Century T600 Instruction Manual

Hobby World Corporation
600
T
gasser conversion
Kit Features:
Lightweight yet extremely strong carbon fiber frames. Extra large heavy duty clutch system for sustained power transfer. Plastic injection molded fan cowling for high efficiency engine cooling. 300 mL fuel tank for long engine run time. 5 point engine stabilization system. Slant gear pinion and main gear provide efficiency and strength. Heavy duty one-way auto-rotation hub and bearing. High efficiency push/pull two sided cooling fan. Heavy duty landing gear.
Exclusively distributed by Century Helicopter Products
© 2011 Hobby World Corporation - All rights reserved.
Version 1.01
INTRODUCTION
T600 GASSER CONVERSION
Thank You
Congratulations on the purchase of the newest product that enables the conversion of to gasoline power. This conversion kit will allow efficient and inexpensive flights with your helicopter.
Warning
This radio controlled model is not a toy! It is a precision machine requiring proper assembly and setup to avoid accidents. It is the responsibility of the owner to operate this product in a safe manner as it can inflict serious injury otherwise. It is recommended that if you are in doubt of your abilities, seek assistance from experienced radio control modelers and associations. Keep loose items that can get entangled in the rotor blades away for the main and tail blades, including loose clothing, hair, or other objects such as pencils and screwdrivers. Especially keep your hands away from the rotor blades. As manufacturer, we assume no liability for the use of this product.
Flight Guidelines
Please note this checklist is not intended to be a replacement for the content included in this instruction manual. Although it can be used as a quick start guide, we strongly suggest reading through this manual completely before proceeding.
Always turn the transmitter on first
Allow the gyro, and receiver to arm and initialize properly
Do a pre-flight check making sure all electronics are working and look for any mechanical issues
Fly the model
Land the model
Turn off the engine
Always turn the transmitter off last
General Guidelines
Apply thread lock to all metal to metal thread contact points. Do not apply CA (cyanoacrylate) glue or thread lock to ny-lock nuts (metal nuts with plastic inserts). Diagrams indicated by bounding boxes for screws, bearings, etc. are illustrated at a 1-to-1 ratio. All other illustrations are not drawn to scale. Throughout this manual, you will find building tips. Please follow the tips and use common sense when building.
Pre-assembly Information
Various assemblies have been pre-assembled however, only as a reference assembly. Final assembly is up to the user. Installation onto the particular parts, screws and nuts required for each step are packaged in the same bag as the parts. Be careful when opening each bag as not to lose any hardware. Care has been taken in filling and packing of each bag however mistakes do happen. If there is a parts shortage or missing hardware please contact us at:
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For support, please contact your local dealer/distributor
Page 2
REQUIRED ITEMS
T600 GASSER CONVERSION
6 CHANNEL
CCPM TRANSMITTER
(MINIMUM)
1.000
87 TO 92 OCTANE
GASOLINE
CN3071
TORPEDO hGASSER
TUNED MUFFLER
600mm - 620mm
MAIN ROTOR BLADES
SERVOS X 5
DREMEL TOOL
OR SIMILAR
GYRO
1.000
23CC ZENOAH
GASOLINE ENGINE
NEEDLE NOSE
PLIERS
SYNTHETIC
OIL/GREASE
6 CHANNEL RECEIVER
(MINIMUM)
RECEIVER BATTERY
2-STROKE
MOTOR OIL
CN2031
4-WAY WRENCH
HOBBY SCISSORS
SLOW &
Medium CA
GLUE
ZIP TIES
HEX DRIVERS
1.5, 2.0, 2.5, 3.0, 4.0, 5.0
Medium
(Medium)
THREAD-
LOCK
METRIC RULER OR
SIMILAR MEASURING
ACCURATECH BLADE BAL-
ANCER V.2
CN2034A
BALL LINK PLIERS
CN2017
DEVICE
CN2051
CN2050
PADDLE GAUGE
CN2027
G-FORCE PITCH GAUGE
CN2255
CONTROL ROD
SETUP GAUGE
HOBBY KNIFE
Warranty Period
Hobby World Corporation
ship 30 days from the date of purchase by the Purchaser.
warranties that the Products purchased (the “Product”) will be free from defects in materials and workman-
Limited Warranty
(a) This warranty is limited to the original customer (“Purchaser”) and is not transferable. REPAIR OR REPLACEMENT AS PROVIDED UNDER WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER. This warranty covers only those Products purchased from an authorized Hobby World Corporation dealer. Third party transactions are not covered by this warranty. Proof of purchase is required for the warranty claims. Further, Hobby World Corporation reserves the right to change or modify this warranty without notice and disclaims all other warranties, express or implied. (b) Limitations – HOBBY WORLD CORPORATION MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON­INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCT. THE PURCHASER ACKNOLEDGES THAT THEY ALONE HAVE DETERMINED THAT THE PRODUCT WILL SUITABLY MEET THE REQUIREMENTS OF THE PURCHASER’S INTENDED USE. (c) Purchaser Remedy – Hobby World Corporation’s sole obligation hereunder shall be that Hobby World Corporation will, at its option, (i) repair or (ii) replace, any Products determined by Hobby World Corporation to be defective. In the event of a defect, these are the Purchaser’s exclusive remedies. Hobby World Corporation reserves the right to inspect any and all equipment involved in a warranty claim. Repair or replacement decisions are at the sole discretion of Hobby World Corporation. This warranty does not cover damage due to the improper installation, operation, maintenance, or attempted repair by anyone other than Hobby World Corporation. Return of any goods by Purchaser must be approved by Hobby World Corporation before shipment.
Page 3
AMA RULES & REGULATIONS
T600 GASSER CONVERSION
General
1) I will not fly my model aircraft in sanctioned events, air shows or model flying demonstrations until it has been proven to be airwor­thy by having been previously, successfully flight tested.
2) I will not fly my model higher than approximately 400 feet within 3 miles of an airport without notifying the airport operator. I will give right-of-way and avoid flying in the proximity of full-scale aircraft. Where necessary, an observer shall be utilized to supervise flying to avoid having models fly in the proximity of full-scale aircraft.
3) Where established, I will abide by the safety rules for the flying site I use, and I will not willfully or deliberately fly my models in a careless, reckless and/or dangerous manner.
4) The maximum takeoff weight of a model is 55 pounds, except models flown under Experimental Aircraft rules.
5) I will not fly my model unless it is identified with my name and address or AMA number on or in the model. (This does not apply to models while being flown indoors.)
6) I will not operate models with metal-bladed propellers or with gaseous boosts, in which gases other than air enter their internal combustion engine(s); nor will I operate models with extremely hazardous fuels such as those containing tetranitromethane or hy­drazine.
Radio Control
1) I will have completed a successful radio equipment ground range check before the first flight of a new or repaired model.
2) I will not fly my model aircraft in the presence of spectators until I become a qualified flier, unless assisted by an experienced helper.
3) At all flying sites a straight or curved line(s) must be established in front of which all flying takes place with the other side for spectators. Only personnel involved with flying the aircraft are allowed at or in front of the flight line. Intentional flying behind the flight line is prohibited.
4) I will operate my model using only radio control frequencies currently allowed by the Federal Communications Commission. (Only properly licensed Amateurs are authorized to operate equipment on Amateur Band frequencies.)
5) Flying sites separated by three miles or more are considered safe from site-to site interference, even when both sites use the same frequencies. Any circumstances under three miles separation require a frequency management arrangement, which may be either an allocation of specific frequencies for each site or testing to determine that freedom from interference exists. Allocation plans or interference test reports shall be signed by the parties involved and provided to AMA Headquarters. Documents of agree­ment and reports may exist between
(1) Two or more AMA Chartered Clubs, (2) AMA clubs and individual AMA members not associated with AMA Clubs, or (3) two or more individual AMA members.
6) For Combat, distance between combat engagement line and spectator line will be 500 feet per cubic inch of engine displacement. (Example: .40 engine = 200 feet.); electric motors will be based on equivalent combustion engine size. Additional safety requirements will be per the RC Combat section of the current Competition Regulations.
7) At air shows or model flying demonstrations, a single straight line must be established, one side of which is for flying, with the other side for spectators.
8) With the exception of events flown under AMA Competition rules, after launch, except for pilots or helpers being used, no powered model may be flown closer than 25 feet to any person.
9) Under no circumstances may a pilot or other person touch a powered model in flight.
Page 4
CLUTCH ASSEMBLY
T600 GASSER CONVERSION
Do not open all the bags prior to starting assembly. Open the bags step by step as you go through the instruction manual. The components are bagged to make assembly easier. The part numbers with an astericks* indicate they are OEM Align part num­bers. If you do not have these or similar parts, this conversion kit will not work.
Clean the top of the pinion gear and the inside surfaces of both the upper and lower bearings inside the clutch shaft bearing block using alcohol. Apply a small amount of Red threadlock to the top edge of the clutch gear where it will contact the bear­ing. Press the bearing block in place, firmly seating the bearing against the top of the pinion gear.
1
2
12
11
13
10
5
C
A
4
3
6
7
This conversion kit uses the regular starting shaft and hex coupler to align the clutch to the clutchbell. Clean both the starting shaft and the inside race of the bearing inside the clutchbell and the inside race of the top start-
8
ing shaft bearing. Apply a small amount of red threadlock positioned just above where the bottom clutchbell bearing will sit on the starting shaft. Slide the starting shaft up through the bearing blocks. Apply a small amount of medium threadlock to the top of the starting shaft and slide the hex coupler in place aligning the flat spot with one of the holes. Apply medium threadlock to the two M4x4 set screws and tighten in place.
9
CNM4x4SS
CNM3x8CS
M3 CNM3LOCK
CNBB511
CNBB513
CNBB1019
No.
1
2 3 4 5
6 7
8
9 10 11
12 13
Part #
HW6002
CNM4X4SS
HN6007*
HN6004*
CNBB513
CNBB1019
HW6043B6
HW6013G3
CNBB511
HW6006G3
HN6007*
CNM3LOCK
CNM3X8CS
Page 5
Description
Hex Starter Adapter( 六角启动头) M4x4 Set Screw( 无头内六角螺丝 ) Clutch Nut(离合器齿轮螺母 ) L=49mm Hex Mounting Bolt( 六角铝柱 ) 5X13X4Bearing( 轴承) 10X19X5Bearing( 轴承) 16T Clutch Gear(16 齿离合器齿轮 )
Clutch Bell Assembly 67mm( 离合器罩) 5X11X4Bearing( 轴承) Start Shaft(启动轴 ) Clutch Bearing Block( 离合器轴承座 )
M3 Locknut(M3防松螺母 ) M3X8 Cap Screw( 杯头螺丝 )
Qty
1
2 1
2 1 1 1 1 1 1
2 2 2
BEARING BLOCKS & ELEVATOR ARM
16
T600 GASSER CONVERSION
1
2
15
14
12
11
13
8
3
4
10
9
5
6
7
CNBB1019
CNM3x6BHCS
CNM2X6CS
CNBB0917
球头Ø4.75X8.68
CNM4x4SS
CNBB37F
CNM2.5x8CS
No.
1
2 3 4 5
6 7
8
9 10 11
12 13 14 15
16
Part #
H60154*
CNBB1019
H60154*
CNM2X6CS
HN6011*
CNBB0917
HN6004*
H60220*
H60129*
H60224*
CNM4X4SS
CNBB0730F
CNM3X6BHCS
CNM2.5X8CS
H60128*
H60128*
Page 6
Description
Metal Main Shaft Clamp Ring( 金属主轴固定盖)
10X19X5Bearing( 轴承)
Metal Bearing Block( 金属主轴固定座) M2X6 Cup Screw( 杯头螺丝)
Plastic Bearing Block( 塑料主轴固定座) 9X17X4 Bearing( 轴承)
L=49mm Hex Mounting Bolt( 六角铝柱) Control Shaft( 连动秆) Elevator Lever( 升降连动控制臂) Linkage Ball A(M3x4)( 球头A(M3X4))Ø4.75X8.68 M4x4 Set Screw( 无头内六角螺丝) 3X7X3 Bearing( 带边轴承)
M3X6 Button Head Screw( 圆头螺丝) M2.5X8 Cap Screw( 杯头螺丝) Elevator Arm( 升降控制臂)
Elevator Ball Link( 升降臂连杆头)
Qty
2 2
2 8 2 1
2 1 1
2 1
2 2 1 1 1
FUEL TANK ASSEMBLY
T600 GASSER CONVERSION
9
Pay close attention when assembling the fuel tank. The vent tube must be bent and facing upwards when installed into the rubber stopper. There are 3 holes on the rubber stopper but notice only 2 are through holes. Cut the fuel line and attach the clunk to the line. Then attach the fuel line to the short brass tube. When cutting the fuel line, make sure you have enough slack in the fuel line so the clunk can reach all corners of the fuel tank. After installing the shorter brass tube with the fuel line, install the vent tube. Make sure the vent tube is positioned to point upwards in the fuel tank. Once you have everything positioned, slowly turn the M3.5x24 Phillips screw so that you barely grab the end of the small cap (#4). Once you insert the fuel tubing assembly into the tank, it will be very dif­ficult to get this small cap out if you happen to drop it within the fuel tank. Making sure you still have the small cap (#4) attached to the fuel tubing assembly, push the fuel tubing assembly into the tank and start tightening the Phillips screw. This will pull the small cap (#4) closer to the large cap (#2) and expand the rubber stopper. Once tightened, gently tug on the as­sembly to make sure it is properly installed. It should not come out of the fuel tank.
Bend one of the longer brass tubes into this shape. This will be the vent tube.
7
8
6
5
4
3
2
1
CNM3.5x24ST
No.
1
2
3
4
5
6
7
8
9
Part #
HI3138B
HI3138B
HI3138B
HI3138B
HI3138B
HI3138B
HI3138B
HI3138B
HI6139
Page 7
Description
Tapping Screw( 十字紧固螺丝)M3.5x24
Large Cap(油箱盖)
Rubber Stopper( 油箱塞)
Small Cap(油箱塞固定座)
Long Tube-straight( 长直铜油管)
Pickup Tube-straight(短直铜油管)
Plastic Tubing( 塑胶油管)
Fuel Tank Set( 吸油嘴)
Fuel Tank(油箱)
Qty
1
1
1
1
1
1
1
1
1
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