Century VGreen Installation Manual And User's Manual

VGreen® Motor Automation Adapter Kit
Regal Beloit America, Inc.
1325 Heil Quaker Blvd.
LaVergne, TN 37086
Customer Service: 1-800-262-6484
www.RegalBeloit.com
F O R M
C0048E
Revised
December 2018
Installation Manual and User’s Guide
For use with Century® VGreen variable speed motors
• Read and follow all instructions carefully.
• Disconnect and lock out power before installation and maintenance. Working on or near energized equipment could result in severe injury or death.
TABLE OF CONTENTS
1.0 KIT CONTENTS ....................................................................................................... 1
2.0 INTRODUCTION ...................................................................................................... 2
3.0 OVERVIEW .............................................................................................................. 2
4.0 CONNECTING TO A VGREEN MOTOR ................................................................... 2
5.0 CONNECTING TO AN ALTERNATE POWER SOURCE ........................................... 5
6.0 CONNECTING TO AN AUTOMATION SYSTEM ..................................................... 5
6.1 Using automation system output connectors .................................................. 5
6.2 Using automation system relays ........................................................................ 5
6.2.1 Connecting to input side of relays ............................................................... 5
6.2.2 Connecting to output side of relays ............................................................ 6
6.2.2.1 Output signal powered by automation adapter .................................. 6
6.2.2.2 Output signal powered by alternate power supply ............................. 6
7.0 OPERATING A VGREEN® MOTOR AUTOMATION ADAPTER ................................ 6
7.1 Adjusting motor speed ......................................................................................... 6
8.0 FAULT STATUS ........................................................................................................ 7
9.0 TROUBLESHOOTING GUIDE ................................................................................. 7
10.0 SPECIFICATIONS ..................................................................................................... 7
1.0 KIT CONTENTS
PART
Autolmation
Adapter
Digital Input
Cable
Lead Cable 2517465-001 25 FT
RS-485
Connector
Conduit Fitting 2017587-002 1
PART
NUMBER
2517369-001 1
2517463-001 4
2511130-001 1
QTY IMAGE
PART
Terminal Box
Cover Assembly
Plug 2514059-001 4
Screw Driver 2517831-001 1
PART
NUMBER
2513409-001
2513409-002
(Black)
QTY IMAGE
1
1
2.0 INTRODUCTION:
The VGreen® Motor Automation Adapter provides the ability to operate a VGreen motor with a 3rd party automation system such as the Hayward®* Goldline Pro Logic®*, Pentair®* Easytouch®*, Jandy®* Aqualink®*, and Intermatic®* controls. This will allow the user to control and experience the full variable speed capability of a VGreen product through an existing automation system.
3.0 OVERVIEW:
WARNING! SHOCK HAZARD
Access to the connections referenced in the diagams below could be in close proximity to mains connections which carry line voltage capable of causing personal injury or damaging the equipment if contact is made power should be turned off when accessing these areas. Failure to take these precautions could result in serious injury or death.
System:
Automation
System
Automation
IN1-IN4
System Outputs J103
2 Conductor Cable
PN: 2517463-001
VGreen
Motor
Adapter
Figure 1
®
CON1
Adapter control board:
4 Conductor Cable
PN: 2517465-001
VGreen
Motor
®
Digital Input:
IN1, IN2, IN3, IN4: 9-30 VAC/VDC (2mA Typical, 22mA MAX)
Connect to relay coil or valve control of automation system.
PWM IN1 Only: 70-125Hz 5-97 % Duty Cycle
Figure 4
4.0 CONNECTING TO A VGREEN® MOTOR
WARNING! SHOCK HAZARD
The automation adapter must be wired according to the locally adopted version of the NEC. A licensed, qualified electrician should complete the wiring for this product. Failure to comply with this could result in death, serious personal injury or property damage.
NOTE: Refer to manufacturer’s instructions for wiring on all other products other than the automation adapter.
The following steps should be followed to connect the automation adapter to a VGreen® motor.
1. Disconnect all power sources from the motor and wait five minutes.
2. Remove the terminal box cover from the controller (two screws).
Fault LED
Power LED
Power and RS-485 Connector
Power / RS-485 Input:
CON1:
Speed
Adjustment
Potentiometer
(4x)
Active Input
LED’s (4x)
Input
Connector
(4x)
Figure 2
Figure 5: Terminal box cover removed
Figure 3
*The following trademarks or trade names are not owned or controlled by Regal Beloit Corporation:
Hayward and Goldline ProLogic are believed to be the trademarks or trade names of Hayward Industrial Products, Inc. Pentair and Easytouch are believed to be the trademarks or trade names of Pentair Flow Services, AG. Jandy and Aqualink are believed to be the trademarks or trade names of Zodiac Pool Systems LLC. Intermatic is believed to be the trademark or trade name of Intermatic Inc.
2
3. Remove the 3/8” conduit hole plug with a 5/16” allen wrench.
6. Remove the user interface from the controller (four screws).
Figure 6: 3/8” Conduit hole plug removed
4. Remove the plastic wiring cover inside the terminal box (one screw).
Figure 7: Internal plastic cover removed
5. Disconnect the 4-pin communication connector (J103) by pulling up on the connector.
Figure 9: User interface and rubber gasket removed
7. Install the conduit fitting (PN: 2017587-002), turning until snug.
Figure 10: Conduit fitting installed
8. Route the cable (PN: 2517465-001) through the conduit fitting, and install to the J103 connector (PN: 2511130-001) on the cable. See the wiring diagram. Tighten the seal nut on the conduit fitting until snug.
Figure 8: Communication connector disconnected
3
Pin
Wire
Color
Description
J103-1 Red +10V J103-2 White RS485-A J103-3 Green RS485-B J103-4 Black Isolated ground
Figure 11: Communication connection wiring
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