Page 1
the
TM
Great Outdoors
Assembly and Owner’s Manual
TG560
Portable
Gas Grill
L.P. Gas
Cylinder
ASSEMBLER / INSTALLER:
Leave these instructions with the consumer.
CONSUMER / USER:
Read all of these instructions and keep them in a safe place for future reference.
FOR YOUR SAFETY
If you smell gas:
1
Shut off gas to the appliance.
2
Extinguish any open flame.
3
Open lid.
4
If odor continues, immediately call
your gas supplier or fire department.
FOR YOUR SAFETY
1
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2
An unconnected liquid propane
cylinder should not be stored in the
vicinity of this or any other appliance.
Not Included
FOR YOUR SAFETY: Never leave a grill unattended when in use.
Page 2
Table of Contents
Chapte r 1 - INSTALLATION
Necessary Information . . . . . . . . . . . . . . . . . . . . . . . . . . .
Choosing a Safe Location . . . . . . . . . . . . . . . . . . . . . . . .
Portable L.P. Gas Grills . . . . . . . . . . . . . . . . . . . . . . . . . .
L.P. Gas Dealer Instructions . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 - ASSEMBLY INSTRUCTIONS
Installing an L.P. Gas Cylinder . . . . . . . . . . . . . . . . . . . . .
Connecting to Natural Gas . . . . . . . . . . . . . . . . . . . . . . .
4
4
4
5-7
8
9-21
22
23-24
Formerly:
®
Now:
CFM Corporation
2695 Meadowvale Boulevard
Mississauga, Ontario L5N 8A3 Canada
(800) 668-5323
www.cfmcorp.com
Service Note: If you are experiencing difficulties or are dissatisfied with your purchase, please contact CFM at
the telephone number listed above prior to returning your grill to the store.
Page 3
Pinnacle Series Gas Grill
Installation 1Chapter
Necessary Information to
Safely Use a Gas Grill
The gas fuel used by this product is
highly flammable and must be used in
a responsible and cautious manner.
It is your responsibility to assemble,
operate, and maintain your gas
barbecue grill properly.
·
Operating this or any gas-fired appliance
in an enclosed area can produce a build-up
of carbon-monoxide, which could result in
injury or death.
2. Installation must conform with local
codes
either the National Fuel Gas Code, ANSI
Z223.1, NFPA 54 (USA), or CAN/CGA-B
149.1 Natural Gas and Propane Installation
Code (Canada).
To check local codes, contact your local gas
dealer or gas company listed in the Yellow
Pages for recommended installation
procedures and regulations.
3. This appliance is not intended to be
installed in or on a recreational vehicle
and/or boat.
or, in the absence of local codes, with
If these instructions are ignored, there
is a possibility of a hazardous fire or
explosion which could result in proper-
ty damage, physical injury or death.
Choosing a Safe Location
for a Gas Barbecue Grill
1. The gas barbecue grill may only be used
for cooking out-of-doors.
· Do not operate this barbecue in garages,
breeze ways, sheds or any enclosed area.
4. Keep the barbecue grill at least 24
inches (61 cm) away from any combustible
construction.
·
Do not use a grill under a ceiling or cover
where the heat or flame could cause
damage.
·
Choose a level surface where the grill is
not facing directly into the wind.
·
Avoid moving the grill during use.
5. The grill area must be clear and free from
combustible materials, gasoline, and any
other flammable liquids or vapors.
·
Do not use lighter fluid or charcoal
briquettes in a gas grill. The flow of
combustion and ventilation air is not to be
obstructed. The ventilation openings of the
cylinder enclosure must be kept free and
clear from other debris. Do not store grill
covers or other items in the cylinder area.
4
Page 4
9. Make sure that the drip pan is in place
under the grill bottom.
Hot drippings from cooking food could
·
damage the fuel supply system.
6. Do Not store a spare L.P. gas cylinder
under or near this appliance.
Do not store an L.P. cylinder in a building,
garage or any other enclosed area. Instead,
store the cylinder outdoors in a well
ventilated area, away from people and out of
the reach of children.
7. NOT FOR USE BY CHILDREN.
Place your barbecue grill in a location
·
away from children and pets.
Do not leave grill unattended when in use.
·
IMPORTANT:
NEVER leave a grill
unattended when in use.
Portable L.P. Gas
Barbecue Grills
WARNING:
appliance designed for L.P. gas. Use only
liquid propane (L.P.) gas in an appliance
designed for L.P. Gas.
L.P. Gas
Liquid Propane (abbreviated L.P.) gas is
stored under high pressure inside a cylinder
and will vaporize when released. It is
important that there are no leaky
connections on the grill fuel supply system.
Refer to the Leak Testing section of this
manual.
The L.P. Fuel Supply System
An L.P. gas grill requires a fuel delivery
system made up of a L.P. gas supply
cylinder, a fuel regulator with hose and a
gas-control valve.
Do not use natural gas in an
8. The outside of the barbecue grill will
become hot during use.
To avoid burns, do not touch any hot grill
·
surface. If necessary, use a protective glove
when operating control knobs, tank shut-off
valve, or lid handle.
Do not place combustible material, such
·
as cloth or plastic, on grill surface during
use.
Do not lean on side tables or place more
·
than 15 pounds of weight on a side table.
The L.P. Fuel Supply SystemThe L.P. Fuel Supply System
5
Page 5
Multiple Burner
Fuel-Control Valves
4. The pressure regulator and hose
assembly provided is factory set at an outlet
pressure of 11 inches water column (.4 lb.
per sq. Inch).
Sideburner
Valve
Fuel Supply
Hose
Type 1 Fuel
Regulator
The L.P. Fuel Supply System
(the fuel regulator and hose)
FUEL REGULATOR AND HOSE
The fuel regulator supplied is equipped with
a Type 1 coupling nut. Do not attempt to
connect to any other L.P. cylinder not
equipped with a mating Type 1 cylinder
valve. This grill is not to be used with any
other cylinder connection device.
The fuel regulator and hose assembly with
the Type 1 fitting supplied must be used with
the appliance. Do not use a hose and
regulator assembly other than the one
supplied with the grill or a manufacturer’s
replacement fuel pressure regulator
assembly.
The Type 1 connection system has the
following features:
1. The system will not allow gas to flow until
a positive connection has been made.
2. The system has a thermal element that
will shut off the flow of gas between 240°F
and 300°F.
3. The system has a flow-limiting device
which, when activated, will limit the flow of
gas to 10 cubic feet per hour.
WARNING:
Any attempt to adjust the
regulator is dangerous and could create a
situation causing personal injury or property
damage. Consult your L.P. gas dealer if you
think the regulator is not working properly.
L.P. GAS SUPPLY CYLINDER
L.P. Cylinders can be obtained at the store
where you purchased your grill or from an
authorized L.P. gas dealer.
Cylinder Control
Valve
L.P. Gas
Cylinder
NOTE:
L.P. Gas
Cylinder
NOT
INCLUDED
The L.P. Fuel Supply System
(L.P. gas cylinder)
L.P. GAS CYLINDER SPECIFICATIONS
Any L.P. gas-supply cylinder used with this
grill must be approximately 12 inches
diameter and 18 inches high.
The maximum
fuel capacity must be 20 pounds of propane.
Full-cylinder weight should be approximately
38 pounds (43.7 lbs. Nominal water
capacity).
6
Page 6
The L.P. gas cylinder must have a shut-off
valve
cylinder-valve outlet.
terminating in a Type 1 L.P. gas-
AType 1 compatible
cylinder with a Type 1 cylinder valve has a
positive seating connection that does not
permit gas flow until a positive seal has been
obtained.
The cylinder must be arranged for vapor
withdrawal. It must also include a collar to
protect the cylinder valve. A safety-relief
device having direct communication with the
vapor space of cylinder must be provided.
This will expel high-pressure gas if the
cylinder is overfilled or overheated.
Have the gas dealer weigh the cylinder
after filling to ensure that the cylinder is not
overfilled.
DANGER:
a.) Do not store a spare L.P. gas cylinder
under or near this appliance.
b.) Never fill the gas cylinder beyond 80
percent full.
c.) If the information in (a.) and (b.) Is not
followed exactly, a fire causing serious
injury or death may occur.
All L.P. gas cylinders used with this
appliance shall be constructed and marked
in accordance with the specifications for L.P.
gas cylinders of the U.S. Department of
Transportation (DOT) or the National
Standard of Canada, CAN/CSA-B339,
Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods; and
Commission, as applicable; and shall be
provided with a listed overfilling-prevention
device. Read labels on the L.P. gas-supply
cylinder.
DANGER:
Do not insert any foreign objects
into the valve outlet. You may damage the
back check, A damaged back check can
cause a leak, which could result in explosion,
fire, severe personal injury or death.
Allow only a qualified L.P. gas dealer to
fill or repair an L.P. gas-supply cylinder.
Inform the gas dealer if it is a new or used
cylinder to be filled. Caution the gas dealer
not to overfill the fuel cylinder.
TRANSPORTING A FULL CYLINDER
WARNING:
Handle a full cylinder with care.
Gas is under high pressure.
You should transport only one cylinder at a
time. Transport the cylinder in an upright and
secure manner with the control valve turned
off and the dust cap in place.
Do not transport a cylinder in the passenger
compartment of a vehicle.
Do not leave cylinder in direct sunlight or in
a high-heat area such as a closed car trunk.
High-heat areas could cause the relief valve
to vent gas.
Use a cylinder cap on the cylinder-valve
outlet during transport and when the cylinder
is not connected to the grill. Keep cylinder
valve closed when not in use.
After filling, have the gas dealer check for
leaks and that the relief valve remains free to
function.
7
Page 7
Take These Instructions to the L.P. Gas Dealer
When using a cylinder exchange, be sure
the exchanged cylinder is a Type 1 cylinder;
a 510 POL cylinder will not fit a Type 1
regulator.
FILLING AND PURGING
TYPE 1 L.P. GAS CYLINDERS
DANGER:
Purging and filling of L.P. gas
cylinders must be performed by personnel who
have been thoroughly trained in accepted L.P.
gas industry procedures. Failure to follow this
instruction may result in explosion, fire, severe
personal injury or death.
IMPORTANT:
Purge new cylinders before
filling. This tank is easily filled with a standard
CGA 510 POL filling connection.
The L.P. gas cylinder has a Type 1 cylinder
valve with a back-check module in its outlet
that will not permit gas to flow until an
evacuation device is installed. To purge the
L.P. gas cylinder, the back-check module must
be opened with an evacuation device.
PURGING AND EVACUATION DEVICES
FOR L.P. GAS CYLINDER WITH TYPE 1
CYLINDER VALVES
A. Hose-end valve with a bleed port: Purging
can be accomplished using a hose-end valve
containing a bleed port, which also allows for
evacuation without the use of an adapter.
B. Hose-end valve without a bleed port:
When a hose-end valve does not have a bleed
port, a separate device must be used for
evacuation.
CGA-510 POL
Example A
Filling a Type 1 Cylinder Valve
Example A: shows a CGA-510 POL fitting.
Example B: shows using a Type 1 POL fitting.
Type 1
(cut away to see fitting)
C. Purging using a Type 1 connection: L.P.
gas cylinder evacuation can be accomplished
during each purging by using a Type 1
connection. The Type 1 valve outlet has 15/16” external ACME right-hand thread that will
accept this connection.
CAUTION:
After purging or filling an L.P. gas
cylinder, do not insert a POL plug into the
valve outlet. Insertion of this plug will prevent
the back-check from closing. Use ONLY the
provided cap and strap attached to the outlet.
Close the cylinder valve knob before returning
the cylinder to the customer.
For proper purging procedures in the USA,
refer to: Safety Bulletin NPGA # 133, “Purging
L.P. Gas Cylinders,” and Safety Bulletin NPGA
#130, “Recommended Procedures for Filling
Cylinders.”
Example B
DANGER:
Do not fill an L.P. gas cylinder
beyond 80% full. If this information is not
followed exactly, a fire causing serious injury
or death may occur.
8
Page 8
Pinnacle Series Gas Grill
Assembly Instructions 2Chapter
Getting Started
1. Please follow the steps in the order that
they are presented.
2. Assemble the grill where you plan to use
it.
3. You may want to place an old towel or
cloth at the assembly site to prevent nuts
and bolts from becoming lost.
4. Some parts have sharp edges - gloves
are recommended when handling parts.
5. Have a friend help. An assistant can
make the assembly easier by holding the
parts in place while you fasten the nuts and
bolts.
6. To be ready to barbecue immediately,
have the L.P. gas cylinder filled by an
authorized L.P. dealer or cylinder exchange
center.
Unpacking the Grill Parts
1.
A box knife may be necessary to open
cartons and bags.
2. Remove and set aside all inner boxes
and parts from the master carton. Be sure to
remove all parts packed under the grill lid.
3. Remove and set aside all wrapping
paper and additional packaging from the
parts. Open all cartons and bags and lay the
parts out for easiest access. Refer to pages
34 and 35 for parts and hardware details.
4. Do not destroy carton or packing until
your grill is completely assembled and
operating to your satisfaction.
5. Most stainless panels are covered with a
clear protective sheet - this clear protective
sheet must be removed before use.
Tools needed to assemble grill:
(tools not included)
Phillips-head screwdriver (magnetic)
·
Pliers or adjustable wrench
·
Estimated time for assembly: 70 minutes.
9
Page 9
HARDWARE:
A
B
E
1/4-20
Thumb
Screw
Figure A: (L.P. Gas Models Only)
M5x10mm Screw
M6x15mm Bolt
M6x40mm Bolt
C
M6 Nut
D
58
A
E
57
Step 1:
Attach the drawer slides (58) to the tank holder (57)
using four M5 screws (A) as shown. Ensure that the ends
of the drawer slides are flush with the front of the tank
holder. Loosely tighten the screws.
Step 2:
Attach the tank drawer assembly (from step 1) to
the bottom panel (47) using four M6 bolts (B) as shown.
Loosely tighten the screws. Once all screws are in place
from steps 1 and 2, tighten them securely.
Step 3:
Insert the thumb screw (E) into the tank holder (57)
as shown. It does not need to be tightened at this time.
Figure B:
Step 4:
Align two legs (48) to the corners of the bottom
panel (47) as shown. The side panel (49) wraps around the
outside of the legs.
Step 5:
From the back side of the assembly, insert one M6
bolt (C) through the side panel (49), leg (48) and bottom
panel (47), and thread a M6 nut (D) to the bolt (C) from the
inside. Loosely tighten the bolt.
47
Figure A
(L.P. Gas
Models
Only)
B
Step 6:
From the front side of
the assembly, insert two M6
bolts (C) through the right
door mount (55), then
though the
side
panel (49), leg (48) and
bottom panel (47), and
thread M6 nut (D) to the
s
bolt (C) from the inside.
s
Front
Loosely tighten the bolts.
Step 7:
Repeat Step 6 for
the left side panel, legs, and
door mount (52)(see index page 34).
The door mounts are specific to left
and right - the item shown (55) is for
the right side. The legs and side panels
are not specific to left and right.
Figure B
48
Back
C
47
48
D
D
49
55
C
10
Page 10
Figure C
HARDWARE:
M6x40mm Bolt
C
Step 9
B
B
M6x15mm
Bolt
Figure C:
D
F
Snap
Bushing
M6 Nut
Step 8:
Attach the back panel (54) to
the back of the cart assembly as
shown. Use two M6x15mm bolts (B)
B
to secure the top, and two M6x40mm
Front
B
B
Step 9
C
bolts (C) to secure the bottom as
shown. Thread M6 nuts (D) to the
54
lower bolts. Loosely tighten the bolts.
Step 9:
Insert M6x15mm bolts (B)
into the side panel holes as shown.
Loosely tighten the bolts.
Step 10:
Insert the snap bushing (F)
into the access hole of the back panel
Back
D
F
C
(54).
Figure D:
Step 11:
Attach the front cross bar
(51) to the front of the assembly as
shown. Use six M6 bolts (B) to secure
the front cross bar. Insert and loosely
tighten all bolts first.
B
51
Figure D
B
Front
11
Step 12:
Once all bolts are in place,
securely tighten ALL bolts from all
previous steps.
Page 11
Figure E
50
H
62
Left
HARDWARE:
M3.5x6mm Screw
G
M3.5 Nut
H
M6x15mm Bolt
B
Figure E:
G
Step 13: Attach the outer drawer tracks (61 & 62) to the
support brackets (50) as shown using M3.5 screws (G)
and M3.5 nuts (H). Securely tighten the screws.
50
H
Figure F:
Step 14: Mount the support
brackets (50) to the top of the cart
assembly as shown. Be sure the
drawer tracks are properly located
as left and right as shown.
61
Right
The support brackets are not specific to left or right. The
drawer tracks are specific to left (62) and right (61), but
not relevant to this step. Refer to the following steps
and Figure F for left and right placement of the drawer
tracks.
G
50
B
Left
Figure F
50
Right
B
Use four M6 bolts (B) to secure the
support brackets. Securely tighten
the bolts.
Front
12
Page 12
Front
Figure G
HARDWARE:
M3.5x6mm Screw
G
M3.5 Nut
H
M4x6mm Screw
J
Figure G:
Step 15: Insert the four casters (65 & 68) into
the bottom of the leg posts as shown. The two
locking casters (65) go in the front, the two
non-locking casters (68) go in back. Press the
caster stems firmly into the mounting holes.
65
68
65
68
Figure H
Figure H:
Step 16:
Attach a door handle (66) to a cabinet door (53) using two M4
screws (J). Firmly secure the screws, but be careful not to strip the
threads in the plastic handle.
Repeat step 16 for the remaining cabinet door (56) and handle (66)
index page 34)
Figure J:
Step 17:
Attach the drawer handle (67) to
the drawer (60) two
.
67
using M4 screws (J).
Firmly secure the screws, but be careful
not to strip the threads in the plastic
handle.
(see
53
60
J
66
H
J
Step 18:
Mount the inner drawer
tracks (63 & 64) to the drawer as
shown using M3.5 screws (G)
and M3.5 nuts (H). Securely
tighten the screws.
The inner drawer tracks are
specific to left (64) and right (63).
J
Figure J
G
13
63
Right
G
Left
64
G
Page 13
HARDWARE:
Figure K2
Nylon
K
Washer
Figure K:
Step 19:
Place the nylon
washers (K) onto the lower
door mounts (52 & 55).
Step 20:
Mount the doors
(53 & 56) to the lower door
mounts (52 & 55).
The holes in the doors slide over
the lower door mount hinges
(see Figure K1).
The pins in the top of the doors
are spring-loaded - push the
pins in and snap them into the
upper door hinge tab. (see
Figure K2)
Left
53
Figure K1
Figure K
52
K
56
Right
K
55
Note: doors can be adjusted by
loosening and adjusting the
lower door mount hinges
(52&55) as necessary.
Figure L
Figure L:
Step 21: Place the drawer assembly (from
step18) into the drawer tracks.
Figure M
26
Figure M:
Step 22: Install six control knobs (26) onto the
control panel by pushing them on to the valve
stems as shown.
14
Page 14
21
Figure N1
a
Figure N:
Step 23:
HARDWARE:
M5x10mm Bolt
L
Figure N
Set the grill head (21) onto the cart assembly.
21
50
21
b
Figure N2
b
Caution: the grill head is heavy - be sure to get
assistance.
Step 24:
Before securing the grill head, route the gas
hose though the cut-out portion of the mounting bracket
(50) as shown in Figures M1 and M2. The regulator (a)
must be inside the cabinet. The side burner valve (b)
must be outside the cabinet. It may be necessary to pull
the drawer out for easier access.
21
L
a
Figure O:
Step 25: Secure the grill head (21)
to the cart assembly using four M5
L
bolts (L) at the four corner
mounting locations shown.
Securely tighten the bolts.
Be sure the side burner valve (b) is
routed out the right side of the
cabinet and the regulator (a) inside
the cabinet. Eliminate any kinks or
binding in the hose.
Figure O
15
Page 15
B
Figure P
B
B
Figure Q:
Step 27:
Mount the left side
table bracket (30) to the left side
table (28) as shown, using two
of the screws previously
removed in step 25. Securely
tighten the screws.
28
28
30
Figure P:
Step 26: Remove the four screws (B)
B
from the left side table (28) indicated
as shown. Do not discard the screws
- they will be used in the next step.
29
Step 28: -
Mount the left side
condiment tray (29) to the left
side table (28) as shown.
Secure the tray the
remaining
using two
screws previously
removed in step 25. Securely
tighten the screws.
Figure R
32
39
Figure Q
Figure R:
Step 29: Locate the igniter unit (39). Unscrew the igniter
button and mounting ring from the igniter module by
turning it counter clockwise while holding the main body of
the igniter module steady.
Insert the main body of the igniter module from the back
of the right-side condiment tray (32) as shown. Secure the
igniter module with the mounting ring, then re-attach the
igniter button by screwing it back onto the igniter module,
turning it clockwise until it is snug. Note: Do not over
tighten button - it will slip on the threads. In which case,
simply re-tighten the button until snug.
16
Page 16
32
b
A
b
Figure S1, S2 & S3:
Step 30: Remove the two screws (A) from the
side burner valve (b) indicated as shown. Do
not discard the screws - they will be used in
25
the next step.
Figure
S1
A
Figure S3
Back
Figure S2
26
Terminal Posts
Step 31: Attach the side burner valve (b) and
knob bezel (25) to the right side condiment tray
(32) as shown. Use the two screws previously
removed in step 28 to secure the valve and bezel
to the tray.
Securely tighten the screws then push the burner
knob (26) onto the valve.
Following step 30, the back of the right-side
condiment tray should look as shown in figure S3.
Note: The terminal posts on the igniter must be
oriented closest to the valve.
Figure T:
Step 32: Remove the four screws (B) from
the side burner table (31) indicated as
shown. Do not discard the screws - they will
be used in the next step.
B
Figure T
B
31
B
B
17
Page 17
Figure U:
32
Figure U
Figure V:
33
b
Step 33:
to the side burner table (31) as shown above,
using two of the screws previously removed in
Mount the right side table bracket (33)
step 30. Securely tighten the screws.
Step 34:
Mount the right side condiment tray
(32) to the side burner table (31) as shown
31
above. The side burner valve (b) must be
inserted into the end of the burner tube (c).
Secure the tray the remainingusing two screws
c
previously removed in step 30. Securely tighten
the screws.
Note: The shutter cap on the end of the burner
tube (c) may require tightening of the screw. The
burner shutter opening should be adjusted to
meet ideal flame character as described on
page 31.
5a
Step 35: Loosen and remove the nut and washer
used to attach the electrode (36) as shown, being
careful not to let the screw fall out the other side. Use
the ground wire (40) found in the kit, and slip the
eyelet of the ground wire over the open end of the
screw. Re-attach the nut and washer, and tighten
securely.
Locate the electrode wire (5a) in your kit and attach it
to the end of the electrode.
40
Figure V
36
Figure W:
Step 36: Attach the ground wire and the electrode
wire to the terminals on the back of the igniter as
shown.
Note: It does not matter to which terminal each
wire is attached, as long as each wire makes a
good connection.
Figure WFigure W
18
Page 18
Figure X:
Step 37: On the side of the
grill tub, locate the four
bolts indicated by the
arrows shown. For bolts
marked as "A", loosen
them about half way and
leave them threaded into
the grill tub.
For the bolt marked as "B",
remove it and set it aside.
Do not discard the bolt - it
will be used in the next
step.
Figure X
A
A
A
B
Figure Y:
Step 38: Mount the side
table to the side of the grill
tub as shown. The
mounting holes slide over
and down onto the bolts.
Using the bolt removed
previously, insert it into the
front of the table as shown
and thread it into the grill
tub.
Securely tighten the bolts.
Repeat steps 37 and 38 for
the remaining side table.
Figure Y
19
Page 19
Figure Z:
24
27
Figure Z
Step 39: five
shields into the grill tub.
Insert the heat
(24)
Each heat shield must be
placed above a burner, resting
on the brackets in the front and
rear of the grill tub.
Step 40: two s (27)
onto the top of the grill tub. will rest
Place the cooking grid
They
just inside the top ledge of the tub.
45
Figure AA:
Step 41: Set the warming rack (45) on the
upper ledge of the grill tub.
46
Figure AA
Figure BB:
Step 42: Slide the grease pan (46) into
the rear of the grill as shown. Slide it
forward until it drops into place.
Figure BB
20
Page 20
Figure CC:
19
20
Step 43:
Place the drip cup (20) into the
drip cup holder (19).
Step 44:
Hang the drip cup holder (19)
from the grease pan (46) drain hole
underneath the grill tub, inside the
cabinet. The warming drawer
may need to be pulled out
to access the area.
19
46
Figure CC
Figure :
Only)
(L.P. Gas Models
DD
Step 45: To install an L.P. gas
cylinder, set the cylinder into
the tank holder tray in the
bottom of the cart.
Tighten the thumb screw (E)
to secure the tank.
Figure CC1
Note: L.P. gas cylinder not
included.
Hose attachment instructions
are on the following page.
21
E
Figure
(L.P. Gas Models Only)
DD
Page 21
Connecting the L.P. Gas Cylinder
Connecting the Regulator to Cylinder
1. The top knob on the supply cylinder must
be closed. See that the top cylinder knob is
turned clockwise to a full stop.
2. Check that all the grill burner knobs are
turned off.
3. Remove the protective caps from the
cylinder valve and coupling nut, if present.
4. Hold the regulator in one hand and insert
the nipple into the valve outlet. Be sure the
nipple is centered in the valve outlet. The
coupling nut connects to the large outside
threads on the valve outlet. Use care not to
cross thread the connection.
5. Hand tighten the coupling nut clockwise
until it comes to a full stop. Tighten by hand
only. Do not use tools.
6. CAUTION: In the connection process,
the grill side of the connection will seal on
the back check in the valve, resulting in a
slight resistance. The connection requires
about one-half to three-quarters additional
turn to complete the connection.
NOTE: If you cannot complete the final
connection, disconnect the regulator and
repeat steps 4 through 6. If you are still
unable to complete the connection, do not
use this valve and regulator.
7. Make sure the hose has no kinks or
sharp bends and clears any areas that will
become hot during use. Never put strain on
the hose where it joins a fitting. The rubber
fuel supply hose must not touch the bottom
grill casting during use.
8. Before lighting grill, check all connections
for leaks using a mild soapy-water solution.
9. Make sure the Drip Cup is in place
underneath the grill tub. During use the cup
will catch hot grease drippings that could
damage the fuel supply system.
22
Page 22
Natural Gas Grills - Connecting to Natural Gas
(for specially equipped natural gas grills only)
DANGER:
the appliance is for connection to natural gas,
the gas connections should be made by a
qualified installer or a licensed plumber. The
gas-supply line must not be installed by the
consumer.
The valve-orifices and fuel supply hose
system necessary for use with natural gas is
different than the system required for L.P. gas.
Modification to the burner valve/orifices allow
the use of natural gas. An L.P. cylinder is not
needed.
WARNING:
gas in an appliance designed for natural gas.
Use only natural gas in an appliance designed
for natural gas.
INSTALLATION FOR NATURAL GAS
EXPLOSIVE AND FLAMMABLE! If
Do not use liquid propane (L.P.)
A quick-connect coupling sleeve with 3/8”
female end is provided. Install the connector
socket at the pipe end, after the shut-off
valve. This must be installed where the grill
will be in use.
It is important to observe the safety
guidelines for choosing a safe location. The
gas supply must be shut off prior to installation
of the quick connector socket. Use only a
matching factory authorized quick-connect
plug with the quick-connect socket.
Natural-gas units are equipped with a 12footlong quick-connect fuel hose in place of
the shorter hose/regulator attached to the
burner valve.
Dust Cap
The maximum inlet supply pressure is 11.0"
w.c. for propane gas and 7.0" w.c. for natural
gas.
The specified supply pressure is 11.0" w.c.
for propane gas and 7.0" wc. for natural gas.
The piping system should be installed by a
qualified service technician in accordance with
the National Fuel Gas Code (NFPA54/ANSI
Z223.1) in the U.S.A., including:
1. The appliance and its individual shut-off
valve must be disconnected from the gassupply piping system during any pressure
testing of that system at test pressures in
excess of 1/2 psi (3.5 kPa).
2. The appliance must be isolated from the
gas-supply piping system by closing its
individual manual shut-off valve during any
pressure testing of the gas supply piping
system at test pressures equal to or less than
1/2 psi (3.5 kPa).
Shut-off Valve
Connector Socket
Gas Flow
One example of an Individual Shut-Off
Valve with the Quick-Connect Socket.
Prior to inserting, turn on gas supply and test
all connections with an ammonia-free soap
and water solution. Apply this solution to the
stem of the shut-off valve and opening of the
socket to detect leaks. (See Leak Testing
Natural Gas Connections on the following
page).
23
Page 23
Natural Gas Grills - Connecting to Natural Gas
(for specially equipped natural gas grills only)
OPERATING THE QUICK-CONNECT
Follow all directions on tags attached to hose.
1. To connect the fuel-supply hose to the fuel
supply, the shut-off valve must be closed.
2. Remove the dust cap from the connector
socket by sliding the connector sleeve back to
release the plug. Remove the dust cap from the
plug.
Plug
5. Push the plug into the connector until the
sleeve snaps forward to lock the fitting in place.
Turn on the shut-off valve. The flow of gas to the
appliance will be restricted if the plug is not
connected properly.
6. Test for gas leaks using an ammonia-free
soap and water solution.
TO DISCONNECT THE FUEL SUPPLY
1. Pull connector sleeve back and pull plug out
of socket. This will automatically shut off gas to
the appliance.
2. Close the shut-off valve and install the dust
caps on the socket and plug. Always turn off the
fuel supply at the shut-off valve when the grill is
not in use.
LEAK TEST CONNECTIONS
3. Position the plug end of the fuel supply hose
into the sleeve opening.
Connector Sleeve
4. Slide the connector sleeve back, firmly push
the fitting into the connector.
Shut-off Valve
Test all the fuel supply connections using an
ammonia-free soap and water solution equally
mixed. Never use fire to test for leaks.
1. Turn on the gas shut-off valve.
2. Coat all connections of the fuel supply
system, especially at the quick-connect.
3. Watch for bubbles to indicate a leak.
4. If there is a leak, shut off the gas supply and
re-connect the hose to the socket. Re-test for
leaks.
Do not use the grill if a leak is detected that
cannot be corrected in this manner or if the hose
and connections become damaged. Replace
damaged components with only factory
authorized parts.
Do not strain or kink the fuel-supply hose. See
that the hose is kept clear of surfaces that
become hot during use.
Dust Cap
24
Page 24
Side Burner Operation
OPERATING THE SIDE BURNER
Before operating the side burner, you must
first open the burner cover. (A)
After using the side burner, wait until the unit
is completely cool before closing the burner
cover.
IGNITING THE SIDE BURNER
(Read all the steps before beginning.)
STEP 1. Check the burner venturi tubes for
blockage from an insect nest (see, “CLEANING
THE BURNER VENTURI TUBES”).
STEP 2. Ensure that the burner-control knob
is in the OFF position.
CAUTION: Do not stand with head or arms
over the grill.
STEP 3. To light using the igniter:
Push in and turn the side burner-control knob
counter-clockwise to the high (light) setting.
A
Operating the Side Burner
Use
Use the SIDE BURNER gas control knob, PUSH IN and rotate counter-clockwise
the SIDE BURNER gas control knob, PUSH IN and rotate counter-clockwise
to the HIGH position.
to
the HIGH position.
PRESS THE IGNITER BUTTON UNTIL IT CLICKS rapidly to light the burner.
PRESS
THE IGNITER BUTTON UNTIL IT CLICKS rapidly to light the burner.
Operating the Side Burner
STEP 5. If the burner fails to light properly, turn
the burner control knob off. Also turn off the L.P.
cylinder valve. Wait five minutes before
attempting to light the burner again. This will
allow time for released gas to disperse.
STEP 4. Immediately press the igniter button.
You will hear rapid clicks. Repeat if necessary.
The burner should light within 3-5 seconds.
Installing the Igniter Batteries
1. Unscrew the igniter button and remove it from
the igniter.
"AA" Battery
HINT: If the burner does not light after trying
again, turn off burner-control knob, the L.P.
cylinder valve and try match lighting the grill
once the gas has cleared.
2. Insert the battery into the
igniter.
3. Screw the igniter button back onto the igniter.
negative (-) end OUT
Main ConsoleMain Console
"AAA" Battery
Side BurnerSide Burner
29
Page 25
Rotisserie Burner Operation
The Rotisserie burner provides the steady,
even heat required to cook poultry and roasts to
self-basted perfection. Always preheat the Grill
before starting to cook on the rotisserie.
Inspect the Rotisserie burner as follows. Do
this on a regular basis, even if the burner is
used frequently.
1. Remove the rear panel (six screws) to
access the burner.
2. Confirm that the burner ports and air shutter
screen are clear of food residue, cobwebs or
other insect debris.
Rotisserie Burner
STEP 5. Immediately press the igniter button.
You will hear rapid clicks. Repeat if necessary.
The rotisserie burner should light within 3-5
seconds.
WARNING - If the burner fails to light properly,
turn the burner control knob off.Also turn off the
L.P. cylinder valve. Wait five minutes before
attempting to light the burner again. This will allow
time for released gas to disperse.
If the burner does not light after trying again, turn
off burner-control knob, the L.P. cylinder valve and
try match lighting the grill once the gas has
cleared.
MATCH LIGHTING THE ROTISSERIE BURNER
Repeat steps 1 through 3 above.
STEP 4: Insert a lit match or a butane lighter into
the match lighting hole located on the rotisserie
cover.
LIGHTING INSTRUCTIONS
(Read all the steps before beginning.)
STEP 1. Ensure that the rotisserie burner control
knob is in the OFF position.
STEP 2.
WARNING:Attempting to light the grill with the lid
down could cause an explosion.
STEP 3. Turn on the fuel supply valve on the L.P.
gas cylinder. Open the valve turns.
CAUTION: Do not stand with head or arms over
the grill.
OPEN GRILL LID
only 1-1/2
STEP 5:
control knob counter-clockwise to the high (light)
setting.
The rotisserie burner should light.
Confirm that the burner is properly lit and that the
flame pattern is proper. For proper flame patterns,
refer to page 30 in this User Manual.
Push in and turn the rotisserie burner
STEP 4. To light using the igniter:
Push in and turn the rotisserie burner control knob
counter-clockwise to the high (light) setting.
30
Page 26
Model TG560 Replacement Parts
Replacement parts are available direct from our
warehouse. Some components are not available
preassembled and may be ordered separately. For
convenience, the following parts list is provided along
with a representation of the items listed. Charges for
replacement parts and shipping may apply.
18
15
16
17
14
6
20
19
29
45
24
27
50
49
48
52
65
21
12
13
30
1
28
2
9
11
7
47
68
For warranty replacements, proof of ownership and
replacement parts and shipping may apply.
For warranty replacements, proof of ownership and date
of purchase is required. Please call to receive a return
authorization number before returning any grill
components. To order parts call toll free: 1-800-944-8982
GRILL TUB ASSY5000266111
MAIN BURNER ASSY5000083552
BURNER GASKET5000089253
ELECTRODE-MAIN-LONG5000052334
23
22
35
5a
50000431
2
5
50003066
1
ELECTRODE-MAIN-SHORT
WIRE ELECTRODE - S/B
FLASH TUBE50002541B16
CONSOLE PANEL5000254817
VALVEASSY LP5000260018
VALVEASSY NATGAS500026021
PUSH BUTTON IGNITOR5000278819
IGNITORASSM KIT-6 POLE50001619110
34
37
42
46
39
40
36
IGNITER PLATE50002533111
TUBE/ORIFICE ASSY LP50002554112
TUBE/ORIFICE ASSY NAT GAS500025951
REAR GRILL TUB PANEL50002545113
PLATEROTISS SPUD50002811B114
ROTISS HOUSING/SCREEN ASSY50002553115
BURNER ROTISS ASSY50000047116
ELECTRODE-ROTISS-H650003129117
ROTISS COVER50002812B118
GREASE CUP SUPPORT50002568119
38
33
GREASE CUP50002567120
LID ASSY FRONT50002660121
LID PIVOT PIN50002655222
LID COTTER PIN50002656223
HEATPLATE50002586524
725
KNOB BEZEL - CHROME50002551
KNOB - NICKEL PLATED50002552726
COOK GRATE SS 6mm50002587227
CASTALUM SIDE SHELF LH50002636128
31
3
10
8
4
5
32
CASTALUM CONDIMENT BIN LH50002637129
BRACKET SIDE SHELF SUPPORT LH50002635130
CASTALUM SIDE SHELF RH50002644131
CASTALUM CONDIMENT BIN RH50003415132
BRACKET SIDE SHELF SUPPORT RH50002643133
BURNER BOX S/B50002646134
BURNER + TUBE S/B ASSY50002639135
ELECTRODE S/B50002641136
41
43
GRATES/B50002642137
COVER SIDE BURNER50002648138
IGNITOR KIT 2 WIRE CHROME S/B50002395139
WIRE GROUND50002212140
25
26
62
54
64
44
59
57
58
61
HOSE REGULATOR S/B50002547141
SIDE BURNER VALVE LP50002651142
SIDE BURNER VALVE NATGAS500026501
CONNECTOR HOSE NAT GAS50000920143
12' NAT. GAS HOSE50000198144
WARM RACK50002585145
GREASE PANASSY50002566146
BOTTOM PANEL50002667B147
LEG FINALASSY50002789448
51
63
50
CABINET SIDE PANELL/R50002665B249
BRACKET SUPPORT FIRE BOX50002762B2
BRACE FRONT50002663151
60
67
56
LOWER DOOR HINGE ASSY LEFT50002666152
DOOR ASSY LEFT50002764153
PANELBACK50002664B154
LOWER DOOR HINGE ASSY RIGHT50002814155
DOOR ASSY RIGHT50002765156
TANKSLIDE BASE ASSY50002840157
DRAWER SLIDES50001543258
BRACKET SLIDE ASSY50002839459
53
55
66
DRAWERASSY50002763160
CABINET SLIDE-R50001041161
CABINET SLIDE-L50001043162
DRAWER SLIDE-R50001040163
DRAWER SLIDE-L50001042164
LOCKING CASTER50000090265
DOOR HANDLE50002577266
DRAWER HANDLE / TOWEL BAR50002571167
34
NON-LOCKING CASTER50002657268
DESCRIPTIONPART NOQTYITEM
Page 27
Hardware - As in the plastic bag
The following shows the contents of the hardware bag found with your grill. The letters beside each of
the fasteners corresponds to the letters used in the assembly manual. The components are shown as
actual size.
(E) 1/4 -20 Thumb Screw in Step 3
(F) Snap Bushing in Step 10
(L) M5x10mm Stainless Steel Bolt in Step 25
(A) M5x10mm Zinc Screw in Step 1
(J) M4x6mm Black Screw in Step 16 & 17
(H) M3.5 Black Nut in Step 13 & 18
(B) M6x15mm Black Bolt
in Step 2, 8, 9,11,14
(G) M3.5x6mm Black Screw in Step 13 & 18
(C) M6x40mm Black Bolt in Step 5, 6, 8
(D)M6BlackNut
in Step 5, 6, 8
(K) Nylon Washer in Step 19
Loading...