CFM Corporation 2467, 2468 User Manual

INSTALLER / CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE.
Dutchwest
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROP­ERTY DAMAGE, PERSONAL IN­JURY OR LOSS OF LIFE.
FOR YOUR SAFETY
Installation and service must be per­formed by a qualified installer, service agency or the gas suppler.
WHA T T O DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electric switch; do
not use any phone in your building.
Immediately call your gas supplier
from your neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier,
call the fire department.
Natural Vent Gas Heater
Models: 2467, 2468
DO NOT STORE OR USE GASO­LINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
This appliance may be installed in an after market permanently located manufac­tured (mobile) home where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate.
This appliance is not convertible for use with other gases unless a certified kit is used.
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
Homeowner’s Installation
and Operating Manual
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CFM Specialty Home Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
CERTIFIED
30002008 7/04 Rev. 3
Dutchwest Natural Vent Gas Heater
Table of Contents
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE.
Thank you and congratulations on your purchase of a Dutchwest stove.
IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these
instructions may result in a possible fire hazard and will void the warranty.
Installation & Operating Instructions...........................................................................................3
Stove Dimensions ..............................................................................................................4
Clearance Requirements ...................................................................................................5
Alcove Minimum Dimensions .............................................................................................5
Hearth Requirements .........................................................................................................5
Gas Specifications .............................................................................................................6
Gas Inlet and Manifold Pressures ......................................................................................6
High Elevations ..................................................................................................................6
Venting Requirements........................................................................................................6
Vent Layout and Height Requirements ..............................................................................6
Passing Through a Combustible Wall or Ceiling................................................................7
Venting Requirements........................................................................................................7
Install the Optional Fan ......................................................................................................8
Venting System Assembly .................................................................................................9
Connect the Gas Supply Line ..........................................................................................10
Burner Information ...........................................................................................................11
Install ON/OFF Switch......................................................................................................11
Thermostat Connection....................................................................................................11
Install the Logset ..............................................................................................................11
Install Stove Front ............................................................................................................12
Operation
Your First Fire ..................................................................................................................13
Pilot and Burner Inspection ..............................................................................................13
Lighting and Operating Instructions .................................................................................14
Troubleshooting ...............................................................................................................15
Fuel Conversion Instructions............................................................................................16
Maintenance
Annual System Inspection................................................................................................19
Logset and Burner Cleaning and Inspection ....................................................................19
Care of Cast Iron..............................................................................................................19
Cleaning the Glass...........................................................................................................19
Glass Replacement..........................................................................................................19
Gasket Replacement........................................................................................................20
Inspect the Vent System Annually ...................................................................................20
Check the Gas Flame Regularly ......................................................................................20
Stove Disassembly...........................................................................................................20
Wiring Diagrams...............................................................................................................21
Replacement Parts.......................................................................................................................22
Optional Accessories ..................................................................................................................24
Warranty .......................................................................................................................................26
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30002008
Dutchwest Natural Vent Gas Heater
Installation & Operating Instructions
The Dutchwest Natural Vent Room Heater, Model Nos. 2467 and 2468, is a vented gas appliance listed to the ANSI standard Z21.88b-2001 and CSA-2.33b-2001 for Vented Room Heaters, and CSA 2.17-M91, Gas-Fired Appliances For Use at High Alti­tudes.
The installation of the Dutchwest Natural Vent Room Heater must conform with local codes, or in the absence of local codes, with National Fuel Gas Code, ANSI Z223.1/NFPA 54 — latest edition and CSA B-149.1 Installation Code. (EXCEPTION: Do not derate this appliance for altitude. Maintain the manifold pres­sure at 3.5 inches w.c. for Natural Gas and 10 inches w .c. for LP gas at maximum input.)
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.
Installation and replacement of gas piping, gas utilization equipment or accessories, and repair and servicing of equipment shall be performed only by a qualified agency. The term “qualified agency” means any individual, firm, corporation, or company that either in person or through a representative is engaged in and is responsible for (a) installation or replacement of gas piping, or (b), the connection, installation, repair, or servicing of equipment, who is experienced in such work, familiar with all precautions required, and has complied with all the requirements of the authority having jurisdiction.
The Dutchwest Natural Vent Room Heater should be inspected before use and at least annually by a qualified service agency. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean.
The Dutchwest Natural Vent Room Heater and its individual shut-off valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
The Dutchwest Natural Vent Room Heater must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply pip­ing system at test pressures equal to or less than 1/2 psig.
An accessible tap is located above the pilot/on-off knob for checking the inlet pressure.
This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
This appliance must be properly connected to a listed 4” (100mm) Type B venting system or to an approved masonry or factory-built chimney system. In Canada, a complete reline of Class A chimneys is required. This heater is equipped with a vent safety shutoff system.
This appliance must be properly connected to a venting system. WARNING: Operation of this heater when not connected to a properly installed and maintained venting system or tampering with the vent safety shutoff system can result in carbon monoxide (CO) poisoning and possible death.
This appliance is approved for bedroom installations in the
U.S. and Canada.
This appliance may be installed in an aftermarket* manufac-
tured (mobile) home, where not prohibited by state or local codes.
The Dutchwest Natural Vent Room Heater, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code ANSI/NFP A 70, (latest edition), or of the current Canadian Elec­trical Code C22.1.
Due to high temperatures this appliance should be located out of traffic and away from furniture and draperies.
WARNING: This appliance is hot while in operation. Keep children, clothing, and furniture away. Contact may cause burns or ignition of combustible materials.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance.
Clothing or other flammable materials should not be placed on or near the appliance.
Any safety screen, glass or guard removed for servicing an appliance must be replaced prior to operating the appliance.
The appliance area must be kept clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
The flow of combustion and ventilation air must not be obstructed. The installation must include adequate accessibility and clearance for servicing and proper operation.
WARNING: Do not operate the Room Heater with the glass panel removed, cracked or broken. Replacement of the panel should be done by a licensed or qualified service person.
Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Do not burn wood, trash or any other material for which this appliance was not designed. This appliance is designed to burn either natural gas or propane only.
This gas appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
* Aftermarket: Completion of sale, nor for purpose of resale,
from the manufacturer.
Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.
California Health & Safety Code Sec. 25249.6
30002008
3
Dutchwest Natural Vent Gas Heater
Dutchwest Natural Vent Gas Heater Dimensions
See Page 5 for Flue Collar Centerline Dimensions.
24¹⁄₂"
(622mm)
6³⁄₄"
(172mm)
C
L
Valve Inlet
(318mm)
(419mm)
Fig. 1 Dutchwest dimensions.
12¹⁄₂"
17"
4³⁄₈"
(111mm)
C
L
28³⁄₈"
(721mm)
Valve Inlet
23"
(584mm)
44
30002008
Dutchwest Natural Vent Gas Heater
Clearance Requirements
Minimum Clearances to Combustible
Materials
Measure side clearances as shown in Figures 2 through 5 from the outer edge of the cast iron stove top. Measure rear clearances from the outermost surface of the sheet metal rear skirt.
The Dutchwest heater is approved for installation into an alcove constructed of combustible materials to the dimensions and clearances shown in Figure 5.
The same clearances apply in a standard parallel installation.
Parallel Installation: Minimum Clearance
and Flue Centerline
C
C
D
C
L
L
A
Ceiling Clearances
45"
(1140mm)
72"
(1829mm)
ST774
Fig. 4 Minimum ceiling clearance; minimum alcove height.
Alcove Minimum Dimensions
C
A
B
A
B
Stove Clearances A: 5” (125mm)
B: 4” (102mm)
Pipe Centerlines C: 16” (406mm)
D: 9¹⁄₄” (235mm)
Fig. 2 Parallel installation requirements.
Corner Installation: Minimum
Clearance and Flue Centerline
B
B
A
Stove Clearance A: 4” (102mm) Pipe Centerline B: 17” (432mm)
Fig. 3 Corner installation requirements.
A: 4” (102mm) B: 33” (838mm) C: 5” (125mm)
ST775
Fig. 5 The Dutchwest Natural Vent Stove is approved for installation into alcoves built of combustible materials.
ST128c
Hearth Requirements
The Dutchwest Heater must be installed on rigid flooring. When the heater is installed directly on any combustible surface other than wood flooring, a metal or wood panel extending the full width and depth of the unit must be used as the hearth. There are no other hearth requirements.
A
Always maintain required
WARNING:
clearances (air spaces) to nearby combustibles to prevent fire hazard. Do not fill air spaces with insulation. All venting components must maintain a 1" (25mm) clearance to combustible materials. Maintain a 6” (150mm) clearance when using single wall pipe.
The gas appliance and vent system must be vented directly to the outside of the building and never be attached to a chimney serving a
ST129c
separate solid fuel or gas-burning appliance.
Refer to the manufacturer's instructions included with the venting system for complete installation procedures.
30002008
5
Dutchwest Natural Vent Gas Heater
Gas Specifications
Max. Min.
Input Input
Model Fuel Gas Control BTU/h BTU/h
2467 Nat Millivolt 28,000 20,000 2468 Prop Millivolt 28,000 19,000
Weight: Fully assembled 350 lbs.
Gas Inlet and Manifold Pressures
Natural LP (Propane)
Inlet Minimum 5.5” w.c. 11” w.c. Inlet Maximum 14” w.c. 14” w.c. Manifold Pressure 3.5” w.c. 10” w.c.
Dutchwest Natural Vent
Certified to:
ANSI Z21.86b-2001 / CSA Z2.33b-2001
Vented Gas Fireplace Heaters
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition. (EXCEPTION: Do not derate this appliance for altitude. Maintain the manifold pressure at 3.5” w.c. for Natural Gas and 10” w.c. for Propane.)
High Elevations
Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370m) above sea level.
For elevations above 4,500 feet (1,370m) in USA, installations must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction.
In Canada, please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4,500 feet (1,370m).
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational proce­dures. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.
Venting Requirements and Options
The Dutchwest must be properly connected to a listed 4” (100mm) Type B venting system or to an approved Class A masonry or factory-built chimney system. In Canada, a complete relining of Class A chimney systems is required.
The Dutchwest Natural Vent stove will accept decora­tive 6” (150mm) stove pipe around the Type B venting system, for aesthetic purposes.
Complete Type B vent systems are available from a number of manufacturers, and your dealer can usually supply one. Pipe sections from different makers are not interchangeable; do not mix pipe or vent sections from different makers. Follow the vent system manufacturer’s instructions.
The vent system should conform to the specifications of the National Fuel Gas Code, latest edition.
If connecting to a Class A chimney system, use 4” (100mm) single wall or 4” Type B vent connector. Single wall vent connector requires a minimum 6” (150mm) clearance to combustible surfaces.
Exterior chimneys may be subject to flow reversal or condensation. To lessen these conditions, enclose Type B vents in an insulated chase, or reline exterior Class A chimneys.
An approved pass-through device is always required, whether the vent system passes through a wall or a ceiling. Use a pass-through device from the same maker who supplies the venting system.
Venting terminals shall not be recessed into a wall or siding.
Vent Layout and Height Requirements
Venting for a Dutchwest can rise vertically through the home, or can pass through an exterior wall and rise along the outside of the home. Some codes require that a Type B vent system rising on the outside of the home be enclosed in a chase. Check your local codes for requirements.
The minimum vent system height for the Dutchwest Natural Vent Stove is 8’ (2.43m), (Fig. 7) measured from the top of the stove. To determine the minimum height the vent system must extend through or past the roof, refer to the 1993 edition of the National Fuel Gas Code.
66
30002008
Dutchwest Natural Vent Gas Heater
Passing Through a
Combustible Wall or Ceiling
An approved pass-through device is always required when a vent passes through a combustible wall or ceiling. Check with the maker of the vent system for the correct listed devices that are available. A listed pass-through device is required whether or not the installation includes decorative pipe around the Type B venting system. NOTE: It is essential to seal between the ceiling support (sometimes called a ‘firestop spacer’) and the decorative pipe, if installed, with a high-temperature silicone sealant. (Fig. 6)
Complete the venting system installation according to the manufacturer’s instructions.
Air Space as Required by Code
High­Temperature Silicone Sealant
Decorative 6” Pipe
Listed 4” (102mm)
ST361
B-Vent
Fig. 6 A ceiling pass-through, with decorative pipe around the vent.
Joists
Ceiling Support
Trim Collar
High­Temperature Silicone Sealant
Air Space
Venting Requirements
36
34
32
30
28
26
24
22
20
18
16
14
Vertical Run (in feet)
12
10
8
6
4
(Measured from top of the unit before any elbow)
2
1 2 4 6 8 10 12 14 16 18 20 22 24
A
B
Horizontal Run (in feet)
Venting Runs
NOTE: When venting staight vertical, without an elbow, a minimum of 8 ft. vertical is required off the top of the stove.
= Acceptable venting configuration = Unacceptable venting configuration
A: Vertical installations up to 36 feet (12m) in height. Up to an 18 ft. horizontal vent run can be installed within the vent system using a maximum of two 90-degree elbows or four 45-degree elbows.
30002008
B: Vertical installations up to 36 feet (12m) in height. Up to a 24 ft. horizontal vent run can be installed within the vent system using a maximum of two 45-degree elbows. (Ratio = 2/3, Hor./Vert.)
Fig. 7 Vent termination window.
FP567b
7
Dutchwest Natural Vent Gas Heater
Install the Optional Fan
1. The fan kit includes a blower assembly and a rheostat assembly, connected by a cable. The blower assembly mounts to the bottom rear of the stove, and the rheostat mounts to the left side of the valve. The assembly includes a ‘snapstat’ which automatically turns the fan ON (or OFF) above (or below) approximately 109°F. The rheostat also provides a range of fan speed settings from Off (which overrides the snapstat function) to High. Unpack and inspect the blower assembly. Confirm that the fan spins freely.
2. Attach the fan assembly to the bracket provided in the log box. Use #10 sheet metal screws provided with fan kit. Do not remove finger guard screws. (Fig. 8)
Snapstat Wire
Rheostat Wire
Fan Bracket
ST669
Fig. 8 Attach the fan assembly to the fan bracket.
3. Connect snapstat leads. Disconnect the snapstat module from the leads inside the snapstat bracket. (Fig. 9) Bend open the snapstat bracket. Use needle nose pliers to remove the black plastic grommet from the bracket. Discard the bracket. Connect the two wires to the two snapstat extension leads provided with the parts bag (wires with the sleeve).
Snapstat Bracket
Snapstat Module
Finger Guard
Pinch Grommet to Remove
4. Disassemble the inner shroud from the outer shroud by removing the four screws, two on each side.
5. Place the grommet provided in the manual bag assembly on the inner shroud. Run the snapstat extension assembly leads through the grommet toward the firebox. (Fig. 10)
Left Air Duct
Inner Shroud
Grommet
Front View
Fig. 10 Attach snapstat wire assembly to inside of inner
shroud with clamp screws.
Fan
ST720
6. Assemble the inner shroud to the outer shroud using previously removed screws.
7. Position the fan assembly so the ducts slide between the inner and outer shroud. The inner shroud should engage with the two slots in the ends of the bracket so the bracket and shroud are interlocked. (Fig. 11) Secure the bracket with the four sheet metal screws provided in the finish bag.
8. Install the snapstat by loosening the front screw on the inner side of the duct. (Fig. 12) Slide the snapstat under the head of the screw and tighten. Connect the leads to the snapstat. Make sure the snapstat assembly is mounted straight front to back.
Outer Shroud
Slot
Inner Shroud
Slot
ST670
Fig. 9 Remove the snapstat and grommet from the bracket
88
ST194
Fig. 11 Position the fan to engage the inner shroud with the fan bracket slots and secure with sheet metal screws.
30002008
Dutchwest Natural Vent Gas Heater
Left Air Duct
Snapstat
ST671
Fig. 12 Install the snapstat and connect the extension wire terminals. View is with top removed, however, access is available through the rear when installing fan before gas line connection.
9. After sliding the firebox in place, the rheostat control switch attaches to the left side of the valve bracket at the front of the stove. (Fig. 13)
Remove the plug from the rheostat bracket.
Insert the switch box shaft through the hole in
the back of the right side of the valve bracket, aligning the locator pin with the smaller hole in that bracket.
Attach the control knob to the rheostat shaft.
Use the wire tie to secure the fan and rheostat
wire harnesses together.
10.Plug the power cord into a standard grounded 110 volt household outlet. If the fan control knob is not turned to the OFF position, the fan will turn on when the temperature at the snapstat reaches approximately 109°F.
Venting System Assembly
The venting collar is on the sheet metal draft hood/heat exchanger assembly, over the firebox. Use a B-vent adapter, from the same maker as the rest of the B-vent components, to join the first section of venting to the draft hood.
The stove includes a spill switch. Operating this stove when not connected to a properly installed and main­tained venting system, or tampering with or disconnect­ing the spill switch, can result in carbon monoxide (CO) poisoning and possible death.
The stove includes a bracket for installing decorative 6” (150mm) round stove pipe around the B-vent, for appearance purposes only. The decorative pipe need not be concentric with the vent pipe.
If the installation includes decorative stove pipe around the venting system, make a cardboard template of the decorative pipe by tracing its circumference. Put this template in the flue recess in the stove top. Position the template to fit well against the front of the recess. (Fig. 16) Use this template to locate the bracket to hold the decorative pipe. Depending on spacing, the bracket may fit inside the decorative pipe without interfering with the vent system. Fasten the bracket to the draft hood/heat exchanger assembly with a sheet metal screw.
Sheet Metal Screw
Template
Bracket
Rheostat
Retaining Nut Control Knob
Fig. 13 Attach rheostat to left side of valve.
MOTOR
BLK
WHT
POWER
GRN
BLK
BLK
RHEOSTAT
ON/OFF
BLK
SNAPSTAT
WHT
Fig. 14 #2767 / FK26 fan wiring diagram.
30002008
ST758
ST196
ST777
Fig. 16 Use a template to locate the bracket for decorative pipe to surround the B-vent pipe.
Insert the B-vent adapter into the flue collar and drill 1/8” (3mm) pilot holes through both the stove’s collar and the adapter. Attach the adapter to the flue collar with sheet metal screws. (Fig. 17)
ST778
Fig. 17 Attach the B-vent adapter to the flue.
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