CET PMC-592 User Manual

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PMC-592
Multi Circuit Power Monitor
User Manual
Version: V1.1
November 21, 2018
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CET Electric Technology
This manual may not be reproduced in whole or in part by any means without the express written permission from CET Electric Technology (CET). The information contained in this Manual is believed to be accurate at the time of publication; however, CET assumes no responsibility for any errors which may appear here and reserves the right to make changes without notice. Please consult CET or your local representative for latest product specifications.
Standards Compliance
DANGER
This symbol indicates the presence of danger that may result in severe injury or death and permanent equipment damage if proper precautions are not taken during the installation, operation or maintenance of the device.
CAUTION
This symbol indicates the potential of personal injury or equipment damage if proper precautions are not taken during the installation, operation or maintenance of the device.
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Failure to observe the following instructions may result in severe injury or death
Installation, operation and maintenance of the meter should only be performed by qualified, competent personnel that have the appropriate training and experience with high voltage and current devices. The meter must be installed in
Ensure that all incoming AC power and other power sources are turned OFF before
Before connecting the meter to the power source, check the label on top of the meter to ensure that it is equipped with the appropriate power supply, and the
During normal operation of the meter, hazardous voltages are present on its terminal strips and throughout the connected potential transformers (PT) and current transformers (CT). PT and CT secondary circuits are capable of generating lethal voltages and currents with their primary circuits energized. Follow standard safety precautions while performing any installation or service work (i.e. removing
Do not use the meter for primary protection functions where failure of the device can cause fire, injury or death. The meter should only be used for shadow
Under no circumstances should the meter be connected to a power source if it is
To prevent potential fire or shock hazard, do not expose the meter to rain or
Setup procedures must be performed only by qualified personnel familiar with the
DANGER
and/or equipment damage.
accordance with all local and national electrical codes.
performing any work on the meter.
correct voltage and current input specifications for your application.
PT fuses, shorting CT secondaries, …etc).
protection if needed.
damaged.
moisture.
instrument and its associated electrical equipment.
DO NOT open the instrument under any circumstances.
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Limited warranty
CET Electric Technology (CET) offers the customer a minimum of 12-month functional warranty on the meter for faulty parts or workmanship from the date of dispatch from
CET does not accept liability for any damage caused by meter malfunctions. CET accepts no responsibility for the suitability of the meter to the application for which it
Failure to install, set up or operate the meter according to the instructions herein will
Only CET’s duly authorized representative may open your meter. The unit should only
be opened in a fully anti-static environment. Failure to do so may damage the
the distributor. This warranty is on a return to factory for repair basis.
was purchased.
void the warranty.
electronic components and will void the warranty.
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Table of Contents

Table of Contents ...................................................................................................................................... 4
Glossary .................................................................................................................................................... 8
Chapter 1 Introduction ............................................................................................................................. 9
1.1 Overview .................................................................................................................................... 9
1.2 Features ...................................................................................................................................... 9
1.3 Getting more information ........................................................................................................ 12
Chapter 2 Installation ............................................................................................................................. 13
2.1 Appearance .............................................................................................................................. 13
2.1.1 Main Unit ...................................................................................................................... 13
2.1.2 HMI and LCD Display (Optional) .................................................................................... 14
2.1.3 Accessories .................................................................................................................... 14
2.2 Dimensions ............................................................................................................................... 15
2.2.1 Main Unit ...................................................................................................................... 15
2.2.2 HMI (Optional) .............................................................................................................. 15
2.2.3 21-CT Strip with ¾ " Spacing .......................................................................................... 16
2.2.4 21-CT Strip with 1" Spacing ........................................................................................... 16
2.2.5 12-CT Strip with ¾ " Spacing .......................................................................................... 17
2.2.6 CT Strip’s Solid-Core CT ................................................................................................. 17
2.2.7 SCCT Adapter Board ...................................................................................................... 17
2.2.8 Mains SCCT ................................................................................................................... 18
2.2.9 Branch SCCT .................................................................................................................. 18
2.3 Mounting .................................................................................................................................. 20
2.3.1 Mounting the Main Unit ............................................................................................... 20
2.3.2 Mounting the Branch CTs .............................................................................................. 20
2.3.3 Mounting the Optional 7” Touch-Screen HMI .............................................................. 25
2.3.4 Mounting the Optional LCD Display .............................................................................. 26
2.3.5 Mounting the Optional External DI Module (PMC-521D) ............................................. 26
2.4 Wiring Connections .................................................................................................................. 27
2.4.1 Panel Mode and Wiring ................................................................................................ 27
2.4.2 Wiring for 5A/10A CT Strip with External CTs ............................................................... 39
2.4.3 Branch Circuit Wiring and Sub Meter Assignment ........................................................ 40
2.5 Communications Wiring ........................................................................................................... 42
2.5.1 Ethernet Port (10/100BaseT) ........................................................................................ 42
2.5.2 P1/HMI (RS485/RS422/RS232) Wiring .......................................................................... 42
2.5.3 P2 (RS485) Wiring ......................................................................................................... 43
2.5.4 PMC-592 External DI Module Wiring ............................................................................ 43
2.6 Digital Input Wiring .................................................................................................................. 44
2.7 Digital Output Wiring ............................................................................................................... 44
2.8 RTD Input Wiring ...................................................................................................................... 44
2.9 Main Unit Power Supply Wiring ............................................................................................... 44
2.10 HMI Power Supply Wiring ...................................................................................................... 45
2.11 Chassis Ground Wiring ........................................................................................................... 45
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Chapter 3 User Interface ........................................................................................................................ 46
3.1 Front Panel LED Indicators........................................................................................................ 46
3.2 Web Interface ........................................................................................................................... 46
3.2.1 Setting PC's IP Address .................................................................................................. 46
3.2.2 Configure PMC-592's IP Address using the Touch-Screen HMI ..................................... 47
3.2.3 Accessing PMC-592’s Web Interface via Mobile Devices .............................................. 47
3.2.4 Accessing PMC-592’s Web Interface ............................................................................. 48
3.3 HMI Display (Optional) ............................................................................................................. 72
3.3.1 Display Hierarchy and Menu Tree ................................................................................. 72
3.3.2 HMI ............................................................................................................................... 73
Chapter 4 Applications ........................................................................................................................... 78
4.1 Inputs and Outputs .................................................................................................................. 78
4.1.1 Digital Inputs ................................................................................................................. 78
4.1.2 Digital Outputs .............................................................................................................. 79
4.2 Power, Energy and Demand ..................................................................................................... 79
4.2.1 Basic Measurements ..................................................................................................... 79
4.2.2 Energy Measurements .................................................................................................. 80
4.2.3 Demands ....................................................................................................................... 81
4.3 Alarm Setpoints ........................................................................................................................ 81
4.3.1 Alarm Status .................................................................................................................. 81
4.3.2 Alarm Counters ............................................................................................................. 82
4.3.3 Universal Hysteresis and Current ON/OFF Status ......................................................... 82
4.3.4 Current Alarms .............................................................................................................. 84
4.3.5 Voltage Alarm ................................................................................................................ 86
4.3.6 Power and Power Factor Alarms ................................................................................... 88
4.3.7 Frequency Alarm ........................................................................................................... 90
4.3.8 Unbalance Alarm .......................................................................................................... 91
4.3.9 Harmonic Distortion Alarm ........................................................................................... 91
4.3.10 Temperature Alarm ..................................................................................................... 92
4.3.11 DI Alarm ...................................................................................................................... 92
4.3.12 Dip, Swell and Interruption Alarm .............................................................................. 93
4.3.13 Phase Reversal and Phase Loss Alarm......................................................................... 95
4.4 Power Quality Parameters ........................................................................................................ 96
4.4.1 Unbalance ..................................................................................................................... 96
4.4.2 Harmonics ..................................................................................................................... 96
4.4.3 Supply Voltage Dips/Swells and Interruptions .............................................................. 98
4.5 Sub-Meters (SM) ...................................................................................................................... 98
4.5.1 SM Overview ................................................................................................................. 98
4.5.2 Flexible Configuration for 2-Ø and 3-Ø SM Grouping ................................................. 101
4.6 Virtual Meters (VM) ............................................................................................................... 102
4.7 Data Logging ........................................................................................................................... 103
4.7.1 SOE Recorder .............................................................................................................. 103
4.7.2 Max/Min Recorder ...................................................................................................... 103
4.7.3 Interval Energy Recorder (IER) .................................................................................... 104
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4.7.4 Waveform Recorder (WFR) ......................................................................................... 104
4.7.5 Data Recorder (DR) ..................................................................................................... 105
4.8 Communications .................................................................................................................... 106
4.8.1 Modbus TCP ................................................................................................................ 106
4.8.2 HTTP ............................................................................................................................ 106
4.8.3 SNMP (Simple Network Management Protocol) ........................................................ 106
4.8.4 SNTP (Simple Network Time protocol)........................................................................ 110
4.8.5 SMTP (Simple Mail Transfer Protocol) ......................................................................... 110
4.8.6 FTP (File Transfer Protocol) ......................................................................................... 111
Chapter 5 Modbus Register Map .......................................................................................................... 114
5.1 Status Register ........................................................................................................................ 114
5.1.1 General Status ............................................................................................................. 114
5.1.2 Instantaneous Alarm ................................................................................................... 115
5.1.3 Latched Alarm ............................................................................................................. 116
5.1.4 Alarm Counter ............................................................................................................. 117
5.1.5 External Digital Input Module Status .......................................................................... 118
5.1.6 Data Recorder Pointer ................................................................................................. 118
5.2 Basic Measurements .............................................................................................................. 118
5.2.1 Mains Measurements ................................................................................................. 118
5.2.2 SM Measurements ...................................................................................................... 120
5.3 Energy Measurements ........................................................................................................... 121
5.3.1 Mains Energy .............................................................................................................. 121
5.3.2 SM Energy ................................................................................................................... 121
5.3.3 Mains Tariff Energy ..................................................................................................... 122
5.4 Demand .................................................................................................................................. 122
5.4.1 Real-time Demand ...................................................................................................... 122
5.4.2 Max Demand Log ........................................................................................................ 124
5.5 Harmonics Measurements ..................................................................................................... 126
5.5.1 Mains Harmonic Measurements ................................................................................. 126
5.5.2 Branch THD Measurements ........................................................................................ 127
5.5.3 Mains K Factor ............................................................................................................ 127
5.5.4 Mains Crest Factor ...................................................................................................... 127
5.5.5 Mains TDD Measurements ......................................................................................... 127
5.6 Log Register ............................................................................................................................ 128
5.6.1 SOE Recorder Log ........................................................................................................ 128
5.6.2 Max/Min Recorder Log (MMR Log) ............................................................................. 128
5.6.3 Data Recorder Log ....................................................................................................... 132
5.7 VM Data.................................................................................................................................. 133
5.7.1 VM kW Measurements ............................................................................................... 133
5.7.2 VM Energy Measurements ......................................................................................... 133
5.7.3 VM Tariff Energy Measurements ................................................................................ 133
5.8 Setup Parameters ................................................................................................................... 134
5.8.1 System Parameters...................................................................................................... 134
5.8.2 Communications Setup ............................................................................................... 137
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5.8.3 SM Name Setup .......................................................................................................... 138
5.8.4 Breakers Rating Setup ................................................................................................. 139
5.8.5 Alarm Setup ................................................................................................................ 139
5.8.6 Branch Setup Parameters ............................................................................................ 142
5.8.7 VM (Virtual Meter) Setup ........................................................................................... 143
5.8.8 WFR Setup................................................................................................................... 145
5.8.9 Interval Energy Recorder Setup .................................................................................. 145
5.8.10 Control Setup ............................................................................................................ 147
5.8.11 Data Recorder Setup ................................................................................................. 150
5.9 Time Registers ........................................................................................................................ 150
5.10 Meter Information................................................................................................................ 151
Appendix A - SOE Event Classification .................................................................................................. 153
Appendix B – DR Parameter and Default DR Setting ............................................................................ 156
Appendix C - Technical Specifications ................................................................................................... 164
Appendix D - Accuracy Specifications ................................................................................................... 165
Appendix E - Standards Compliance ..................................................................................................... 166
Appendix F – Firmware Upgrade .......................................................................................................... 167
Appendix G - PMC-592 Firmware and HMI Version Compatibility ....................................................... 171
Appendix H - FAQ .................................................................................................................................. 172
Contact us ............................................................................................................................................. 176
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Glossary

ATS = Automatic Transfer Switch CET = CET Electric Technology DI = Digital Input DMD = Present Demand DO = Digital Output FIFO = First In First Out Fund. = Fundamental GB = Giga Byte HMI = Human Machine Interface Hn = nth order Harmonic, integer multiple (n) of the Fundamental Frequency (50Hz or 60Hz) IHn = nth order Interharmonic represents all components between the (n-1)th and nth harmonic orders in RMS HDn = nth order Harmonic Distortion IHDn = nth order Interharmonic Distortion IER = Interval Energy Recorder I4 = Zero Sequence Current LED = Light Emitting Diode MB = Mega Byte MIB = Management Information Base MCPM = Multi Circuit Power Monitor MMR = Max/Min Recorder MXR = Max Recorder NMS = Network Management System OID = Object Identifier PQ = Power Quality RTC = Real Time Clock RTD = Resistance Temperature Detector SCCT = Split-core CT SM = Sub Meter SNMP = Simple Network Management Protocol SOE = Sequence Of Events STS = Static Transfer Switch TDD = Total Demand Distortion TODD = Total Odd Demand Distortion TEDD = Total Even Demand Distortion TH = Total Harmonic in RMS, excluding Fundamental THD = Total Harmonic Distortion TOHD = Total Odd Harmonic Distortion TEHD = Total Even Harmonic Distortion VM = Virtual Meter WF = Waveform WFR = Waveform Recorder Udin = Declared input voltage - Value obtained from the declared supply voltage by a transducer ratio Usr = Sliding Reference Voltage
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Chapter 1 Introduction

This manual explains how to use the PMC-592 MCPM Multi-Circuit Power Monitor.
This chapter provides an overview of the PMC-592 and summarizes many of its key features.

1.1 Overview

The PMC-592 MCPM is the ultimate solution for PDU, LVDB and Load Center application that require
multi circuit monitoring. Housed in a compact metal enclosure, the PMC-592 is perfectly suited for
applications that require high density metering. The PMC-592 features quality construction with
multifunction and high-accuracy measurements, two Mains Inputs (each with 3 Voltage and 4 Current
Inputs), up to 84 Branch Circuit Inputs and an optional 7” Touch-Screen HMI. The PMC-592 comes
standard with two Digital Inputs or optionally four Digital Inputs for status monitoring, two Relay
Outputs for control or alarming as well as two RTD Inputs for temperature measurements. The standard
SOE Log records all Setup changes, Setpoint alarms and DI/DO operations in 1ms resolution. With
Ethernet and dual RS-485 as standard feature supporting Modbus RTU/TCP as well as SNMP, the PMC-
592 becomes a vital component of an intelligent, multifunction monitoring solution for Data Center and
Utility applications.
Typical Applications
Data Center PDUs Clean room LVDB (Low-Voltage Distribution Board) Load Center Monitoring Ring Main Unit Metering Motor Control Center metering Commercial & Residential LV High-Density Multi-Circuit monitoring
The above are just a few of the many applications. Contact CET Technical Support should you require
further assistance with your application.

1.2 Features

Ease of Use
Status LEDs - Run, Fault, P1 and P2 (Comm. Activities) Self-Diagnostic function Password-protected setup via its built-in Web Interface or optional HMI Display Surface Mount
Dual Mains Inputs
3-Ø Voltage Inputs for 120VLN/208VLL, 220-240VLN/380-415VLL and 277VLN/480VLL systems 4-Ø Current Inputs for 5A or 1A CT, Starting current at 0.3% In
Branch CT Inputs
100A Solid-Core CT Strip for new PDU installations Optional 5A Solid-Core CT Strip for interfacing with standard external CTs with 5A secondary for
Supported CT Strips include 21x100A, 21x10A, 12x100A or 12x10A 100A, 200A, 400A and 800A Split-Core CTs for retrofit applications
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LVDB/Load Center applications
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Flexible Configuration
Programmable CT Ratio, CT Polarity, Sub-Meter (SM) Reference Voltage for each SM Configurable CT Strip Orientation (Sequential or Crossover) and CT Strip Direction (Top or Bottom) Configurable 2-Ø & 3-Ø SM Ordering based on out-of-sequence 1-Ø SM Support Single, Dual and Custom Panel Modes Programmable Label for Device, Panel, 1-Ø SMs and VMs
Metering
Mains Measurements
o 2 Mains, each supporting 3 Voltage and 4 Current Inputs o ULN and ULL per phase and average o I per phase and average, measured Neutral Current (I4) o kW, kvar, kVA, PF per phase and total o Frequency o Loading Factor per phase o kWh Import/Export, kvarh Import/Export, kVAh Total o Dual Tariff Energy Metering that is switchable by DI Status and provides T1/T2 kWh
Import/Export, T1/T2 kvarh Import/Export, T1/T2 kVAh Total in Firmware V1.00.10 or later
Branch Circuits Measurements
o 21, 42, 63 or 84 Branch Current Inputs o I, kW, kvar, kVA, PF, Loading Factor, kWh, kvarh, kVAh per 1-Ø SM
Demand Measurements
I per phase, kW Total, kvar Total, kVA Total for Mains-I and Mains-II I, kW, kvar, kVA per 1-Ø SM and kW Total, kvar Total and kVA total per 2-Ø or 3-Ø SM RTD 1 and RTD 2 Temperature Demand in Firmware V1.00.04 or later Max Demands with timestamp for Historical, This Month and Last Month
Sub Meters (SM)
Support configurable 1-Ø , 2-Ø and 3-Ø Sub Meters I Average, Loading Factor, kW/kvar/kVA/PF Total, kWh/kvarh Import and kVAh Total Demand Values for I Average, kW, kvar and kVA Max Demands with timestamp for Historical, This Month and Last Month
Virtual Meters (VM)
10 configurable Virtual Meters for arbitrary aggregation from Mains and any of the 84 1-Ø SMs Support both Addition and Subtraction kW, kWh/kvarh Import and kVAh per VM Dual Tariff Energy Metering that is switchable by DI Status and provides T1/T2 kWh, kvarh and kVAh
for Main and GenSet Supply
Power Quality Features
Mains Inputs
o U and I Unbalance based on Sequence Components o U and I THD, TOHD, TEHD and Individual harmonics to 31
st
o Current TDD, K-Factor and Crest Factor o Dip/Swell and Interruption detection with Waveform Recording
Branch Inputs
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o Current THD for each 1-Ø SM
Non-Volatile Memory and Logs
1GB On-Board Non-Volatile Memory
Interval Energy Recorder (IER) Log
Complete energy profiling of Mains-I/II, 1-Ø , 2-Ø and 3-Ø SMs, VMs as well as the Mains-I/II and
VMs for Tariffs T1 and T2
Programmable Interval at 5, 10, 15, 30 or 60 minute intervals Fixed Log Depth at 10,000 entries, capable of recording for 3 months @ 15-min interval or 1 year
@ 60-min interval
Max/Min Log
Mains U & I, Frequency, kW, kvar, kVA, Loading Factor, PF, Unbalance, THD, TOHD, TEHD 1-Ø SMs: I, kW, kvar, kVA, PF, Loading Factor and I THD 2-Ø and 3-Ø SMs: I avg, kW, kvar, kVA, PF and Loading Factor RTD1 and RTD2 Max./Min. Timestamp for Historical, This Month and Last Month
SOE Log
1000 FIFO events time-stamped to ±1ms resolution Setup changes, Power-On/Off, Alarms, Diagnostics and I/O operations
Data Recorder (DR) Log
10 Data Recorders of 64 parameters each for a total of 640 Real-time parameters Programmable Log Depth (65535 max.) and Recording Interval (60-345600s)
Waveform Recorder (WFR) Log
Support up to 16 WFR Log entries Record V1-V3 and I1-I3 for both Mains-I and Mains-II Programmable resolutions (samples/cycle x # of cycles) at 64x150, 64x75, 32x300, 32x150, 16x600
and 16x300
Triggered by Dip/Swell and Interruption Setpoints
Alarming
Support powerful alarming functions for Mains, Branches, RTDs and DIs Support High-High, High, Low, Low-Low and OFF Alarms
Configurable Threshold and Time Delay for each branch Support Current, Voltage, Power, PF, Frequency, Unbalance, Harmonic Distortion, Temperature and
DI status change Alarms and their respective Alarm Counters
Support Dip/Swell and Interruption Setpoint Alarms, Phase Reversal Alarm and Phase Loss Alarm
since Firmware V1.00.05
All alarms are recorded in the SOE Log
Inputs and Outputs
Digital Inputs
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o 2 standard or 4 optional* DI channels, volts free dry contact, 24VDC internally wetted o Support up to 4 External DI Modules from CET (e.g. PMC-521D) via Port 2 (RS-485) o 1000Hz sampling for status monitoring with programmable debounce
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o Tariff Switching between T1 and T2~ for Main and GenSet Supply based on the status of a DI
Digital Outputs
o 2 Channels Form A mechanical relays - 5A @ 250VAC / 30VDC
RTD Input
#
o 2 Channels PT100 (sensor not included)
* Available in Firmware V1.00.08 or later
#
Available in Firmware V1.00.04 or later
~ Available in Firmware V1.00.10 or later
Communications P1/HMI - DB9 Connector*
Modbus RTU Compatible with RS-232/422/485 1200 to 38,400 bps
*The P1 connector has been changed from a plug-in terminal to DB9 since Hardware V1.01.00
P2 - RS-485
Modbus RTU Optically isolated 1200 to 38,400 bps Optional connection with up to 4 external DI Modules from CET since Firmware V1.00.03
P3 - Ethernet Ports
10/100BaseT Modbus TCP and Modbus RTU over TCP protocols HTTP, SMTP, SNTP, SNMP and FTP Firmware upgrade via Ethernet port Configurable IP Port No. for HTTP, Modbus TCP and RTU over TCP/IP since Firmware V1.00.10
Time Synchronization
Battery-backed real-time clock @ 6ppm (≤ 0.5s/day) Time Synchronization via SNTP protocol
System Integration
PecStar iEMS
The PMC-592 is supported by CET’s PecStar iEMS. It can also be easily integrated into other 3rd party
systems with its support of multiple communications ports and different industry standard protocols.
3rd Party System Integration
Easy integration into Automation, Energy Management or SCADA systems via Modbus RTU, Modbus
TCP or SNMP
The on-board Web Server allows complete access to its data and supports the configuration for
most of the setup parameters via a web browser without the use of any proprietary software

1.3 Getting more information

Additional information is available from CET via the following sources:
Visit www.cet-global.com Contact your local CET representative Contact CET directly via email @ support@cet-global.com
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Chapter 2 Installation

Installation of the PMC-592 should only be performed by qualified, competent personnel that have
the appropriate training and experience with high voltage and current devices. The device must be
During the operation of the device, hazardous voltages are present at the input terminals. Failure
installed in accordance with all local and national electrical codes.
to observe precautions can result in serious or even fatal injury and equipment damage.

2.1 Appearance

2.1.1 Main Unit

Caution
Figure 2-1 Main Unit
Figure 2-2 Upper Connector’s Arrangement with standard 2xDI
Figure 2-3 Upper Connector’s Arrangement with optional 4xDI
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Figure 2-4 Lower Connector’s Arrangement
CT Strips
Branch SCCT Adapter Board
Mains SCCT
Branch SCCT
Branch Cable

2.1.2 HMI and LCD Display (Optional)

2.1.3 Accessories

Figure 2-5 7” Touch Screen HMI and Basic LCD Display
Figure 2-6 CT Strips and Branch SCCT Adapter Board
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Figure 2-7 Mains SCCT, Branch SCCT and Branch Cable
Figure 2-8 External Digital Input Module (PMC-521D)
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2.2 Dimensions

Front View
Side View

2.2.1 Main Unit

2.2.2 HMI (Optional)

Figure 2-9 Main Unit Dimensions
The following sections provide dimensions for the three HMI models: TK6070iH, TK6070iQ and
TK6071iQ.
2.2.2.1 TK6070iH
Figure 2-10 TK6070iH Dimensions
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2.2.2.2 TK6070iQ and TK6071iQ
Top View
Side View
Top View
Side View
Figure 2-11 TK6070iQ and TK6071iQ Dimensions

2.2.3 21-CT Strip with ¾" Spacing

Figure 2-12 Dimensions of the 21-CT Strip with ¾ ” Spacing

2.2.4 21-CT Strip with 1" Spacing

Figure 2-13 Dimensions of the 21-CT Strip with 1” Spacing
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2.2.5 12-CT Strip with ¾ " Spacing

Top View
Side View
Top View
Side View
Figure 2-14 Dimensions of the 12-CT Strip with ¾ " Spacing

2.2.6 CT Strip’s Solid-Core CT

Figure 2-15 Dimensions of the CT Strip’s Solid-Core CT

2.2.7 SCCT Adapter Board

Figure 2-16 Dimensions of the Branch SCCT Adapter Board
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2.2.8 Mains SCCT

Mode
A B C D E F G H I J K
PMC-SCCT-400A-1A-A
20
30
50
89
110
34
47
40
32
52.5
67.5
PMC-SCCT-600A-1A-A
50
80
78
114
145
32
32
32
33
52.5
67.5
PMC-SCCT-800A-1A-A
80
80
108
144
145
32
32
32
33
52.5
67.5
PMC-SCCT-1000A-1A-A
80
120
108
144
185
32
32
32
33
52.5
67.5
Figure 2-17 Mains SCCT Dimensions
There are four Mains SCCT models: PMC-SCCT-400A-1A-A, PMC-SCCT-600A-1A-A, PMC-SCCT-800A-1A-
A and PMC-SCCT-1000A-1A-A. The dimensions are described below.
Unit: mm
Table 2-1 Mains SCCT Dimensions

2.2.9 Branch SCCT

2.2.9.1 100A/40mA SCCT
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Figure 2-18 Dimensions of 100A/40mA SCCT
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2.2.9.2 200A/40mA SCCT
2.2.9.3 400A/40mA SCCT
Figure 2-19 Dimensions of 200A/40mA SCCT
Figure 2-20 Dimensions of 400A/40mA SCCT
2.2.9.4 800A/40mA SCCT
Figure 2-21 Dimensions of 800A/40mA SCCT
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2.3 Mounting

The PMC-592 should be installed in a dry environment without dust and kept away from heat, radiation
and electrical noise sources. The PMC-592 is usually installed inside the PDU cabinet. Please reserve
enough room for other accessories and make it convenient for future maintenance.

2.3.1 Mounting the Main Unit

Installation steps:
Pre-drill the mounting holes based on the mounting diagrams below. Mount the device by affixing the supplied screws to the mounting holes.
Figure 2-22 Mounting Main Unit

2.3.2 Mounting the Branch CTs

There are two types of Branch CT: Solid-Core CTs on a CT Strip and Split-Core CTs. Select the appropriate
mounting instructions below based on the type of Branch CTs used.
2.3.2.1 Mounting the Branch CT Strip
The CT Strip supports two types of mounting – Surface and DIN Rail. Depending on the actual installation
requirements, the settings for the CT Strip Polarity, CT Strip Installation Direction and Installation
Mode may be different. Please refer to Section 2.4.3 Branch Circuit Wiring and Sub Meter Assignment
for more information.
Surface Mounting
Pre-drill the mounting holes based on the mounting diagrams below. Mount the device by affixing the supplied screws to the mounting holes through the CT Strip’s
mounting flange and then securing the CT Strip into position.
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CT Strip Type
Surface Mounting Diagram
21-CT Strip with
¾ " spacing between CTs
21-CT Strip with
1" spacing between CTs
12-CT Strip with
¾ " spacing between CTs
CTs Strip Type
DIN-Rail Mounting Diagram
21 CTs Strip with
¾ " spacing between
CTs
DIN-Rail Mounting
The following description assumes the DIN Rail is mounted horizontally. The mounting orientation
Before installation, make sure that the 35mm DIN-Rail is already in place. Align the top of the mounting clip at the back of the CT Strip at an angle against the top of the DIN
Rotate the bottom of the CT Strip towards the back while applying a slight downward pressure at
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Table 2-2 Surface Mounting of CT Strip
may be different in the actual situation.
rail as shown in the figure below.
the top to make sure that the device is completely and securely fixed on to the DIN rail.
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21 CTs Strip with
1" spacing between
CTs
12 CTs Strip with
¾ " spacing between
CTs
Table 2-3 DIN-Rail Mounting of CT Strip
2.3.2.2 Mounting the Branch SCCT Adapter Board
Surface Mounting
Pre-drill the mounting holes based on the mounting diagrams below. Mount the device by affixing the supplied screws to the mounting holes through the SCCT Adapter
Board’s mounting flange and then securing the adapter board into position.
DIN-Rail Mounting
The following description assumes the DIN Rail is mounted horizontally. The mounting orientation
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Figure 2-23 Surface Mounting of SCCT Adapter Board
may be different in the actual situation.
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Before installation, make sure that the 35mm DIN-Rail is already in place. Align the top of the mounting clip at the back of the adapter board at an angle against the top of
the DIN rail as shown in the figure below.
Rotate the bottom of the adapter board towards the back while applying a slight downward
pressure at the top to make sure that the device is completely and securely fixed on to the DIN rail.
Figure 2-24 DIN-Rail Mounting of SCCT Adapter Board
2.3.2.3 Installing Mains SCCTs
The following instructions and figures describe the installation of the Mains SCCTs.
1. If SCCTs are used for the Mains Current Inputs, please ensure to select the 1A Mains Current Input
option for the PMC-592. Before installing the Mains SCCTs, please ensure that SCCT’s contact
surface is clean and without contaminants for best accuracy performance.
2. It’s very important to first connect the SCCT’s output wires to the Mains Current Inputs before
mounting the SCCT. Connect the White wire to the Ix1 terminal and the Black wire to the Ix2
terminal as shown below where x=1, 2, 3 or 4. Apply the correct torque to tighten the screws.
3. The SCCT’s load direction as indicated by the arrow symbol on the CT and should be consistent with
the Current flow of the Mains circuits. The Mains CT Polarity can also be configured via the Web
interface (Setup => Basic Setup) or through Modbus Register # 6008.
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Figure 2-25 Connecting the Mains SCCT’s output wires to the Mains Current Inputs
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Figure 2-26 Mounting the Mains SCCT
Figure 2-27 Setting the Mains CT’s Ratio and Polarity via Web or HMI
2.3.2.4 Installing Branch SCCTs
The following instructions and figures describe the installation of the Branch SCCTs.
1. Before installing Branch SCCT, please ensure that the SCCT’s contact surface is clean and without
contaminants for best accuracy performance.
2. It’s very important to first connect the SCCT’s output wires to the SCCT Adapter Board before
mounting the Branch SCCT. Connect the White wire to the ‘+’ terminal and the Black wire to the -
terminal as shown below at the appropriate branch circuit inputs. Apply the correct torque to
tighten the screws.
3. The SCCT’s load direction as indicated by the arrow symbol should be consistent with the Current
flow of the branch circuits while mounting the SCCT.
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Figure 2-28 Connecting the Branch SCCT’s output wires to the Adapter Board
Figure 2-29 Installing the Branch Cable

2.3.3 Mounting the Optional 7” Touch-Screen HMI

The HMI should be mounted on the cabinet door with a minimum clearance of 105mm from the door
to the inside components.
1. Put the HMI through the cutout.
2. Install the installation clips as per the diagram below.
3. Affix the supplied screws through the hole of the installation clips.
4. Tighten the screws against the back of the panel until the HMI is mounted securely in place.
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Figure 2-30 Mounting the Optional 7” Touch-Screen HMI
HMI Model
Mounting Dimensions (Unit: mm)
L W H
TK-6070iH
192
138
41.8
TK6070iQ, TK6071iQ
192
138
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Table 2-4 Mounting Optional HMI Dimensions

2.3.4 Mounting the Optional LCD Display

The following instructions and figures describe the installation of LCD Display.
1. Remove the installation clips from the LCD Display.
2. Fit the LCD Display through a 103mm x 54mm cutout as shown in figure below.
3. Re-install the installation clips and push the clips tightly against the panel to secure the LCD Display.

2.3.5 Mounting the Optional External DI Module (PMC-521D)

The following instructions and figures describe the installation of the external DI Module.
1. Before installation, please make sure that the DIN rail is already in place.
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Figure 2-31 Mounting the Optional LCD Display
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2. Move the installation clip at the bottom of the PMC-521D downward to the “unlock” position.
Panel Mode
Application, Power Calculation and Applicable Alarms
Single Panel Mode I
with
One Mains
Only
Application:
This configuration is the most common and applies to systems with a Single Mains (Mains-I) only.
V1 = Mains-I Voltage Inputs
I1 = Mains-I Current Inputs
V2 = Mains-II Voltage Inputs (Not Used)
I2 = Mains-II Current Inputs (Not Used)
Power Calculation:
Mains-I Power = V1 × I1 (Wye, Delta or 1P3W)
Branch Power = V1 × Branch Current A/B/C/D
Mains-II Power = Not Available
Applicable Alarms:
Global
Mains-I
Mains-II
Voltage-I
Voltage-II
Current/Power-I
Current/Power-II
CT Strip A/B
CT Strip C/D
Frequency
DI
RTD
Under no circumstances should the CT secondary be open when the CT primary is energized. CT
shorting blocks should be installed to allow for easy maintenance.
3. Mount the PMC-521D on the DIN Rail.
4. Push the installation clip upward to the “lock” position to secure the PMC-521D on to the DIN Rail.
Figure 2-32 DIN-Rail Mounting the Optional PMC-521D

2.4 Wiring Connections

2.4.1 Panel Mode and Wiring

Under no circumstances should the PT secondary be shorted.
Caution
The PMC-592 supports six Panel Modes. Please read this section carefully before installation and choose
the correct wiring method for your panel.
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Single Panel Mode I
with
Two Mains
Application:
This configuration applies to systems with Two Mains that are controlled by an ATS (Automatic Transfer
Switch) or STS (Static Transfer Switch) such that only one Mains is active at a time.
V1 = Mains-I Voltage Inputs
I1 = Mains-I Current Inputs
V2 = Mains-II Voltage Inputs (Not Used)
I2 = Mains-II Current Inputs
Power Calculation:
Mains-I Power = V1 × I1 (Wye, Delta or 1P3W)
Mains-II Power = V1 × I2 (Wye, Delta or 1P3W)
Branch Power = V1 × Branch Current A/B/C/D
Applicable Alarms:
Global
Mains-I
Mains-II
Voltage-I
Voltage-II
Current/Power-I
Current/Power-II
CT Strip A/B
CT Strip C/D
Frequency
DI
RTD
Single Panel Mode II
Application:
This configuration applies to systems with a Single Mains (Mains-I) only. However, Mains-II can be used
to measure the electrical parameters before the Delta-Wye Isolation Transformer.
Voltage-II and Current-II do not need to be connected if the PDU does not have an Isolation Transformer.
This would be equivalent to the Single Panel Mode I with One Mains Only.
V1 = Mains-I Voltage Inputs
I1 = Mains-I Current Inputs
V2 = Mains-II Voltage Inputs
I2 = Mains-II Current Inputs
Power Calculation
Mains-I Power = V1 × I1 (Wye)
Mains-II Power = V2 × I2 (Delta)
Branch Power = V1 × Branch Current A/B/C/D
Applicable Alarms
Global
Mains-I
Mains-II
Voltage-I
Voltage-II
Current/Power-I
Current/Power-II
CT Strip A/B
CT Strip C/D
Frequency
DI
RTD
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Dual Panel Mode I
Application:
This configuration applies to systems with a Single Mains that are split into two Panels. Branches A and
B belong to Mains-I while Branches C and D belong to Mains-II, as illustrated in the diagram below.
Mains-I and Mains-II are used to measure electrical parameters for Panel-I and Panel-II, respectively.
V1 = Mains-I Voltage Inputs
I1 = Mains-I Current Inputs
V2 = Optional (may be used to measure the ULL Inputs before the Isolation Transformer)
I2 = Mains-II Current Inputs
Power Calculation:
Mains-I Power = V1 × I1 (Wye)
Mains-II Power = V1 × I2 (Wye)
Branch Power = V1 × Branch Current A/B/C/D
Applicable Alarms:
Global
Mains-I
Mains-II
Voltage-I
Voltage-II
Current/Power-I
Current/Power-II
CT Strip A/B
CT Strip C/D
Frequency
DI
RTD
Dual Panel Mode II
Application:
This configuration allows a single PMC-592 to monitor two independent PDU panels simultaneously
and makes the PMC-592 the most economical product in the market.
V1 = Mains-I Voltage Inputs
I1 = Mains-I Current Inputs
V2 = Mains-II Voltage Inputs
I2 = Mains-II Current Inputs
Power Calculation
Mains-I Power = V1 × I1 (Wye, Delta or 1P3W)
Mains-II Power = V2 × I2 (Wye, Delta or 1P3W)
Branch A, B Power = V1 × Branch Current A/B
Branch C, D Power = V2 x Branch Current C/D
Applicable Alarms:
Global
Mains-I
Mains-II
Voltage-I
Voltage-II
Current/Power-I
Current/Power-II
CT Strip A/B
CT Strip C/D
Frequency
DI
RTD
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Custom Panel Mode
Typical Wiring Application Modes:
Typical Application Modes I and II
Typical Application Mode III
Application:
This configuration allows a single PMC-592 to monitor one or two independent PDU panels
simultaneously. Users have the flexibility to pair any Branch Input (A, B, C or D) with any Mains Input
(Mains-I/II) using any Wiring Mode.
V1 = Mains-I Voltage Inputs
I1 = Mains-I Current Inputs
V2 = Mains-II Voltage Inputs (Applicable for Typical Application Modes II & III)
I2 = Mains-II Current Inputs (Applicable for Typical Application Modes II & III)
Power Calculation:
The Branch Power calculation is associated with its voltage source. For example, the following Branch
Power calculation is applicable for Typical Application Mode III:
Mains-I Power = V1 × I1 (Wye, Delta or 1P3W)
Mains-II Power = V2 × I2 (Wye, Delta or 1P3W)
Branch A Power = V1 x Branch Current A
Branch B Power = V2 x Branch Current B
Branch C Power = V2 x Branch Current C
Branch D Power = V2 x Branch Current D
Applicable Alarm:
Global
Mains-I
Mains-II
Voltage-I
Voltage-II
Current/Power-I
Current/Power-II
CT Strip A/B/C/D
Custom
Custom
Frequency
DI
RTD
Table 2-5 Panel Mode Description
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2.4.1.1 Single Panel Mode I
Optional
Optional
2.4.1.1.1 Single Panel Mode I with One Mains Only (Wye)
Notes:
1) Please consult the Serial Number Label to ensure that the voltage to be measured is less than or equal to the meter’s rated
2) All spare terminals that are Not Used, which include Mains-II Voltage and Current Inputs, should be connected to Ground.
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Voltage Input specification.
Figure 2-33 Single Panel Mode I with One Mains Only (Wye)
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2.4.1.1.2 Single Panel Mode I with One Mains Only (Delta)
Optional
Notes:
1) Please consult the Serial Number Label to ensure that the voltage to be measured is less than or equal to the meter’s rated
2) All spare terminals that are Not Used, which include Mains-II Voltage and Current Inputs, should be connected to Ground.
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Figure 2-34 Single Panel Mode I with One Mains Only (Delta)
Voltage Input specification.
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2.4.1.1.3 Single Panel Mode I with Two Mains (Wye)
Optional
Optional Optional
Notes:
1) Please consult the Serial Number Label to ensure that the voltage to be measured is less than or equal to the meter’s rated
2) The spare Mains-II Voltage terminals should be connected to Ground.
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Voltage Input specification.
Figure 2-35 Single Panel Mode I with Two Mains (Wye)
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2.4.1.1.4 Single Panel Mode I with Two Mains (Delta)
Notes:
1) Please consult the Serial Number Label to ensure that the voltage to be measured is less than or equal to the meter’s rated
2) The spare Mains-II Voltage terminals should be connected to Ground.
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Voltage Input specification.
Figure 2-36 Single Panel Mode I with Two Mains (Delta)
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2.4.1.2 Single Panel Mode II (Mains-I = Wye, Mains-II = Delta)
Optional
Optional
Notes:
1) Please consult the Serial Number Label to ensure that the voltage to be measured is less than or equal to the meter’s rated
2) The Mains Voltage Inputs support a maximum voltage of 480V for direct ULL connections.
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Voltage Input specification.
Figure 2-37 Single Panel Mode-II (Mains I = Wye, Mains -II = Delta)
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2.4.1.3 Dual Panel Mode I (Mains-I/II = Wye, Optional Voltage-II = Delta Only)
Optional
Optional
Optional
Optional
Notes:
1) Please consult the Serial Number Label to ensure that the voltage to be measured is less than or equal to the meter’s rated
2) The optional Mains-II Voltage terminals should be connected to Ground if not used.
3) The Mains Voltage Inputs support a maximum voltage of 480V for direct ULL connections.
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Voltage Input specification.
Figure 2-38 Dual Panel Mode I (Mains-I/II = Wye, Optional Voltage-II = Delta only)
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2.4.1.4 Dual Panel Mode II
Optional Optional
Optional
2.4.1.4.1 Dual Panel Mode II (Mains-I/II = Wye)
Notes:
1) Please consult the Serial Number Label to ensure that the voltage to be measured is less than or equal to the meter’s rated
2) All spare Voltage and Current terminals that are not used should be connected to ground.
37
Voltage Input specification.
Figure 2-39 Dual Panel Mode II (Wye)
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2.4.1.4.2 Dual Panel Mode II (Mains-I/II = Delta)
Optional
Notes:
1) Please consult the Serial Number Label to ensure that the voltage to be measured is less than or equal to the meter’s rated
2) All spare Voltage and Current terminals that are not used should be connected to ground.
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Voltage Input specification.
Figure 2-40 Dual Panel Mode II (Delta)
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2.4.1.4.3 Dual Panel Mode II (Mains-I/II = 1P3W Direct Connection)
The 1-Phase 3-Wire (1P3W) may only be used with Dual Panel Mode II where Mains-I and Mains-II (if
used) may be wired in 1P3W mode as illustrated below.
Figure 2-41 Dual Panel Mode II (Mains-I/II = 1P3W Direct Connection)
Notes:
1) Please consult the Serial Number Label to ensure that the voltage to be measured is less than or equal to the meter’s rated
Voltage Input specification.
2) All spare Voltage and Current terminals that are not used should be connected to ground.
2.4.1.5 Custom Panel Mode
The Custom Panel Mode allows the users to freely pair any Branch Input (A, B, C or D) with any Mains
Input (Mains-I/II) using any Wiring Mode (Wye, Delta or 1P3W) with complete flexibility based on the
actual PDU installation, without being restricted by the default Single and Dual Panel Modes that are
supported by the PMC-592. Please refer to the Wiring Diagrams in Sections 2.4.1.1, 2.4.1.2, 2.4.1.3 and
2.4.1.4 for more information on how to connect the PMC-592 in Wye, Delta or 1P3W wiring modes.

2.4.2 Wiring for 5A/10A CT Strip with External CTs

The PMC-592 has been designed for Data Center’s PDU monitoring where the Branch Circuits are
normally under 100A (using the 100A CT Strips or 100A SCCTs). However, for applications such as LV
Distribution Board and Load Center monitoring where the Branch Circuits’ Loading may be higher than
100A. The PMC-592 can be equipped with 5A/10A (5A nominal with 100% over-range) CT Strips to
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interface with external CTs with 5A output. The PMC-592 also supports the ability to configure individual
Horizontal Configuration:
Installation Mode (Reg. # 6520): 0 = Sequential Mode
CT Strip A Installation Direction (Reg. # 6525): 0 = Top
CT Strip B Installation Direction (Reg. # 6526): 0 = Top
CT Strip C Installation Direction (Reg. # 6527): 0 = Top
CT Strip D Installation Direction (Reg. # 6528): 0 = Top
CT Strip A Polarity (Reg. # 6521): 0 = Normal
CT Strip B Polarity (Reg. # 6522): 0 = Normal
CT Strip C Polarity (Reg. # 6523): 0 = Normal CT Strip D Polarity (Reg. # 6524): 0 = Normal
CT Ratio for each Branch Circuit, thus allowing the users to connect various load types with different
Primary Currents to the PMC-592’s Branch Circuits. Please refer to the following diagram on how to
connect external CTs with 5A output to PMC-592’s 5A CT Strip.
Figure 2-42 How to wire External CTs with 5A output with PMC-592’s 5A/10A CT Strip

2.4.3 Branch Circuit Wiring and Sub Meter Assignment

The PMC-592 supports two Installation Modes for CT Strips – Sequential and Cross-over. The following
sections illustrate the relationship between each Branch CT and its corresponding Sub Meter (SM)
assignment. The numbers inside each of the CT Strips are the Branch CT numbers. The numbers outside
the CT Strip represent their respective 1-Ø SM assignments based on the Installation Mode (Sequential
or Cross-over), CT Strip Installation Direction (Top or Bottom) and CT Strip Polarity (Normal or
Reverse).
2.4.3.1 Sequential Installation Mode
The PMC-592 supports three Sequential installation modes. The following diagrams illustrate the details.
Note:
The CT Strips are located next to the breakers, and the spacing between CTs and breakers should be consistent.
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Table 2-6 Sequential Mode I
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Horizontal Configuration:
Installation Mode (Reg. # 6520): 0 = Sequential Mode
CT Strip A Installation Direction (Reg. # 6525): 1 = Bottom
CT Strip B Installation Direction (Reg. # 6526): 1 = Bottom
CT Strip C Installation Direction (Reg. # 6527): 1 = Bottom
CT Strip D Installation Direction (Reg. # 6528): 1 = Bottom
CT Strip A Polarity (Reg. # 6521): 1 = Reverse
CT Strip B Polarity (Reg. # 6522): 1 = Reverse
CT Strip C Polarity (Reg. # 6523): 1 = Reverse CT Strip D Polarity (Reg. # 6524): 1 = Reverse
Table 2-7 Sequential Mode II
Vertical Configuration:
Installation Mode (Reg. # 6520): 0 = Sequential Mode
CT Strip A Installation Direction (Reg. # 6525): 0 = Top
CT Strip B Installation Direction (Reg. # 6526): 1 = Bottom
CT Strip C Installation Direction (Reg. # 6527): 0 = Top
CT Strip D Installation Direction (Reg. # 6528): 1 = Bottom
CT Strip A Polarity (Reg. # 6521): 0 = Normal
CT Strip B Polarity (Reg. # 6522): 1 = Reverse
CT Strip C Polarity (Reg. # 6523): 1 = Reverse CT Strip D Polarity (Reg. # 6524): 0 = Normal
Vertical Configuration:
Installation Mode (Reg. # 6520): 1 = Cross-over Mode
CT Strip A Installation Direction (Reg. # 6525): 0 = Top
CT Strip B Installation Direction (Reg. # 6526): 0 = Top
CT Strip C Installation Direction (Reg. # 6527): 0 = Top
CT Strip D Installation Direction (Reg. # 6528): 0 = Top
CT Strip A Polarity (Reg. # 6521): 0 = Normal
CT Strip B Polarity (Reg. # 6522): 1 = Reverse
CT Strip C Polarity (Reg. # 6523): 0 = Normal CT Strip D Polarity (Reg. # 6524): 1 = Reverse
2.4.3.2 Cross-over Installation Mode
The PMC-592 supports three Cross-over installation modes. The following diagrams illustrate the details.
Note:
The CT Strips are located next to the breakers, and the spacing between CTs and breakers should be consistent.
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Table 2-8 Sequential Mode III
Table 2-9 Cross-over Mode I
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Vertical Configuration:
Installation Mode (Reg. # 6520): 1 = Cross-over Mode
CT Strips A Installation Direction (Reg. # 6525): 1 = Bottom
CT Strips B Installation Direction (Reg. # 6526): 1 = Bottom
CT Strips C Installation Direction (Reg. # 6527): 1 = Bottom
CT Strips D Installation Direction (Reg. # 6528): 1 = Bottom
CT Strips A Polarity (Reg. # 6521): 1 = Reverse
CT Strips B Polarity (Reg. # 6522): 0 = Normal
CT Strips C Polarity (Reg. # 6523): 1 = Reverse CT Strips D Polarity (Reg. # 6524): 0 = Normal
Table 2-10 Cross-over Mode II
Vertical Configuration:
Installation Mode (Reg. # 6520): 0 = Cross-over Mode
CT Strip A Installation Direction (Reg. # 6525): 0 = Top
CT Strip B Installation Direction (Reg. # 6526): 0 = Top
CT Strip C Installation Direction (Reg. # 6527): 1 = Bottom
CT Strip D Installation Direction (Reg. # 6528): 1 = Bottom
CT Strip A Polarity (Reg. # 6521): 0 = Normal
CT Strip B Polarity (Reg. # 6522): 1 = Reverse
CT Strip C Polarity (Reg. # 6523): 1 = Reverse CT Strip D Polarity (Reg. # 6524): 0 = Normal
RJ45 Connector
Pin
Meaning
1
Transmit Data+
2
Transmit Data-
3
Receive Data+
4, 5, 7, 8
NC 6 Receive Data-

2.5 Communications Wiring

2.5.1 Ethernet Port (10/100BaseT)

Table 2-12 RJ45 Connector Pin Description for 10/100BaseT Applications

2.5.2 P1/HMI (RS485/RS422/RS232) Wiring

The P1/HMI port of PMC-592 is a DB9 Female connector since Hardware V1.01.00 and can be used as a
RS-232/422/485 port since Firmware V1.00.04. It is typically used to work with one of two optional
Display Modules: a 7” Touch-Screen HMI or a small Dot-Matrix LCD display (with limited display
capability). The P1/HMI port supports the Modbus RTU protocol. Please refer to the following table for
a complete description of the pin definitions.
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Table 2-11 Cross-over Mode III
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DB9 Female Connector
Pin
Description
Pin
Description
1
NC
6
RX- (RS-422 Rx- signal)
2*
RXD (RS-232 send signal)
7
RX+ (RS-422 Rx+ signal)
3*
TXD (RS-232 receive signal)
8
TX-/D-(RS-422 Tx-/RS-485 D- signal)
4*
5V (Power for LCD HMI)
9
TX+/D+ (RS-422 Tx+/RS-485 D+ signal)
5
GND
* Pins 2, 3 and 4 are only used for the small Dot-Matrix LCD display
Table 2-13 DB9 Connector Pin Description for P1/HMI
The 7” Touch-Screen HMI is equipped with a DB9 Male connector that supports RS-422. The DB9 cable
that comes with the HMI connects the PMC-592’s P1/HMI port (DB9 Female connector) with the HMI’s DB9 Male connector (HMI). The following diagram illustrates the display cable’s internal wiring:
Figure 2-43 Display Cable’s Internal Wiring

2.5.3 P2 (RS485) Wiring

The PMC-592 provides a second RS485 port (P2). Up to 32 devices can be connected on a RS485 bus
where the overall length of the RS485 cable connecting all devices should not exceed 1200m.
If the master station does not have a RS485 communications port, a RS232/RS485, USB/RS485 or
Ethernet/RS485 converter with optical isolation and surge protection should be used. The following
figure illustrates the RS485 communications connections on the PMC-592:
Figure 2-44 P2 (RS485) Communications Connections

2.5.4 PMC-592 External DI Module Wiring

The optional external PMC-521D Digital Input Module can be connected via P2 since Firmware V1.00.03.
Up to four PMC-521Ds can be connected when the P2 Operating Mode setup parameter (Modbus
register # 6381) is configured as External DI Module instead of Modbus RTU. The following figure
illustrates the P2 (RS485) communications connections with the PMC-521D:
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Figure 2-45 P2 (RS485) Communications Connections with PMC-521D
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2.6 Digital Input Wiring

The following figure illustrates the Digital Input connections on the PMC-592:
Figure 2-46 DI Connections

2.7 Digital Output Wiring

The following figure illustrates the Digital Output connections on the PMC-592:
Figure 2-47 DO Connections

2.8 RTD Input Wiring

The following figure illustrates the Temperature Input connections on the PMC-592:
Figure 2-48 Temperature Input Connections

2.9 Main Unit Power Supply Wiring

For AC supply, connect the live wire to the L/+ terminal and the neutral wire to the N/- terminal. For DC
supply, connect the positive wire to the L/+ terminal and the negative wire to the N/- terminal.
Figure 2-49 Power Supply Connections
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2.10 HMI Power Supply Wiring

For DC supply, connect the positive wire to the L/+ terminal and the negative wire to the N/- terminal.
Please be reminded that the HMI requires a 24VDC power supply.
Figure 2-50 HMI Power Supply Connection

2.11 Chassis Ground Wiring

Connect the G terminal to earth ground.
Figure 2-51 Chassis Ground connection
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Chapter 3 User Interface

LED Indicator
Color
Status
Description
Run
Green
Blinking once per second
System is running normally
Fault
Red
On
Abnormal Self-Diagnostics
Blinking once per 0.5s
CT Strips Installation Error
P1/HMI
(RS422/RS485/RS322)
Green
Blinking
Receiving data
Red
Blinking
Transmitting data
P2 (RS485)
Green
Blinking
Receiving data
Red
Blinking
Transmitting data

3.1 Front Panel LED Indicators

There are four LED indicators on the PMC-592’s front panel as described in the following table.
Table 3-1 Front Panel LED Indicators

3.2 Web Interface

The default IP Address of the PMC-592’s Ethernet Port (P3) is 192.168.0.100. Please make sure to
configure the IP Addresses and Subnet Mask for the PMC-592 and the PC so that they are in the same
subnet.

3.2.1 Setting PC's IP Address

To determine the PC's IP Address, go to Control Panel, double-click on Network and Sharing Center and
the Network Connections folder appears.
Figure 3-1 Control Panel and Network Connections
Double-click on the Ethernet adapter to open its dialog box. Then double-click on Internet Protocol
Version 4 (TCP/IPv4) to show the PC's IP configuration.
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Figure 3-2 Setting PC’s IP Address

3.2.2 Configure PMC-592's IP Address using the Touch-Screen HMI

To configure the PMC-592's IP Address, touch the Setup icon on the Main page, and then touch
Communication icon to enter Communication Setup. Enter the IP Address, Subnet Mask and Gateway
at the highlighted section below.
Figure 3-3 Configure PMC-592’s IP Address

3.2.3 Accessing PMC-592’s Web Interface via Mobile Devices

The PMC-592 with Firmware V1.00.10 or later supports the browsing of its webpage via mobile devices,
such as iPhone, iPad or Android Devices. Before browsing the PMC-592’s web interface via mobile
devices, a basic LAN (Local Area Network) should be set up where the PMC-592 is connected to a
wireless access point or router with the correct IP Address and Subnet Mask. A simple network structure
providing wireless access to the PMC-592 is illustrated below.
Figure 3-4 LAN Structure
The following screen captures provide some examples of the PMC-592 web pages from a mobile device.
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Parameter
Description
Global/Mains-I/Mains-II
Displays the Global, Mains-I or Mains-II Alarms.
Run Time
Displays Main Unit’s run time since the last power on. Click the Refresh icon at the upper right- hand corner and below the Logout button to enable/disable the Auto Refresh function.
Latest Alarm Channel
Displays the latest alarm location.
Total SOE Logs
Displays the current value of the SOE Log Pointer.
Total Energy Log
Displays the current value of the Energy Log Pointer.
Total Waveform Logs
Displays the current value of the Waveform Log Pointer.
DI1/DI2/DI3/DI4 Status
Displays the DI1 to DI4 status. DI3 and DI4 only appear if the PMC-592 Is equipped with the 4xDIs option.
DO1/DO2 Status
Displays the DO1 and DO2 status.
WFR Manual Trigger
Click Record to trigger WFR manually. If Auto Refresh is turned on, the Total Waveform Logs number should be incremented.
Figure 3-5 Mobile Device Web Interfaces

3.2.4 Accessing PMC-592’s Web Interface

1) Enter the IP Address of the PMC-592 in the Address area of your Internet Explorer and then press
<Enter>.
2) The PMC-592’s Web Interface appears. There are six Main Menu items on the left-hand pane –
Global Status, Metering, Alarm Status, Event Log, Setup and Diagnostics.
3) The user is not required to login to the Web interface to view data. Login is only required if the
user intends to make changes to the setup parameters.
Figure 3-6 PMC-592’s Web Interface
3.2.4.1 Global Status
The Global Status page includes following information:
Table 3-2 Global Status Description
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Tab
Function
Mains
Displays the parameters for Mains-I and Mains-II, which include Loading Factor, Voltage, Current, kW, kvar, kVA, PF, Current Unbalance and Temperature.
1-Phase (1-42)
Displays Current, Loading Factor, kW, kvar, kVA and PF for 1-Ø SM1 to SM42.
1-Phase (43-84)
Displays Current, Loading Factor, kW, kvar, kVA and PF for 1-Ø SM43 to SM84.
2-Phase
Displays Current, Loading Factor, kW, kvar, kVA and PF for 2-Ø SM1 to SM42.
3-Phase
Displays Current, Loading Factor, kW, kvar, kVA and PF for 3-Ø SM1 to SM28.
Virtual Meter
Displays kW for VM1 to VM10.
Figure 3-7 Status Interface
3.2.4.2 Metering
Click on the Arrow icon besides Metering to expand its sub-menu, which includes Real Time, Energy,
Demand, Harmonics, Max/Min and I/O. The following sections provide a quick overview of the information available under Metering.
3.2.4.2.1 Real-Time
Click Real-Time on the left-hand pane and the following pages appear on the right-hand pane: Mains,
1-Phase (1-42), 1-Phase (43-84), 2-Phase, 3-Phase and Virtual Meter.
Table 3-3 Real-time Description
Figure 3-8 Mains Real-Time Interface
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Tab
Function
Mains
Displays kWh Imp/kWh Exp/kvarh Imp/kvarh Exp/kVAh Total for Mains-I and Mains-II.
1-Phase (1-42)
Displays kWh/kvarh/kVAh for 1-Ø SM1 to SM42.
1-Phase (43-84)
Displays kWh/kvarh/kVAh for 1-Ø SM43 to SM84.
2-Phase
Displays kWh/kvarh/kVAh for 2-Ø SM1 to SM42.
3-Phase
Displays kWh/kvarh/kVAh for 3-Ø SM1 to SM28.
Virtual Meter
Displays kWh/kvarh/kVAh for VM1 to VM10.
T1/T2*
Displays following T1/T2 energy measurements for Mains-I/II and VMs:
Mains-I/II:
kWh Imp/Exp kvarh Imp/Exp kVAh Total
VM1 to VM10:
kWh kvarh kVAh
Figure 3-9 1-Ø (1-42) and Virtual Meter Real-Time Interface
3.2.4.2.2 Energy
Click Energy on the left-hand pane and the following pages appear on the right-hand pane: Mains, 1-
Phase (1-42), 1-Phase (43-84), 2-Phase, 3-Phase, Virtual Meter, T1 and T2.
* Available in Firmware V1.00.10 or later
Table 3-4 Energy Page Description
Click the Reset icon on the right-most column to clear the specific energy measurements. Click the
Reset All icon on the upper right-hand corner beside the Refresh icon to clear energy measurements
for Mains-I, Mains-II, all Sub Meters and Virtual Meters.
Figure 3-10 Mains Energy Interface
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Tab
Function
Mains
Displays the Demand measurements for Mains-I and Mains-II.
1-Phase (1-42)
Displays the Demand measurements for the 1-Ø SM1 to SM42.
1-Phase (43-84)
Displays the Demand measurements for the 1-Ø SM43 to SM84.
2-Phase
Displays the Demand measurements for the 2-Ø SM1 to SM42.
3-Phase
Displays the Demand measurements for the 3-Ø SM1 to SM28.
Temperature*
Displays the Demand measurements for RTD 1 and RTD 2.
Figure 3-11 1-Ø (1-42) and Virtual Meter Energy Interface
Figure 3-12 T1 and T2 Energy Interface
3.2.4.2.3 Demand
Click Demand on the left-hand pane and the following pages appear on the right-hand pane: Mains, 1-
Phase (1-42), 1-Phase (43-84), 2-Phase, 3-Phase and Temperature. The Demand drop box at the upper
left-hand corner of the right-hand pane provides the following measurement options for a particular
page: Demand of Real-time, Historical Max Demand, Max Demand of This Month and Max Demand
of Last Month. The page displays the Demand of Real Time for Current, kW, kvar and kVA by default.
* Available in Firmware V1.00.04 or later
Table 3-5 Demand Description
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Tab
Function
Mains
There are two drop boxes on the upper left-hand corner. The first drop box provides the following options: Voltage-I, Voltage-II, Current-I, Current-II. The second drop box provides the following options: Ia/Ib/Ic for Current-I and Current-II, Ua/Uab, Ub/Ubc, Uc/Uca for Voltage-I and Voltage-II. The web page shows the following measurements:
The Harmonic Histogram Voltage THD, TOHD and TEHD Current K-Factor Voltage and Current Crest Factor* Current TDD, TDD Odd and TDD Even* Individual Harmonics from H02 to H31 for the selected option
* Available in Firmware V1.00.05 or later
Branches
Displays Current THD for the SM1 to SM84 Sub Meters.
Figure 3-13 Demand Interface
Figure 3-14 Temperature Demand
3.2.4.2.4 Harmonics
Click Harmonics on the left-hand pane and the following pages appear on the right-hand pane: Mains
and Branches.
Table 3-6 Harmonic Description
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Tab
Function
Mains
Displays the Max/Min for the following parameters for Mains-I and Mains-II, respectively: Voltage, Current, Loading Factor, kW, kvar, kVA, PF, Unbalance and RTD.
1-Phase (1-42)
Displays the Max/Min for the following parameters for the 1-Ø SM1 to SM42: Current, Loading Factor, kW, kvar, kVA and PF.
1-Phase (43-84)
Displays the Max/Min for the following parameters for the 1-Ø SM43 to SM84: Current, Loading Factor, kW, kvar, kVA and PF.
2 Phase
Displays the Max/Min for the following parameters for the 2-Ø SM1 to SM42: Current, Loading Factor, kW, kvar, kVA and PF.
3-Phase
Displays the Max/Min for the following parameters for the 1-Ø SM1 to SM28: Current, Loading Factor, kW, kvar, kVA and PF.
Mains PQ
Displays the Max/Min for the following parameters for Mains-I and Mains-II: Voltage THD/TOHD/TEHD/Crest Factor and Current THD/TOHD/TEHD/K-Factor/Crest Factor/TDD/TDD Odd/TDD Even.
Note:
The Voltage and Current Crest Factor, Current TDD/TDD Odd/TDD Even are available since Firmware V1.00.05.
Branches PQ
Displays the Max/Min for the following parameters for the SM1 to SM84: Current THD.
Figure 3-15 Harmonics Interface
3.2.4.2.5 Max/Min
Click Max/Min on the left-hand pane and the following pages appear on the right-hand pane: Mains,
1-Phase (1-42), 1-Phase (43-84), 2-Phase, 3-Phase, Mains PQ and Branches PQ. The Max/Min drop box
at the upper left-hand corner of the right-hand pane provides the following options: Historical Max,
Historical Min, Max of This Month, Max of Last Month, Min of This Month, and Min of Last Month.
Table 3-7 Description of Max/Min Page
Click the Reset All icon at the upper right-hand corner beside the Refresh icon to clear all Max/Min log.
Figure 3-16 Mains and 1-Ø (1-42) Interface
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Tab
Function
Mains
Displays the Instantaneous Alarm status for Global Alarm, Mains-I Alarm, Mains-II Alarm as well as the following alarms for each of the two Mains: Voltage, Frequency, Current, Current Demands, kW, kvar, kVA, PF, kW Demand, kvar Demand, kVA Demand, U & I Harmonics, U & I Unbalance, DI, Temperature, Phase Reversal and Phase Loss.
Note:
The Phase Reversal and Phase Loss alarms are available since Firmware V1.00.05.
Branches
Displays the Instantaneous Alarm status for the SM1 to SM84 Sub Meters’ Current.
Figure 3-17 Mains and Branch PQ Interface
3.2.4.2.6 I/O
Click I/O on the left-hand pane and the following page appears on the right-hand pane, which displays
the following information: DI Status, DO Status and DI Module 1 to DI Module 4 Status if connected.
The DI3 and DI4 status only appear when the PMC-592 is equipped with the 4xDIs option, and DI
Module 1 to DI Module 4 Status are supported since Firmware V1.00.03.
Figure 3-18 I/O Interface
3.2.4.3 Alarm Status
Click the Arrow icon beside Alarm Status on the left-hand pane to expand its sub-menu, which includes
Instant Alarm, Latched Alarm and Alarm Count. The following sections provide a quick overview of the
web pages available under Alarm Status.
3.2.4.3.1 Instantaneous Alarm
The Instantaneous Alarm page has two tabs: Mains and Branches.
Table 3-8 Description of Instantaneous Alarm Page
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Tab
Function
Mains
Displays the Latched Alarm status for Global Alarm, Mains-I Alarm, Mains-II Alarm, as well as the following parameters for each of the two Mains: Voltage, Frequency, Current, Current Demands, kW, kvar, kVA, PF, kW Demand, kvar Demand, kVA Demand, U & I Harmonics, U & I Unbalance, DI, Temperature, Phase Reversal and Phase Loss.
Note:
The Phase Reversal and Phase Loss alarms are available since Firmware V1.00.05.
Branches
Displays the Latched Alarm status for the SM1 to SM84 Sub Meters’ Current.
Tab
Function
Mains
Displays all Mains’ Alarm Counters.
Branches
Displays the Alarm counters for the SM1 to SM84 Sub Meters.
Figure 3-19 Instantaneous Alarm Interface
3.2.4.3.2 Latched Alarm
The Latched Alarm page has two tabs: Mains and Branches.
Table 3-9 Latched Alarm Description
Figure 3-20 Latched Alarm Interface
Click the Reset icon after left-clicking on the corresponding alarm Status cell to reset a specific latched
alarm or alarms. Click Reset All at the upper right-hand corner and beside the Off icon to clear all latched
alarms.
3.2.4.3.3 Alarm Count
The Alarm Count page has two tabs: Mains and Branches.
Table 3-10 Alarm Count Description
Click the Reset icon on the right-hand column to reset the specific counter. Click Reset All at the upper
right-hand corner and beside the Refresh icon to clear all counters.
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Figure 3-21 Alarm Counter Interface
3.2.4.4 Log
3.2.4.4.1 SOE
Click SOE on the left-hand pane and the following screen appears on the right-hand pane. Click the Clear
All icon at the upper right-hand corner and beside the Refresh icon to clear the SOE Log. Caution should
be exercised when taking this action.
Figure 3-22 SOE Interface
Use the Type drop box to filter events based on alarm type. There are six options as shown in the
following picture: All, DI, DO, Alarm, Operation and Self-Check. The event filtering can be further
narrowed by setting the Start Time and End Time as shown in the following picture.
Figure 3-23 SOE Type Interface
Click the Channel drop box to filter events based on Event Type. The following picture shows the
available options: Mains-I/II power, Mains-I/II Voltage, Mains-I/II Current, Mains-I/II Voltage
Unbalance, Mains-I/II Current Unbalance, Frequency, TC1/TC2 Temperature, DIs and SM1 to SM84.
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Figure 3-24 SOE Channel Interface
3.2.4.4.2 Waveform
Click Waveform on the left-hand pane and the following screen appears on the right-hand pane where
the Waveform files in COMTRADE format (.CFG and .DAT) can be downloaded, and click Waveform to
show the recorded waveforms in details. Click the Clear All icon at the upper right-hand corner and
beside the Refresh icon to clear the Waveform Log. Caution should be exercised when taking this action.
Figure 3-25 Waveform Interface
The following introduce the basic operations on the Waveform details page.
Zooming In & Out: Move the mouse pointer to the target area, hold down the left mouse
button and then drag it to the right to zoom into the selected area. To zoom out, hold down
the left mouse button and then drag it to the left. After zooming in or out, the <+/-> and <reset>
buttons appear at the upper right-hand corner and beneath the <color> button. The <+/->
button indicates that it’s currently in the Zoom mode.
Scrolling the Waveform: While in the Zoom mode, the user can change it to the Scroll mode
by clicking on the <+/-> button, and it will change to the <> “scroll” button. Now the
waveform can be scrolled backward or forward by holding down the left mouse button
anywhere on the waveform and dragging it left or right. Clicking on the <> button again will
return to the Zoom mode again.
Resetting Waveform: Click <reset> to return the waveform to its original “non zoomed-in”
state.
Changing Color: click the <color> button to select different colors for the three phases as
shown in the color setup dialog box. The setting will take effect immediately after clicking the
<submit> button. Click <cancel> to cancel your configuration and exit the dialog box.
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Parameter
Description
Options/Default*
Panel Mode
Specifies the Panel mode. Please refer to section 2.4.1 Panel Mode and Wiring for more information.
Single Panel Mode I* Single Panel Mode II Dual Panel Mode I Dual Panel Mode II Custom^
Voltage-I Wring Mode
Specifies the wiring mode for Mains-I.
WYE* 1P3W
~
Demo Mode DELTA^
Voltage-II Wiring Mode
Specifies the wiring mode for Mains-II.
WYE* 1P3W
~
DELTA
Nominal Frequency
Specifies the system’s nominal frequency.
50Hz* 60Hz
Language
Specifies the displayed language.
Simplified Chinese
Figure 3-26 Color Setup Dialog Box
3.2.4.5 Setup
Click the Arrow icon beside Setup on the left-hand pane to expand its sub-menu, which includes Basic
Setup, Panel Name Setup, Branch Setup, Virtual Meter Setup, Breaker Rating Setup, Alarm Setup,
Communication, Record Setup, Clock Setup, Password Setup and Clear & Reset.
In order to make changes, the user is required to log in to the web interface by entering the password
(default password of ‘user’ = 0000) at the Login dialog box before any changes can be made.
Figure 3-27 Basic Setup Interface
3.2.4.5.1 Basic Setup
Click Basic Setup on the left-hand pane and the above screen appears on the right-hand pane where
the following basic parameters can be changed. Click Submit to save your changes or Cancel to cancel
your changes.
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English* Traditional Chinese
PF Convention
Specifies the Power Factor Convention. Please refer to Section 5.8.1 System Parameters for more information.
IEC* IEEE  –IEEE
kVA Calculation
Specifies the kVA Calculation method. Please refer to Section 5.8.1 System Parameters for more information.
Vector* Scalar
Demand Period
Demand Cycle = # of Sliding Window x Demand Period.
1 to 60 minutes, 15*
# of Sliding Windows
1* to 15
Alarm E-Mail
Specifies if the SMTP alarm email is enabled.
Disabled* Enabled
Self-Read Time
Specifies the time to transfer the Peak Demands and the Max/Min values from This Month to Last Month.
Mains-I/Mains-II CT Ratio
Specifies the CT Ratio of Mains-I/Mains-II.
1A: 1* to 30000 5A: 1* to 6000
Mains-I/Mains-II In CT Ratio
Specifies the In (or I4) CT Ratio of Mains-I/Mains-II.
1* to 10000
Mains-I CT Polarity
Specifies the Mains-I/Mains-II’s Current Polarities for Ia, Ib, Ic and In.
Normal* Reverse
Mains-II CT Polarity
DI Module x External Source#
Specifies the excitation source of the external DI Modules.
DC*, AC
DI Module x Debounce Time#
Specifies the minimum duration the DI Module must remain in the Active or Inactive state before a DI Module state change is considered to be valid.
1 to 9999 (ms), 20ms*
DI1/DI2/DI3/DI4 Debounce Time (DI3 & DI4 are available since Firmware V1.00.08)
Specifies the minimum duration the DI must remain in the Active or Inactive state before a DI state change is considered to be valid.
1 to 9999 (ms), 20ms*
DO1/DO2 Trigger Mode
Specifies which alarm would trigger DO1/DO2.
None Mains-I Instant. Alarm Mains-II Instant. Alarm Mains-I Latched Alarm Mains-II Latched Alarm Global Latched Alarm Global Instant. Alarm Voltage-I Phase Reversal^ Voltage-II Phase Reversal^ Voltage-I Phase Loss^ Voltage-II Phase Loss^ TC1 Alarm^ TC2 Alarm^ DI1 Alarm^ DI2 Alarm^ DI3 Alarm (4 DIs option Only) ^ DI4 Alarm (4 DIs option Only)^
Tariff Switch^
Specifies to which Tariff (T1/T2) the energy measurements will be accumulated based on the specified DIx. If DIx is Inactive, the energy will be accumulated to T1. If DIx is Active, the energy will be accumulated to T2.
Disabled DI1 DI2 DI3 (4 DIs option Only) DI4 (4 DIs option Only)
Mains-I PT Primary^
Specifies Mains-I PT Primary Ratio (in ULL value)
1 to 1,000,000 V, 380*
Mains-I PT Secondary^
Specifies Mains-I PT Secondary Ratio (in ULL value)
1 to 480, 380*
Mains-II PT Primary^
Specifies Mains-II PT Primary Ratio (in ULL value)
1 to 1,000,000 V, 380*
Mains-II PT Secondary^
Specifies Mains-II PT Secondary Ratio (in ULL value)
1 to 480, 380*
Branch A/B/C/D^
Specifies which Mains-I/II Voltage would be paired with Branch A/B/C/D. This parameter is valid only when the Panel Mode is set to Custom.
Mains-I* Mains-II
~
1P3W may only be used with Dual Panel Mode II in Firmware Version V1.00.09 or earlier.
#
Available in Firmware V1.00.03 or later.
^Available in Firmware V1.00.10 or later.
3.2.4.5.2 Panel Name Setup
Click Panel Name Setup on the left-hand pane and the following screen appears on the right-hand pane
where the Device Name and Mains-I/II’s Panel Names can be specified. Click Submit to save your
changes or Cancel to cancel your changes.
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Table 3-11 Basic Setup Description
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Parameter
Description
Value
Device Name
Specifies the device name.
Default: PMC-592 MCPM
Mains-I Name
Specifies the Mains-I panel name.
Default: MCPM Panel #1
Mains-II Name
Specifies the Mains-II panel name.
Default: MCPM Panel #2
Table 3-12 Panel Name Setup Description
Parameter
Description
Options/Default*
CT Strip Installation
Specifies the CT Strip Installation Mode. Please refer to Section
2.4.3 Branch Circuit Wiring and Sub Meter Assignment for more information.
Sequential Mode Cross-over Mode
Direction
Specifies the CT Strip Installation Direction. Please refer to Section 2.4.3 Branch Circuit Wiring and Sub Meter Assignment for more information.
Top Bottom
Batch Setup
CT Phase
(Changed from
Branch Setup since
Firmware V1.00.10)
Specifies the CT Phase (Voltage Phase) for each Branch Circuit of a CT Strip by batch with respect to the Mains Inputs (Mains-I/II) according to the Panel Mode setting. This batch setup only supports the Phase pairing of the Branch CTs with the line-to­neutral voltages. If the Wiring Mode for Mains-I/II is Delta, the CT Phase for each Branch CT must be configured individually.
------ (Not Used) Standard (A/B/C/A…) Reversed (C/B/A/C…) 1P3W (A/B/A/B…) Phase A (Ua) Phase B (Ub) Phase C (Uc)
CT Type^
Specifies the CT Type, Solid-Core or Split-Core.
------ (Not Used)
Figure 3-28 Panel Name Setup Interface
3.2.4.5.3 Branch Setup
Click on Branch Setup on the left-hand pane and the following screen appears on the right-hand pane
where the following parameters can be changed: CT Strip Installation Mode, Installation Direction, CT
Phase (Voltage Phase), CT Type, CT Polarity, CT Ratio and Branch Labels. Click Submit to save your
changes or Cancel to cancel your changes.
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Figure 3-29 Branch Setup Interface
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Solid Split
CT Polarity
Specifies the CT Strip’s Polarity (direction of current flow). The Diagram in the web page will update accordingly based on the selection. Please refer to Section 2.4.3 Branch Circuit Wiring and Sub Meter Assignment for more information.
------(Not Used) Normal Reverse
CT Ratio^
Specifies CT Ratio for each Branch Circuit.
Range: 1* to 400
1-Ø SM Setup
CT Phase
(Voltage Phase)
Specifies the CT Phase (Voltage Phase) for each Branch Circuit. Please refer to Note 1 below for more information on how to configure the SMs for a Delta-connected 3-Ø Branch Circuit.
------ (Not Used) Phase A Phase B Phase C Phase AB Phase BC Phase CA
CT Ratio^
Specifies CT Ratio for each Circuit.
Range: 1* to 400
CT Polarity
Specifies the CT Strip’s Polarity (direction of current flow). The Diagram in the web page will update accordingly based on the selection. Please refer to Section 2.4.3 Branch Circuit Wiring and Sub Meter Assignment for more information.
------(Not Used) Normal Reverse
Label^
Specifies the Branch Label for each Branch Circuit.
Up to 20 characters, including a~z, A~Z, 0~9 and the following symbols: (space), `, ~, !, @, #, $, %, ^, &, *, (, ), -, _, +, =, [, ], {, }, \, |, ;, ‘, :, “, ,, ., /, <, > and ?.
Advanced Setup~
Customize which 1-Ø SM would be used for the 2-Ø and 3-Ø SMs based on the actual wiring. This allows the users to correct any potential wiring mistake in the field that would cause the mis­alignment of the standard 2-Ø and 3-Ø SM arrangement.
-
~Available in Firmware V1.00.06 or later. ^Available in Firmware V1.00.10 or later.
Table 3-13 Branch Setup Description
Note:
1) If the Branch Circuit is a 3-Phase Delta Load, Phase AB/BC/CA Voltage should be selected as the CT Phase (Voltage Phase)
for each of the 1-Ø SM associated with the 3-Ø SM of the 3-Ø Branch Circuit. In addition, the corresponding 1-Ø and 2-Ø
SMs would be meaningless under a 3-Phase Delta Load.
For example, the following diagram illustrates a 3-Phase Delta-connected Branch Circuit (please refer to Section 4.5 Sub-
Meters to make sure that a 3-Ø SM consists of three 1-Ø SMs):
Figure 3-30 3-Phase Branch Circuit Wiring for a Delta Load
The 2-wattmeter method is the common way for measuring 3-Ø Power for a Delta Load:
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According to Figure 3-30 above, IA, IB and Ic are connected to 1-Ø SM#1, 1-Ø SM#2 and 1-Ø SM#3, respectively. Figure 3-31
Mains-I/II
Wiring Mode
Branch Circuits
WYE (3P4W)
Delta (3P3W)
2-Phase
WYE
Phase A Phase B Phase C
Phase AB
Phase BC
Phase CA
Phase A Phase B Phase C
Phase AB Phase BC Phase CA
Depends on taking ULN or ULL
Delta
-
Phase AB
Phase BC
Phase CA
Phase AB Phase BC Phase CA
below illustrates the CT Phase (Voltage Phase) configuration for correctly calculating the total power for a Delta-
connected Branch Circuit. Based on the 2-wattmeter method above, the CT Phase setup for SM#1, SM#2 and SM#3
should be configured as Phase AB, ------- (None) and Phase BC, respectively. In addition, the CT Polarity for SM#3 should
be configured as Reverse to satisfy the total power calculation using the 2-wattmeter method.
Figure 3-31 CT Phase and CT Polarity configuration for a 3-Phase Delta Branch Circuit
The table below lists the valid CT Phase options for the different Mains-I/II Wiring Modes & Branch Circuits:
Table 3-14 Valid CT Phase Options
3.2.4.5.4 Virtual Meter Setup
Click Virtual Meter Setup on the left-hand pane and the following page appears on the right-hand pane.
1. Select a Virtual Meter by clicking on the VM’s radio button, for example VM1. The VM’s name can
be programmed since Firmware V1.00.10.
2. Choose the Sub Meters or Mains-I/II (Mains-I/II can be selected in Firmware V1.00.10 or later) that
are to be aggregated for the selected VM by clicking on the check boxes of the Sub Meters in the
Virtual Meter x Settings area. After each selection, the Number of Branches count to the right of
the selected VMx will be updated immediately.
3. Specifies Subtraction or Addition for each selection by clicking on the +” or “-” symbol. This
feature is available in Firmware V1.00.10 or later.
4. Click Submit to save your changes or Cancel to cancel your changes. The user is required to log in
to the web interface before any changes can be made.
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Figure 3-32 Virtual Meter Setup Interface
3.2.4.5.5 Breaker Rating Setup
Click Breaker Rating Setup on the left-hand pane and the following screen appears on the right-hand
pane where the Breaker Ratings for the Mains and Branches can be configured. The Breaker Ratings are
used for calculating the % Loading Factors for the corresponding channels. Batch setup can be
performed at the bottom of the page by entering the Breaker Rating for each Branch circuit. Enter the
Breaker Ratings based on the actual situation. Click Submit to save your changes or click Cancel to cancel
your changes.
Notes:
1) The range of the Mains breaker and Branch breaker rating is between 1 and 10,000A.
Figure 3-33 Breaker Rating Setup Interface
3.2.4.5.6 Alarm Setup
Click Alarm Setup on the left-hand pane and the following screen appears on the right-hand pane where
the Current Alarm, Voltage Alarm, Power Alarm, PQ Alarm, PF Alarm, Temperature Alarm, DI Alarm,
Phase Loss Alarm and Phase Reversal Alarm can be configured. Click Submit to save your changes or
Cancel to cancel your changes. Please refer to Section 4.3 Alarm Setpoints for a more detailed
description.
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Global Alarm Settings, Current and Current Demand Alarm
Parameter
Description
Range/Default*
Global Alarm Setting
Universal Hysteresis
The hysteresis rate for calculating the Return Threshold for all Alarms
Range: 0.0 to 10.0%, 2.0%*
Current OFF Alarm Enable
Specifies if the Current L or LL Alarms will continue to be Active when the Current transitions from the ON to OFF state due to a Trip event.
Disabled* Enabled
ON/OFF Threshold
The ON Threshold that applies to all Current channels for switching from the OFF to ON state.
Range: 0 to 10%, 5.0%* ON Time
The time delay for the Current ON status.
Range: 0 to 9999s, 10*
OFF Time
The time delay for the Current OFF status.
Range: 0 to 9999s, 30*
Current
Alarm Enable
Specifies if the Current Alarm is enabled for Mains-I, Mains-II and Branches.
Mains-I* Mains-II Branches
Threshold
Specifies the threshold for the following Alarm Levels: High-High, High, Low and Low-Low. High-High and High are considered to be Over Setpoints while Low and Low-Low are Under Setpoints.
Range: 0 to 100% Time Delay
Specifies the time delay for the various alarms.
Range: 0 to 9999s
Current Demand
Alarm Enable
Specifies if the Current Demand Alarm is enabled.
Mains-I, Mains-II
Threshold
Specifies the threshold for the following Alarm Levels: High-High, High, Low and Low-Low. High-High and High are considered to be Over Setpoints while Low and Low-Low are Under Setpoints.
Range: 0 to 100% Time Delay
Specifies the time delay for the various alarms.
Range: 0 to 9999s
Parameter
Description
Value
Voltage LN
Alarm Enable
Specifies if the Voltage LN Alarm is enabled.
Voltage-I, Voltage -II
Threshold
Specifies the threshold for the following Alarm Levels: High and Low.
Range: 0 to 300V
Time Delay
Specifies the time delay for the various alarms.
Range: 0 to 9999s
Voltage LL
Alarm Enable
Specifies if the Voltage LL Alarm is enabled.
Voltage-I, Voltage -II
Threshold
Specifies the threshold for the following Alarm Levels: High and Low.
Range: 0 to 500V
Time Delay
Specifies the time delay for the various alarms.
Range: 0 to 9999s
Frequency
Threshold
Specifies the threshold for the following Alarm Levels: High and Low.
Range: 45 to 65Hz
Time Delay
Specifies the time delay for the various alarms.
Range: 0 to 9999s
Phase Loss (Available in Firmware V1.00.05 or later)
Alarm Enable
Specifies if the Phase Loss Alarm is enabled.
Mains-I, Mains-II
Phase Loss Time Delay
Specifies the time delay for the Phase Loss alarms.
0 to 9999(s)
Table 3-15 Current Alarm Description
Figure 3-34 Current Alarm Setup Interface
Voltage Alarm
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Power Alarm
Parameter
Description
Value
Power
Alarm Enable
Specifies if the Power Alarm is enabled.
Mains-I, Mains-II
Threshold
Specifies the threshold for the following Alarm Levels for kW, kvar and kVA: High and Low.
Range: 0 to 100% Time Delay
Specifies the time delay for the various alarms.
Range: 0 to 9999s
Demand
Alarm Enable
Specifies if the kW/kvar/kVA Demand Alarm is enabled.
Mains-I, Mains -II
Threshold
Specifies the threshold for the following Alarm Levels for kW, kvar, kVA Demands: High and Low.
Range: 0 to 100% Time Delay
Specifies the time delay for the various alarms.
Range: 0 to 9999s
Parameter
Description
Value
Voltage Unbalance
Alarm Enable
Specifies if the Voltage Unbalance Alarm is enabled.
Voltage-I, Voltage-II
Voltage Unb. Threshold
Specifies the threshold for the Voltage Unbalance Alarm.
Range: 0 to 100%
Voltage Unb. Time Delay
Specifies the time delay for the Voltage Unbalance Alarm.
Range: 0 to 9999s
Current Unbalance
Alarm Enable
Specifies if the Current Unbalance Alarm is enabled.
Current-I, Current-II
Current Unb. Threshold
Specifies the threshold for the Current Unbalance Alarm.
Range: 0 to 100%
Current Unb. Time Delay
Specifies the time delay for the Current Unbalance Alarm.
Range: 0 to 9999s
Harmonics
Figure 3-35 Voltage Alarm Setup Interface
PQ Alarm
Table 3-17 Power Alarm Description
Figure 3-36 Power Alarm Setup Interface
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Alarm Enable
Specifies if the Harmonics Alarm is enabled.
Current-I, Current-II, Voltage-I, Voltage-II
Threshold
Specifies the threshold for the THD/TOHD/TEHD Alarms.
Range: 0 to 100%
Time Delay
Specifies the time delay for the THD/TOHD/TEHD Alarms.
Range: 0 to 9999s
Dip/Swell (Available in Firmware V1.00.05 or later)
Alarm Enable
Specifies if the Dip/Swell Alarm is enabled.
Voltage-I, Voltage-II
Swell Threshold
Specifies the threshold for the Swell Alarm.
101% to 200%
Swell Hysteresis
Specifies the hysteresis rate for calculating the Return Threshold for the Swell Alarm.
0 to 100% Dip Threshold
Specifies the threshold for the Dip Alarm.
1% to 99%
Dip Hysteresis
Specifies the hysteresis rate for calculating the Return Threshold the Dip Alarm.
0 to 100% Interruption Threshold
Specifies the threshold for the Interruption Alarms.
0 to 50%
Interruption Hysteresis
Specifies the hysteresis rate for calculating the Return Threshold the Interruption Alarm.
0 to 100%
Table 3-18 PQ Alarm Description
Parameter
Description
Value
PF
Alarm Enable
Specifies if the Power Factor Alarm is enabled.
Mains-I, Mains-II
Threshold
Specifies the threshold for the following Alarm Levels for PF: High and Low.
Range: 0.0000 to 1.0000
Time Delay
Specifies the time delay for the various alarms.
Range: 0 to 9999s
Temperature
Threshold
Specifies the threshold for the following Alarm Levels for TC1 and TC2: High- High and High.
Range: 0 to 200°С Time Delay
Specifies the time delay for the various alarms.
Range: 0 to 9999s
DI
Alarm Mode
Specifies if the DI1, DI2, DI3 or DI4 Alarms are enabled. DI3 Alarm and DI4 Alarm are only valid when the PMC-592 is equipped with the 4xDIs option.
DI1, DI2, DI3, DI4 Time Delay
Specifies the time delay for the DI1 and DI2 Alarms.
Range: 0 to 9999s
Phase Reversal (Available in Firmware V1.00.05 or later)
Alarm Enable
Specifies if the Phase Reversal Alarm is enabled.
Current-I, Current-II Voltage-I, Voltage-II
Misc Alarm
Figure 3-37 PQ Alarm Setup Interface
Table 3-19 Misc Alarm Description
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Parameter
Description
Range/Default*
P1 (RS-422/485)
Unit ID
Specifies the Unit ID of P1.
Range: 1 to 247, 100*
Baud rate
Specifies the Baud rate for P1.
1200, 2400, 4800, 9600, 19200, 38400*
Data Format
Specifies the Data Format for P1.
8N2, 8O1, 8E1*, 8N1, 8O2, 8E2
P2 (RS-485)
Unit ID
Specifies the Unit ID of P2.
Range: 1 to 247, 101*
Baud rate
Specifies the Baud rate of P2.
1200, 2400, 4800, 9600, 19200, 38400*
Data Format
Specifies the Data Format of P2.
8N2, 8O1, 8E1*, 8N1, 8O2, 8E2
Operating Mode~
Specifies the operating mode of P2.
Modbus RTU*, DI Module Interface
External DI Module Number~
Specifies the number of the external DI Module. This is available in Firmware V1.00.03 or later.
0* to 4 DI Module 1 ID~
Specifies the Unit ID of the DI module x. The x is determined by the External DI Module Number.
1 to 247, 100*
DI Module 2 ID~
DI Module 3 ID~
DI Module 4 ID~
P3 (Ethernet)
IP Address
Specifies the IP address for P3.
Default: 192.168.0.100
Subnet Mask
Specifies the Subnet Mask for P3.
Default: 255.255.255.0
Gateway
Specifies the Gateway Address for P3.
Default: 192.168.0.1
HTTP Port Number^
Specifies the IP Port Number of HTTP.
1 to 65535, 80*
MODBUS TCP Port Number^
Specifies the IP Port Number of Modbus TCP.
1 to 65535, 502*
MODBUS RTU Port Number^
Specifies the IP Port Number of Modbus RTU.
1 to 65535, 27011*
SNMP Notification
Subscribe Event
Specifies which type of SOE events will be sent via SNMP.
DI Events* DO Events Alarm Events Operation Events Self-Check Events
Receive IP
Specifies the SNMP Client’s IP Address that will
receive the subscribed SOE events via SNMP.
Default: 0.0.0.0 E-mail Settings
SMTP Server IP
Specifies the of SMTP Server’s IP address.
Default: 0.0.0.0
Sender’s Name
Specifies the of Sender’s Name.
-
Sender’s E-mail Address
Specifies the Sender’s Email Address.
Default: sender@example.com
Sender’s E-mail Password
Specifies the Email password.
-
Receiver’s E-mail Address
Specifies the Receiver’s Email address.
Default: receiver@example.com
Figure 3-38 Misc. Alarm Setup Interface
3.2.4.5.7 Communication Setup
Click Communication Setup on the left-hand pane and the following screen appears on the right-hand
pane where the P1/P2/P3 communication parameters, Email settings and SNMP settings can be
configured. Click Submit to save your changes or Cancel to cancel your changes.
~ Available in Firmware V1.00.03 or later ^ Available in Firmware V1.00.10 or later
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Table 3-20 Communication Setup Description
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Parameter
Description
Options/Default*
Waveform Record Setup (WFR)
Waveform Format
Specifies the WRF Format in # of Samples x # of Cycles
64 Samples x 75 Cycles* 64 Samples x 150 Cycles 32 Samples x 75 Cycles 32 Samples x 300 Cycles 16 Samples x 300 Cycles 16 Samples x 600 Cycles
Pre-fault Cycles
Specifies the number of pre-fault cycles.
1 to 10 Cycles, 5*
Trigger Setup
Specifies which event (more than one event can be selected at the same time) would trigger the Waveform recording.
Dip/Swell Voltage/Current Unbalance/Harmonic Power Frequency DI
Energy Log Setup (Interval Energy Recorder)
Recording Mode
Specifies the IER’s (Interval Energy Recorder) Recording Mode.
Disabled* Stop-When-Full First-In-First-Out (Circular)
Recording Depth
Specifies the IER’s Recording Depth. This would provide a maximum energy recording for 35 days @ 5 min, 104 days @ 15 min or 417 days @ 60min.
0 to 10,000*
Recording Interval
Specifies the IER’s Recording Interval.
5mins* 10mins 15mins 30mins 60mins
Start Time
Specifies when to start the IER. This is useful if the user wants to record the energy consumption for a specific period of time in conjunction with the Stop-When-Full Recording Mode.
Format: DD/MM/YYYYY HH:MM:SS
Data Log Setup (DR Setup via the Web Interface is available in Firmware V1.00.05 or later)
Data Log #x
Select a Data log for configuration.
Range: Data Log #1 to Data Log #10
Data Log #x Setup
Start Mode
Specify if the selected Data Recorder is enabled.
Disabled* Enabled
Recording Mode
Specify the recording mode for the selected Data Recorder.
Stop-When-Full* First-In-First-Out
Recording Depth
Specify the recording depth (i.e. number of logs) for the selected Data Recorder.
0 to 65535, 52704*
Figure 3-39 Communication Setup Interface
3.2.4.5.8 Record Setup
Click Record Setup on the left-hand pane and the following screen appears on the right-hand pane
where the Waveform Recorder (WFR), Interval Energy Recorder (IER) and Data Recorder (DR) settings
can be configured. Click Submit to save your changes or click Cancel to cancel your changes. The
following table describes each parameter.
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Recording Interval
Specify the recording interval for the selected Data Recorder.
60 to 345600s, 600s*
Offset Time
Specify the offset time for the selected Data Recorder.
0* to 43200s
Variable Setup
Specify the parameters to record for the selected Data Recorder.
See Section 5.8.11 Data Recorder
Setup
Table 3-21 Record Setup Description
Parameter
Description
Value/Default*
Device Time
PC’s Date & Time
Check the Sync with PC checkbox to synchronize device time with PC time.
N/A Device Time
Present time on device.
N/A
Device Date
Present date on device.
N/A
Time Zone
Specifies the device’s Time Zone.
Default: GMT +08:00
Date Format
Specifies the device’s Date Format.
YYYY/MM/DD* MM/DD/YYYY DD/MM/YYYY
SNTP Time Sync.
SNTP Time Sync
Specifies if SNTP Time Sync. is enabled
Enabled, Disabled*
SNTP Time Sync Period
Specify the SNTP Time Sync. Interval.
10 to 1440 min, 60 min*
SNTP Server IP
Specify SNTP Sever IP Address.
Default: 0.0.0.0
Figure 3-40 Record Setup Interface
3.2.4.5.9 Clock Setup
Click Clock Setup on the left-hand pane and the following screen appears on the right-hand pane where
the device time and SNTP Time Sync. mechanism can be configured.
Table 3-22 Clock Setup Description
3.2.4.5.10 Password Setup
Choose Setup => Password Setup on the left-hand pane and the following screen appears on the right-
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Figure 3-41 Clock Setup Interface
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hand pane.
1. Enter the Old Password, New Password and Confirm New Password.
2. Click Submit to save your changes or click Cancel to cancel your changes.
Figure 3-42 Password Setup Interface
3.2.4.5.11 Clear & Reset
Click Clear & Reset on the left-hand pane and the following screen appears on the right-hand pane.
1. Click the Reset icon on the right-hand column for the specific item and a Confirmation dialog
box appears.
2. Click OK to confirm or Cancel to cancel the Reset operation.
Note:
1) All Alarms, Counters and Logs will be reset via Reset & Clear All. Caution should be exercised when taking this action.
Figure 3-43 Clear & Reset Interface
3.2.4.6 Diagnostics
3.2.4.6.1 About
Click About on the left-hand pane and the following screen appears on the right-hand pane to show the
Overview and Diagnostics.
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Tab
Function
Backup & Restore
Backup or restore the device configuration.
Factory Defaults
Reset the device configuration to Factory Defaults. Internal calibration and any factory-used only parameters would not be reset.
Firmware Upgrade
Perform firmware upgrade.
Misc.
Reboot device, Test sending Alarm E-mail, Download MIB file.
Figure 3-44 About Interface
3.2.4.6.2 Maintenance
Click Maintenance on the left-hand pane and the following screen appears on the right-hand pane. The
table below illustrates each page’s function.
Table 3-23 Maintenance Interface Description
Figure 3-45 Backup & Restore and Factory Defaults Interface
Figure 3-46 Firmware Upgrade and Misc. Interface
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3.3 HMI Display (Optional)

Category
Topic
Page
The PMC-592 may be equipped with an optional 7” touch-screen HMI. The following figure illustrates
the Main Display of the HMI.
Figure 3-47 HMI’s Main Display

3.3.1 Display Hierarchy and Menu Tree

Figure 3-48 Hierarchy of Menu
The HMI Display is organized in a hierarchy that consists of Categories, Topics and Pages. There are 10
icons in the Main Display, and each icon represents a Category. Each Category displays a specific type
of information and may have one or more Topics. Each Topic may provide one or more Pages of
measurement information.
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Figure 3-49 Menu Tree

3.3.2 HMI

The PMC-592 features an optional 7” touch-screen HMI with an intuitive graphical user interface that
makes it extremely simple to operate. Touch an icon in the Main Display page to display the
measurement information for a particular Category. For example, touch Mains Meters to see its
available Topics, which include Real-time, Energy, Demand and Harmonics. Touch the Real-time icon
to display the available Pages or sub-menu, which include Voltage, Current, Power & PF, Unbal & TC
and IO. At the Page level, there may be other buttons which would allow the user to select the Voltage
or Current Phase as well as Left and Right Arrows to display additional information.
The following table provides an overview of the GUI’s hierarchy. Please note that the PMC-592 features
implemented in later firmware versions may not be supported on the HMI with older firmware versions.
Please refer to Appendix G - PMC-592 Firmware and HMI Version Compatibility for more information
about the firmware versions compatibility between PMC-592 and HMI.
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Category > Topic
Pages
Mains Meter >
Real-time
Voltage
Current
Power & PF
Unbalance & TC
I/O
Mains Meter >
Energy/Demand
Energy
Demand
Mains Meter >
Harmonics
Current
Voltage
TDD (Available in Firmware V1.00.05 or later)
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Branch Meters >
Realtime
Current
kW
kvar kVA PF
Loading
Branch Meters >
Energy
kWh
kvarh
Branch Meters >
Demand &
Harmonics
Demand
Harmonics
Alarm >
Summary
Summary
Details
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Trend &
Wiring Diagram
Trend
Wiring Diagram
Max/Min
Mains Max Demand
Mains Max/Min
Branch Max Demand
Branch Max
Events
Events
Setup
Login
Basic Setup
Panel Name Setup
Breaker Rating Setup
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Virtual Meter Setup
Alarm Setup
Communication Setup
Record Setup
Clock Setup
Change Password
HMI Setup
Clear & Reset
Clear & Reset
About
Overview
Diagnostics
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Table 3-24 Display Hierarchy
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Chapter 4 Applications

Setup Parameter
Definition
Options/Default*
DIx Mode
The DI can ONLY be configured as a Status Input.
0 = Status Input*
DIx Debounce
Specifies the minimum duration the DI must remain in the Active or Inactive state before a DI state change is considered to be valid.
1 to 9999 (ms)
20ms*
Setup Parameter
Definition
Options/Default*
External DI Module Number
Specifies how many DI Modules (PMC-521D) are connected.
0* to 4
DI Module #x ID
Specifies the Unit ID for each DI Module.
1 to 247, 100*
DI Module #x Debounce
Specifies the minimum duration the DI must remain in the Active or Inactive state before a DI state change is considered to be valid.
1 to 9999 (ms)
20ms*
DI Module #x External Source
Specifies whether Excitation Source of the DI Module is DC or AC.
0=DC*, 1=AC

4.1 Inputs and Outputs

4.1.1 Digital Inputs

The PMC-592 provides two or optionally four self-excited Digital Inputs (DIs) that are internally wetted
at 24 VDC. DIs are typically used for monitoring external status which can help prevent equipment
damage, improve maintenance, and track security breaches. The real-time statuses of the DIs are
available on the Web Interface, HMI as well as through communications. Changes in DI status are stored
as events in the SOE Log in 1 ms resolution. Each DI has the following setup parameters:
Table 4-1 Definition for DI Parameters
In addition, the PMC-592 can be configured for monitoring the breaker status for each Branch Circuit
via the external DI module such as PMC-521D in Firmware V1.00.03 or later. Up to 4 DI Modules (or
PMC-521D) may be connected where each PMC-521D can be used for monitoring 21 breaker status of
each Branch Input. The breaker status is read by the PMC-592 over RS485 (P2) when the P2 Operation
Mode is set to External DI Module. Each DI Module has the following setup parameters which can be
programed via the Web interface, HMI or through communication:
Table 4-2 Definition for DI Module Parameters
The following figures illustrate how to program a particular DI or DI Module for Status monitoring via
the Web or HMI.
Figure 4-1 Programming the On-Board DI or External DI Modules via the Web Interface
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Parameter
Phase A
Phase B
Phase C
Total
Average
Neutral
Mains-I/II
ULN ● ● ● ○ ● ○
ULL ● ● ● ○ ● ○
Current
● ● ● ○ ●
Figure 4-2 Programming the On-Board DI or External DI Modules via the HMI

4.1.2 Digital Outputs

The PMC-592 comes standard with two Form A Electrometrical Relays. Digital Outputs are normally
used for Setpoints alarming and manual control.
DOs on the PMC-592 can be programmed to be triggered by the following options:
Manual control via the Web Interface Mains-I/II Instantaneous Alarm Mains-I/II Latched Alarm Global Latched Alarm Global Instantaneous Alarm Voltage-I/II Phase Reversal Alarm* Voltage-I/II Phase Loss Alarm* TC1/TC2 Alarm* DI1/DI2 Alarm* DI3/DI4 Alarm* (4xDIs option only)
*Available in Firmware V1.00.10 or later
The following figures illustrate where to program the DO Trigger Mode via the Web Interface or HMI.

4.2 Power, Energy and Demand

4.2.1 Basic Measurements

The PMC-592 provides the following basic measurements with 1 second update rate:
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Figure 4-3 Programming the DO Trigger Mode via the Web and HMI
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Parameter
Phase A
Phase B
Phase C
Total
Average
Neutral
Loading Factor
● ● ● ○ ○
kW ● ● ● ● ○ ○
kvar ● ● ● ● ○ ○
kVA ● ● ● ● ○ ○
PF ● ● ● ● ○ ○
Frequency
● ○ ○ ○ ○
TC1/TC2
Branch
Current
● ● ● ○ ○
Loading Factor
● ● ● ○ ○
kW ● ● ● ● ○ ○
kvar ● ● ● ● ○ ○
kVA ● ● ● ● ○ ○
PF ● ● ● ● ○ ○
Table 4-3 Basic Measurement
kWh Import
kWh Export
kvarh Import
kvarh Export
kVAh Total
Mains-I/II
● ● ● ● ●
Branch ● ○ ● ○
kWh Import
kWh Export
kvarh Import
kvarh Export
kVAh Total
Mains-I/II
● ● ● ● ●
VMs ● ○ ● ○
Tariff Switch Mode
DIx Status
Tariff
Disabled
None
None
DIx
Inactive
T1
Active
T2

4.2.2 Energy Measurements

The PMC-592's Energy measurements include active energy (kWh), reactive energy (kvarh) and
apparent energy (kVAh) with a resolution of 0.1 and a maximum value of 100,000,000.0. When the
maximum value is reached, it will automatically roll over to zero.
The energy can be reset manually or preset to user-defined values through the HMI or via
communications. The PMC-592 provides the following energy measurements:
Table 4-4 Energy Measurements
The PMC-592 with Firmware V1.00.10 or later provides the following Tariff (T1/T2) energy
measurements for Mains-I/II and VMs if the Tariff Switch is enabled.
Table 4-5 T1/T2 Energy Measurements
Tariff Energy for T1/T2 can be enabled by selecting a particular DI to be a Tariff Switch.
Table 4-6 Tariff Switch Mode
The following figures illustrate where to enable a particular DI as a Tariff Switch via the Web Interface
or HMI.
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Figure 4-4 Enabling a DI as a Tariff Switch via the Web and HMI
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4.2.3 Demands

Setup Parameter
Value or Description
# of Sliding Windows
(Reg. # 6012)
1 to 15 (Default = 1)
Demand Period
(Reg. # 6011)
1/2/3/5/10/15*/30/60(minutes). For example, if the # of Sliding Windows is set as 1 and the
Demand Period is 15, the demand cycle will be 1×15 = 15min. (Default = 15)
Self-Read Time
(Reg. # 6021)
The Self-Read Time allows the user to specify the time and day of the month for the Demand Log Self-Read operation. At the specified time in each month, the Max Demand of This Month is transferred to the Max Demand of Last Month and then reset. The Self-Read Time supports two options:
A zero value means that the Self-Read will take place at 00:00 of the first day of each month. A non-zero value means that the Self-Read will take place at a specific time and day based on the
formula: Self-Read Time = Day * 100 + Hour where 0 ≤ Hour ≤ 23 and 1 ≤ Day ≤ 28. For example, the value 1512 means that the Self-Read will take place at 12:00pm on the 15th day of each month.
(Default=0)
Demand and Max Demand Parameters
Mains-I Ia
Mains-I Ib
Mains-I Ic
RTD1 Temperature*
Mains-I kW Total
Mains-I kvar Total
Mains-I kVA Total
RTD2 Temperature*
Mains-II Ia
Mains-II Ib
Mains-II Ic
-
Mains-II kW Total
Mains-II kvar Total
Mains-II kVA Total
-
1-Ø SM1 I
1-Ø SM2 I
1-Ø SM84 I
2-Ø SM1 I
2-Ø SM2 I
2-Ø SM42 I
3-Ø SM1 I
3-Ø SM2 I
3-Ø SM28 I
1-Ø SM1 kW
1-Ø SM2 kW
1-Ø SM84 kW
2-Ø SM1 kW
2-Ø SM2 kW
2-Ø SM42 kW
3-Ø SM1 kW
3-Ø SM2 kW
3-Ø SM28 kW
1-Ø SM1 kvar
1-Ø SM2 kvar
1-Ø SM84 kvar
2-Ø SM1 kvar
2-Ø SM2 kvar
2-Ø SM42 kvar
3-Ø SM1 kvar
3-Ø SM2 kvar
3-Ø SM28 kvar
1-Ø SM1 kVA
1-Ø SM2 kVA
1-Ø SM84 kVA
2-Ø SM1 kVA
2-Ø SM2 kVA
2-Ø SM42 kVA
3-Ø SM1 kVA
3-Ø SM2 kVA
3-Ø SM28 kVA
Demand is defined as the average power consumption over a fixed interval (usually 15 minutes). The
PMC-592 provides present demand for Mains, SMs and Temperature measurements. In addition, the
PMC-592 records the Max Demand for This Month, Last Month and Historical which are stored in non-
volatile memory and will not suffer any loss in the event of a power failure.
The PMC-592 supports the sliding window demand calculation and has the following setup parameters:
Table 4-7 Demand Setup Parameters
The PMC-592 provides the following Demand and Max Demand parameters:
* Available in Firmware V1.00.04 or later
Table 4-8 Demand Parameters
Notes:
1) The Mains or SMx Max Demands can be reset manually through communications, the built-in Web Interface or the optional
HMI.

4.3 Alarm Setpoints

The PMC-592 provides powerful alarming functions for the Mains and Branch Inputs as well as for
different parameters. Each Alarm Type has an independent enable switch, which allows the alarms for
Mains-I, Mains-II and Branch to be enabled separately as needed. The alarms may also be disabled by
setting the alarm threshold to 0.

4.3.1 Alarm Status

The PMC-592 supports both the Instantaneous Alarm and Latched Alarm, which are defined below.
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Instantaneous Alarm
Counter Name
Description
Global Alarm Counter
Increment by 1 when any measurement has an alarm
Mains-I Global Alarm Counter
Increment by 1 when any Mains-I measurement has an alarm
Mains-II Global Alarm Counter
Increment by 1 when any Mains-II measurement has an alarm
Current-I Alarm Counter
Increment by 1 when any of the following Mains-I parameters has an alarm: I, I Demand, I Harmonics, I Unbalance
Current-II Alarm Counter
Increment by 1 when any of the following Mains-II parameters has an alarm: I, I Demand, I Harmonics, I Unbalance
Voltage-I Alarm Counter
Increment by 1 when any of the following Mains-I parameters has an alarm: U, U Harmonics, U Unbalance
Voltage-II Alarm Counter
Increment by 1 when any of the following Mains-II parameters has an alarm: U, U Harmonics, U Unbalance
RTD1 Alarm Counter
Increment by 1 when RTD1 has an alarm
RTD2 Alarm Counter
Increment by 1 when RTD2 has an alarm
DI1 Alarm Counter
Increment by 1 when DI1 has an alarm
DI2 Alarm Counter
Increment by 1 when DI2 has an alarm
DI3 Alarm Counter*
Increment by 1 when DI3 has an alarm
DI4 Alarm Counter*
Increment by 1 when DI4 has an alarm
Parameters
Description
Range/Default*
The Instantaneous Alarm becomes Active when the alarm condition is met and is automatically reset to
NORMAL when the alarm condition is no longer met. Instantaneous Alarm cannot be reset manually.
Latched Alarm
On the other hand, the Latched Alarm becomes Active when the alarm condition is met and will remain
in the ALARM state even after the alarm condition is no longer met. The Latched Alarm must be reset
manually. However, the Latched Alarm cannot be reset while the alarm condition remains.
Figure 4-5 Alarm Status

4.3.2 Alarm Counters

The PMC-592 is equipped with the following Alarm Counters which will increment every time a specific
alarm condition is met.
* Only valid when the PMC-592 is equipped with 4xDIs option and is available in Firmware V1.00.08 or later.
Table 4-9 Alarm Counters

4.3.3 Universal Hysteresis and Current ON/OFF Status

The Universal Hysteresis is a global parameter that is valid for all alarms except Dip/Swell and
Interruption alarms, which have their own Hysteresis parameters. The Current ON Threshold, Current
ON Delay and Current OFF are global parameters that are valid for all Mains and Branch Inputs.
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Universal Hysteresis
The hysteresis rate for calculating the Return Threshold for all Alarms, except for Dip/Swell and Interruption Alarms.
0 to 10%, 2%*
Current ON Threshold
The ON Threshold that applies to all Mains and Branch Current Inputs for switching from the OFF to ON state.
0 to 10%, 5%*
Current ON Delay
The minimum duration that the Current of a particular Current Input must exceed the Current ON Threshold before the Status would switch from OFF to ON.
0 to 9999(s)
10s*
Current OFF Delay
The minimum duration that the Current of a particular Current Input must fall below the Current OFF Threshold before the Status would switch from ON to OFF.
0 to 9999(s)
30s*
Table 4-10 Global Parameters
The Universal Hysteresis is a global parameter that is used to prevent an alarm from fluctuating between
the Active and Inactive states around the threshold point.
It should be noted that the Current ON Limit is calculated based on the Breaker Rating parameters.
Therefore, it’s critical to set the Breaker Rating correctly for each Current channel for the Current
Alarms to work properly.
Current ON Limit = Channel’s Breaker Rating x Current On Threshold (%)
Current OFF Limit = Current ON Limit x (1 - Universal Hysteresis)
The PMC-592 provides an internal Current ON/OFF status for each Current channel to indicate whether
the channel is ON (Loaded) or OFF (No Load). If the channel status is OFF and has never been ON, it
means that the channel has no load and would prevent the Low and Low-Low alarms from activating.
In Firmware V1.00.10 or later, the Current OFF Alarm Enable parameter (Modbus Register 6394) has
been added to ensure that the Current L/LL Alarms would remain Active even when the Current
transitions from the ON to OFF state if Current OFF Alarm Enable is enabled. The Current L/LL Alarms
would be reset only if the Current returns to the ON state. For Firmware V1.00.09 or earlier, the Current
L/LL Alarms would be reset immediately when the Current transitions from the ON to OFF state, similar
to having the Current OFF Alarm Enable parameter disabled.
The following figures illustrate the logic diagram of the Current ON/OFF status, respectively.
Figure 4-6 Current ON Logic Diagram Figure 4-7 Current OFF Logic Diagram
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Parameters
Description
Range/Option
Default Value
Current Alarm Enable
Bit 0 = Mains-I, Bit 1 = Mains-II
Bit 2 = Branch, Bits 3 - 15 = Reserved
0 = Disabled
1 = Enabled
0
Current HH Alarm Threshold (%)
Current HH Alarm Threshold
0 to 100%
80%
Current HH Alarm Time Delay (s)
Current HH Alarm Time Delay
0 to 9999 (s)
10s
Current H Alarm Threshold (%)
Current H Alarm Threshold
0 to 100%
60%
Current H Alarm Time Delay (s)
Current H Alarm Time Delay
0 to 9999 (s)
10s
Current L Alarm Threshold (%)
Current L Alarm Threshold
0 to 100%
0
Current L Alarm Time Delay (s)
Current L Alarm Time Delay
0 to 9999 (s)
0
Current LL Alarm Threshold (%)
Current LL Alarm Threshold
0 to 100%
0
Current LL Alarm Time Delay (s)
Current LL Alarm Time Delay
0 to 9999 (s)
0
Current Demand Alarm Enable
Bit 0 = Mains-I
Bit 1 = Mains-II
Bits 2 - 15 = Reserved
0 = Disabled
1 = Enabled
0
Current Demand HH Alarm Threshold (%)
Current Demand HH Alarm Threshold
0 to 100%
0
Current Demand HH Alarm Time Delay (s)
Current Demand HH Alarm Time Delay
0 to 9999 (s)
0
Figure 4-8 Current ON/OFF Status (L/LL Alarm Time Delay=0)
Please refer to Figure 3-32 Current Alarm Setup Interface and the Setup => Alarm Setup in Section
3.3.2 to see where to configure the Current OFF Alarm Enable in the Web Interface and HMI,
respectively.

4.3.4 Current Alarms

PMC-592 provides four Current alarm levels (High-High, High, Low, Low-Low) for the Mains and Branch
Currents as well as the associated Current Demands with Time Delay parameters.
It should be noted that the Alarm Limit is calculated based on the Breaker Rating parameters. Therefore,
it’s critical to set the Breaker Rating correctly for each Current channel for the Current Alarms to work
properly.
Channel Alarm Limit = Channel’s Breaker Rating x Alarm Threshold (%)
For High and High-High Alarms, which are conceptually similar to Over Setpoint:
Channel Alarm Return Limit = Channel Alarm Limit x (1 – Universal Hysteresis)
For Low and Low-Low Alarms, which are conceptually similar to Under Setpoint:
Channel Alarm Return Limit = Channel Alarm Limit x (1 + Universal Hysteresis)
The following table illustrates the Current Alarm setup parameters, which apply to both Mains-I/II and
all the Branch Circuits.
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Current Demand H Alarm Threshold (%)
Current Demand H Alarm Threshold
0 to 100%
0
Current Demand H Alarm Time Delay (s)
Current Demand H Alarm Time Delay
0 to 9999 (s)
0
Current Demand L Alarm Threshold (%)
Current Demand L Alarm Threshold
0 to 100%
0
Current Demand L Alarm Time Delay (s)
Current Demand L Alarm Time Delay
0 to 9999 (s)
0
Current Demand LL Alarm Threshold (%)
Current Demand LL Alarm Threshold
0 to 100%
0
Current Demand LL Alarm Time Delay (s)
Current Demand LL Alarm Time Delay
0 to 9999 (s)
0
Current OFF Alarm Enable
Specifies if the Current L/LL
Instantaneous Alarms will remain Active
when the Current transitions from the
ON to OFF status.
0 = Disabled
1 = Enabled
0
Table 4-11 Current Alarm Parameters
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The logic diagram of the Current HH Alarm is illustrated in Figure 4-9.
3
Figure 4-9 Current HH Alarm Logic Diagram
The logic diagram of the Current H Alarm is illustrated in Figure 4-10.
Figure 4-10 Current H Alarm Logic Diagram
The logic diagram of Current L Alarm is illustrated in Figure 4-11.
Figure 4-11 Current L Alarm Logic Diagram
The logic diagram of the Current LL Alarm is illustrated in Figure 4-12.

4.3.5 Voltage Alarm

PMC-592 provides an internal Voltage On/OFF status as well as two Voltage Alarm levels (High and
Low) for the Mains-I/II ULN and ULL. The Voltage H/L Alarms will only be evaluated if it’s determined
that the Voltage ON status is TRUE.
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Figure 4-12 Current LL Alarm Logic Diagram
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It should be noted that the Voltage ON and Voltage Alarm Limits are calculated based on Nominal
Parameters
Description
Range/Option
Default Value
ULN Alarm Enable
Bit 0 = Mains-I, Bit 1 = Mains-II
Bits 2 - 15 = Reserved
0 = Disabled 1 = Enabled
0
ULN H Alarm Limit (V)
ULN H Alarm Limit
0 to 300V
0
ULN H Alarm Time Delay (s)
ULN H Alarm Time Delay
0 to 9999(s)
0
ULN L Alarm Limit (V)
ULN L Alarm Limit
0 to 300V
0
ULN L Alarm Time Delay (s)
ULN L Alarm Time Delay
0 to 9999(s)
0
ULL Alarm Enable
Bit 0 = Mains-I, Bit 1 = Mains-II
Bits 2 - 15 = Reserved
0 = Disabled 1 = Enabled
0
ULL H Alarm Limit (V)
ULL H Alarm Limit
0 to 500V
0
ULL H Alarm Time Delay (s)
ULL H Alarm Time Delay
0 to 9999(s)
0
ULL L Alarm Limit (V)
ULL L Alarm Limit
0 to 500V
0
ULL L Alarm Time Delay
ULL L Alarm Time Delay
0 to 9999(s)
0
Voltage, which is defined as the
a) Nominal ULN Voltage (Modbus Register 6001) in Firmware V1.00.09 or before. b) Mains-I/II PT Secondary (ULL) (Modbus Registers 6043 and 6046, respectively) in Firmware
V1.00.10 or later, replacing Nominal ULN Voltage in pervious Firmware versions. The Mains-I
and Mains-II Voltage Alarms will be evaluated against their respective Mains-I/II PT Secondary
(ULL) values. Also, the Nominal Voltage will be adjusted internally for the ULN and ULL Alarms
accordingly, where ULL-I/II Nominal Voltage = Mains-I/II PT Secondary and ULN-I/II Nominal
Voltage = Mains-I/II PT Secondary ÷√3.
Therefore, it’s critical to set the Nominal Voltage correctly for the Voltage ON/OFF Status, Voltage
Alarms, as well as the Dip/Swell and Interruption Alarms (discussed in Section 4.3.12) to work properly.
Voltage-I/II ON Limit = Mains-I/II Nominal Voltage x 10%
Voltage-I/II OFF Limit = Voltage-I/II ON Limit x (1 – Universal Hysteresis)
Voltage H/L Alarm Limits are specified in Volt as illustrated in the Table below.
Voltage H Alarm Return Limit = Voltage H Alarm Limit x (1 – Universal Hysteresis)
Voltage L Alarm Return Limit = Voltage L Alarm Limit x (1 + Universal Hysteresis)
The following table illustrates the Voltage Alarm parameters, which apply to both Mains-I and Mains-II.
Table 4-12 Voltage Alarm Parameters
The following figures illustrate the logic diagram of the Voltage Alarm ON/OFF status, respectively.
Figure 4-13 Voltage Alarm ON Logic Diagram Figure 4-14 Voltage Alarm OFF Logic Diagram
The logic diagram of Voltage H Alarm is illustrated in Figure 4-15.
Figure 4-15 Voltage H Alarm Logic Diagram
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The logic diagram of Voltage L Alarm is illustrated in Figure 4-16.
Parameters
Description
Range/Option
Default Value
Power Alarm Enable
Bit 0 = Mains-I, Bit 1 = Mains-II
Bits 2 - 15 = Reserved
0 = Disabled 1 = Enabled
0
kW Total H Alarm Threshold (%)
kW Total H Alarm Threshold
0 to 100%
0
kW Total H Alarm Time Delay (s)
kW Total H Alarm Time Delay
0 to 9999 (s)
0
kW Total L Alarm Threshold (%)
kW Total L Alarm Threshold
0 to 100%
0
kW Total L Alarm Time Delay (s)
kW Total L Alarm Time Delay
0 to 9999 (s)
0
kvar Total H Alarm Threshold (%)
kvar Total H Alarm Threshold
0 to 100%
0
kvar Total H Alarm Time Delay (s)
kvar Total H Alarm Time Delay
0 to 9999 (s)
0
kvar Total L Alarm Threshold (%)
kvar Total L Alarm Threshold
0 to 100%
0
kvar Total L Alarm Time Delay (s)
kvar Total L Alarm Time Delay
0 to 9999 (s)
0
kVA Total H Alarm Threshold (%)
kVA Total H Alarm Threshold
0 to 100%
0
kVA Total H Alarm Time Delay (s)
kVA Total H Alarm Time Delay
0 to 9999 (s)
0
kVA Total L Alarm Threshold (%)
kVA Total L Alarm Threshold
0 to 100%
0
kVA Total L Alarm Time Delay (s)
kVA Total L Alarm Time Delay
0 to 9999 (s)
0
PF Total Alarm Enable
Bit 0 = Mains-I, Bit 1 = Mains-II
Bits 2 - 15 = Reserved
0 = Disabled 1 = Enabled
0
PF Total H Alarm Threshold (%)
PF Total H Alarm Threshold
0 to 100%
0
PF Total H Alarm Time Delay (s)
PF Total H Alarm Time Delay
0 to 9999 (s)
0
PF Total L Alarm Threshold (%)
PF Total L Alarm Threshold
0 to 100%
0
PF Total L Alarm Time Delay (s)
PF Total L Alarm Time Delay
0 to 9999 (s)
0
Figure 4-16 Voltage L Alarm Logic Diagram

4.3.6 Power and Power Factor Alarms

PMC-592 provides an internal Power On/OFF status as well as two Power Alarm levels (High and Low).
The Power H/L Alarms will only be evaluated if it’s determined that the Power ON status is TRUE. The
Power and Power Factor Alarms only apply to the Mains Inputs.
It should be noted that the Power Alarm On and Power Alarm Threshold are calculated based on the
Nominal Voltage, Breaker Rating and Current ON Threshold parameters. Therefore, it’s critical to set
these parameters correctly for the Power ON and Power Alarms to work properly.
a) For Firmware V1.00.09 or earlier
Power Alarm ON Limit = Channel Breaker Rating x Nominal Voltage x 3 x Current ON Threshold
Power H/L Alarm Limit = Channel Breaker Rating x Nominal Voltage x 3 x Power H/L Alarm Threshold
where Nominal Voltage = Nominal ULN Voltage (Modbus Register 6001)
b) For Firmware V1.00.10 or later
Power Alarm ON Limit = Channel Breaker Rating x (Nominal Voltage ÷√3) x 3 x Current ON Threshold
Power H Alarm Limit = Channel Breaker Rating x (Nominal Voltage ÷√3) x 3 x Power H Alarm Threshold
Power L Alarm Limit = Channel Breaker Rating x (Nominal Voltage ÷√3) x 3 x Power L Alarm Threshold
where Nominal Voltage = Mains-I/II PT Secondary (ULL Voltage) (Modbus Registers 6043 and 6046)
Power OFF Limit = Power ON Limit x (1 – Universal Hysteresis)
Power H Alarm Return Limit = Power H Alarm Limit x (1 – Universal Hysteresis)
Power L Alarm Return Limit = Power L Alarm Limit x (1 + Universal Hysteresis)
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Power Demand Alarm Enable
Bit 0 = Mains-I, Bit 1 = Mains-II
Bits 2 - 15 = Reserved
0 = Disabled 1 = Enabled
0
kW Total Demand H Alarm Threshold (%)
kW Total Demand H Alarm Threshold
0 to 100%
0
kW Total Demand H Alarm Time Delay (s)
kW Total Demand H Alarm Time Delay
0 to 9999 (s)
0
kW Total Demand L Alarm Threshold (%)
kW Total Demand L Alarm Threshold
0 to 100%
0
kW Total Demand L Alarm Time Delay (s)
kW Total Demand L Alarm Time Delay
0 to 9999 (s)
0
kvar Total Demand H Alarm Threshold (%)
kvar Total Demand H Alarm Threshold
0 to 100%
0
kvar Total Demand H Alarm Time Delay (s)
kvar Total Demand H Alarm Time Delay
0 to 9999 (s)
0
kvar Total Demand L Alarm Threshold (%)
kvar Total Demand L Alarm Threshold
0 to 100%
0
kvar Total Demand L Alarm Time Delay (s)
kvar Total Demand L Alarm Time Delay
0 to 9999 (s)
0
kVA Total Demand H Alarm Threshold (%)
kVA Total Demand H Alarm Threshold
0 to 100%
0
kVA Total Demand H Alarm Time Delay (s)
kVA Total Demand H Alarm Time Delay
0 to 9999 (s)
0
kVA Total Demand L Alarm Threshold (%)
kVA Total Demand L Alarm Threshold
0 to 100%
0
kVA Total Demand L Alarm Time Delay (s)
kVA Total Demand L Alarm Time Delay
0 to 9999 (s)
0
Table 4-13 Power Alarm Parameters
The following figures illustrate the logic diagrams of the Power Alarm On/OFF, respectively.
Figure 4-17 Power Alarm ON Logic Diagram
Figure 4-18 Power Alarm OFF Logic Diagram
The logic diagram of Power H Alarm is illustrated in Figure 4-19.
Figure 4-19 Power H Alarm Logic Diagram
The logic diagram of Power L Alarm is illustrated in Figure 4-20.
The logic diagram of PF H Alarm is illustrated in Figure 4-21.
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Figure 4-20 Power L Alarm Logic Diagram
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Figure 4-21 PF H Alarm Logic Diagram
Parameters
Description
Range
Default Value
FREQ H Alarm Limit (Hz)
FREQ H Alarm Limit
45 to 65 (Hz)
65 (Hz)
FREQ H Alarm Time Delay (s)
FREQ H Alarm Time Delay
0 to 9999(s)
10s
FREQ L Alarm Limit (Hz)
FREQ L Alarm Limit
45 to 65 (Hz)
45 (Hz)
FREQ L Alarm Time Delay (s)
FREQ L Alarm Time Delay
0 to 9999(s)
10 (s)
The logic diagram of PF L Alarm is illustrated in Figure 4-22.
Figure 4-22 PF L Alarm Logic Diagram

4.3.7 Frequency Alarm

Since PMC-592 measures its frequency based on Uan/Uab of Mains-I only, the Frequency Alarm is
activated when Mains-I’s Uan/Uab Voltage ON Status = TRUE.
The following table illustrates the Frequency Alarm parameters.
Table 4-14 Frequency Alarm Parameters
The FREQ H/L Alarm Return Limits are illustrated below:
FREQ H Alarm Return Limit = FREQ H Alarm Limit – 0.1Hz
FREQ L Alarm Return Limit = FREQ L Alarm Limit + 0.1Hz
The logic diagram of FREQ H Alarm is illustrated in Figure 4-23.
The logic diagram of FREQ L Alarm is illustrated in Figure 4-24.
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Figure 4-23 FREQ H Alarm Logic Diagram
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Figure 4-24 FREQ L Alarm Logic Diagram
Parameters
Description
Range
Default Value
I Unb. Alarm Enable
Bit 0 = Current-I, Bit 1 = Current-II
Bits 2 - 15 = Reserved
0 = Disabled
1 = Enabled
0
I Unb. H Alarm Threshold (%)
Current Unb. H Alarm Threshold
0 to 100%
0
I Unb. H Alarm Time Delay (s)
Current Unb. H Alarm Time Delay
0 to 9999 (s)
0
U Unb. Alarm Enable
Bit 0 = Voltage-I, Bit 1 = Voltage-II
Bits 2 - 15 = Reserved
0 = Disabled
1 = Enabled
0
U Unb. H Alarm Threshold (%)
Voltage Unb. H Alarm Threshold
0 to 100%
0
U Unb. H Alarm Time Delay (s)
Voltage Unb. H Alarm Time Delay
0 to 9999 (s)
0
Parameters
Description
Range
Default Value
Harmonic Alarm Enable
Bit 0 = Current-I, Bit 1 = Current-II
Bit 2 = Voltage-I, Bit 3 = Voltage-II
Bits 4 - 15 = Reserved
0 = Disabled
1 = Enabled
0
THD H Alarm Threshold (%)
THD H Alarm Threshold
0 to 100%
0
THD H Alarm Time Delay (s)
THD H Alarm Time Delay
0 to 9999 (s)
0
TOHD H Alarm Threshold (%)
TOHD H Alarm Threshold
0 to 100%
0
TOHD H Alarm Time Delay (s)
TOHD H Alarm Time Delay
0 to 9999 (s)
0
TEHD H Alarm Threshold (%)
TEHD H Alarm Threshold
0 to 100%
0
TEHD H Alarm Time Delay (s)
TEHD H Alarm Time Delay
0 to 9999 (s)
0

4.3.8 Unbalance Alarm

The following table illustrates the Unbalance Alarm parameters.
Table 4-15 Unbalance Alarm Parameters
The U/I Unb. Alarm Return Limits are illustrated below:
U/I Unb. Alarm Return Limit = U/I Unb. Alarm Limit x (1 – Universal Hysteresis)
The logic diagram of Unbalance Alarm is illustrated in Figure 4-25.
Figure 4-25 Unbalance Alarm Logic Diagram

4.3.9 Harmonic Distortion Alarm

The following table illustrates the Harmonic Distortion Alarm parameters.
The THD/TOHD/TEHD Alarm Return Limits are illustrated below:
The logic diagram of Harmonic Distortion Alarm is illustrated in Figure 4-26.
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Table 4-16 Harmonic Distortion Alarm Parameters
THD/TOHD/TEHD Alarm Return Limit = THD/TOHD/TEHD Alarm Limit x (1 – Universal Hysteresis)
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Parameters
Description
Range
Default Value
RTD1 HH Alarm Limit (°C )
RTD1 Temp. HH Alarm Limit
0 to 200°C
0
RTD1 HH Alarm Time Delay (s)
RTD1 Temp. HH Alarm Time Delay
0 to 9999 (s)
0
RTD1 H Alarm Limit (°C )
RTD1 Temp. H Alarm Limit
0 to 200°C
0
RTD1 H Alarm Time Delay (s)
RTD1 Temp. H Alarm Time Delay
0 to 9999 (s)
0
RTD2 HH Alarm Limit (°C )
RTD2 Temp. HH Alarm Limit
0 to 200°C
0
RTD2 HH Alarm Time Delay (s)
RTD2 Temp. HH Alarm Time Delay
0 to 9999 (s)
0
RTD2 H Alarm Limit (°C )
RTD2 Temp. H Alarm Limit
0 to 200°C
0
RTD2 H Alarm Time Delay (s)
RTD2 Temp. H Alarm Time Delay
0 to 9999 (s)
0
Parameters
Description
Range/Option
Default Value
DI1 Alarm Type
Disabled / DI1 Closed Trigger / DI1 Open Trigger
Disabled
Disabled
Figure 4-26 Harmonic Distortion Alarm Logic Diagram

4.3.10 Temperature Alarm

The following table illustrates the Temperature Alarm parameters.
Table 4-17 Temperature Alarm Parameters
The RTD1/2 HH/H Alarm Return Limits are illustrated below:
RTD1/2 HH/H Alarm Return Limits = RTD1/2 HH/H Alarm Limits x (1 – Universal Hysteresis)
The logic diagram of Temperature HH Alarm is illustrated in Figure 4-27.
Figure 4-27 Temperature HH Alarm Logic Diagram
The logic diagram of Temperature H Alarm is illustrated in Figure 4-28.

4.3.11 DI Alarm

The following table illustrates the DI Alarm parameters.
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Figure 4-28 Temperature H Alarm Logic Diagram
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DI1 Closed Trigger
DI1 Open Trigger
DI1 Alarm Time Delay (s)
DI1 Alarm Time Delay
0 to 9999(s)
0
DI2 Alarm Type
Disable / DI2 Closed Trigger / DI2 Open Trigger
Disabled
DI2 Closed Trigger
DI2 Open Trigger
Disabled
DI2 Alarm Time Delay (s)
DI2 Alarm Time Delay
0 to 9999(s)
0
DI3* Alarm Type
Disable / DI3 Closed Trigger / DI1 Open Trigger
Disabled
DI3 Closed Trigger
DI3 Open Trigger
Disabled
DI3* Alarm Time Delay (s)
DI3 Alarm Time Delay
0 to 9999(s)
0
DI4* Alarm Type
Disable / DI4 Closed Trigger / DI4 Open Trigger
Disabled
DI4 Closed Trigger
DI4 Open Trigger
Disabled
DI4* Alarm Time Delay (s)
DI4 Alarm Time Delay
0 to 9999(s)
0
* Only valid when the PMC-592 is equipped with the 4xDIs option and is available in Firmware v1.00.08 or later.
Parameters
Description
Range/Option
Default Value
Dip/Swell Alarm Enable
Bit 0 = Mains-I
Bit 1 = Mains-II
0 = Disabled
1 = Enabled
1
Dip Alarm Threshold (%)
Dip Alarm Threshold
1% to 99%
90%
Dip Alarm Hysteresis (%)
Dip Alarm Hysteresis
0 to 100%
2.0%
Swell Alarm Threshold (%)
Swell Alarm Threshold
101% to 200%
110%
Swell Alarm Hysteresis (%)
Swell Alarm Hysteresis
0 to 100%
2.0%
Interruption Alarm Threshold (%)
Interruption Alarm Threshold
0 to 50%
10%
Interruption Alarm Hysteresis (%)
Interruption Alarm Hysteresis
0 to 100%
2.0%
Table 4-18 DI Alarm Parameters
The logic diagram of DI Closed Alarm is illustrated in Figure 4-29.
Figure 4-29 DI Closed Alarm Logic Diagram
The logic diagram of DI Open Alarm is illustrated in Figure 4-30.
Figure 4-30 DI Open Alarm Logic Diagram

4.3.12 Dip, Swell and Interruption Alarm

The PMC-592 with Firmware V1.00.05 or later supports Dip/Swell and Interruption Alarms according to
IEC 61000-4-30 with 1-cycle update instead of ½ -cycle as specified by the standard. The following table
illustrates the Dip/Swell and Interruption Alarm parameters and their respective default values.
It should be noted that the Dip/Swell/Interruption Alarm Limits are calculated based on Nominal
Voltage, which is defined as the
a) Nominal ULN Voltage (Modbus Register 6001) in Firmware V1.00.09 or before. b) Mains-I/II PT Secondary (ULL) (Modbus Registers 6043 and 6046, respectively) in Firmware
V1.00.10 or later, replacing Nominal ULN Voltage in pervious Firmware versions. The Mains-I
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Table 4-19 Dip/Swell Alarm Parameters
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and Mains-II Dip/Swell/Interruption Alarms will be evaluated against their respective Mains-
I/II PT Secondary (ULL) values. Also, the Nominal Voltage will be adjusted internally for Wye
and Delta modes accordingly, where ULL-I/II Nominal Voltage = Mains-I/II PT Secondary and
ULN-I/II Nominal Voltage = Mains-I/II PT Secondary ÷√3.
Therefore, it’s critical to set the Nominal Voltage correctly for the Dip/Swell/Interruption Alarms to work
properly.
Dip/Swell/Interruption Alarm Limit = Nominal Voltage x Dip/Swell/Interruption Alarm Threshold
Dip/Interruption Alarm Return Limit = Dip/Interruption Alarm Limit x (1 + Universal Hysteresis)
Swell Alarm Return Limit = Swell Alarm Limit x (1 – Universal Hysteresis)
The logic diagram of Dip and Swell Alarms are illustrated in Figure 4-31 and Figure 4-32, respectively.
Figure 4-31 Dip Alarm Logic Diagram Figure 4-32 Swell Alarm Logic Diagram
The logic diagram of Interruption Alarm is illustrated in Figure 4-33.
Figure 4-33 Interruption Alarm Logic Diagram
Dip/Swell and Interruption Alarms trigger both the SOE log and Waveform Recorder. The SOE and
Waveform Logs can be accessed via Event Log => SOE/Waveform on the Web Interface.
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Figure 4-33 Dip/Swell Triggered SOE
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Parameters
Description
Range/Option
Default Value
Phase Reversal Alarm Enable
Bit 0 = Mains-I, Bit 1 = Mains-II
0 = Disable, 1 = Enable
0
Phase loss Alarm Enable
Bit 0 = Mains-I, Bit 1 = Mains-II
0 = Disable, 1 = Enable
0
Phase loss Alarm Time Delay
Phase loss Alarm Time Delay
0 to 9999(s)
10s
Figure 4-34 Dip/Swell Triggered Waveform

4.3.13 Phase Reversal and Phase Loss Alarm

The PMC-592 supports the Phase Reversal and Phase Loss Alarms since Firmware V1.00.05.
The following table illustrates the Phase Reversal and Phase Loss Alarm parameters and their respective
default values.
Table 4-20 Phase Reversal and Phase Loss Alarm Parameters
The logic diagrams of Phase Reversal and Phase Loss Alarm are illustrated in Figure 4-34 and Figure 4-
35, respectively. Please be informed that the Phase Reversal Alarm assumes that the “normal” Phase
Rotation is based on Positive or Clockwise rotation (ABC).
Figure 4-34 Phase Reversal Alarm Logic Diagram
95
Figure 4-35 Phase Loss Alarm Logic Diagram
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CET Electric Technology

4.4 Power Quality Parameters

100%
V
Unbalance Voltage
1
2
V
100%
I
I
UnbalanceCurrent
1
2
100% Unbalance Voltage
Ub)(Ua
|Ub-Ua|
100% UnbalanceCurrent
Ib)(Ia
|Ib-Ia|
100%
1
K
V
V
100%
I
I
1
k
Mains-I
Mains-II
Branch
Harmonics-Voltage
Uan/Ubn/Ucn THD (WYE)
Uab/Ubc/Uca THD (Delta)
Uan/Ubn/Ucn THD (WYE)
Uab/Ubc/Uca THD (Delta)
SM1 to SM84 THD
Uan/Ubn/Ucn TEHD (WYE)
Uab/Ubc/Uca TEHD (Delta)
Uan/Ubn/Ucn TEHD (WYE)
Uab/Ubc/Uca TEHD (Delta)
Uan/Ubn/Ucn TOHD (WYE) Uab/Ubc/Uca TOHD (Delta)
Uan/Ubn/Ucn TOHD (WYE)
Uab/Ubc/Uca TOHD (Delta)
Uan/Ubn/Ucn Crest-Factor
Uan/Ubn/Ucn Crest-Factor
Uan/Ubn/Ucn HD02 (WYE)
Uab/Ubc/Uca HD02 (Delta)
Uan/Ubn/Ucn HD02 (WYE) Uab/Ubc/Uca HD02 (Delta)

4.4.1 Unbalance

The PMC-592 measures the Voltage and Current Unbalances based on the following:
Where
U₁ is Positive Sequence Voltage and U₂ is Negative Sequence Voltage. and I₁ is Positive Sequence Current and I₂ is Negative Sequence Current.
Under 1P3W wiring mode, the calculation method is listed below:

4.4.2 Harmonics

The PMC-592 provides the following Harmonic parameters:
Mains-I/II Inputs
U & I THD/TOHD/TEHD U & I Individual Harmonics up to the 31st order Current K-factor Current TDD, TODD and TEDD since Firmware Version V1.00.05 U & I Crest Factor since Firmware V1.00.05
Branch Inputs
Current THD
All Harmonic parameters are available through communications, the built-in Web Interface and the
optional HMI Display.
The following equations illustrate how to calculate the individual harmonic distortion:
Fundamental Method:
Voltage Kth Harmonic Distortion=
Where
V1 / I1 are the Fundamental Voltage/Current RMS and
Vk / Ik is the kth Harmonic Voltage/Current RMS
Current Kth Harmonic Distortion=
The PMC-592 provides the following Harmonic measurements:
96
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CET Electric Technology
Uan/Ubn/Ucn HD31 (WYE)
Uab/Ubc/Uca HD31 (Delta)
Uan/Ubn/Ucn HD31 (WYE) Uab/Ubc/Uca HD31 (Delta)
Harmonics-Current
Ia/Ib/Ic THD
Ia/Ib/Ic THD
Ia/Ib/Ic TEHD
Ia/Ib/Ic TEHD
Ia/Ib/Ic TOHD
Ia/Ib/Ic TOHD
Ia/Ib/Ic TDD
Ia/Ib/Ic TDD
Ia/Ib/Ic TEDD
Ia/Ib/Ic TEDD
Ia/Ib/Ic TODD
Ia/Ib/Ic TODD
Ia/Ib/Ic K-Factor
Ia/Ib/Ic K-Factor
Ia/Ib/Ic Crest-Factor
Ia/Ib/Ic Crest-Factor
Ia/Ib/Ic HD02
Ia/Ib/Ic HD02
Ia/Ib/Ic HD31
Ia/Ib/Ic HD31
Table 4-21 Harmonics Measurements
)(
)(
K
2
hh
1h
2
hh
1h
max
max
h
h
I
hI
Factor
x
x
rms
peak
C
Total Demand Distortion (TDD)
TDD the ratio of the root mean square (rms) of the harmonic current to the root mean square value of
the rated or maximum demand fundamental current, expressed as a percent.
TDD of the current I is calculated by the formula below:
where
IL = maximum demand of fundamental current which calculated via FFT (Fast Fourier
Transform)
h = harmonic order (1, 2, 3, 4, etc.)
I
= rms load current at the harmonic order h
h
K-Factor and Crest Factor
K-factor is defined as the weighted sum of the harmonic load currents according to their effects on
transformer heating, as derived from ANSI/IEEE C57.110. A K-Factor of 1.0 indicates a linear load (no
harmonics). The higher the K-Factor, the greater the harmonic heating effects.
The calculation method of K-Factor is listed below:
Ih = hth Harmonic Current in RMS
h
= Highest harmonic order
max
h = Harmonic order
Crest Factor is defined as the Peak to Average Ratio (PAR), and its calculation is listed below:
The following screen captures display the Crest Factor and TDD parameters on the Web Interface and
optional HMI.
97
|X|
= Peak amplitude of the waveform
peak
X
= RMS value
rms
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CET Electric Technology
1-Ø SM
2-Ø
SM
3-Ø
SM
1-Ø SM
2-Ø
SM
3-Ø
SM
1-Ø SM
2-Ø
SM
3-Ø
SM
1-Ø SM
2-Ø
SM
3-Ø
SM
1 1 1
22
11 8 43
22
15
64
32
22
Figure 4-36 Harmonics Measurements

4.4.3 Supply Voltage Dips/Swells and Interruptions

The PMC-592 supports the detection of the Supply Voltage Dip/Swell and Interruption using a method
that is in accordance with Section 5.4 of IEC 61000-4-30 Power Quality Standard for Class A performance
since Firmware V1.00.05. The PMC-592 provides Dip/Swell detection on a per phase basis and can
trigger the following parameters at the same time: WFR, SOE and Alarm Setpoints. The timestamp,
duration and Maximum and Minimum of three phase voltage of each Dip/Swell would be recorded by
PMC-592.

4.5 Sub-Meters (SM)

4.5.1 SM Overview

The PMC-592 provides 1-Ø , 2-Ø and 3-Ø SMs automatically with no configuration requirements.
Tables 4-22 and 4-23 provide examples of SM assignment for Sequential and Cross-over Modes,
respectively.
98
Figure 4-37 2-Ø and 3-Ø SM Examples
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CET Electric Technology
2
23
44
65
3 2 24
12
45
23
66
33
4 2 25 9 46
16
67
23
5 3 26
13
47
24
68
34
6
27
48
69
7
4
3
28
14
10
49
25
17
70
35
24
8
29
50
71
9 5 30
15
51
26
72
36
10 4 31
11
52
18
73
25
11 6 32
16
53
27
74
37
12
33
54
75
13
7
5
34
17
12
55
28
19
76
38
26
14
35
56
77
15 8 36
18
57
29
78
39
16 6 37
13
58
20
79
27
17 9 38
19
59
30
80
40
18
39
60
81
19
10
7
40
20
14
61
31
21
82
41
28
20
41
62
83
21
21
42
21
63
42
84
42
Table 4-22 SM Assignment in Sequential Installation Mode
1-Ø SM
2-Ø
SM
3-Ø
SM
1-Ø SM
2-Ø
SM
3-Ø
SM
1-Ø SM
2-Ø
SM
3-Ø
SM
1-Ø SM
2-Ø
SM
3-Ø SM
1
1
1 2
2
2
43
22
15 44
23
16
3 4 45
46
5 3 6 4 47
24 48
25
7 3 8 4 49
17 50
18
9 5 10 6 51
26 52
27 11
12
53
54
13
7
5
14
8
6
55
28
19 56
29
20 15
16
57
58
17 9 18
10 59
30 60
31 19 7 20 8 61
21 62
22 21
11
22
12 63
32 64
33 23
24
65
66
25
13
9
26
14
10 67
34
23 68
35
24 27
28
69
70
29
15
30
16 71
36 72
37 31
11 32
12 73
25 74
26 33
17
34
18 75
38 76
39 35
36
77
78
37
19
13 38
20
14 79
40
27 80
41
28 39
40
81
82
41
21
42
21
83
42
84
42
For applications that require 12-CT Strips, it is not recommended to assign SM from 1 to 48 (with 4x12-
CT Strips). Instead, use the default SM assignment as if the 21-CT Strips were used and leave gaps in the
SMs. The data from the un-used SMs would all be 0. In addition, it is strongly recommended to install
all 12-CT Strips using the Top Installation Direction; otherwise, there will be an invalid 2-Ø SM for each
CT Strip as shown below:
99
Table 4-23 SM Assignment in Cross-over Installation Mode
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