CHAFFOTEAUX Celt Star Series, Celt Star 2 F LP, Celt Star 1 F HP, Celt Star 1 F LP, Celt Star 2 F HP Installation And Servicing Instructions

Page 1

Celt Star

chaffoteau%
Celt Star 1 F HP
Model 1
F HP GC N” 51.980.29 F LP GC. N” 51.980.30
1
F HP GC. N” 51.980.31
2
F LP GC. N” 51.980.32
2
installation and
(leave these instructions with the User)
The model no. and serial no. of this heater are on the data badge which is found
hanging at the rear left hand side beneath the appliance. These numbers should be used
when ordering replacement parts.
Looking Good. Heating Better
Page 2
1.0

GENERAL

The CELT STAR is a gas fired instantaneous water heater. It is designed to deliver hot water through a swivel spout or to a hot water tap at a sink or basin (I F). A remote
model is also available (2 F). A high pressure model is for use directly off the mains, a low pressure model is sup­plied for use off a tank supply.
The appliance features an atmosphere sensing device which will turn off the gas supply to the pilot and burner, when the oxygen in the atmosphere in the locality of the heater becomes diminished and is unable to support safe combustion. It also protects the user if the heat exchanger fins become blocked.
Also included in the appliance is a scale reducer. Four models are available : Spout model
Spout model Remote model
Remote model
High pressure Low pressure High pressure Low pressure
IF HP GC N”. 51 980 29 IF LP GC N”. 51 980 30 2F HP GC N”. 51 980 31 2F LP GC N”. 51 980 32
1.1
GUaratltee 12 months’ from date of installation. The guarantee on this appliance is void if it is not installed in accordance with the recommendations made herein
or in a manner approved by the manufacturer.
Dimensions
Bracket e-l Fixing Screw 1
J
D
Fig. 1
Remote outlet
2
Page 3
1.2
Technical Data
NATURAL GAS Heat input Nominal
Heatoutput Nominal ., . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas rate (maximum)
Burner pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main burner injectors marking Pilot injector marking
Restrictor . . . . . . . . . . . . .
Water flow raised 50 “C (90 “F) Water flow rate raised 25 “C (47 “F) Minimum operating head for high pressure (HP) models Maximum operating head for high pressure (HP) models Minimum operating head for low pressure (LP) models. Maximum operating head for low pressure (LPI models
Note : The minimum water pressure is for the correct operation of the heater only. An additional allowance must be made for the resistance of the pipework and fittings.
11.6 kW
8.7 kW
1.095 m3/h
5.1 mbar
1.28 26
2.7 mm
2.5 Vmin
5.0 L/min
0.50 bar
10.0 bar
1.0 m 25 m
TABLE 1
39,580 Btu/h 29,600 Btu/h
38.67 ft3/h wg
2.0 in
0.55 gpm
1.1 gpm
7.25 psi 145 psi
3.28 ft
82 ft
1.3
/
1.4
1.5
Connections
Water inlet. Water outlet
Gas Weight
Minimum clearance required for installation and servicing :
Top.. ........................
Bottom
Sides .........................
Front ........................
This appliance is for use on Natural gas and must not be used on any other Gas.
......................
15 mm copper
Swivel Spout
(IF model) and/or
15 mm copper
remote (2F model)
15 mm copper
8.2 kg
600 mm 50 mm 75 mm
250 mm
18.1 lb
24 in
2 in 3 in
10 in
IF MODEL This heater is designed for installation over the sink
to deliver hot water either through a swivel spout or to a hot water tap at a sink or basin.
2F MODEL
The remote model is designed for direct connection to the tap These heaters must NOT be connected to a bath hot water draw off.
3
Page 4

INSTALLATION REQUIREMENTS

support safe
exchan-
2.
2.1
Related Documents
The installation of the heater must be in accordance with the relevant requirements of the Gas Safety (Installation and Use) Regulations, Building Regulations and the Bye­laws of the local Water Undertaking. It should be in accor­dance also with any relevant requirements of the local gas region and local authority, and the relevant recom­mendations of the following British Standard Codes of Practice :
CP 331 Installation of pipes and meters for town gas
BS 5546 Installation of gas hot water supplies for domes-
BS 5440 Flues and air supply for gas appliances of rated
Air Supply
2.3
important
ted room. An air vent direct to outside is required of not
less than 35 cm* free area, plus an openable window in
the room or internal space in which it is installed. These
heaters must NOT be fitted in a space where the total vo­lume is less than 6 m3.
This water heater is fitted with an atmospheric sensing
device which will turn off the gas supply to the pilot and burner, when the oxygen in the atmosphere in the locali-
ty of the heater is diminished and will not supr c rt safe
combustion. It also protects the user if the heat I xchan- ger fins become blocked.
It is therefore important that the heater is not located over a cooker or in a position where the air supply is res-
tricted or contaminated.
The location must also permit space for servicing and air circulation around the appliance.
Part 3 Low pressure installation pipes
tic purposes (second family gases)
input not exceeding 60 kW (1st and 2nd family gases)
Part 1 Flues Part 2 Air Supply
: This heater should be used in a well ventila-
2.5 Description of Operation of Special components
2.5.1 Atmosphere Sensitive Pilot The primary air for the pilot is entrained via a tube from
the combustion chamber. When the oxygen in the atmos­phere in the locality of the heater becomes diminished and is unable to support safe combustion it causes the pi­lot to change shape, Under these conditions the thermo­couple is in a cooler part of the flame the millivolt output
is reduced causing the thermoelectric valve to drop out.
2.5.2 Scale Reducer
The scale reducer IS a diaphragm vessel forming part of the water section. At the termination of a demand cycle the contents of the heat exchanger are displaced into the
vessel.
2.6 Flue
These appliances are flueless. Protection is provided in the form of the atmosphere sensitive pilot (see Section
2.5.1.). They must not be operated continuously for more than
five minutes.
2.4 Gas Supply
An adequate sized gas meter must be connected to the service pipe. Where necessary the local Gas Region will ar­range for the existing meter to be checked or for a suita­ble meter to be installed. On no account must any work be carried out on the gas meter other than by the local Gas Region or their specifically authorised contractor.
Installation pipes should be fitted in accordance with CP,331:3. Pipework from the meter must be of adequate size. Pipes of a smaller size than the gas connection should be not used.
The complete installation must be tested for gas sound­ness and purged in accordance with CP,331:3.
In addition to any other gas appliance installed in the pre­mises, the meter should be capable of passing : 40 cu,
ft/h of natural gas.
Page 5
3.0

INSTALLING THE APPLIANCE

A vertical flat area of 1065 mm (42”) x 396 mm (14 1/4”) is required for the appliance.
If the heater is to be fitted to a wall likely to be affected by heat the wall MUST be protected by a sheet of incom­bustible materiel which will not reverberate.
When selecting a position for the appliance there must be a minimum clearance of 600 mm 124 in) between the top of the appliance and a ceiling.
3.1
Packaging
The carton contains the following :
a)
1 x heater
bl
1 x set of knobs
c) 1 x set of fittings, consisting of :
- 3/8” nut, cap, blanking disc and washer,
- 3/8” nut and 15 mm bend for remote connection (2 F models only),
- 112” nut, gas service cock, metal/rubber washer, 15 mm bend for gas connection,
- 1/2” water service cock, 15 mm bend, I/*” nut and fibre washer,
- 4 x HEX head screws for case fixing, mounting bracket,
- 2 x spire clips. 2” x No, 12 wood screw and metal washer.
d)
1 x pack containing front and side panels,
e) 1 x IO” (250 mm) soout and washer.
- See Short List Diagram on page 20
3.2
Preparing and fitting the appliance
a)
Select a suitable position for the heater.
b)
Using the dimensions in Section 1.2 mark the fixing position for the bracket. Note : Check that the minimum clearances are maintained see 1.4
c) Drill and plug the wall and attach the fixing bracket using the screw and large metal washer provided.
d)
Attach the gas and water connection fittings to the heater before hanging it on the wall bracket and connec-
ting to the supplies.
Page 6
Gas connection
Fig. 2
The heater is provided with a gas inlet bend suitable for connecting to 15 mm copper pipe and can be used with either capillary or compression fittings,
Ensure that the pipe is clean before connecting to the heater. A gas service cock is provided for fitting at the rear of the heater. Fasten the gas bend to the gas service cock using the metal/rubber washer.
Test the complete installation for gas soundness and purge (CP331;3).
3.4
Water connection
Fig. 3
Fig. 4a
The water inlet is suitable for connection to a 15 mm copper supply pipe and can be used with either capilla-
ry or compression fittings, The low pressure model can be fed from a tank. The high pressure model must be connected to the mains supply.
The connection to the water section is made as
shown. Use the fibre washer when connecting the copper bend to the water service cock (fig. 3).
1 F model
2
F model
The distance from the heater to the remote outlet should not exceed 20 feet.
Note : When using the 1 F model it is possible in addi­tion to the spout to supply a remote outlet. A remote outlet bend is supplied and is fitted in place of the blanking disc (fig. 4) however permission from the lo­cal Water Authority must be obtained before connec­ting the HP models of the heater to the main supply.
Ensure that all water connections are fully tightened.
Test pipework for soundness.
: Fit the blanking cap to the remote outlet
bend connection using the cap blanking disc and washer provided (fig. 4a).
: Fit the remote outlet bend using the fibre
washer provided (fig. 4bL
3.5
Fig. 4b
Spout (I F model only)
Fit the spout to the base of the water section using
the washer supplied.
6
Page 7

4. COMMISSIONING

Open the gas and water service taps (see fig. 6a). Purge the gas and water supplies. Check for gas and water soundness.
Fit the gas and water control knobs and light the pilot by turning 90” anti-clockwise. It way be necessary to wait for the pilot to purge, if so, wait a few moments then turn to the ‘off’ position and repeat.
When the pilot is alight wait 10 seconds then turn the gas control fully anti-clockwise to the main gas position.
Turn on the hot tap, the heater will now light. Check for gas soundness on appliance gas carrying com-
ponents Turn off the gas control knob. Check the burner pressure by removing the screw from
the pressure test point (A) (fig. 5) on the end of the bur­ner manifold. Attach a suitable pressure gauge. Light the appliance and check the pressure. The correct pressure is given in table 1, page 2. If the pressure is not correct, check the pressure at the meter. The gas installation should be examined for any possible blockage if the pres­sure is not correct. The heat input is pre-set and non­adjustable.
Turn off at the gas control knob, remove pressure gauge, replace the test point screw, relight and check for gas soundness around the screw.
Remove screw on left hand side of combustion chamber to allow the data badge to suspend freely. Replace screw.
Fig. 5
Fig. 6
4.1 To fit casing
(fig. 6)
a) Remove the control knobs. b) Screw plastic spacer tube onto temperature selector
spindle guide.
c) Hang the side panels from the top deflector plate en-
suring they are engaged in the slots provided (A) (fig.
6).
d) Fasten the rear of each panel to the chassis at the
bottom (B) (fig. 6) using the screws provided and spire clips provided (C).
e) Attach the front panel to the side panels in the same manner.
Replace the gas control knob, and water tap knobs. The temperature selector spindle should be screwed fully clockwise, the knob pushed on with the indicator at the + position.
Fig. 6 a
Gas service tap
Water service tap
7
Page 8
4.2 Flame failure device
Check the operation of the flame failure device :
a)
By blowing out the pilot The flow of gas to the pilot will cease and the thermoelectric valve should drop out with an audible click, within approx 30 seconds.
b)
With the water running mask the top of the deflector
using a large pan or similar metal plate (fig. 7a). The pi-
lot and main gas should extinguish within 15 seconds.
I
Fig. 7
4.3 TO check the thermocouple
Check with a BGC multimeter or suitable millivolt meter to determine the thermocouple output under two condi­tions :
a)
When operating normally - output should be 14 mv or greater.
b)
When the deflector is obscured the thermoelectric valve should close at 5,5 mv.
4.4 Handing over
Hand the Instructions for Use to the consumer and ins­truct in the correct and safe operation of the heater.
Explain to the user or purchaser that if the appliance is
not used for long periods it is recommended that the ap-
pliance is drained. This is particularly important during the winter months (see servicing instructions for procedure to drain appliance).
Finally, advise the user or purchaser that, for continued
efficient and safe operation of the appliance it is impor­tant that adequate servicing is carried out at regular in­tervals
(fig.7)
Fig. 7 a
/
deflector
-------------
metal Plate
Page 9
6.

SERVICING INSTRUCTIONS

6.1 1
Heat input
It is a requirement of the Gas Safety (Installation and Use) Regulations 1984 that the burner pressure and gas rate are checked each time the appliance is serviced, likewise the service engineer should satisfy himself with regard to gas soundness and the adequacy of combustion and ventilation air if this is appropriate.
The heat input is preset and non-adjustable. The heat input and burner pressure should be checked againts Table I.
If the heat input/burner pressure is not correct check the working pressure at the gas meter. The gas installation
should be examined for any possible blockage if the pressures are incorrect.
1
Routine servicing
For efficient and trouble free operation it is important that the Celt Star receives annual maintenance. This routi-
ne service will normally be confined to : a) Cleaning the burner. b) Cleaning the heat exchanger fins. c) Checking the gas controls. d) Cleaning the pilot tube and sampling tube. e) Cleaning the thermocouple and electrode. f) Greasing the gas valve spindle. g) Checking the heat input.
h) Checking the operation of the atmosphere sensing device. The following schedules are recommended :
a) Before commencing any work turn off : 1) the gas at the service cock,
2) the water at the water service cock by turning clockwise 1/4 turn and check for gas leaks after reassembly.
b) Clean or replace components as necessary. c) Check the function of the appliance and burner pressure after allowing it to warm up throughly. d) Observe the flame picture. Check for flame lift or excessive yellow tips.
6.3 1 Cleaning
a) The burner can be cleaned by inverting and brushing with a soft brush. Inspect injectors, ensure they are
clear.
b) Clean the pilot and sampling tube by blowing through.
c) The heat exchanger flueways can be cleaned by thoroughly brushing the finned surface. After brushing ins-
pect to ensure that the flueways are completely clear.
d) The thermocouple can be wiped with a lint free cloth to remove any deposits. If the thermocouple tip appears
burnt or cracked, exchange to avoid a possible break at a later date.
e) Electrode : examine and clean the tip, if the tip appears damaged replace electrode and lead assembly.
f) Replace all components in reverse order. The gasket between the gas section and the manifold must be cor-
rectly positioned upon reassembly.
I
6.4
To remove the casing
a) Pull off all the knobs. b) Remove the screws in the base of the front panel and lift off panel. c) Remove the screws at the bottom of the side panels and lift off panels.
I
6
Page 10
_ .6.5
Burner
a) Remove the screw (A) which holds the atmosphere
sampling tube onto the combustion chamber front cover. Ease tube out from the pilot head. Remove tube by pulling from top of gas section.
b) Slacken screw (B) at the base of the pilot tube whe-
re the pilot tube is joined onto the gas section. Re­move tube by pulling forwards.
c) Remove the electrode lead from the piezo unit car-
tridge by pulling off CC).
d) Remove the two screws (D) and the two screws (E)
securing the manifold.
Note : The pilot bracket is secured by the top centre screw(D) on the burner manifold 0.
e) Remove the manifold (G).
f) Remove the two screws (F) which secure the bur-
ner to the chassis.
g) Disconnect the thermocouple connection (H) at the
gas control and manceuvre the pilot bracket out­wards.
h) Lift the pilot bracket sufficient to withdraw the
burner, taking care not to loose the manifold gas­ket.
i) Upon completion of servicing replace in reverse or-
der making sure the gasket between the burner manifold and the gas section is in place and in good condition. If necessary replace the gasket. Ensure that the burner head assembly is correctly located.
6.6
Pilot assembly
a) Withdraw the pilot bracket complete with the elec-
trode and thermocouple. The flame retention ring is situated in the pilot bracket.
b) Clean the retention ring (B) by brushing and blo-
wing through from the bracket end of the head as­sembly.
c) Reassemble in reverse order ensuring that the pilot
tube, thermocouple are correctly located. Do not fit to appliance at this stage.
10
Page 11
Gas valve
a) Remove the four screws (A) fastening the burner
base to the gas section.
b) Remove the burner base and spring, lift out the
gas valve. c) Clean or replace the valve seating. d) Replace in reverse order.
Note
:
The
gasket
ced if necessary.
A
should be inspected and repla-
6.8
6.9
Heat exchanger
a) Remove the two screws (A) holding the deflector
plate in position. b) Remove the deflector plate by sliding forwards. c) Disconnect unions at junction where heating body
joins heating body legs (B). d) Lift and slide heating body forwards, e) Reassemble in reverse order.
Descaling procedure
Periodically it may be necessary to remove scale deposits from the waterways of the appliance to ensure conti­nued and efficient operation. The frequency will depend largely on the hardness of the water.
Use a solution consisting of five parts water to one part hydrochloric acid. The water should preferably be hot,
ADD ACID TO WATER, NOT WATER TO ACID. Advice with regard to descaling is available from Chaffoteaux Ltd (Service Department).
11
Page 12
6.1(
3 Water governor
a) Remove the governor iA) which is situated in the
base of the water section collecting the water in a
receotacle. b) C:ean the components with water and regrease. c) Check the spring loaded piston moves freely.
d) Replace in reverse order.
6.1’
6.12
Care should be taken during the annual service of an appliance to grease the diaphragm spindle. Use either graphited or silicone grease.
a) Rt)move water section (six screws at base of gas
section) for additional information (see Section 7.5).
b) Remove diaphragm. c) Remove diaphragm spindle. d) Replace in reverse order.
Replace burner (6.5) and outer casing
12
Page 13

7. REPLACEMENT OF COMPONENTS

Before commencing any work involving component replacement : a) Turn off the gas at the gas service cock. b) Turn off the water at the water service cock. cl Re,%iove the case (see Sect on 6.3). d) If procedure involves breaking water connections then drain the appliance by opening an outlet tap and remo-
ving the drain plug to the base of the water section.
Thermocouple
D
7.2 Thermoelectric valve
B
a) Disconnect from thermoelectric valve CD). bl Remove pilot tube by loosening screw (A) and pul-
ling forwards.
c) Remove screw (B1 top centre of burner manifold
and pull pilot assembly forwards.
d) Remove screw (C) securing thermocouple and re-
taining plate.
e) Replace in reverse order ensuring that the thermo-
couple is replaced in its purpose provided location.
a) Disconnect thermocouple from thermoelectric val-
ve (A). b) Undo nut retaining the thermoelectric valve (B). cl Lift out valve. d) Replace in reverse order.
7.3
Spark electrode
a) Disconnect thermocouple from thermoelectric val-
ve CD). b) Remove pilot tube by loosening screw (A - fig. 7.1)
and pulling forwards.
c) Remove the electrode in the pilot bracket by un-
doing and removing the screw (A) and sliding the
retaining plate (B1 up from the bottom (screw end). d) Disconnect lead from the piezo unit cartridge 0. e) Replace in reverse order.
Note : The slot in the conductor at the end of the
lead is vertical when pushed into the piezo unit car-
tridge.
Note : Spark gap is 5 mm. f) In replacing the pilot bracket ensure that the two
inside burners are correctly located into the brac­ket.
13
Page 14
7.4
tridge
Venturi
a) Remove the right hand heating body leg from the
water section and remove the venturi by unscre­wing. Clean or replace as necessery.
b) Reassemble in reverse order ensuring washers are
in place.
Diaphragm
7.6 Piezo unit cartridge
a) Disconnect from the water section the two water
connections of the heating body and the water ser­vice tap
b) Unscrew the six screws which hold the water sec-
tion position to the gas section.
c) Remove the water section complete with dla-
phragm and the inlet water connection.
d) Carefully remove and inspect the plastic water sec-
tion top cover and ‘0’ ring seal.
e) Remove and grease diaphragm spindle.
f) Reassemble in reverse order.
Note : Fit the governor last. It is easier if the cold wa-
ter connection is partially engaged before fitting the
screws and connecting the union nuts. Replace all was­hers.
a) Disconnect the spark lead from the piezo unit car-
tnd,re.
b) Remove the two screws (A) holding the retaining
plate. c) Remove the piezo cartridge and renew. Note : On rreassembling ensure that the locating pins
on each end of the spring are correctly engaged in their location holes.
7.7
Tap washers
al Unscrew tap spindle guide using a 14 mm spanner
and remove.
b) Pull out the tap washer. The washer can be rever-
sed but it should be ensured that there are 2 mm between the washer cup and the washer face.
c) Replace in reverse order.
14
Page 15
7.8
Replace
Scale reducer
a) Remove the retaining spring clip (A) with pliers. b) Pull out to the side. c) Rt\place in reverse order Note : It will be easier to first engage the long leg of
the retaining spring clip into the bottom hole then en­gage the top hole before pushing home.
7.9
Diaphragm in scale reducer
Combustion chamber lining
a) Remove scale reducer (see Section 7.8).
c b) Remove six screws (A) which retain cover to bot-
tom housing of scale reducer. c) Lift out diaphragm (B). d) Replace in reverse order. Note 1 : When replacing the diaphragm care should be
taken positioning the portion which seals the tube which connects the top and bottom sides of the water section.
Note 2 : Before replacing the scale reducer inspect the two ‘0’ rings (0 and grease if necessary.
Note 3 : It will be easier to first engage the long leg of the retaining spring clip into the bottom hole then en­gage the top hole before pushing home.
a) Remove two screws (A) holding the deflector plate
in position. b) Remove deflector plate by sliding forwards. c) Disconnect unions at junction where heating body
joins heating body legs (B).
d) Remove heating body by lifting and sliding for-
wards. e) Undo nuts securing heating body legs to water sec-
tion and remove legs.
f) Remove screw (0 which secures the atmosphere
sampling tube onto the combustion chamber front
cover. g) Ease sample tube from the pilot head. h) Remove brackets (E) which are retained by screws
(F) onto burner manifold.
il Remove the four screws (D) which retain the com-
bustion chamber front cover.
j)
Slide out combustion chamber side linings.
k) Remove the rear lining if necessary complete with
support bracket, then slide out of plate. I) Replace in reverse order.
15
Page 16
Heat exchanger
A
a) Remove the two screws (A) holding the deflector
plate in position. b) Remove the deflector plate by sliding forwards. cl Disconnect unions at junction where heating body
joins heating body legs (B). d) Lift and slide heating body forwards. e) Reassemble in reverse order.
7.42
Burner
a) Remove the screw (A) which holds the atmosphere
sampling tube onto the combustion chamber front cover. Ease tube out from the pilot head. Remove tube by pulling from top of gas section.
b) Slacken screw (B) at the base of the pilot tube whe-
re the pilot tube is joined onto the gas section. Re­move tube by pulling forwards.
cl Remove the electrode lead from the piezo unit car-
tridge by pulling off CC).
dl
Remove the two screws (D) and the two screws (E) securing the manifold. Note : The pilot bracket is secured by the top cen-
tre screw(D) on the burner manifold (G). e) Remove the manifold (G). f) Remove the two screws (F) which secure the bur-
ner to the chassis.
g) Disconnect the thermocouple connection (HI at the
gas control and manoeuvre the pilot bracket out­wards.
h3 Lift the pilot bracket sufficient to withdraw the
burner, taking care not to loose the manifold gas-
ket.
i)
Replace in reverse order making sure the gasket between the burner manifold and the gas section is in place and in good condition. If necessary replace the gasket.
Ensure that the burner head assembly is correctly
located.
7.13 Pilot assembly
a) See Section 7.1 -Removal of thermocouple. b) Remove pilot tube by loosening screw (A) (fig. 7.1) and pulling. c) Remove electrode (see Section 7.3 c). d) Replace in reverse order.
Gas valve
a) Remove main burner (see Section 7.12) b) Disconnect thermocouple. c) Remove gas valve (see Section 6.7) d) Reolace in reverse order,
16
Page 17
7.15 Water governor
7.16 Burner manifold
a) Remove pilot tube by loosening screw (A) (fig. 7.1) and pulling. b) Remove screws (E) and (D) (fig. 6.5) and remove injector manifold. c) Replace in reverse order taking care that the manifold gasket is correctly positioned.
a) Remove the governor (A) which is situated in the
base of the water section collecting the water in a
receptacle. bl Clean the components with water and regrease. c) Check the spring loaded piston moves freely. d) Replace in reverse order.
7.17 Atmosphere sensing device
The tube is replaced as follows : a) Remove screw (Al (section 7.12) and pull off from casting. b) Replace in reverse order.
17
Page 18
8

FAULT FINDING CHART FOR CELT STAR

PROBLEM CAUSE REMEDY
8.1
8.2
8.3
Pilot flame does not light automatically
Poor pilot flame
Pilot will not stay alight
i) Gas service cock closed
ii) Alr in pipe
iii) Pilot injector blocked
iv) Incorrect spark gap at electrode
VI No spark
vi) Pilot air tube obstructed
i) Pilot injector dirty/damaged
iI) Wrong injector
iii) Pilot head blocked
iv) Faulty pilot tube
VI Pilot air tube obstructed
vi) Inadequate ventilation
I) Thermocouple low output
ii) Thermoelectric valve faulty
iii) Gas pressure low/variable
iv) Gas pressure too high
v) Pilot flame incorrect
vi) Inadequate ventilation
vii) Loose connection thermocouple/
thermoelectric valve
vii0 Heat exchanger fins blocked
ix) Pilot air tube obstructed
Open service cock Purge line Clean or change Reposition to 5 mm Replace electrode and lead at
piezo cartridge Clean
Clean or change Change for correct diameter Clean Clean or replace Clean Remedy
Change thermocouple Change valve Check at meter Check pressure at meter Check injector and pilot air tube
for obstruction
Remedy
Tighten Clean Clean
8.4.1
8.4.2
Main burner does not light
Explosive ignition
i) Gas service tap not open fully
ii) Water rate low
iri) Gas valve push rod jammed
iv) Diaphragm perforated
v) Gas control tap faulty
vi) Injector size
vii) Diaphragm scale reducer damaged
i) Pilot
ii) Center burners misplaced
18
Open fully Check If water rate is sufficient
(see page 2) Clean rod and regrease Change diaphragm Check operation of User’s gas
control tap
Check burner injectors against Table 1 Replace
Check length is 7 mm and clean injector if necessary
Relocate into slots in pilot bracket.
Page 19
8
FAULT FINDING CHART FOR CELT STAR
PROBLEM CAUSE REMEDY
8.5
8.6
8.7
Water temperature low
Burner stays on
Unstable flames
i) Wate flow rate too high
ii) Insufficient gas flow
iii) Water governor sticking
iv) Heat exchanger blocked or scaled
v) Diaphragm scale reducer damaged
i) Air in draw off
ii) Gas valve push rod jammed
iii) Gas valve “letting by”
iv) Loose jumper on house stop cock
v) Dead leg on system
vi) Dirt in water section
i) Water in gas line
ii) Inlet pressure too high for governor
Check governor Check gas rate and that the gas service
cock and user’s control are open Remove and clean or replace Descale or replace Replace
Purge line to eliminate dead leg
Clean push rod and grease Change valve facing Replace water stop cock
or pin down jumper Vent or remove Clean water section
Drain and purge Check pressure at meter
8.8
8.9
8.10
8.11
Heating body noise
Insufficient water flow
Heater smells when new
High water flow
i) Scale
ii) Overgassed
i) Water service tap partly closed
ii) Low water pressure
iii) Water governor faulty
iv) Water governor sticking
v) Foreign matter in water section
i) Appliance newness
i) Water governor sticking
Descale heating body Check burner and meter pressures
Check it is fully opened Check water pressure (Table I)
Change governor Remove and clean or replace Remove and clean
Smell will go within a short period of time
Replace or grease
19
Page 20

short list

Key
No
201a
201b
202a
202b
203 206 209 210 211a 212 213 214 215 216 317 318 432 433 441 446 448 703 726 727 729 731 738 748 749 750 751 754
e 749
@-750
G,
Cl
0
@
7;8
Front case 1F.. .................................
Frontcase2F Right hand side panel Left hand side panel Vertical trim Case fixing screws. Temperature selector guide Gas controlknob Temperature selector knob (HP model) Hotandcoldtapknobs(lF) Fixing bracket - Wall mounting plate Woodscrew
Washer ........................................
Spire clip for side panel Thermocouple Electrode and lead Gasservicecock Washer between gas service cock and inlet pipe Air sample tube lower part
Gastube .......................................
Nut - Gas tube Diaphragm Water tail Nut
Washer ........................................
Waterservicecock
spout ..........................................
Nut Blanking disc
Washer ........................................
Remote outlet bend Tapwashers
703

Description

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..............................
............................................
...................................
..............................
....................................
............
NO.
OFF
1 1 1
1 2 4
1
1
1
1
1
1
1 2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 2
202b
aa
216
GC
number
264 680 264 681 264 682 264 683 264 684 366 716 264 688 264 689 264 690 264 692 264 693 366 107 264 694 264 782 264 701 264 702 264 725 366 016 264 729 264 733 262 744 263 432 264 754 262 744 262 509 264 756 262 928 263 669 262 503 263 668 263 655 263 375
202a
Maker’s
part number
79028 79027 74396/06 74397/06 74909 66206 70493 74521 74811 74810 54606 25617/03 35378/03 72411 74432 75229 74427 22835116 70628 76058118 20747/38 25809/30 78864/08 20747/38 61855/14 74425 22527/10 20476/20
1219 61854/10 : 39783
L%
. 6
2 7 E
L
w.
Chaffoteaux Ltd, Concord House, Brighton Road, Salfords, Redhill, Surrey RHI 5DX. Telephone : Horley (0293) 772744. Telex : 87378.
Warrington (0925) 830052. E-P003
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