CARPET EXTRACTOR
Operating Instructions
MODEL: CEXT7
10080360
D
86037910 03/23/07
PRV NO. 980311
Read these instructions before operating the machine
MACHINE DATA LOG/OVERVIEW
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________
PUBLISHED
__________________________________________
YOUR DEALER
For the name and address of your dealer contact: Windsor Industries
1
86037910 CEXT7 03/23/07
Machine Data Log/Overview.........................1
Table of Contents..........................................2
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions........................2-1
Hazard Intensity Level ..................................2-2
Grounding Instructions..................................2-3
OPERATIONS
Technical Specifications. ..............................3-1
Controls/Component Location ......................3-2
Filling Operation............................................3-5
Operations. ...................................................3-6
Cleaning Procedure......................................3-8
Accessory Tool Usage................................3-10
MAINTENANCE
Service Schedule..............................……… 4-1
Periodic Maintenance. ..................................4-2
Daily/ Regular Maintenance..........................4-2
Vacuum Motor Replacement ........................4-3
Belt Replacement..........................................4-4
Solution Pump Replacement ............……… 4-5
Wiring Diagram.............................................4-6
Troubleshooting Chart ..................................4-7
GROUP PARTS LIST
Frame Assembly.........................................5-1
Brush Assembly..........................................5-3
Pump Assembly(prior to SN). .....................5-5
Pump Assembly..........................................5-7
Vacuum Shoe Assembly.............................5-9
Control Panel Assembly..............................5-11
Solution Tank Assembly. ............................ 5-13
Recovery Tank Assembly........................... 5-15
Suggested Spare Parts/Notes ....................5-17
TABLE OF CONTENTS
86037910 CEXT7 03/23/07
2
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized dealers.
When placing an order for parts, the machine model
and machine serial number are important. Refer to
the MACHINE DATA box which is filled out during
the installation of your machine. The MACHINE
DATA box is located on the inside of the front cover
of this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
The model and serial number of your machine is on
the bottom back-end of the machine.
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards is identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
- Periodic
- Daily/Regular
- Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- PRV NO. – reference number.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs.
If column has an asterisk (*), call
manufacturer for serial number.
- NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the
front cover is the part number for this manual.
1-1
86037910 CEXT7 03/23/07
SAFETY INSTRUCTIONS
!
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
WARNING:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or
service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the
machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into
water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp
edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
86037910 CEXT7 03/23/07
2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use manufacturer approved replacement parts.
2-2
86037910 CEXT7 03/23/07
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
In the USA this machine operates on a standard 15
amp 115V, 60 hz, A.C. power circuit. The amp,
hertz, and voltage are listed on the data label found
on each machine. Using voltages above or below
those indicated on the data label will cause serious
damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at
least one size larger than the power cord on the
machine, and must be limited to 50 feet (15.5m) in
length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides a
path of least resistance for electric current to reduce
the risk of electric shock. This appliance is equipped
with a cord having an equipment-grounding
conductor and grounding plug. The plug must be
inserted into an appropriate outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like the
plug in “Fig. A”. A temporary adaptor that looks like
the adaptor in “Fig. C” may be used to connect this
plug to a 2-pole receptacle as shown in “Fig. B”, if a
properly grounded outlet is not available. The
temporary adaptor should be used only until a
properly grounded outlet (Fig. A) can be installed by
a qualified electrician. The green colored rigid ear,
lug, or wire extending from the adaptor must be
connected to a permanent ground such as a
properly grounded outlet box cover. Whenever the
adaptor is used, it must be held in place by a metal
screw.
GROUNDING INSTRUCTIONS
Grounding Pin
Grounded
Outlet
FIGURE A
Tab for Grounding
Screw
Adaptor
FIGURE C
Note: Adaptors are not allowed in Canada.
Improper connection of the equipmentgrounding conductor can result in a risk of
electric shock. Check with a qualified electrician
or service person if you are in doubt as to
whether the outlet is properly grounded. Do not
modify the plug provided with the appliance - if it
will not fit the outlet, have a proper outlet
installed by a qualified electrician.
GROUNDING CONNECTION
USING AN ADAPTOR
Metal Screw
Adaptor
Grounded
Outlet Box
FIGURE B
86037910 CEXT7 03/23/07
2-3
TECHNICAL SPECIFICATIONS
POWER TYPE
ELECTRICAL: 115 V, 15 A, 60 HZ
ELECTRIC VACUUM MOTOR: (1) –3 stage, 1 hp, 99
cfm (2.80 cubic meters/min.) Waterlift –117” (297cm)
BRUSH: (1) 15” (38.1 cm.)
SOLUTION PUMP: Diaphragm style, internal bypass
SOLUTION CAPACITY: 7 gallons (26.5ltr)
RECOVERY CAPACITY: 7 gallons (26.5ltr)
BRUSH SPEED: 1000 rpm
GENERAL DIMENSIONS/WEIGHT
Vacuum shoe: 17” (43.18 cm) cast
aluminum with spring loaded down
pressure
WHEELS: (2) 10” dia. (25 cm) wheels
by 2”
WEIGHT: 92lbs. (42kg)
LENGTH: 41” (104 cm)
HEIGHT: 34” (86.36 cm)
WIDTH: 17.5” (44.45 cm)
SOLUTION SPRAY: 2 quick change
jets.
POWER CABLE: 50’ (12.7 m) (14
gauge)
34”
(86.36cm)
41”
(104cm)
3-1
17.5”
(44.45cm)
86037910 CEXT7 03/23/07
2
6
1
3 5
4
CONTROLS/COMPONENT LOCATIONS
1. Main Handle. Used to pull and maneuver
machine.
2. Electrical Cord.
3. Pump Switch. Turns on pump and enables
spray.
4. Brush/Spray switch. Turns on brush motor
and activates electro-valve to dispense solution
to floor through jets. Intermittent, off, and
continuous settings.
5. Vacuum Motor Switch. Turns on vacuum
motor
6. Brush Motor Circuit Breaker. 6 amp. Brea ker
protecting brush motor.
7. Vacuum Motor Circuit Breaker. 15 amp.
Breaker protecting vacuum motor.
7
8. Recovery Dump Hose. Facilitates draining
dirty cleaning solution.
9. Solution Dump Hose. Facilitates draining
excess cleaning solution from solution tank.
2
8
9
86037910 CEXT7 03/23/07
3-
CONTROLS/COMPONENT LOCATIONS
1. Solution Accessory Tool Hookup. Used for
various auxiliary cleaning tools.
2. Vacuum Hose Door. Used to connect various
auxiliary 1 ½ inch cleaning tool vacuum hoses.
3. Brush Height Adjustment. Used to regulate
brush height from storage position to various
carpet heights.
4. Recovery Tank. Used to collect dirty cleanin g
solution.
5. Solution Tank. Used to hold cleaning solution.
6. Recovery Tank Dome.
7. Vacuum Shoe.
8. Brush Housing.
9. Front Lifting Handle.
10. Cleaning Solution Filter.
10
1
9
3
2
3-3
86037910 CEXT7 03/23/07
6
4
5
7
8
2
CONTROLS/COMPONENT LOCATIONS
1. Solution Intake Cover.
2. Vacuum Intake Cover.
3. Float Shut-Off.
4. Clean-Out Opening.
5. Pour Spout.
6. Lift Handle.
6
1
6
4
5
3
86037910 CEXT7 03/23/07
3-4
FILLING OPERATIONS
A
)
FILLING THE CADET
NOTE: Use clean bucket of water to fill solution tank
Do not put defoamer, solvents, spotter or
prespray chemicals in the solution tank.
Do not allow water to spill into vacuum motor inlet.
Dry spillage from top of solution tank before
replacing recovery tank.
CHEMICALS
Suitable Chemicals
Alkalis Aldehydes
Detergents Aromatic Hydrocarbons
Hydroxides SP Butyls
Soaps Carbon Tetrachloride
Vinegar Clorox*
Chlorinated Bleaches
Chlorinated Hydrocarbons
Lysol*
Methyl Ethel Ketone (MEK)
Perchorethylene (perc)
Phenolics
Trichlorethylene
D-Limonene
RECOVERY TANK
SOLUTION
TANK
FILL LINE
Non-Compatible Chemicals
STEP
1
STEP
2
STEP
3
STEP
4
Remove recovery
tank
dd water
7 gal.
(26.5 ltr.)
140°F (60°C
7 – 14oz.
(207ml – 414ml)
Add cleaning
chemical
Replace recovery
tank
3-5
86037910 CEXT7 03/23/07
OPERATIONS
STEP
STEP
Remove electrical cord and literature from
recovery tank. Fill solution tank (see filling
1
operations, page3-5).
Plug cord into grounded outlet.
Note: Be sure dome is seated on recovery
2
tank, and float shut-off is installed correctly.
STEP
3
1/8in
(3mm)
CORRECT
INCORRECT
PUMP VACUUM
ON ON
STEP
4
Adjust brush to proper setting.
Note: For good operation the brush must
skim the carpet. If circuit breaker t rips raise
brush to prevent damage to motor or carpet.
Turn on both Vacuum and Pump motor
switches (“ON”=“I”).
86037910 CEXT7 03/23/07
3-6
OPERATIONS
Tip machine back by main handle to move
to starting point.
Lower machine to floor.
STEP
5
STEP
6
Select intermittent or continuous switch
setting to turn on brush and start solution
spray.
The intermittent setting requires the
operator to hold the switch in the “on”
position with the thumb, and is typically
used in small areas where short cleaning
passes are made.
The continuous setting allows the operator
to set the switch in the “on” position with
one touch, and is typically used in large
areas where long cleaning passes are
made.
STEP
7
INTERMITTENT
CONTINUOUS
3-7
86037910 CEXT7 03/23/07
CLEANING PROCEDURE
STEP
STEP
1ft.
(30cm)
OFF
Start at wall closest to power outlet. Pull
straight back without pushing down on
1
handle.
Release intermittent setting or turn off
continuous setting on brush/spray switch
2
approximately 1 foot before ending
cleaning pass.
1in.
(25mm)
VACUUM
INTAKE COVER
SOLUTION
INTAKE COVER
STEP
3
STEP
4
Push down on handle to raise vacuum
shoe and brush before moving to the next
cleaning pass. Overlap brush contact
area approximately 1inch.
During operation, observe the following: The
extractor is equipped with clear internal covers
to facilitate operator viewing of dirty solution and
vacuum air flow.
During operation, observe the vacuum intake
cover. Large amounts of water or foam entering
the vacuum system can damage the vacuum
motor. If you notice either condition, shut down
the machine immediately. Empty recovery
tank and/or add defoamer to recovery tank.
86037910 CEXT7 03/23/07
3-8
CLEANING PROCEDURE
Use right side of machine for cleaning
against walls.
After cleaning, turn off all controls, return
brush to storage position and carefully
unplug machine.
STEP
5
STEP
6
OFF OFF
To speed drying, use a Windblower™ fan.
Empty recovery tank by releasing dump
hose. Use a hose with cold water to clean
out the recovery tank. Also drain solution
tank after each use.
OFF
STEP
7
STEP
8
RECOVERY
DRAIN
3-9
SOLUTION
DRAIN
86037910 CEXT7 03/23/07
ACCESSORY TOOL USAGE
p
STEP
1
STEP
2
Use only one of the following acceptable
accessory tools.
150-52 Hose Assembly
89226 Wand
380-29 Upholstery Tool
380-21 Crevice Tool
380-36A Auto Detail Tool
Pull back collar and insert over machine
mounted fitting, then release collar to lock
into place.
Lift door on front of vacuum shoe and insert
1 ½ inch hose cuff into hole.
STEP
PUMP VACUUM
3
ON ON
OFF
STEP
4
Turn on Pump and Vacuum Switch. Note:
Be sure intermittent/continuous switch is in
center (off) position and brush is in storage
osition.
Squeeze handle on accessory tool to begin
cleaning.
86037910 CEXT7 03/23/07
3-10
MAINTENANCE
SERVICE SCHEDULE
Check machine for cord damage
Check recovery dome and gasket for
damage and cleanliness
Check brush – should be clean with no
lint or strings attached
Inspect vac shoe for blockage; remove
fibers with coat hanger, etc.
Check hoses for wear, blockages, or
damage
Check handles, switches, and knobs
for damage
Check vac motor intake filter and clean
Run one gallon of water through
system
Clean out recovery tank and check
float valve to make sure it moves freely
Clean out solution tank and remove
and clean vacuum intake screen
Clean outside of all tanks and check for
damage
Run vac motor for at least one minute
to allow motor to dry
Store with dome off tank to allow the
tank to dry
Check all bearings for noise
Check all gaskets for wear and leakage
Check vacuum intake screen for
damage; replace if necessary
Check pump pressure; observe spray
pattern and check with gauge if
necessary
Check and clean solution screen
Check belts for wear and replace as
necessary
Check brush for wear; ensure bristles
are not damaged
Check cables for fraying
Check the spray bar (manifold) for
damage; replace if broken or bent
Check condition of vac shoe and frame
for damage
Check overall performance of machine
Check vac motor carbon brushe s
MAINTENANCE DAILY WEEKLY QUARTERLY
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
4-1
86037910 CEXT7 03/23/07
MAINTENANCE
PERIODIC MAINTENANCE
Twice a month, flush a white vinegar solution (One
quart vinegar to two gallons of water) or antibrowning solution (mixed as directed) through the
extractor. This will prevent build-up of alkaline
residue in the system. If spray jets become clogged,
remove the spray tips, wash them thoroughly, and
blow-dry.
NOTE: Do not use pins, wire, etc. to clean nozzles
as this could destroy spray pattern.
Periodically inspect all hoses, electrical cables and
connections on your machine. Frayed or cracked
hoses should be repaired or replaced to eliminate
vacuum or solution pressure loss. If the cable
insulation is broken or frayed, repair or replace it
immediately. Don’t take chances with electrical fire
or shock.
DAILY / REGULAR MAINTENANCE
Before making any adjustments or repairs to the
machine, disconnect the power cord from electrical
source.
1. Empty unused cleaning solution from the
solution tank.
2. Inspect and clean filter screen in solution tank.
3. Flush pumping system with 4 or 7 liters of clean,
hot water.
4. After each use, rinse tank with fresh water.
Periodically inspect the recovery tank and
decontaminate if necessary, using a Hospital
Grade Virucide or a 1-10 bleach to water
solution. Waste water should be disposed of
properly.
5. Check for and remove any lint or debris around
vac shoe.
6. Check spray jets for full spray pattern.
7. Remove lint and dirt build-up from brush and
housing.
NOTE: Brush removal.
A. To remove brush, grab and pull brush out
from end opposite drive belt (operator’s
right). Remove other end from brush driver.
B. To install brush, line up slots in brush core
with pin in driver on drive belt side
(operator’s left) and push brush onto driver.
Then snap bearing end (opposite end) of
brush into retaining clip.
8. Check cooling air screen (located on frame
behind left wheel) for lint or debris.
9. Check float and shut-off screen and clean as
necessary.
NOTE: Always store machine with brush in “Store”
position.
86037910 CEXT7 03/23/07
4-2
MAINTENANCE
!
ONLY QUALIFIED
WARNING:
PERFORM THE FOLLOWING REPAIRS.
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank.
3. Remove the (2) screws that fasten the solution tank to
the frame, and tilt tank back to expose the inside of the
frame.
4. Locate the vacuum motor wires and disconne ct at the
connector. Close the solution tank.
5. Remove the (6) screws holding the vacuum motor cover
(p/n 27809) to the solution tank.
6. Remove the vacuum motor.
7. Reverse process to install vacuum motor.
MAINTENANCE
PERSONNEL ARE TO
Vacuum Motor Carbon Brushes Replacement
End Cap
Carbon
Brushes
If armature commutator is grooved, extremely pitted or not
concentric, the motor will need to be replaced or sent to a
qualified service center.
Important:
These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will dama ge
motor if brushes are allowed to wear away completely.
WARNING: The green
ground wire must be
attached for safe operation.
See wiring diagram.
Periodically check the length of the carbon brushes. Replace
both carbon brushes when either is less than 3/8" (9.5mm)
long.
3
[9.5mm]
8
4-3
86037910 CEXT7 03/23/07
!
ONLY QUALIFIED
WARNING:
TO PERFORM THE FOLLOWING REPAIRS.
BELT REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank and brush.
3. Remove the (2) screws that fasten the solution
tank to the frame, and tilt tank back to expose
the inside of the frame.
4. Loosen the (4) screws that hold the brush motor
in place and slide motor forward to release
tension in belt.
5. Remove the (2) screws that fasten the vacuum
shoe links (p/n 05016) to the brush housing.
6. Remove the (3) screws that fasten the side plate
(p/n 62759) to the brush housing to remove belt.
NOTE: All components associated with driving
the brush will come out with the side plate.
MAINTENANCE
PERSONNEL ARE
MAINTENANCE
7. Reverse process to install belt.
86249420
PRV NO. 62759
86227350
PRV NO. 05016
86037910 CEXT7 03/23/07
4-4
MAINTENANCE
!
WARNING:
ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM
THE FOLLOWING REPAIRS.
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug the machine.
2. Remove recovery tank.
3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the
inside of the frame.
4. Remove solution hoses from fittings in pump.
5. Remove the (2) screws that fasten the pump to the frame.
6. Reverse process to install pump.
PUMP REPLACEMENT KITS SHURFLO 86026410 - PRV NO. (65257)
Pump Head
Replacement
86251050
PRV NO. 65188
Valve Asm
PRV NO. 84162
86258840
Diaphragm
86235110
PRV NO. 29207
4-5
86037910 CEXT7 03/23/07
WIRING DIAGRAM
86004480
PRV NO. 41353
86268450
PRV NO. 88332
862688900
PRV NO. 88655
86268830
PRV NO. 88636
86268830
PRV NO. 88636
86037910 CEXT7 03/23/07
4-6
TROUBLESHOOTING CHART
PROBLEM CAUSE SOLUTION
No Power, Nothing
Runs
Vacuum Motor Will Not
Run
Vacuum Motor Runs
But
Suction Is Poor
Poor Or No Water Flow
(Carpet Is Streaky)
Brush Does Not Spin
Is the cord plugged in. Plug in cord.
Circuit breaker tripped in building. Reset breaker.
Faulty switch. Call for service.
Faulty power cord or pigtail. Call for service.
Vacuum circuit breaker tripped. Reset breaker.
Faulty main vacuum switch. Call for service.
Loose wiring. Call for service.
Faulty vac motor. Call for service.
Debris lodged in vac shoe.
Dome gasket defective or missing. Replace as necessary.
Vacuum hose cracked or hose cuff loose. Replace or repair as necessary.
Recovery tank full / float ball stuck in the
up position.
Main pump switch off.
Jets clogged or missing. Clean using a vinegar /water solution or
Solution filter clogged.
Faulty solenoid. Call for service.
Brush switch off. Turn on brush switch.
Brush circuit breaker tripped. Reset circuit breaker.
Brush belt broken. Replace as necessary.
Faulty brush motor. Call for service.
Remove debris from vac shoe.
Turn off vac motor. Drain and rinse
recovery tank.
Turn on.
replace.
Drain solution tank and clean solution
filter.
4-7
86037910 CEXT7 03/23/07
NOTES:
4-8
86037910 CEXT7 03/23/07
FRAME ASSEMBLY
30
10
2
15
11
28
22
7
5
19
18
SEE SOLUTION TANK
21
3
12
23
A
B
17
31
6
26
9
1
25
5-1
16
27
20
29
8
86037910 CEXT7 03/23/07
13
14
4
24
FRAME ASSEMBLY
2
REF PART NO. PRV NO. QTY DESCRIPTION
1 86272160 66052 1 PIN, ROLL 1/8” X 1.0”L
2 86003620 34341 1 FRAME, CLP FAMILY
3 86004340 39528 1 HOSE ASM, 1.5 BLK VAC X 15.5
4 86001660 41236 2 HUBCAP, 5/8” SHAFT
5 86004480 41353 1 HARNESS, MAIN, CDT
6 86239610 41354 1 HINGE, TANK TO FRAME
7 86026150 53640 1 MOTOR ASM, BRUSH CLP FAMILY
8 86005640 57030 2 NUT, 10-32 HEX NYLOCK
9 86005810 57245 3 NUT, 1/4-20 HEX NYLOCK SS
10 86198530 99809 2 FOAM TAPE, 1/8 THK X 3/4 1SDA
11 86249430 62761 1 PLATE, BRUSH MTR CLAMP
12 86006020 64099 1 PULLEY, 1.4 OD, 6GR, MICRO-V
13 86250130 66282 6 PLUG, HOLE, .375” BLK
14 86250140 66288 2 PLUG, 9/16 OD BLK NYLON
15 86006580 70085 2 SCR, 1/4-20 X 1/2 PPHMS SS
16 86273980 70066 2 SCR, 10-32 X 3/4 PPHMS
17 86276610 70697 1 SCR, 1/4-20 X 1.25 PPHMS SS
18 86010630 87013 2 WASHER, 1/4 ID X 5/8 OD SS
19 86010660 87025 2 WASHER, 1/4 LOCK EXT STAR SS
20 86010650 87018 2 WASHER, #10 X 9/16 OD
21 86006550 70074 2 SET SCR, 10-32 X 1/4 KCP
22 86256190 73197 1 STRAIN RELIEF, 90 DEGREE
23 86005710 57105 3 NUT, 1/4-20 HEX W/ STAR WASHER
24 86259960 89506 2 WHEEL, 1-15/16 X 10” HOOSIER
25 86066230 03107 1 AXLE, 5/8 X 17.06L
26 86134490 99667 10” HEAT SHRINK, 3/4 ID UL/CSA
27 86253090 73943 1 SEAL, FRAME/TANK
28 86002370 20035 1 CLAMP, 7/16 DIA NYLON UL
29 86222760 20041 1 CLAMP, 2.0” WORM GEAR
30 86274760 70271 2 SCR, 1/4-20 X ½ HHCS PLTD
31 86006530 70057 2 SCR, 1/4-20 X 1 PPHMS SS
SERIAL NO.
FROM
NOTES:
86037910 CEXT7 03/23/07
5-
BRUSH ASSEMBLY
15
25
31
30
17
34
18
11
24
25
29
5
43
30
2
26
16
36
33
7
8
16
12
38
39
10
22
4
40
37
41
32
35
9
28
3
26
23
20
25
5-3
13
1
14
17
30
29
86037910 CEXT7 03/23/07
42
21
6
27
19
BRUSH ASSEMBLY
4
REF PART NO. PRV NO. QTY DESCRIPTION
1 86000730 03110 1 AXLE, ROLLER
2 86228890 09137 2 BEARING, R6 3/8 ID
3 86000900 09019 1 BEARING, 1.125ODX.500IDX.375
4 86001100 11045 1 BELT, 180J6 MICRO-V
5 86227150 05158 1 ADAPTER, BRUSH BRG. DIE CAST
6 86001300 140343 1 BRKT, BRUSH PULLEY
7 86001310 140351 1 BRKT, BRUSH HEIGHT
8 86003620 34341 REF FRAME, CLP FAMILY
9 86001140 12514 1 BRUSH ASM, 15 IN
10 86004470 41345 1 HOUSING, BRUSH 15"
11 86004980 50998 1 LABEL, BRUSH HEIGHT
12 86093080 51311 1 LINKAGE, ASM, BRUSH HEIGHT
13 86126540 51312 1 LINKAGE ASM, ROLLER SUPPORT
14 86264660 51314 2 LINK, ROLLER, FRONT
15 86005130 51317 1 LEVER, HEIGHT ADJUSTMENT
16 86005640 57030 4 NUT, 10-32 HEX NYLOCK
17 86005640 57271 2 NUT, 3/8 DIA CAP, TYPE PUSH PLT
18 86249410 62758 1 PLATE, BRUSH HOUSING RH
19 86249420 62759 1 PLATE, BRUSH HOUSING LH
20 86264700 62762 2 PLATE, AXLE RETAINER
21 86114410 64098 1 PULLEY, 2.2 OD, 6GR, MICRO-V
22 86006220 66192 1 PIN, ROLL 1/4 X 1.25L
23 86006430 67411 1 ROLLER, 1.9 DIA X 10.5 LG
24 86006510 70043 2 SCR, 10-32 X 5/8 PFHMS
25 86006590 70088 6 SCR, 10-32 X 1/2 PPHMS SS DL
26 86006650 70177 7 SCR, 10-32 X 1/2 FHMS SS
27 86006700 70232 2 SCR, 10-32 X 3/8 FHMS SS
28 86275530 70497 2 SCR, #10-24 X 1/2 SHCS
29 86010640 87016 4 WASHER, #10 LOCK EXT STAR SS
30 86010650 87018 6 WASHER, #10 X 9/16 OD
31 86007030 70675 4 SCR, 1/4-20 X.5/8 THMS PLTD NP
32 86230620 12524 1 BRUSH, 15 L X 3.35 OD G2
33 86251710 67467 1 RING, TOLERANCE 7/8
34 86003070 27805 1 CLIP, BEARING
35 86003370 29157 1 DRIVER, BRUSH
36 86281330 70737 1 SHLDR BOLT, 3/8 OD X 3/8 L SS NP
37 86272770 67094 1 RING, 1/2 EXT. SNAP
38 86272510 66310 2 PIN, CLEVIS 1/4 X 1/2 PLTD
39 86008650 80604 2 COTTER, 1/4" RING
40 86008160 73966 1 SPACER, .81ID X 1.06OD, ALUM
41 86006030 64102 1 PULLEY ASM, BRUSH
42 86003390 29208 1 DRIVER ASM, BRUSH
43 86004750 47416 REF KIT, BRNG/ADPTR EXTRCTR
SERIAL NO.
FROM
NOTES:
86037910 CEXT7 03/23/07
5-
PUMP ASSEMBLY
PRIOR TO SERIAL NO: 1000166663
14
19
18 1
15
11
23
3
4
10
20
13
9
16
8
2
16
21
12
20
17
7
5-5
28
26
26
25
(SEE SOLUTION
24
86037910 CEXT7 03/23/07
27
C
TANK)
6
5
PUMP ASSEMBLY
REF PART NO. PRV NO. QTY DESCRIPTION
1 86002470 22072 1 COUPLING, 1/4 ANCHOR W/1" HEX
2 86002480 22090 2 CONNECTOR, 1/8FPT X 1/4 TUBEQC
3 86003470 31072 1 ELBOW, SWIVEL, 1/4MPTX1/4TUBE
4 86003480 31073 1 ELBOW, SWIVEL,1/4MPTX3/8TUBEQC
5 86004570 44067 2 JET BODY, MINI PROMAX BODY
6 86004580 44068 2 JET, MINI PROMAX 9504
7 86005640 57030 2 NUT, 10-32 HEX NYLOCK
8 86026380 65200 1 PUMP ASM, 115V 73 PSI W/CONN
9 86250140 66288 2 PLUG, 9/16 OD BLK NYLON
10 86006830 70386 2 SCR, 10-32 X 1.0 PPHMS
11 86273750 70011 2 SCR, 1/4-20 X 5/8 HHCS SS
12 86003640 34355 1 FITTING,1/4 TUBE,"Y", QC
13 86008370 78420 1 TEE, 1/4 MPT X 3/8 TUBE, QC
14 86026940 84160 1 VALVE ASM,SOLENOID CLP FAMILY
15 86010810 87191 2 WASHER, 1/4"IDX1.0OD. FLAT SS
16 86010650 87018 4 WASHER, #10 X 9/16 OD
17 86010820 87192 2 WASHER, 7/16 X 3/4 X .19RUBBER
18 86005590 56014 1 NIPPLE, 1/4 CLOSE
19 86005580 56012 1 NIPPLE, 1/4 FPT QD
20 86003500 31076 2 ELBOW, 1/4 MPT X 3/8 TUBE, QC
21 86274290 70162 2 SCR, 10-32 X 3/8 PPHMS SS
22 86004400 39591 1 HOSE, 3/8 ID NYL11 YLW X 29”
23 86267400 880278 1 WIRE, 22" GRN/18 76011 X 76011
24 86281890 39529 1 HOSE, 3/8 URETHANE X 29"
25 86004350 39530 1 HOSE, 3/8 NYLON X 6"
26 86281900 39531 3 HOSE, 1/4 URETHANE X 6"
27 86253020 73963 1 SCREEN, INTAKE
SERIAL NO.
FROM
NOTES:
86037910 CEXT7 03/23/07
5-6
PUMP ASSEMBLY
7
FROM SERIAL NO: 1000166663
14
19
15
3
8
13
23
118
10
16
20
4
9
2
16
21
12
5-
28
29
26
26
11
20
29
28
24
86037910 CEXT7 03/23/07
27
17
C
(SEE SOLUTION
TANK)
7
6
5
PUMP ASSEMBLY
8
REF PART NO. PRV NO. QTY DESCRIPTION
1 86002470 22072 1 COUPLING, 1/4 ANCHOR W/1" HEX
2 86002480 22090 2 CONNECTOR, 1/8FPT X 1/4 TUBEQC
3 86003470 31072 1 ELBOW, SWIVEL, 1/4MPTX1/4TUBE
4 86003490 31074 1 ELBOW, SWIVEL, 3/8MPTX3/8TUBEQC
5 86004570 44067 2 JET BODY, MINI PROMAX BODY
6 86004580 44068 2 JET, MINI PROMAX 9504
7 86005640 57030 2 NUT, 10-32 HEX NYLOCK
8 86026410 65257 1 PUMP ASM, 120V SHURFLO
9 86250140 66288 2 PLUG, 9/16 OD BLK NYLON
10 86274410 70195 2 SCR, 10-32 X 1.25 PPHMS SS
11 86273750 70011 2 SCR, 1/4-20 X 5/8 HHCS SS
12 86003640 34355 1 FITTING,1/4 TUBE,"Y", QC
13 86008360 78419 1 TEE, 3/8 MPT X 3/8 TUBE, QC
14 86258900 84179 1 VALVE ASM, 120V CLP FAMILY
15 86010810 87191 2 WASHER, 1/4"IDX1.0OD. FLAT SS
16 86010650 87018 4 WASHER, #10 X 9/16 OD
17 86010820 87192 2 WASHER, 7/16 X 3/4 X .19RUBBER
18 86247750 56055 1 NIPPLE, 1/4 BSPT X 1/4 NPT HEX
19 86234560 22097 1 COUPLER, 1/4 FPT X MINI QC
20 86003500 31076 2 ELBOW, 1/4 MPT X 3/8 TUBE, QC
21 86006590 70088 2 SCR, 10-32 X 1/2 PPHMS SS
22 OPEN - -
23 86267400 880278 1 WIRE, 22" GRN/18 76011 X 76011
24 86282340 39720 1 HOSE, 3/8 OD X 1/4 ID URTHN X 22"
25 OPEN - -
26 86281900 39531 3 HOSE, 1/4 ID NYLON X 5"
27 86253020 73963 1 SCREEN, INTAKE
28 86282350 39721 2 HOSE, 3/8 ID NYLON YLW X 17”
29 86279930 29277 2 DUCT, 1/2 ID SPLT FLX X 16”
SERIAL NO.
FROM
NOTES:
86037910 CEXT7 03/23/07
5-
VACUUM SHOE ASSEMBLY
1
4
11
7
10
2
12
9
3
5
8
6
5-9
86037910 CEXT7 03/23/07
VACUUM SHOE ASSEMBLY
0
REF PART NO. PRV NO. QTY DESCRIPTION
1 86227350 05016 4 ARM, VAC SHOE PARALLEL
2 86234760 27674 1 COVER, ACCESSORY PORT
3 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS
4 86006790 70351 2 SCR, 10-32 X 3/8 HHTR W/STAR
5 86275120 70360 4 SCR, 1/4-20 X.75 PPHMS PHIL
6 86006840 70390 4 SCR, 1/4-20 X 1 FHCS PLTD
7 86008130 73958 8 SPACER, 3/8ODX.058WX.2814,CRS
8 86010620 85039 1 VAC SHOE, 15"
9 86008120 73955 2 SPRING, EXT .38D X2.75L X.055W
10 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
11 86010700 87074 8 WASHER, WAVE 3/8ID X3/4D X.125
12 86003780 35171 1 GASKET, ACCESSORY PORT
SERIAL NO.
FROM
NOTES:
86037910 CEXT7 03/23/07
5-1
CONTROL PANEL ASSEMBLY
22
6
18
23
1
12
16
8
11
2
4
21
7
4
17
3
14
9
10
5-11
19
13
15
5
20
D
SEE SOLUTION TANK
86037910 CEXT7 03/23/07
CONTROL PANEL ASSEMBLY
2
REF PART NO. PART NO. QTY DESCRIPTION
1 86001240 14020 1 TERMINAL BLOCK, 115V (3-4-3)
2 86001980 14700 1 BREAKER, 15A 250VAC 50VDC
3 86230210 14832 1 BREAKER, 6A VDE CIRCUIT
4 86002010 14942 2 BOOT, 3/8 CIRCUIT BREAKER
5 86234320 23679 1 CORD ASM, 14/3 X 22" YLW
6 86005670 57040 2 NUT, 1/2 NPT CONDUIT
7 86005760 57116 2 NUT, 6-32 W/STAR WASHER PLTD
8 86064400 61348 1 PANEL, CADET CONTROL
9 86006950 70532 9 SCR, 10-32 X 1/2 PPHMS BLK NP
10 86006710 70235 2 SCR, 6-32 X 1.0 PH BLK NYLON
11 86007120 72126 1 SWITCH, DPDT 3-POSITION ROCKER
12 86007140 72130 2 SWITCH, SPST 2-POSITION ROCKER
13 86256240 73505 1 STRAIN RELIEF, 1/2 NPT TRUMPET
14 86010800 87189 9 WASHER, .2IDX.500 BLK SS
15 86004480 41353 REF HARNESS, MAIN
16 86242720 500180 1 LABEL, CONTROL PANEL
17 86010750 87100 2 WASHER, 3/8 ID INT.LOCK THIN
18 86005700 57104 3 NUT, 10-32 W/STAR WASHER PLTD
19 86006830 70386 1 SCR, 10-32 X 1.0 PPHMS
20 86234110 23086 1 CORD SET,14/3 SJTW-A X 50' YLW
21 86242400 500077 1 LABEL, CIRCUIT BREAKER BRUSH
22 86242410 500078 1 LABEL, CIRCUIT BREAKER VAC
23 86245040 50279 1 LABEL, GROUND SYMBOL
SERIAL NO.
FROM
NOTES:
86037910 CEXT7 03/23/07
5-1
SOLUTION TANK ASSEMBLY
A
SEE FRAME
ASM
10
12
6
3
7
13
23
17
7
29
18
30
18
22
24
25
16
SEE CONTROL
D
PANEL ASM
15
21
32*
5-13
9
1
B
SEE FRAME
ASM
19*
11*
8
2
20
27*
26*
86037910 CEXT7 03/23/07
28
5*
SEE PUMP
C
4
18
14
ASM
SOLUTION TANK ASSEMBLY
REF PART NO. PRV NO. QTY DESCRIPTION
1 86233140 20041 3 CLAMP, 2.0" WORM GEAR
2 86233150 20042 1 CLAMP, 3/8 HOSE (D-SLOT)
3 86003080 27809 1 COVER, VAC MOTOR
4 86003090 27810 1 COVER, BELT
5 86235550 31081 1 ELBOW, 3/8 MPT X 3/8 TUBE, PLASTIC
6 86003790 35175 2 GASKET, TANK TO VAC COVER
7 86003920 35231 2 GASKET, VAC COVER
8 86281880 39526 1 HOSE,1/2 CLEAR X 12
9 86240090 39527 1 HOSE, 1.5 BLK VAC X 3.0
10 86004340 39528 REF HOSE ASM, 1.5 BLK VAC X 15.5
11 86001590 40049 1 HOSEBARB, 3/8MPT X 1/2 NYLON
12 86240980 41348 1 HOUSING, VAC MOTOR
13 86026880 53789 1 VAC MOTOR ASM
- 86135320 140687 - BRUSH SET, 120V VAC
14 86006600 70114 2 SCR, #10 X 3/4 PPHST TYPE B
15 86006590 70088 2 SCR, 10-32 X 1/2 PPHMS SS
16 86032240 75257 1 TANK, CDT SOLUTION
17 86259060 85037 1 VENT, COOLING AIR SMALL
18 86010650 87018 10 WASHER, #10 X 9/16 OD
19 86007970 73864 1 STRAINER, 3/8 IN. NPT 60 MESH
20 86010630 87013 3 WASHER, 1/4 ID X 5/8 OD SS
21 86006580 70085 3 SCR, 1/4-20 X 1/2 PPHMS SS DL
22 86002370 20035 2 CLAMP, 7/16 DIA NYLON UL
23 86233260 20092 1 CLAMP, 3.5" WORM GEAR
24 86272840 67147 1 RING, 2" DIA SPLIT
25 86256170 73169 1 STRAIN RELIEF, CORD HOOK
26 86003950 35236 1 GASKET, TANK, L-F
27 86003960 35237 1 GASKET, TANK, L-R
28 86003970 35238 1 GASKET, TANK, RH
29 86275690 70525 6 SCR, #10 X 1.0 PPHST TYPE B
30 86003940 35235 1 GASKET, CDT PANEL
31 86026660 75276 1 TANK ASM, SOLUTION *ITEMS
32 86177090 03-000261 1 CLAMP, CABLE 1/2 ID 1/4BLT
SERIAL NO.
FROM
SERVICE
NOTES:
ONLY
86037910 CEXT7 03/23/07
5-14
RECOVERY TANK ASSEMBLY
18
13
16
15
5
E
7
4
12
8
E
14
12
11
10
1
9
17
5-15
2
6
86037910 CEXT7 03/23/07
RECOVERY TANK ASSEMBLY
REF PART NO. PRV NO. QTY DESCRIPTION
1 86002400 20064 1 CLAMP, 2.0" WORM GEAR X .312
2 86233140 20041 1 CLAMP, 2.0" WORM GEAR
3 86002930 27670 1 CORD, DRAIN HOSE
4 86003110 27816 2 COVER, REC. TANK
5 86235280 28060 1 DOME
6 86003630 34351 1 FLOAT SHUT-OFF
7 86003910 35230 1 GASKET, DOME
8 86003930 35232 2 GASKET, PORT COVER
9 86004200 39353 1 HOSE, 1.5 X 12.0 DRAIN
10 86004510 41391 1 HOSE, INSERT
11 86004500 41390 1 HOSE, CAP
12 86006600 70114 6 SCR, #10 X 3/4 PPHST TYPE B
13 86032250 75258 1 TANK, RECOVERY
14 86001370 140408 1 BRKT, HOSE HOOK
15 86002870 27417 1 CORD, 99807 1/8 X 12"
16 86242230 500009 1 LABEL, WARNING
17 86244670 501200 1 LABEL, MAIN
18 86003300 28061 1 DOME ASM
SERIAL NO.
FROM
NOTES:
86037910 CEXT7 03/23/07
5-16
SUGGESTED SPARE PARTS
PART NO. PRV NO. DESCRIPTION
86001140 12514 BRUSH, ASM 15 IN
86001100 11045 BELT, 180J6 MICRO-V
86000900 09019 BEARING, 1.125ODX.500IDX.375
86004570 44067 JET BODY, MINI PROMAX BODY
86004580 44068 JET, MINI PROMAX 9504
86026410 65257 PUMP ASM, 120V SHURFLO 1000166663
86258900 84179 VALVE ASM SOLENOID 1000166663
86003780 35171 GASKET, ACCESSORY PORT
86001980 14700 BREAKER, 15A 250VAC 50 VDC
86230210 14832 BREAKER, 6A VDE CIRCUIT
86007140 72130 SWITCH, SPST 2-POSITION ROCKER
86007120 72126 SWITCH, DPDT 3-POSITION ROCKER
86026880 53789 VAC MOTOR ASM, CLP FAMILY
86007970 73864 STRAINER, 3/8 IN. NPT 60 MESH
86003630 34351 FLOAT, SHUT-OFF
86003330 28061 DOME ASM
86006240 66227 PLUG, DRAIN HOSE
86135320 140687 BRUSH SET, 120V VAC
SERIAL #
FROM
NOTES:
5-17
86037910 CEXT7 03/23/07
LIMITED WARRANTY
The foregoing constitutes Century 400’s entire warranty and no other warranty, liability,
contingency or responsibility, direct, indirect, consequential or in any way connected with the
sale or operation of Century 400 machines or chemical products, either as expressed or
implied, will be honored.
CONDITIONS OF WARRANTY
This warranty shall not extend to any Century 400 product showing effects of misuse, abuse,
disassembly, alteration, lack of proper maintenance, corrosive chemicals, improper voltage,
accident damage, unauthorized repairs, use of other than genuine Century 400 parts and
material, fire, flood, freezing, normal wear or other cause beyond Century 400’s control.
LIMITED LIFETIME HOUSING WARRANTY
We, Century 400, hereby warranty our polyethylene machine housing for life to the original
distributor against cracking, leaking or deterioration. The limited lifetime warranty is offered to
the original owner only. Any transfer in ownership will void warranty. Additional terms an d
conditions of the limited lifetime warranty on the housing are as follows: Ninja, Sensei, Spot
Plus, Hurricane and Turbomist will receive a full lifetime 100% replacement warranty. The RTTanks will receive a (1) year 100% replacement warranty; all other polyethylene housings will
receive a full (5) year 100% replacement warranty, followed by 50% replacement value fo r life.
WARRANTY ON CHEMICAL USE
Improper use of chemicals voids warranty and Century 400’s liability. Defoamer is to be used in
all Century 400 machines. Dry cleaning solvents cannot be used in any Ce ntury 400 machine. If
used, fire and/or pump damage could result. White vinegar should be pumped through the
machine (1) time a week to prevent mineral scaling.
PARTS WARRANTY
Parts for Century 400 equipment shall have a (1) year replacement warranty from the date of
purchase for conditions considered normal wear, excluding any and all freight charges.
90 DAY UNLIMITED WARRANTY
Any equipment showing defect of any type within the first 90 days from date of purchase will
have an unlimited warranty which includes parts, freight, and 100% of labor costs. No labor or
freight will be covered after 90 days from the date of purchase.
LIMITED 90 DAY WARRANTY
The following parts, considered expendable under normal use, will be covered by warranty for
90 days from the date of purchase: quick disconnects, o-rings, seals, diaphragms, gaskets,
grommets, thermostats, brass fittings, hoses, etc. This warranty will include parts only.
USE OF PARTS NOT APPROVED BY CENTURY 400 WILL VOID ALL
WARRANTIES.
NOTICE: Failure to complete and return the warranty card within (10) days of receipt
of machine by purchaser will void all warranties.
Century 400, Inc., 325 S. Price Road, Chandler, AZ 85224 USA
Phone:
(800) 752-1777 Fax: (480) 786-5724
z 2000 Century 400, Inc.
All rights reserved. REVISED-A 02/01/01
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