Challenge CLMF2432M Instruction manual

CHALLENGE
24V Lithium-Ion Cordless Rotary Mower (Model: CLMF2432M)
Original Manual
After Sales Support UK/Ireland
0343 515 1906
Important - Please read these instructions fully before starting assembly
These instructions contain important information that will help you get the best from your mower, ensuring it is assembled correctly and safely. If you need help or have damaged or missing parts, call the Customer Helpline on 0343 515 1906.
Sep 2016 Rev A
Contents
Safety Information .......................................................................................................................................... 3
Warning Symbols .........................................................................................................................................3
General Safety ..............................................................................................................................................5
Isolator Key Safety .......................................................................................................................................7
Frequent Maintenance .................................................................................................................................7
Battery Safety ...............................................................................................................................................8
In the Box .......................................................................................................................................................10
Parts ............................................................................................................................................................10
Assembly ........................................................................................................................................................11
Step 1 - Handle Base Assembly ...............................................................................................................11
Step 2 - Top Handle Assembly and Adjustment for Operator Height ....................................................12
Step 3 - Fitting / Removing the Grass Collector ......................................................................................13
Fitting and Removing the Battery .............................................................................................................14
Operating Instructions & Tips .......................................................................................................................15
Setting the Cutting Heights .......................................................................................................................15
Starting and Stopping................................................................................................................................16
Mowing Advice ...........................................................................................................................................16
ON/OFF Operation .....................................................................................................................................17
After Mowing / Storage .............................................................................................................................18
Battery Charging ........................................................................................................................................19
Charger LEDs .............................................................................................................................................19
Battery LED Panel ......................................................................................................................................20
Maintenance ...................................................................................................................................................21
General Maintenance .................................................................................................................................21
Battery Maintenance .................................................................................................................................21
Blade Maintenance ....................................................................................................................................22
Troubleshooting .............................................................................................................................................23
General Troubleshooting ...........................................................................................................................23
Technical Data ................................................................................................................................................25
Technical Data Table ..................................................................................................................................25
Transport ....................................................................................................................................................25
Disposal ..........................................................................................................................................................25
Disposal and Recycling .............................................................................................................................25
Getting Help ...................................................................................................................................................26
2
Customer Helpline 0343 515 1906
Important - Please read these instructions fully before starting assembly
Warning Symbols
Safety Information
The following warning symbols appear throughout this assembly manual and indicate the appropriate safety measures you should take when assembly and operating the mower.
Take extra care, beware of hazards.
Read instruction manual.
Do not use the machine in the rain or leave it outdoors when it is raining.
Pay attention that bystanders are not injured by objects thrown out from the machine.
Keep bystanders a safe distance away from the machine.
Sharp blade. Beware of injury to toes or ngers.
Switch off and remove the isolator key before adjusting, cleaning or before leaving the product unattended for any period.
Disconnect from the mains supply before any maintenance work.
Warning. Beware of electric shocks.
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Safety Information
Important - Please read these instructions fully before starting assembly
Warning Symbols (continued)
Wait until all moving parts have stopped completely before touching them. The blade may continue to rotate after the machine is switched off, a rotating blade can cause injury.
Only use the battery charger indoors.
The battery charger contains a safety transformer.
IMPORTANT! When using equipment, the following safety precautions must be followed to avoid injuries and damage.
Read all operating instructions carefully and comply with
them. It is important to understand these instructions and to acquaint yourself with the machine, its correct usage and all safety requirements.
Keep this manual in a safe place so that the information
is available at all times.
If you give the equipment to any other person, give them
these operating instructions as well.
We accept no liability for damage or accidents which
result from non-compliance with these instructions.
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Important - Please read these instructions fully before starting assembly
General Safety
Safety Information
Never allow children or people unfamiliar with these
instructions to use the machine. Local regulations may restrict the age of the operator. When not in use, store the machine out of reach of children and remove the isolator key.
This appliance is not intended for use by persons
(including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they are closely supervised or have received sufcient instruction concerning the use the of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
Never mow while people, especially children or pets, are
nearby.
The operator or user is responsible for accidents or
hazards occurring to other people or their property.
Do not operate the machine when barefoot or wearing
open sandals, always wear substantial footwear and long trousers.
Thoroughly inspect the area where the machine is to be
used and remove all stones, sticks, wires, bones and other foreign objects.
Before usage, always visually inspect to check that the
blades, blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance.
Mow only in daylight or in good articial light.
Avoid operating the machine in wet grass, where
feasible.
Walk, never run.
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Safety Information
Important - Please read these instructions fully before starting assembly
General Safety (continued)
Never operate the appliance with defective guards or
shields. Only operate the device if all original safety devices, such as deectors and/or grass catchers, are correctly tted.
Working on sloping areas can be dangerous. Do not mow on excessively steep slopes. Always be sure of your footing on slopes or wet grass. Mow across the face of slopes – never up and down.
Exercise extreme caution when changing direction on
slopes.
Use extreme caution when stepping back or pulling the
machine towards you.
Never mow by pulling the mower towards you.
Stop the motor and blade if the machine has to be
tilted for moving across surfaces other than grass and when transporting the machine to and from areas to be mowed.
Do not tilt the machine when starting or switching the
motor on, except if the machine has to be tilted for starting in long grass. In this case, do not tilt it more than absolutely necessary and tilt only the part which is away from the operator. Always ensure that both hands are in the operating position on the handle before returning the machine to the ground.
Switch the motor on according to the instructions with
feet well away from rotating parts.
Do not put hands or feet near or under rotating parts.
Always stand clear of the discharge zone when operating
the machine.
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Important - Please read these instructions fully before starting assembly
General Safety (continued)
Safety Information
Never pick up or carry the machine while the motor is
running.
• Do not modify this appliance. Unauthorized
modications may impair the safety of your product and may result in increased noise and vibration.
Isolator Key Safety
Remove the isolator key-whenever you leave the
machine,
before clearing a blockage,
before checking, cleaning or working on the machine,
after striking a foreign object. Inspect the machine for
damage and make repairs as necessary,
if the machine starts to vibrate abnormally ( and check it
immediately).
Frequent Maintenance
Always wear gardening gloves when handling or working
near the sharp blade.
Ensure all nuts, bolts and screws are tight before each
operation to ensure the machine is in a safe working condition.
Check the grass collector frequently for wear or
deterioration.
Examine the machine and replace worn or damaged
parts.
Ensure that replacement parts are correctly tted.
Only use approved replacement parts.
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Safety Information
Important - Please read these instructions fully before starting assembly
Battery Safety
• Ensure the switch is in the ‘off’ position and the key removed before inserting the battery pack.
Inserting the battery pack into a machine while the key is inserted could result in an accident.
• Keep the battery charger away from rain or moisture. Water penetration inside the battery charger
increases the risk of an electric shock. Store in a dry environment.
• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type
of battery pack may create a risk of re when used with another battery pack.
• Do not charge other batteries with this charger. This is could cause re or an explosion.
• Keep the battery charger clean. Contamination can lead to danger of an electric shock.
• Before each use, check the battery charger, cable and plug. If damage is detected, do not use the battery charger. Never open the battery charger yourself. Have repairs performed only by a qualified technician and only using original spare parts. Damaged battery chargers, cables and plugs
increase the risk of an electric shock.
• Do not operate the battery charger on easily inflammable surfaces (e. g. paper, textiles, etc.) or surroundings. The heating of the battery charger during
the charging process could pose a re hazard.
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Important - Please read these instructions fully before starting assembly
Battery Safety (continued)
Safety Information
• When the battery pack is not in use, keep it away from other metal objects such as paper clips, coins, keys, nails, screws or other small metal objects that could create a connection from one terminal to another. Shorting the battery terminals
together can cause burns or a re.
• Under abusive conditions, liquid may be ejected from the battery. Avoid any contact with this liquid. If contact accidentally occurs, flush with water. If liquid contacts eyes, also seek medical help. Liquid
ejected from the battery may cause irritations or burns.
• Do not open the battery. Danger of short-circuiting.
Protect the battery from heat, e. g. from continuous
intense sunlight, re or other heat source. Danger of explosion.
• Do not short-circuit the battery. There is danger of explosion.
• In case of damage or improper use of the battery, vapours may be emitted. Ensure the area is well ventilated and seek medical help in case of complaints. The vapours can irritate the respiratory
system.
• Protect the battery against moisture and water. Store in a dry environment. Make sure it’s out of reach of children.
Store the battery only within a temperature range between 0 °C and 25 °C. For example, do not leave the battery in the car in summer.
Occasionally clean the venting slots of the battery using a soft, clean and dry brush.
9Customer Helpline 0343 515 1906
Important - Please read these instructions fully before starting assembly
Charger Safety
This charger is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the product by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the charger.
Before using the charger, read all the instructions and cautionary markings on the charger and battery pack.
Do not attempt to charge battery packs other than supplied. The charger and battery pack supplied with it
are specically designed to work together.
Charge the battery pack indoors only as the charger is designed for indoor use only.
Do not charge non-rechargeable batteries.
Protect the charger against moisture and wet
conditions. There is a danger of electric shock.
Ensure proper ventilation when charging.
Do not place any object on top of the charger as it
could cause overheating. Do not place the charger near any heat source.
Do not use an extension cord unless it is absolutely necessary. The use of an improper extension
cord could cause the risk of re, electric shock or
electrocution.
Do not use the charger if it has been subjected to a heavy knock, dropped or otherwise damaged in any way. Have the charger checked and repaired by an authorised service centre.
10 Customer Helpline 0343 515 1906
Important - Please read these instructions fully before starting assembly
Charger Safety (continued)
Do not disassemble the charger. Incorrect re-assembly may
result in the risk of re, electric shock or electrocution.
Disconnect the charger from the power supply before attempting to clean it to reduce the risk of an electric shock. Removing the battery pack alone does not reduce the risk.
11Customer Helpline 0343 515 1906
12
In the Box
Parts
Top handle
1
2
Switch Lever
3
Handle fastner(x2)
4 low handle bar(x2)
5
Grass collector
handle
6
Deector guard
7
Grass collector
8
Rear wheel
1
21
20
9
Front wheel
10 Deck of motor
housing
11 Battery
compartment cover
12 Height of cut
adjustment lever
13 Carrying slot
14 Cable clip
15
15 Safety button
16 Battery LED charge
indicators
17 Battery release
button
18 Battery latch
19 Charger
20 Battery charge
status display
21 Battery charger
mains plug
22 Grass collector full
indicator
23 Isolator key
1
2
19
18
17
16
13
12
11
23
3
14
4
5
22
6
7
10
8
9
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Assembly
Step 1 - Handle Assembly
2
10
4
3 4
14
24
3
1
23
4
23
10
3
1
24
4
Insert the each lower handle bar 4 into the slot in the deck
Use the 2 screws 23 provided to lock each bar into position in the deck.
Fix the top curved handle 1 section to the lower handle bars 4. Use the bolts 24 and wing nut
fasteners 3 provided. There are two possible height positions. Chose the one most suitable to the operator’s height.
Clip the cable to the handle bar with the cable clip 14 provided.
When the two wing nuts are loosened, the handle can be folded (Fig.4 ) for easy storage. Ensure the power cable is not caught between the folding sections.
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Assembly
Step 2 - Top Handle Assembly and Adjustment for Operator Height
5a
5c
5b
5
25
5d
26
7
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Assembly
Step 2 - Top Handle Assembly and Adjustment for Operator Height (continued)
5a. Clip the handle 5 into the top half of the grass box
5b. Align the fronts end of the top half and the bottom half of the grass collector box. Clip the two
halves together starting at the front.
5c. Once the front clips on either side are secure, work back on either side to secure each clip . This
method will help to keep the two halves of the box aligned.
5d. Finally, press the insert 26 into the grass collector 7 as shown in 5d, and make sure the insert
is located securely in position. This insert assists the grass ow into the grass collector when the grass collector is tted to the mower.
ATTENTION! Never operate the mower unless the deector guard and grass collector are fully installed. Risk of injury!
Step 3 - Fitting / Removing the Grass Collector
6
25
6
7
Lift the deector guard
Place the grass collector 7 on the mounting bracket 27 at the back of the lawn mower. Ensure
the grass collector ts snugly against the mower deck.
Lower the deector guard 6 onto the grass collector 7 – a spring tensioner holds it in place.
To remove the grass collector 7 , lift the deector guard 6 and unhook the grass collector from
the mounting bracket. Ensure the deector returns down to its original position.
6
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26 27
16
Assembly
Fitting and Removing the Battery
7
11
Fitting the battery
Lift the battery cover 11 until it locks into standing position, slide the battery into the battery chamber. Ensure it slides smoothly along the support rails and locks into position. Close the battery cover.
Removing battery
Stop the machine. Pull out the isolator key. Lift the battery cover, activate the release latch on the battery and slide the battery out. Close the battery cover.
Customer Helpline 0343 515 1906
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Operating Instructions & Tips
Setting the Cutting Heights
8
12
Stop the machine, release the switch lever and wait until the blade stops before adjusting the cutting height. Remember, the blade may continue to rotate after the machine is switched off. A rotating blade can cause injury.
CAUTION! Do not touch rotating blades.
For the rst cut each season, a higher cutting setting should be selected.
Using a cutting height that is too low in longer grass will use more power and shorten battery run time. It is recommended to cut longer grass in 2 times or more. This method will also cause less stress to your grass for a healthier lawn.
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18
Operating Instructions & Tips
Starting and Stopping
9
23
15
Always remember that the blade may continues to rotate for a few seconds after the machine is switched off. Allow the motor/blade to stop rotating before switching “on” again. Do not rapidly switch off and on.
Starting:
Insert the isolator key 23.
Press and hold the safety lock-off button 15.
squeeze the switch lever 2 towards the handle,
release the safety button 15.
2
NOTE! There is a short delay before the motor starts after engaging the switch lever.
Stopping:
Release the switch lever. If the mower is not going to be used immediately pull out the isolator key.
Mowing Advice
When mowing do not allow the motor to labour, particularly in heavy conditions. When the motor labours the speed of the motor drops and you will hear a change in the motor sound. If the problem persists, set the cutting height to a higher setting.
Protect the battery from heat, from continuous exposure to sun and keep away from radiation or other heat sources. Do not leave the battery in the mower in direct sunlight over long periods.
The mower will not function if temperature is below -5 or above 70!
The Electronic Cell Protection (ECP) protects the Lithium-ion battery against deep discharging. When the battery is run down or discharged, a protective circuit shuts power off to the motor. The motor will not run and the blade will not rotate until the battery is recharged.
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Operating Instructions & Tips
ON/OFF Operation
10
15
Connect the mower to your power supply socket.
2
Before switching on, ensure that the mower is not in contact with any foreign objects.
To switch on, press the safety lock-off button 15 on the handle, then activate the start/stop switch
lever 2. Release the lock-off button 15.
To switch off, release the start/stop switch lever 2.
After switching off the equipment, the blade may continue to turn for several seconds. Do not touch the moving blade. There is a risk of serious injury.
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20
Operating Instructions & Tips
After Mowing / Storage
11
Safety warnings
Always wear gloves when handling or working near sharp blades
Switch off, remove the isolator key, battery and grass collecto before adjusting or cleaning
For safety of other users remove the isolator key before storage.
It is recommended that you remove the battery from the product and store it at room temperature when it is not in use. As a guide the ideal storage temperature for maximum battery longevity is 0 °C ~ 25 °C. Storing the battery in an evironment below 0 °C or above 25 °C will affect the longevity of the battery.
Clean the exterior of the machine thoroughly using a soft brush and cloth. Do not use water, solvents or polishes. Remove all grass and debris, especially from the ventilation slots.
Turn the machine on its side and clean the blade area. If grass cuttings are compacted in the blade area, remove with a wooden or plastic implement.
Store the machine in a dry place. Do not place other objects on top of the machine.
To aid storage lift then loosen the quick release fasteners and fold the handles.
Ensure cables are not trapped when folding/unfolding top handles, do not drop the handles onto the mower body.
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21
Operating Instructions & Tips
Battery Charging
12
• Do not use other battery chargers. The battery charger supplied is specically designed for the
Lithium-Ion battery used in this garden appliance.
• Check the mains voltage! The voltage of the power supply must correspond with the data on
the nameplate of the battery charger. Battery chargers operate on 220-240 V.
The battery is equipped with a temperature monitor that allows charging only within a temperature range between -5 °C and 50 °C. This ensures an optimum battery service life.
NOTE! The battery is supplied partially charged. To ensure full capacity of the battery, charge the battery in the battery charger before using your appliance for the rst time. The Lithium Ion battery can be charged at any time without reducing its service life. Interrupting the charging procedure does not affect the battery.
Charger LEDs
Preparation: The charging process starts as soon as the mains plug of the battery charger is plugged into a mains socket and the battery is inserted into the charging compartment.
If the battery is not inserted, a continuous red light indicates that the mains plug is plugged into a mains socket and the battery charger is ready for operation.
Charging: a flashing green LED on the charger indicates that the battery is charging normally.
Charged: continuous green LED on the charger indicates that the battery is ready for use.
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Operating Instructions & Tips
Charger LEDs (continued)
The intelligent charger measures the charge level of the battery and charges the battery accordingly with the required current and voltage based on battery temperature and voltage. This ensure maximum battery life charge it fully before storage.
A flashing red LED light on the charger indicates that the battery temperature is not within the charging temperature range of -5 °C– 50 °C or the charging current is too high. As soon as the permitted temperature and the charging current ranges are reached, the battery charger will automatically switch to charging.
After continuous or repeated charging cycles without interruption, the charger may warm up. This is normal and does not indicate a technical defect of the battery charger.
Battery LED Panel
The battery is equipped with a charge-level indicator panel which indicates its’ charge condition. This charge-level indicator panel consists of 4 LEDs on the battery. Press and hold the charge indicator button on the battery to actuate the charge level indicator. The charge level indicator LEDs go out after releasing the button. The battery’s charge level can be checked either when the battery is tted on the machine or removed from the machine.
LED indicators on battery Battery Capacity
Continuous lighting of 4 LEDs (inc 2 green) Fully charged Continuous lighting of 3 LEDs (inc 1 green) ≥ 50% Continuous lighting of 2 LEDs (orange & red) ≥ 25% Continuous lighting of 1 LED (red only) ≤ 25%. Recharge required.
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Maintenance
General Maintenance
Always wear gardening gloves when handling or working near sharp blades.
Switch off, remove the isolator key, battery and grass collector before adjusting or cleaning.
NOTE! To ensure long and reliable product life, carry out the following maintenance regularly:
Check for obvious defects such as loose, dislodged or damaged blade, loose xings, and worn or
damaged components.
Check that covers and guards are undamaged and correctly tted.
Carry out necessary maintenance or repairs before using. Repairs should only be carried out by a
qualied service agent.
Battery Maintenance
The following maintenance will ensure a long battery life:
Protect the battery against moisture and water. Store in a cool dry environment.
Store the battery only within a temperature range between 0 °C and 25 °C. For example, do not
leave the battery in a car in summer.
Do not leave the battery in the product in direct sunlight.
The ideal storage condition for the battery is 0 °C ~ 25 °C.
Occasionally clean the venting slots of the battery using a soft, clean and dry brush.
A signicantly reduced battery working time after a full charge indicates that the battery is worn
and should be replaced.
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24
Maintenance
Blade Maintenance
13
35
34
Turn the machine carefully onto its right side and inspect the blade. If blunt or damaged, replace it.
Use the following procedure to remove and replace the blade:
Wear thick gardening gloves. Hold the blade and using a spanner (not provided) loosen the blade bolt and remove the blade. Fit the new blade and the blade bolt. Ensure that the blade is the correct way up (so that the blade number can be seen.) and tighten the bolt securely.
If the blade is difcult to remove or t, insert a screwdriver into the hole to help prevent blade rotation. Ensure the screwdriver is removed before attempting to turn the machine on.
Do not lubricate blade or blade bolt during refitting.
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25
Troubleshooting
General Troubleshooting
The following table provides solutions to common problems encountered with the mower.
Fault Possible Cause Solution
Mower fails to operate Possible clogging Check underneath the
Motor starts and stops immediately
Garden product functions intermittently
Lawnmower leaves ragged cut Height of cut too low Increase height of cut
Poor cutting or motor labours Possible clogging Check underneath the
Area of cut (battery duration) not large enough
mower and clear as necessary (always wear
gardening gloves) Battery not fully charged Charge battery Battery not inserted (properly) Ensure battery is correctly
inserted Grass too long Increase height of cut
and tilt garden product to
reduce starting load Battery too hot/cold Allow to cool/warm Isolator key not inserted
correctly/fully There is a short delay in the
motor starting after engaging the On/Off switch
Battery not fully charged Charge battery Isolator key not inserted
correctly/fully Battery not inserted (properly) Ensure battery is correctly
Battery too hot/cold Allow to cool/warm
Internal wiring of garden product damaged
Motor protector has activated Allow motor to cool and
Cutting blade blunt Replace the blade
Blade tted upside down Ret blade correctly Height of cut too low Increase height of cut and
Grass too high Increase height of cut and
Grass wet or damp Wait until grass is dry and
Grass is dense Increase height of cut,
Fit key correctly
This is normal. Hold On/Off
switch for 1– 3secs to start
motor.
Fit correctly
inserted
Increase height of cut
Contact a service agent/
helpline
increase height of cut
mower and clear out as
necessary (always thick
gardening gloves)
walk slower
walk slower
walk slower
walk slower and cut more
frequently
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26
Troubleshooting
General Troubleshooting (continued)
The following table provides solutions to common problems encountered with the mower.
Fault Possible Cause Solution
Cutting blade not rotating while garden product switched on
Excessive vibrations/noise Blade nut/bolt loose Tighten blade nut/bolt
No charging procedure possible Battery contacts contaminated Clean the battery
The charge control LEDs do not light up after inserting the mains plug into the socket
Cutting blade obstructed Switch off garden
product Clear obstruction (always wear gardening gloves)
Blade nut/bolt loose Tighten blade nut/bolt
(17 Nm)
(17 Nm)
Cutting blade damaged Replace the blade
contacts (e.g. by inserting and removing the battery several times) or replace the battery
The battery is defective, due to a disconnection in the battery (individual cells)
Mains plug of battery charger not plugged in (properly)
Socket outlet, mains cable or battery charger defective
Replace the battery
Insert mains plug (fully) into the socket outlet
Check the mains voltage and if necessary, have the battery charger checked by an authorized customer service station.
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Technical Data
Technical Data Table
Specification Value
Cutting width 32cm Height of cut 25/35/45/55/65mm Grass collector capacity 33l Motor speed 3400min Weight 9.5kg Charger model no. 24LFC12
Charger input 220-240V~ 50Hz 145W
Charger output 24V 4.0A
Battery model no. 24LB4005
Rated voltage of battery 24V
Capacity of battery 4.0Ah Charging period (battery fully discharged) 60Min Charging current of charger 4.0A Permitted charging temperature range (for charger) -5°C~50°C Weight of charger 0.6kg Insulation protection of charger II
-1
Transport
Only post or dispatch a battery if the housing is undamaged..
Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging. Pack carefully to avoid damage in transit
When dispatching lithium-ion batteries, compulsory labeling may be required. Please observe the respective national regulations.
Disposal
Disposal and Recycling
Do not dispose of any garden product, battery charger, battery, or recharger into household waste!
Only for EC countries:
According to the European law 2002/96/EC, electrical and electronic equipments that are no longer usable, and according to the European law 2006/66/EC, defective or used battery packs/batteries, must be collected separately and disposed of in an environmentally correct manner.
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Disposal
Disposal and Recycling (continued)
Li-Ion batteries:
Please observe the instructions in section “Transport”.
Do not dispose of with household waste.
Dispose of safely according to local legal requirements.
Due to a program of continuous product improvement features and instructions are liable to change without notice.
Getting Help
After sales helpline number: 0343 515 1906
Customer Helpline 0343 515 1906
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