turn
the on/off switch to “off“ then back to “on“.
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Usage
General Working Instructions
Keep your body at a safe enough distance from the shredder as long branches may be
spun round while being drawn into the shredder.
Wear ear and eye protection.
Wear hand protection.
• When feeding branches into the unit, keep holding them rmly until they are automatically drawn
in.
• Adapt to the speed of the shredder and avoid overloading the unit.
• To avoid the unit clogging up, mix freshly cut branches or leafy material with with drier materials
such as twigs
• To prevent the blades from becoming blunt quickly, remove mud and stones from the roots before
shredding.
• Do not shred but directly compost all soft and wet material such as kitchen waste.
• Keep a couple of dry branches to use them for cleaning the unit at the end.
• Do not turn off the unit until all the material has passed the blades. Remaining material may
otherwise block the blade when you restart the unit.
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Usage
Clearing a Blockage
4
9
162017 18 19
Clearing a blockage
Before starting to service or clean the unit, turn off the unit, disconnect the power plug, and wait until
the blade comes to a standstill.
• Check that the power plug is removed from the mains supply.
• Unscrew the housing interlock 9.
• Tip forward the front part of the shredder housing. You can remove it completely and put it aside.
• You now have full access to the blades 19.
• Remove the blockage.
Reversing, sharpening or replacing the blade
Before starting to service or clean the unit, turn off the unit, disconnect the power plug, and wait until
the blade comes to a standstill Take care.
• Check that the power plug is removed from the mains supply.
• Unscrew the housing interlock 9.
• Tip forward the front part of the shredder housing. You can remove it completely and put it aside.
• You now have full access to the blade 19.
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Usage
Reversing, Sharpening, Replacing the Blade
• Use a screwdriver to block the blade plate 17. Slot the screwdriver into the access hole 20 and
carefully turn the blade plate 17 until one of the two blocking apertures appears. Now block the
blade plate 17 by slotting the screwdriver right through it.
• Use the allen key 16, that you will nd in the recess in the housing of the shredder after you have
removed the hopper housing, to loosen the allen bolt 18 in the centre of the blade plate 17.
Remove the blade 19 from its seat.
• The blade can be reversed, otherwise sharpen or replace any blunt or damaged blade as
necessary.
• Ret the blade onto the blade plate ensuring it is seated in its correct position. Ret the washer
and allen bolt and tighten securely.
• Ret the the hopper housing onto the shredder housing securely. The bottom of the hopper
housing should be hooked into the main housing for a correct t. Ensure the interlock retainer is
tightened. The machine may not start if the housing has not been correctly tted.
Maintenance
Maintenance and Cleaning
Leave all work not described in this manual to an authorised customer service centre. Only
use original parts.
Wear hand protection when working on the blade.
Before starting to service or clean the unit, turn off the unit, pull the power plug, and wait until the
blade stands still. Risk of injury from electric shock, re and rotating blades.
General Cleaning and Servicing
Do not spray water onto the shredder. Electric shock hazard.
• Always keep the shredder, wheels and air vents clean. Use a brush or cloth to clean it, avoid
cleaners and solvents.
• Always check that the shredder and especially the guards are not worn down or damaged but
rmly attached before use.
• Check that the nuts, bolts and screws are tight.
• Check the covers and guards for damage and improper attachment. If necessary, change the
components.
• Keep the shredder in a dry place out of children’s reach. Do not cover the shredder in nylon bags,
as moisture may develop.
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20
Troubleshooting
General Troubleshooting
The following table provides solutions to common problems encountered with the shredder.
Fault Possible Cause Solution
Motor will not start No mains power supply Check the socket, cable, lead
Garden waste is not drawn in Shredding material is too soft Use the pusher or add dry twigs/
Unit won’t shred properly Blades are blunt Check and turn, sharpen or
and plug for damage, and if
necessary, have any damage
repaired by qualied repair
personnel.
Overload protection tripped Wait until the motor has cooled
down, then press the Reset
button and restart the unit
Lid of housing not closed
properly
Unit blocked See section “Clearing a
Shredding material in discharge
duct
Tightly screw in the housing
interlock
branches
Blockage”
Remove shredding material from
discharge duct
replace blades as necessary (see
section “Sharpening, reversing,
replacing the blades” )
Technical Data
Technical Data Table
Specification Value
Nominal power intake 2400W P40
Voltage 220-240 V ~50 Hz
Insulation protection class
Degree of protection IP24
Idling speed 3940min
Branch thickness max. 40 mm
Volume of collection bag ca. 50 l
Weight 12 kg
Sound pressure level (LpA) 84 dB(A) KpA=3 dB
Sound performance level (guaranteed) 107 dB(A)
II
-1
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21
Technical Data
Technical Data Table (continued)
* The max. branch thickness that can be shredded is dependent on the type of wood and the quality
of the material being cut.
For hard wood (e.g. oak/beech branches), the max. branch thickness that can be shredded is less
than for soft wood (e.g. pine/spruce wood). For dry or knotted wood, the cutting thickness may also
be less.
The equipment is intended only for use in premises in which the current bearing capacity of the
network is >=100 A per phase and which are supplied by a distribution grid with a nominal voltage of
230/240V. You may need to check with your electricity provider if in any doubt.
If in doubt, check with your local electricity provider to verify that your mains socket has enough
continuous current carrying capacity for this unit.
Noise and vibration values were determined according to the standards and stipulations mentioned in
the declaration of conformity.
Technical or visual modications may be carried out during our continuous product improvement
programmes. All dimensions, references and information of this instruction manual are therefore
subject to change without prior notice. Legal claims, which are made on the basis of the instruction
manual, cannot thus be considered as valid.
Disposal
Disposal and Recycling
Do not dispose with household waste.
Recycle products and components according to local legal requirements.
Getting Help
After sales helpline number: 0343 515 1906
Customer Helpline 0343 515 1906
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