Century Hawk Pro Instruction Manual

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Hawk Pro
Instruction Manual
SPECIFICATIONS
Main Rotor Diameter 49.5 in.
Tail Rotor Diameter 9.3 in.
Overall Length 46 in.
Height 16.2 in.
Engine 32 ~ 40
Century Helicopter Products
Designed and Developed in USA
1st Edition April 2005 All rights reserved.
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Table of Contents
Table of Contents & Introduction ................................................................................................................2
Required Items and Tools for Assembly .....................................................................................................3
Package contents ......................................................................................................................................4
Section 1 Preparing the engine .................................................................................................................. 5
Section 2 Assembling the main frame ........................................................................................................5
Section 3 Assembling the servo tray .......................................................................................................... 6
Section 4 Fuel tank & fittings ......................................................................................................................6
Section 5 Muffler & fuel tubing ...................................................................................................................7
Section 6 Flybar & rotor head assembly ....................................................................................................7
Section 7 Landing gear ..............................................................................................................................8
Section 8 Tail boom & drive system ...........................................................................................................8
Section 9 Tail boom support struts and tail fin set ......................................................................................9
Section 10 Tail control rod and pitch control ............................................................................................... 9
Section 11 Throttle & collective linkage ......................................................................................................
Section 12 Cyclic servo linkage ................................................................................................................10
Section 13 Rotor head linkage .................................................................................................................10
Section 14 Connect the electronics ..........................................................................................................10
Section 15 Main rotor blade installation ...................................................................................................10
Section 16 Antenna routing ...................................................................................................................... 11
Section 17 Mounting the canopy .............................................................................................................. 11
Main sub assemblies (exploded views) ...............................................................................................12-17
Replacement part list and photos ........................................................................................................18-20
Upgrades .............................................................................................................................................21-22
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Introduction
Congratulations on your purchase of Century Helicopter Product’s latest version of our HAWK series RC helicopter model. The Hawk Pro helicopter is not only ideal for beginners new to the hobby, but also for the intermediate and right on through to the expert and 3D flyers. A 6 channel helicopter radio is recommended as the bare minimum to take advantage of the helicopter programming included in these radios. You may wish to check with us or your local dealer for compatible components.
Warning
This radio controlled model is not a toy! It is a precision machine requiring proper assembly and setup to avoid accidents. It is the responsibility of the owner to operate this product in a safe manner as it can inflict serious injury. It is recommended that if you are in doubt of your abilities, seek assistance from experienced radio control helicopter modelers and associations. As manufacturer, we assume no liability for the use of this product.
Pre-assembly Information
Upon opening the kit, all the major component parts are packaged in numbered bags to correspond to specific sections of the manual, greatly facilitating assembly. Various assemblies have been pre-assembled, only requiring the final assembly and in­stallation of the various sub-assemblies. The screws and nuts required for each step are packaged in the same bag as the parts for that step. Be careful not to lose any of the hardware when opening each bag. Care has been taken in filling and packing of each bag.
Warranty
Your new equipment is warranted to the original purchaser against manufacturer defects in material and workmanship for 30 days from the date of purchase. During this period, Century Helicopter Products will repair or replace, at our discretion, any component that is found to be factory defective at no cost to the purchaser. This warranty is limited to the original purchaser and is not transferable. This warranty does not apply to any unit which has been improperly installed, mishandled, abused, or damaged in a crash, or to any unit which has been repaired or altered by any unauthorized agencies. Under no circumstances will the buyer be entitled to consequential or incidental damages. This limited warranty gives you specific legal rights. You also have other rights which may vary from state.
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Century Helicopter Products
1740 Junction Ave. C.
San Jose, CA 95112
Fax: (408) 451-1156
www.centuryheli.com
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Required items for operation
This is the general list of items required to get started on any nitro R/C helicopter. Century produces a full spectrum of accessories and tools to assemble your helicopter. The Hawk Pro is a mechanical cyclic collective pitch mixing type helicopter requiring a standard helicopter radio (the helicopter radio does not require eCCPM type mixing for this model). The Hawk Pro uses 5 servos to operate critical systems. Gyroscopes are required to operate the model safely.
Necessary Items “Not Included” in the kit.
Transmitter
#PG2000 II dual rate piezo gyro #CN2018 (or eqivalent)
Servos (5)
Receiver
Bettery Pack
32-40 Helicopter Engine
6 Channel Helicopter Radio or Equivalent.
Fastener and ball bearing dimensions
Hardware Description and Identification: M3x6 = 3x6mm and can refer to screws or ball bearings.
M3x6 Phillips Machine Screw
M - metric 3 - diameter 6 - length
M3x6 Self Tapping Screw
M - metric 3 - diameter 6 - length
M3x10 Socket Cap Screw
M - metric 3 - diameter 6 - length
Remote Glow Adapter #CN2222 (optional)
Tuned Muffler (example #CN3033)
3x7 Ball Bearing
M - metric 3 - inside 6 - outside
Recommended Tools & Accessories
The tools and materials listed below are the minimum needed to build the helicopter:
Screwdrivers - Slotted and Phillips head Long-Nosed Pliers. Allen Wrenches - 1.5mm, 2.0mm, 2.5mm ( supplied in kit ) + 3.0mm Appropriate Socket Wrench (glow plug wrench for engine shaft nut) Hobby Scissors Double Sided Foam Tape ( 1/16” - 3/32” ) Foam Rubber ( radio packing ) JB Weld ( bond clutch lining ) Thread lock liquid (e.g. Locktite) Hobby Grease ( Super Lube ) Oil to lubricate sliding shafts “Y” Harness for 4 Ch Airplane Radio with 5 servo
Main Blade Pitch Gauge w/PaddleGauge #CN2026
Glow Plug
Servo Tape
In addition, the following will make assembly and setup easier, and prove useful later in your model toolbox:
Part#CN2015 Hardened Tip Hex Screw Driver Set Part#CN2026 Pitch Gauge with Paddle Gauge Part#CN2034A 150 Curve Tip Ball link Pliers Part#CN2052 Main Blade Balancer Part#CN2054P Glow Plug Wrench Purple Part#CN2055 Ball Link Sizing Tool Part#CN2070 Universal Flybar Lock Part#CN2155 Piston Locking Tool Part#CN2219 Ball Link Easy Driver Part#CN2255 Control Rod Guage Part#CNWI26555 5.5mm Nut Driver Part#CNWI26570 7.0mm Nut Driver
Hobby scissors
Needle Nose Plier & Cutter Pliers
15% or 30% Heli Fuel
Locktite CN2025BS blue CN2025RS red
12Volt Start Battery
Fuel Line
Glow Driver w/Charger
CN2024T Lubrication
Electric or Hand Fuel Pump
12Volt Starter
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Package contents: Opening The Hawk Pro for the first time
Time to inventory your Hawk Pro! The helicopter is assorted into multiple bags contained inside the box. Each bag will have some parts that are not associated with that specific part bag. We recommend organizing all hardware and pieces and inventory them then keep them with their re­spective bags. It is common to have a few screws and/or washers left on the side after the build.
Tail section
Lower frame set Servo frame set
Rotor head items
Upper frame set
Canopy
Hardware/ Pushrods
Clutch, fan & shroud
Muffler
Decal sheet
Landing gear
Tail section:
•Tail assembly (complete)
•Tail boom support struts (2)
•Flybar (1) *Antenna tube (1)
Rotor Head Items:
•Rotor head (complete)
•Flybar paddles (2)
•Paddle weights (2)
•3x3 set screws (2) (for paddle weights)
•Flybar control arm (2)
•Double link (2) (flybar to washout arm)
•4x5 set screws (2) (flybar control arms)
•3x6x2.5 plastic spacer (2) (between flybar control arm and seesaw)
•3x7x3 ball bearing (2) (flybar, inside seesaw bearing cups)
Upper frame set:
•Upper side frame assembly (complete)
•Aluminum canopy standoff (2)
•Canopy grommets (2)
•Canopy hook (1) (inside canopy)
•3X40 threaded rod (1) (canopy standoffs)
•Horizontal fin upper clamp (1) (white plastic part that connects to fin)
•M3 lock nut (1)
•3x20 Socket head cap screw (1)
•M3 locknut (1)
•3x6 self tapping screw (2) (connects lower side frame to fan shroud)
•3x12 Self tapping screws (4) (for servos)
•3x16 Socked head cap screws (4) (not used/spares)
4
Fin pack
•3x8 flat washers (4)
•Rudder servo mount bracket (1)
•3x30 socket head cap screws (2)
•Grey ball link (1) (rudder pushrod forward end)
•Servo mounting tabs (7)
Clutch, fan & shroud:
•Clutch (clutch and housing) (1)
•Cooling fan (1)
•Cooling fan shroud (1)
•Long aluminum tube (1)
•Short aluminum tube (1)
•Fuel fitting set (1 set)
•Tie wrap (1)
•Clunk (1)
•3x18 self tapping screw (1) (fuel cap)
•5 inches fuel tubing (1)
•5x13 flat washer (1) (between cooling fan and engine nut)
•9x14 flat washer (1) (replaces thrust washer on engine)
•3x16 socket head cap screws(4)
•3x8 self tapping screws (2)
•3x12 self tapping screw (2)
•3x6 washer head screws (2)
Hardware/Pushrods:
•1 foot fuel tubing (1)
•Pushrods (5)
•4x30 Socket head cap screws (2) (main blade bolts)
•M4 locknut (2)
•2.5x12 self tapping screws (20) (servos)
•Throttle lever (1)
•Metric allen key (3)
Main rotor blades
Windshield
•Throttle pushrod (1)
•M2 short balls (7) (servo arms)
•M2 nut (7) (servo arms)
•3x25 socket head cap screws (4)
•M3 locknut (4)
Fin pack:
•Vertical and horizontal fins (1ea.)
•tail rotor blades (2)
•3x16 socket head cap scews (4)
•M3 locknut (6)
•3x8 self tapping screws (2) (fin clamp underside)
•3x8 flat washer (4)
•3x9x4 thick spacer (2) (boom support to frame)
•3x30 socket head cap screws (2) (vertical fin)
Landing gear:
•Landing struts (2)
•Landing skids (2)
•M3 locknut (4)
•3x20 socket head cap screws (4)
•3x9x4 plastic landing gear spacer (4)
•3x4 set screw (4)
Canopy (1) Windshield (1) Decal sheet (1) Lower frame set (1) Servo frame set (1) Muffler (1) Main rotor blades (1 pair with hardware)
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Section 1: Preparing the engine
Remove the thrust washer that comes on the engine from the factory. Only use the 9x14 washer that comes with the fan and clutch package. Mount that washer first and the clutch (1.1-1.2) to the engine using thread lock. Mount the fan so the two protrud­ing portions on the underside slide into the slots machined in the clutch (1.3). Remove the stock engine throttle arm and use the one provided with the helicopter kit. (packed with the fuel hardware/pushrods pack). Place the 6.5x13 Washer (packed with fan and clutch also) between the fan and the crankshaft nut and tighten using thread lock (1.4). In order to tighten the assembly properly, the piston must not be allowed to turn (you can use the optional #CN2155 piston locking tool).
1.1
Must use RED (strongest) lthreadlocking compound for engine installation.
Crankshaft nut provided with engine
1.4
Piston locking tool (optional) #CN2155
M9x14 washer
Clutch
1.2
1.3
Cooling fan
Section 2: Assembling the main frame
Using thread lock, mount the engine assembly to the engine mount in the lower side frame assembly (2.1). After the engine is installed, combine the upper and lower side frame sections (2.2) Before bolting, attach the fan shroud securely to the frame assembly slightly overlapping the fan shroud portion of the upper side frames (2.3). Use hardware provided to finish assembling the frames. (2.4 & 2.5). Install the canopy mounting hardware (2.6 & 2.7) by first threading one end of the threaded steel rod into one of the aluminum standoffs. Insert the aluminum standoff and rod into the frame (2.6) and thread the other standoff (2.7) on until tight. The upper and lower frames are now assembled (2.8).
2.1
M3x16 socket head cap screw (x4)
2.2
2.3
2.4
M3x12 socket head cap screw (x4) M3 Washer (x4)
The M3x12 screws in this step are stapled to your manual or kit.
2.7
2.5
M3x6 self tapping screw (x2)
2.8
Canopy aluminum standoffs (x2) Threaded rod (1X)
2.6
Note:
IMPORTANT: Motor mount screws DO NOT have thread lock yet. Loosen these screws to position the motor or replace with optional #HW3018A for .50 size engines.
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Section 3: Installing servos to servo tray
Insert and attach the lower throttle servo on the left side (3.1) with the output “horn” fac­ing the front of the servo tray. Install the upper collective servo above the throttle servo with the output facing the back (3.2). Attach the aileron servo (3.2) to the middle of the top portion of the servo tray with the horn facing forward. Attach the elevator servo to the left of the aileron servo horn facing rearward (3.2). Attach the power switch (3.3) to the switch plate provided on the right hand side of the servo frame. Slide the gyro in place (3.4). If possible, expose the gyro’s manual controls for future easy adjustment. Attach the servo frame assembly to the main frame assembly forward section (3.5 - 3.6) using provided hardware. Attach the rear rudder servo mount to the right hand aft sec­tion of the upper side frame with the output facing rearward (3.7). Completed section (3.8) depicted.
Aileron servo
3.2 3.3
Elevator servo
Collective pitch servo
Throttle servo
3.1
install servos with M2.5x12 self tapping screws
Front
3.4
Screws for switch are provided with switch in radio system
Use thread lock M3x6 washer head screws (2)
3.5
3.8
3.6
3x12 self tapping screws (2)
Section 4: Fuel tank & fittings
Assemble the fuel stopper (found in the bag with the upper frames) (4.1) by bending the longer aluminum tube (connects to muffler nipple) so it will end at the top inside the fuel tank. Align the short straight aluminum tube level to the engine carburetor fuel intake. Secure with M3x18 screw supplied in clutch/fan package and tie wrap (4.2 & 4.3)
fuel tank pickup “clunk”
M3x25 socket head cap screws (2) M3 locknut (2)
Short straight tube (sends fuel to engine)
Fuel line
3.7
4.1
Long curved tube (from muffler nipple)
Fuel fitting set assembled
4.2
6
4.3
Tie wrap
M3x18 self tapping screw
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Section 5: Muffler & fuel routing
Install the pressure nipple using a high temperature adhesive (thread lock) to the top of the muffler and the 4mm plug screw to the bottom (5.1). Bolt the muffler to the engine (5.2) flush (no gasket required) using thread lock. Connect fuel tube between the fuel pickup in the tank and the carb on the engine with as little slack as possible (5.3). Connection between the carb and the fuel pickup tube (short straight) should be level (keeps fuel draw rate in inverted flight). Connect the fuel tank air tube (long curved) to the muffler pressure nipple (5.3).
Using thread lock: 3x25 socket head cap screw (2)
5.2
Using thread lock: Hardware provided with muffler
(Optional Toki muffler for Toki .40 engine shown. Toki muffler is supplied with a Hawk Pro “Toki engine and muffler combo”)
5.3
5.1
5.4
Section 6: Flybar & head assembly
Install the flybar, flybar control arms, weights and paddles into the rotor head seesaw assembly as shown (6.1). First slide the flybar in place through the seesaw assembly. Then slide the ball bearings included with the two ball bearings into the seesaw cups on each end. Then slide the M3x6 plastic spacers on to each side of the flybar. Next slide the 2 flybar control arms as shown (6.1) Use thread lock on the set screws connecting the flybar weights to the flybar (6.2 - 6.3). Align the flybar paddles and control arms level to the seesaw assembly (LEADING EDGE OF PADDLES MUST GO CLOCKWISE). The assembled flybar must be the same length on each side of the rotor head. Install the completed rotor head to the main shaft (6.4) with one 3x16 cap screw and M3 locknut.
M3x7 Ball bearing (2)
Seesaw assembly (bearing cup)
M3x6 spacer (2)
M4x5 Set screw
Flybar control arm
Flybar paddle
Flybar weight
M3x4 Set screw
6.1
Trailing edge
Leading edge
6.2
Using thread lock M4x5 set screw (2)
Using thread lock M3x3 set screw (2)
6.3
6.4
M3x16 socket head cap screw (1) M3 locknut (1)
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Section 7: Landing gear
All components for installing landing gear are included with the landing gear bag. Attach the plastic U shaped struts to the bottom of the main frame and insert the metal skids when aligned (7.1). Bolt the landing gear to the main frame using provided hardware (7.2). Attach the skids only when helicopter will sit level using the provided set screws and CA glue (7.3). At the end of this section the helicopter should be able to stand upright (7.4).
7.1
M3x16 socket head cap screws (4) M3 Locknut (4)
7.2
M3x4 socket head set screws (4) CA Glue
Section 8: Tail boom & drive system
The tail section (8.1) is completely assembled and only requires to be attached to the main frame (use a small amount of gear grease inside the tail gearbox). Slide the tail boom into the aft section of the main frame with the tail rotor on the right side of the helicopter (8.2) twisting slightly until the notches in the tail boom align with the standoffs on the inside of the main frame. Once installed, the drive system should be complete and the main/tail blades should rotate when the main gear is turned. Attach the tail blades to the tail blade grips (8.3) using the hardware provided.
Remove the 3 socket head cap screws to open the gearbox in order to grease the gears.
7.3
7.4
8.1
Note:
White coupler located inside the upper frames
8
M3x30 socket head cap screws (2) M3 Locknut (2)
Place a small dab of gear grease (synthetic hydrogen grease) between the two plastic gears.
8.3
8.2
M3x16 socket head cap screws (2) M3 Locknut (2)
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Section 9: Tail boom supports & tail fin set
Attach the tail boom support struts to the base of the side frames using the plastic spacer on the outside of the frame (9.1) . Attach the horizontal fin (hardware found inside fin bag) and tail boom supports onto the horizontal boom clamp (9.2 use the white plastic piece found with the canopy grommets between the fin clamp and the fin). Screws are provided for mounting the verti cal fin in the package containing the fins (9.3).
9.1
-
M3 plastic spacer (2) M3x16 socket head cap screw (2) M3 locknut (2)
9.2
M3x8 Self tapping screw (2) M3 washer (2)
M3x12 Self tapping screw (2)
Section 10: Tail control rod & pitch control
Use the radio to center the rudder servo. Mount the servo arm/horn perpendicular to the tail pitch control rod threading the forward tail control rod ball link (found in the upper frame bag) onto the pushrod (10.1). Adjust link at rear of tail system so that the tail pitch slider is roughly centered on the tail output shaft (10.2). Connect the ball links to the control balls at either end only when the rudder servo is centered and the pitch slider is centered. Align the tail pushrod guides to help keep the pushrod traveling without flex (10.3). Fix the favorable positions of the pushrod guides (use CA glue) to avoid shifting/binding. Pushrod should travel through the horizontal fin clamp on the right side (10.2 & 10.4).
9.3
9.4
M3x20 socket head cap screw (2) M3 locknut (2)
10.1
Rudder servo
10.2
Guides should be helping the pushrod keep it’s shape when being flexed. All 3 guides may not have to be used.
Section 11: Throttle & Collective linkage
*Pushrod measurements include ball links from plastic end to plastic end. Before any pushrod adjustments are made center both sticks and all servos on the transmitter. Attach the 103mm throttle control rod to the throttle servo and the throttle arm on the carburetor. Be sure that when the throttle collective stick is in the middle, that the throttle servo arm is straight up, and that the carburetor barrel is half open and its control arm is also pointed straight up. Adjust the collective control rod to 102mm for training or to 100mm for 3D. Attach this rod to the collective control lever and col­lective servo. Be sure the collective servo wheel is attached so that at mid stick it is pointed straight up.
10.3
Collective pitch servo
Throttle servo
10.4
Rudder pushrod should travel through the tail boom clamp guide (this is the way it is pre-assembled).
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Section 12: Cyclic servo linkage
Before any pushrod adjustments are made center both sticks and servos on the transmitter.
*Pushrod measurements include ball links from plastic end to plastic end. Adjust the two aileron control rods to 158mm and attach the two balls on the aileron servo wheel and to the two aileron bellcranks. Adjust the eleva tor control rod to 135mm and attach to the elevator servo arm and elevator bellcrank.
-
Section 13: Rotor head linkage
Before any pushrod adjustments are made center both sticks and servos on the transmitter.
*Pushrod measurements include ball links from plastic end to plastic end. Attach two 104mm pushrods to the short balls on the swashplate and to the short balls on the bell mixers on the main rotor blade grips. NOTE: For faster cyclic response in 3D you may want to change the bell/hiller ratio by moving the A-arms from the washout assembly to the short balls on the inner star of the swashplate and attach these 106mm rods to the longer balls on the inner star.
Aileron servo
Elevator servo
Section 14: Connect the electronics
Refer to the instructions for your transmitter and other radio components for the correct numbering of channels before connecting . Plug in the switch, servos and gyro to the radio receiver. Wrap the receiver and the battery pack with the proper foam protection recommended by your radio manufacturer and secure to the top of the battery/receiver platform at the lower front of the servo tray (use #64 rubber bands).
Section 15: Main rotor blade installation
Each rotor blade has 3 holes drilled in the root. Use epoxy to glue the plastic root ends to the exposed wood pre-cut by the factory (15.1). Use the countersunk screws (15.2) to secure the root ends to the blades and let the glue dry. Use the 2 M4x30 blade bolts and M4 locknuts to secure the blades to the blade grips on the main rotor head (15.3). Main rotor blades should have their leading edge turning clockwise.
15.1
15.2
Countersunk blade
Blade bolt hole
10
root screws (4)
Trailing edge
Leading edge
15.3
M4x30 Socket head cap screws (2) M4 Locknut (2)
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Section 16: Antenna routing
Thread the small clear tube into the guides (located on the right bottom side of the struts) on the side opposite the muffler. Insert the receiver antenna into the tube and secure to the rear area of the tail boom or one of the boom support struts. It is recommend­ed that you use a small rubber band to do so.
Section 17: Mounting the canopy
Carefully cut out the windshield area from the canopy (17.1) with a sharp hobby knife. Trial fit the canopy and mark the location of the front lower mount (17.2), drill the two required holes and attach to the inside of the canopy with the screws and washers provided. Mount the front of the canopy (17.3) and mark the location of the top rear mounts. Drill the 1/4 “ holes and insert the grommets (17.4). Cut out the windshield along the marked lines (17.5) and install onto the canopy with the six small screws supplied. Cut out the decals for the canopy from the decal sheet and attach to the canopy (17.6) Then mount the canopy on the helicopter.
17.2
Mark location
Canopy hook found with upper side frame set bag
17.3
17.1
17.4
Rubber grommets found in upper side frame set bag.
17.5
The completed model
Your helicopter is assembled, your engine, servos, gyro and receiver installations are complete. Now you will have to refer to your engine manual for starting and running instructions, your gyro manual for set-up instructions and your radio manual for the transmitter set-up instructions.
17.6
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Main Sub-Assemblies
This section will overview parts that came pre assembled from the factory. Items not attached to main sub assemblies can be found in the parts list.
Main Rotor Head
Main head block #HI3160B
Feathering shaft #HW3180
Seesaw set #HI3167A
Washout pins (2) #HW3170A
Upper Side Frame Interior
Rubber dampers (2) #HI3181
Seesaw pivot shaft set #HW3161A (inside main head block) #CNBB1030
Seesaw pivot shaft
Seesaw pivot shaft set #HW3161A
Main shaft #HW3053A
M19x14 spacer #HI3107A
Ball bearing 5x13 #CNBB1350
Damper spacer set #HW3180B
Ball bearing #CNBB1030 (2)
Flat washer 5x10
Special ball (2) #HI3167E
Tie bar (2) #HI3167C
seesaw pivots on seesaw pivot shaft here
Tail rotor output gear #HW3057
Bell mixer arm set #HI3189
Main blade grip (2) #HI3167D
Seesaw set
Bearing cup (2) #HI3167D
Ball bearing 5x13 #CNBB1350
Flat washer 4x10
Ball bearing 5x13 #CNBB1350
Flat washer 4x12
M4 locknut
M3x6 button socket screw (2)
M3x7 ball bearing (2) CNBB0730
Offset plate (2) #HI3167B
Torque tube coupler #HI3154
Ball bearing 10x19 #CNBB1019
M5x7 Spacer (2)
Ball bearing 5x13 #CNBB1350
Counter drive shaft #HW3042
Ball bearing 5x13 #CNBB1350
Main shaft collar #HW3054A
Alloy drive gear #HW3045
Main gear #HI3056
M2x12 pin
M3x4 Set screw
Counter gear #HI3040
M3x4 Set screw
M3x16 socket head cap screw M3 locknut
Ball bearing 8x19 #CNBB1980
Tail drive output shaft & spacer #HW3059A
Autorotation bearing set #HW3050 (inside main gear)
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Bell mixer arm
M3 washer (2)
Bell mixer arm #HI3189A
Short ball #CNLR1011
M3 spacer (2)
M3x16 Socket cap screw (2)
Upper Side Frame Exterior
Washout arm set #HI3152C (comes assembled uses #CNBB0730 Ball bearing)
M3x7 ball bearing (2) #CNBB0730
Long ball #CNLR1012
Start shaft set (with spring) #CN2226
Start shaft bearing blocks #HI3007 (uses 2 #CNBB1150 5x11 ball bearings)
M3x7 ball bearing (2) #CNBB0730
Swashplate set #HI3146B
Elevator lever set #HI3032C
Hex start adapter #CN0402
Aileron bellcrank set (2) #HI3031A (uses 2 #CNBB0730 ball bearing)
Collective pitch lever set #HW3024
Upper side frame set #HI3107
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Collective pitch lever
Swashplate set #HI3146B
Aileron bell­crank set #HI3031B
M3x7 ball bearing (4) #CNBB0730 (2 per bellcrank)
M6x10 ball bearing (2) #CNBB1060
Collective lever set #HW3024
M3x5 flat washer
Elevator lever set #HI3032B
M3x5 flat washer
M3x30 socket head cap screw (2)
Aileron bellcrank set #HI3031B
Collective lever set #HW3024
M3x10 socket head cap screw (4) (2 on each side)
14
Collective lever set #HW3024
Page 15
Flybar assembly
M3x7 ball bearing (2) CNBB0730
Flybar con­trol arm set #HI3176
M4x5 Set screw
M3x4 Set screw
Flybar #HW3173
Flybar paddle set #HI3179
Main gear
Autorotation bearing set #HW3050 (inside main gear)
Main gear #HI3056
Starter shaft
Hex start adapter #CN0402 M3x4 set screw using thread lock
Hardened start shaft (with spring #HW3005A
M5x10 collar M3x4 set screw
Spring between collar and M5x10 flat washer
M5x10 flat washer (between spring and lower bearing block)
Autorotation bearing set #HW3050 (inside main gear)
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Lower Side Frames
Servo Side Frame Set
Fuel tank set #HI3138A
Lower side frame set #HW3112C
Engine mount #HW3017
Servo side frame set #HW3115A
Front canopy mount set #HI3129
Tail Section Interior
Tail drive shaft set #HW3063TS
Ball bearing 5x11 #CNBB1150
Ball bearing (2) 5x13 #CNBB1350
Tail gear box (left & right) #HI3078
Torque tube collar (also includes male end from page 17) #HI3065
Tail gear box input shaft #HW3070A
Tail gear set #HI3075
Tail output shaft #HW3073
Tail rotor hub #HW3098
Ball bearing 5x11 #CNBB1150
Tail output spacer #HW3074
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Page 17
Tail pitch lever
Tail pitch plate assembly #HI3087A
M2 short ball on tail pitch plate connects here
Tail pitch plate
Tail pitch plate assembly (brass slider) #HI3087A
Tail pitch plate assembly #HI3087A
M3x16 socket head screw connects here
M3x16 socket head screw
Tail pitch lever set #HI3102A
Tail drive shaft
Torque tube male end (also includes collar from page 16) #HI3065
Torque tube shaft set #HW3063TS Torque tube shaft only #HW3063S
Tail Blade Grips Tail Section Exterior
M2x10 phillips M3x4 set screw
machine screw (4)
M3x10 socket head cap screw (2)
Tail pitch ball link set #HI3089
Torque tube bearing case #HI3065A
Ball bearing 3x10 #CNBB1030 (inside tail blade grips)
Tail pitch plate #HI3087A
Ball bearing M6x10 (2) #CNBB1060
Ball bearing M8x16 #CNBB816
Tail blade grip set #HI3096
M3x10 Ball
Tail rotor hub #HW3098
bearing (2) #CNBB1030
M2 hex nut (4)
Horizontal fin clamp #HI3201-1
Tail boom #HW3062
Tail control rod guides (3) #HI3106A
Tail pitch ball link set #HI3089
Tail pitch lever set #HI3102A
Tail control rod set #HW3064G
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Page 18
Hawk Pro Replacement Parts
CN2230H4 CRASH KIT -(Main Blades, Main Shaft, Tail Boom, 1 Feathering Shaft and Flybar) HW3000 HARDWARE PACK 1 CN0402 HEX START COUPLER 1 HW3005A STARTER SHAFT SET 1 HI3007 STARTER SHAFT BEARING BLOCKS 1 HI3009 COOLING FAN 1 HI3010 CLUTCH BELL & LINING 1 HW3011 CLUTCH SHOES 1 HW3017 ENGINE MOUNT 1 HI3020 COOLING FAN SHROUD 1 HW3024 COLLECTIVE PITCH LEVER SET 1 HI3031A AILERON BELLCRANKS (L&R CYCLIC) 2 HI3032B ELEVATOR LEVER SET (LONG) 1 HI3032C ELEVATOR LEVER ONLY (LONG) 1 HI3035A ADJUSTABLE CYCLIC PUSHROD LINKS 2 HI3040 COUNTER DRIVE GEAR 1 HW3042 PRIMARY DRIVE SHAFT 1 HW3045 ALLOY DRIVE GEAR 13T 1 HW3050 AUTOROTATION BEARING SET 1 HW3053A 10mm MAIN SHAFT 1 HW3054A 10mm MAIN SHAFT LOCK RING 1 HI3056 MAIN GEAR 1 HW3057 TAIL DRIVE BEVEL GEAR 1 HW3059A TAIL DRIVE PRIMARY SHAFT 1 HW3062 TAIL BOOM 1 HW3063TS TAIL DRIVE SHAFT & MALE END 1 HW3063S TAIL DRIVE SHAFT ONLY 1 HW3064G TAIL PITCH CONTROL ROD 1 HI3065 TORQUE TUBE MALE END WITH COLLAR 1 HI3065A TORQUE TUBE BRG. HOLDER WITH O-RING 1 HI3067A TAIL FIN SET 1 HW3070A TAIL GEARBOX INPUT SHAFT 1 HW3073 TAIL GEARBOX OUTPUT SHAFT 1 HW3074 TAIL GEARBOX SPACER TUBE 1 HI3075 TAIL GEAR SET 1 HI3078 TAIL GEARBOX L&R 1 HI3087A TAIL PITCH SLIDER SET 1 HI3089 TAIL PITCH BALL LINKS 2 HI3096 TAIL BLADE GRIP SET 1 HW3098 TAIL ROTOR HUB 1 HI3099 TAIL ROTOR BLADES (PAIR) 1 HI3102A TAIL PITCH LEVER SET 1 HI3106A TAIL CONTROL ROD CLAMPS 3 HI3107 UPPER SIDE FRAMES 2 HI3107A 10mm BEARING SPACER 14x19x1 2 HW3112C LOWER SIDE FRAMES 2 HW3115A SERVO MOUNT FRAME SET 2
HI3122 LANDING STRUTS (PLASTIC) 2 HW3123 LANDING SKIDS (METAL) 2 HW3127A HEX SPACER & CANOPY MOUNT SET 1 HI3129 CANOPY MOUNT & HARDWARE 1 HI3130B CANOPY 1 HI3131M HAWK PRO DECAL SET 1 HI3133A CLEAR WINSHIELD (for HI3130B) 1 HI3138A FUEL TANK 1 HI3145 BALL LINKS (16 LONG & 6 SHORT) 1 HI3146B SWASHPLATE WITH STEEL BALL END 1 HI3152C WASHOUT SET 1 HI3152A RADIUS LINK WITH PIN 2 HI3160B ROTOR HEAD BLOCK 1 HW3161A FLYBAR SEESAW SHAFT SET 1 HI3167A FLYBAR SEESAW COMPLETE SET 1 HI3167B SEESAW OFF SET PLATE 2 HI3167C SEESAW TIE BAR 2 HI3167D SEESAW BEARING CUP 2 HI3167E SPECIAL BALL M3X6 2 HW3170A WASHOUT PINS 2 HW3173 FLYBAR 1 HI3176 STABILIZER CONTROL ARM 2 HI3179 FLYBAR PADDLES 2 HW3180C FEATHERING SHAFT 1 HW3180B DAMPENER SPACER SET 2 HI3181 DAMPING RUBBERS 2 HI3184 ROTOR BLADE GRIP 2 HI3189A MIXING ARM SET 1 CN2322 MAIN ROTOR BLADES (PAIR) 1 HW3192 LINKAGE SET (11 RODS) 1 HW3202B T/B SUPPORT STRUTS (PAIR) 1 HW3204 THROTTLE EXTENSION 1 CNBB0730 Bearings 3X7X3 (Flybar,Elevator Lever) 2 CNBB816 Bearing tail drive shaft 1 CNBB1019 Bearings 10X19X6 (Top Main Shaft) 2 CNBB1030 Bearings 3X10X4 (Seesaw,Tail Grips) 2 CNBB1060 Bearings 6X10X3 (Collective Axle, Pitch Plate) 2 CNBB1150 Bearings 5X11X4 (Start Shaft,Tail Shaft) 2 CNBB1350 Bearings 5X13X4 (Counter shaft,Blade grips) 2 CNBB1150 Bearings 5X11X4 (Start Shaft, Tail Shaft) 2 CNBB1980 Bearings 8X19X6 (BottomMain Shaft) 2 CNBB1218 Bearing 12x18x4 (Clutch Bell) 1 HW3050 Autorotation Bearing 12X18X16 1 CNLR1014 Stainless M3 Ball joint with short standoff 2 CNLR1015 Stainless M3 Ball joint with medium standoff 2 CNLR1016A Stainless M3 Ball joint with long standoff 2 CNLR1013 M2 Ball joint with short standoff 2 CN3033A Black Torpedo Muffler 32-40 1
Hawk Pro Upgrade Parts & Accessories
CN0427 Hex start wand with one-way bearing CN2005 Main Blade Transport Supports CN2007A Trainer Pod 30-50 w/4 Legs CN2015 Hardened Tip Hex Wrench Set (1.5mm/2.0mm/2.5mm/3.0mm tips) CN2016 4.8V Battery Monitor/Alarm CN2018 PG-2000II Dual Rate Remote Gain Piezo Gyro CN2022 Single rate micro piezo gyro CN2046 Basic Heli Setup Tool Kit (pitch gauge, blade balancer & pliers) CN2052 Accuratech Blade Balancer ­CN2056 CNC Machined Aluminum Swashplate CN2079 Fast 3-D Hot dog fly bar paddles (R red, O orange, Y yellow) CN2137 2 oz Header Tank w/ Universal Bracket ­CN2155 Piston Locking Tool - purple CN2153 Machined Throttle Extension - OS32SX,46FX, TT36H -
CN2176 CNC machined servo arm pack (5 pcs. Futaba purple) CN2177 CNC machined servo arm pack (5 pcs. JR purple) CN2179H CNC machined servo arm pack (5 pcs. Hitec purple) CN2202 Aluminum Turbo cooling fan - purple CN2275 CNC Machined Bell Mixing Arms (2)
18
blue
purple
purple
CN2208B Metal Swashplate Anti-rotation Bracket ­CN2208P Metal Swashplate Anti-rotation Bracket ­CN2213 2oz Header Tank w/ Machined Mount Bracket ­CN2214B Air Filter (OS32-46, TT36-46) CN2215B Machined Head Button (threaded) - black CN2215P Machined Head Button (threaded) - purple CN2217P Machined Color Caps ­CN2218P Machined Color Washers ­CN2221 6mm Feathering Spindle System w/ Thrust Bearings CN2126H Ultra Light Carbon Graphite Tail Boom CN2239C Carbon tail boom mount for rear rudder servo CN2240H Carbon Graphite 3D Tail Fin Set CN2128H Ultra Light Carbon Graphite Tail Boom Supports CN2400 Hurricane Carbon fiber Blades - 550mm Fully Sym CN2501 Vortex Carbon fiber Blades - 550mm Fully Sym 3D Pro CN265522 RotorTech Carbon Blades - 550mm Fully Sym 3D Sport CN3033 Speed torpedo 30 HV Muffler - Polished Aluminum CN3055H Millennium Pipe System - Polished Aluminum See page 19-20 for upgrade photos.
purple
purple
black purple
purple
Page 19
Hawk Pro Replacement Parts
HW3000 CN0402 CN2226 HI3007 HI3009
Hardware pack
HI3010 HW3011 HW3017 HI3020A HW3024
Clutch bell
HI3031A HI3032B HI3035A HI3040 HW3042
Aileron bellcrank set Elevator lever set
Hex start adapter Hardened start shaft
Clutch shoe
Engine mount (.30 size)
Adjustable cyclic link set
Starter bearing blocks
Cooling fan shroud
Counter drive gear
Cooling fan
Collective pitch lever set
Primary drive shaft
HW3045 HW3050 HW3053A HW3054A HI3056
Alloy drive gear Autorotation bearing set
HW3057 HW3059A HW3062 HW3063TS HW3064G
Tail transmission bevel gear
HI3067A HW3070A HW3073 HW3074 HI3075
Tail fin set
Tail drive primary shaft
Tail gearbox input shaft
Main shaft
Tail boom pipe
Tail output shaft
Main shaft collar
Tail drive shaft & male end
Tail output shaft spacer
Main gear
Tail control rod
Tail gear set
HI3078 HI3087A HI3089 HI3096 HW3098
Tail gearbox Tail pitch slider set
Tail pitch ball links
Tail blade grip set
Tail rotor hub
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Page 20
HI3099 HI3102A HI3106A HI3107 HI3112C
Tail rotor blades
Tail pitch lever Tail pushrod guides
Upper side frame set
Lower side frame set
HW3115A HI3122 HW3123 HW3127A HI3129
Servo frame set
Landing struts Landing skids
Canopy frame mounts
Canopy front mounts
HI3130B HI3131M HI3133A HI3138A HI3145
Canopy
Decal set Windshield
Fuel tank parts set
Ball link set
HI3146B HI3152C HI3152A HI3160B HW3161A
Swashplate set
Washout unit
Radius links
Main rotor hub
Seesaw pivot lever
HI3167A HI3167B HI3167C HI3167D HI3167E
Seesaw lever set
Seesaw offset plate
Seesaw tie bars
Seesaw Bearing cups
Special ball M3x6
HW3170A HW3173 HI3176 HI3179 HW3180C
Washout pins
Flybar Flybar control arm set
HI3181 HI3184 HI3189A HW3192 HW3202B
Dampening rubbers
HW3204 CN2322 HI3107A HI3065A HI3065
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Throttle lever
Main rotor blade grips Bell mixing arms
Main rotor blades
M9x14 spacer (upper frames)
Flybar paddle set
Cyclic pushrod set
Torque tube bearing case
Feathering shaft set
Tail boom support set
Torque tube male end
Page 21
Century Hawk Pro Upgrades
Fiber Glass Whip Antenna
Kit comes with a hollow fiber tube and CNC base mounts that allow you to insert antenna into the tube. Antenna will be better protected and look so cool.
CN2124-NG Antenna Neon Green CN2124-NY Antenna Neon Yellow
Tuff landing Gear Sys­tems
3 times stronger then most 30-50 size helicopter landing gear. Tuff struts act as shock absorbers to help reduce jolts caused by hard landing.
CN2243 Tuff landing gear
CNC Machined Aluminum Servo Arm Pack
(for plastic output/gear servos)
Completely eliminate slop from flexing servo arms (purple)
CN2176 (Futaba) Arm set CN2177 (JR/Air) Arm set CN2179H (Hitec) Arm set
Reversible Hex One Way & Hex Start System
Adapts to starter shaft push into rub­ber insert. Extension adapts to most starters.
CN0426 Standard hex wand CN0427 One-way hex start ext.
Color Machined Finish Cap & Washer
These caps and washers will add a lot to the looks of our Hawk Pro (colors: Silver, Red, Blue, Gold, Purple, green, black 10pcs/pack)
CN2217B (screw cap blue) CN2218R (nut washer red)
Color Machined Lock Nut w/Flange
(color: silver, red, blue, gold, purple & black 10pc pack.
CN2211B lock nuts blue CN2211BK lock nuts black CN2211R lock nuts red CN2211G lock nuts green CN2211S lock nuts silver
Triple Ball Bearing Tail Blade Grips & One Piece Steel Hub
Heavy duty dual B.B and a trust bearing tail grip permits solid pre­cise control. One piece hardened steel hub for long-lasting precision and durability.
CN2235 Triple B.B tail assembly
Millenium Tuned Pipe System
This tuned pipe flattens the power band while boosting additional 10­15% of the overall power from the engine.
CN3055H Tuned Pipe Set
Neon Color 3-D Paddles
Speed up your 3D with these lightning quick paddles!
CN2079Y (Neon Yellow) CN2079R (Glow Red) CN2079O (Glow Orange)
cyclic response
Carbon Fiber Tail Boom
Get that attractive woven Carbon Fiber look with these light carbon fiber tail booms
3-D Carbon Fin set
3D Hot Dog pilots will love this light and durable carbon fiber tail fin set.
CN2240H Tail Fin set
O.S. Throttle Extension
Aluminum C.N.C. ma­chined throttle extension for OS32SXH, 46FXH and TT36H (purple)
Main Shaft Thrust Bearing Kit
Transfers all loading from the regular radial bearings to the thrust bearing.
CN2220A Thrust Bearing Kit
Crash Kit
Hawk Pro crash kit includes 550mm main blade, tail boom,feathering shaft, 10mm main shaft, flybar.
50 size engine motor mount
Convert side frames to take up to the O.S. 50 Engine
CN2251 O.S. 50 Conversion
Carbon Graphite Tail Boom Support
Super high quality, extremely light weight and ready to install dual tail boom support kit.
CN2126H Carbon tail boom
CN2153 Throttle extension
CN2230H4 Hk Pro crash kit
CN2128 Carbon Support
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Page 22
Century Hawk Pro Upgrades
Head Button
(Hawk, Falcon & Phoenix)
Left hand threaded Black
or Purple anodized head
button for easy stopping
of the rotor head.
CN2215B Black CN2215P Purple
4mm Flybar upgrade
Fiber Glass Canopy with
Carbon Support
CN2242B Light Bule CN2242G Light Green CN2242Y Light yellow
CCPM Conversion
Metal Bell Mixer Arm Set
Remove slop tranferring to blade grips.
CN2275A Metal color
CN2275P Purple color
Aluminum Turbo
Cooling Fan
2 oz Header Tank
w/ CNC Machined or
Die-cut Mount
CN2213
CN2137
Get 2 extra ounces of fuel and reduce any fuel foaming in one easy step!
CN2213 Machined Mount CN2137 Die Cut Mount
Metal Swash Plate
Anti-rotation Bracket
More rigid and precise flybar improves cyclic response
CN2232 4mm flybar upgrade
Constant Tail Drive
Descending or in autorotations, full tail rotor control is maintained in proportion to the main rotor speed.
CN2263A Constant Tail Drive
Extra hard Rubber dampeners
Get extra supercrisp flying with hard cyclic dampeners. Soft fluttering will switch to lightning quick response
Outstanding for rigid, slop free elevator control.
CN1061A CCPM conv. 10mm
Aluminum Clutch Bell
CNC precision machined aluminum clutch bell with replaceable gear and lining
CN2225 Clutch bell w/gear HI3010A Bell only HI3010B 2-Stroke Gear (26T) CN2020L Clutch lining (2)
RotorTech Carbon High performance main blades
Increased air flow, lower engine drag, cooler and smoother high speed op­eration & cooler clutch shoes.
CN2202 Turbo cooling fan
Precision Metal Swashplate
This beautiful CNC precision ma­chined aluminum swashplate will increase precision control for all flight maneuvers. (Silver)
CN2056 Metal Swashplate
RotorTech Carbon High performance tail blades
Improves timing precision of the swash plate (purple or black)
CN2208P Purple CN2208B Black
SE 6 mm Head Axle
with Thrust Bearings
The 6mm spindle takes the high “G” stresses of 3D better and the thrust bearings make for smoother pitch control at high rotor speeds
CN2221 Conversion Kit
Century Helicopter Products
1740 Junction Ave. C.
San Jose, CA 95112
Fax: (408) 451-1156
www.centuryheli.com
The ultimate competition winning carbon blade. 6 out of 10 professional pilots
HI3181A 85 degree hardness damping rubbers
choose RotorTech!
CN265501 carbon angle tip 550mm CN265522 carbon flat tip 550mm
The ultimate competition winning carbon tail blade. Maximum tail control is yours!
CN260853 carbon tail blades 85mm
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical, photocopy­ing, recording or otherwise, without the prior written permission of the publisher, Century Helicopter Products.
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