Century 5230, 5130 User Manual

CENTURY®
L E G E N D A R Y L E A D E R S H I P
OWNER'S MANUAL
5130 / 5230
INSTALLATION, OPERATION, MAINTENANCE & PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice
All ratings specified are based on structural factors only,
Miller Industries Towing Equipment Inc.
Ooltewah, Tennessee 37363 FORM NO. 0501140
Phone (423) 238-4171 • FAX (423) 238-5371 PRICE $25.00
not vehicle capacities or capabilities.
8503 Hilltop Drive
08 / 01
LIMITED WARRANTY
MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the original purchaser that each new MILLER wrecker or other MILLER products will be free from defects in material and workmanship for a period of twelve (12) months from date placed in service, but in no event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER. The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or twelve (12) months from date placed in service, whichever is earlier.
MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or alterations have been made unless authorized by MILLER.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from any general or particular requirement which MILLER knew or had reason to know about at the time of sale.
MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted under applicable law, pass on to the purchaser such manufacturer's or seller's warranty.
MILLER, whose policy is one of continuous improvement, reserves the right to improve its products through changes in design or materials as it may deem desirable without being obligated to incorporate such changes in products previously sold. This warranty is not intended to cover or include the following items, which are set forth by way of example and not limitation:
A. Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to
weather, road conditions, road treatments, etc.
B. Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure
to provide reasonable and necessary maintenance, or uses for which the equipment was not
designed or intended. C. Alterations or modifications that affect performance, operation or reliability. D. Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud
flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts.
IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY OTHER IMPROPER USE.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Telephone (423) 238-4171
SERIAL NUMBER
Section VI - PARTS
This Section is provided by the manufacturer for the purpose of ordering any component part of the CENTURY 5130 or 5230 that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your CENTURY 5130 or 5230 in its original state and optimum operating capacities. When ordering replacement or spare parts be sure to provide the following information to the manufacturer’s Parts Department.
1. Manual Number & Date of Publication
2. Manual Page Number
3. Page Title
4. Reference Number of Part Desired
5. Part Number
6. Part Description
7. Quantity of Part Desired
Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner. Should additional information be required for repair or replacement of certain components, contact your Manufacturer Authorized Representative.
The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability.
VI-1
Section VI - PARTS (cont'd)
SUBFRAME ASSEMBLY
VI-2
Section VI - PARTS (cont'd)
SUBFRAME ASSEMBLY
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 6 0300113 GREASE FITTING 2 2 0301861 QUICK PIN 3 2 0302538 BUSHING, 3-1/2" X 2-1/2" INTERNAL 4 8 0302540 CENTER BONDED MOUNT 5 12 0302541 SPECIAL WASHER 6 2 0303140 RAMP PAD 7 2 0303445 SAFETY CHAIN, SYSTEM 10 8 REF. 0306647 SPADE CYLINDER
9 REF. 0307012 LIFT CYLINDER 10 8 0400066 SCREW, 1/4"-20 X 3/4" HEX HD CAP 11 10 0400128 SCREW, 3/8"-16 X 1-1/4" FL HD SKT 12 4 0400139 SCREW, 3/8"-16 X 1-1/2" HEX SKT SET 13 10 0400181 SCREW, 1/2"-13 X 1-1/2" HEX HD CAP 14 2 0400219 SCREW, 1/2"-13 X 4-1/2" HEX HD CAP 15 2 0400260 SCREW, 5/8"-11 X 2" HEX HD CAP 16 4 0400276 SCREW, 5/8"-11 X 4-1/2" HEX HD CAP 17 4 0400281 SCREW, 3/4"-10 X 3-1/2" HEX HD CAP 18 12 0400288 SCREW, 3/4"-10 X 2-1/2" HEX HD CAP 19 4 0400294 SCREW, 3/4"-10 X 6-1/2" HEX HD CAP 20 23 0400392 NUT, 3/8"-16 NYLOK HEX 21 2 0400408 NUT, 1/2"-13 NYLOK HEX 22 2 0400421 NUT, 5/8"-11 NYLOK HEX 23 4 0400430 NUT, 3/4"-10 NYLOK HEX 24 12 0400431 NUT, 3/4"-10 NYLOK HEX 25 8 0400452 LOCKWASHER, 1/4" HELICAL 26 10 0400506 WASHER, 5/8" FLAT 27 4 0400508 LOCKWASHER, 5/8" HELICAL 28 8 0400510 WASHER, 3/4" FLAT (5230) 29 2 9046354 SPRING PIN, 1/4" X 2-1/2" 30 2 0705485 SPADE BLADE 31 2 0705500 SHAFT, LOWER SPADE 32 2 0707118 PIN, LIFT CYLINDER 33 2 0707394 SHAFT, UPPER SPADE 34 4 0714581 BOLTING PLATE 35 2 0715694 PIN, SPADE PIVOT 36 2 0715796 COVER PLATE, SPADE 37 1 0802211 FRONT BODY MTG TUBE (5130)
-- 1 0802868 FRONT BODY MTG TUBE WELDMENT (5230) 38 2 0802219 PIVOT PIN, LIFT CYLINDER 39 2 0804286 LOWER SPADE PAD WELDMENT 40 2 0804334 PIN, MULTI-POSITION 41 1 0804360 LEFT INNER SPADE WELDMENT 42 1 0804361 RIGHT INNER SPADE WELDMENT 43 2 0804405 BRACKET, BOOM PIVOT 44 1 0805899 SUBFRAME WELDMENT
VI-3
Section VI - PARTS (cont'd)
STANDARD BODY ASSEMBLY - 5130
VI-4
Section VI - PARTS (cont'd)
STANDARD BODY ASSEMBLY - 5130
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 14 FT. 0300345 RUBBER FENDER 2 2 0301223 MUDFLAP 3 6 0301912 DOOR CHECK, 11" 4 7 FT. 0303056 "D" GASKET (NOT SHOWN) 5 1 0303061 BACKUP ALARM (NOT SHOWN) 6 1 0306834 TOOL BOX, 156" C.A. LT STEEL SINGLE 7 1 0306835 TOOL BOX, 156" C.A. RT STEEL SINGLE 8 6 0400005 SCREW, #6-32 X 1/2" RD HD PH
9 6 0400061 SCREW, 1/4"-20 X 3/4" MACH 10 6 0400066 SCREW, 1/4"-20 X 3/4" HEX HD CAP 11 8 0400101 SCREW, 5/16"-18 X 1" RD HD MACH 12 8 0400122 SCREW, 3/8"-16 X 1-1/4" HEX HD CAP 13 3 0400367 NUT, 1/4"-20 NYLOK HEX 14 6 0400369 CLIP, 1/4" TINNERMAN 15 8 0400392 NUT, 3/8"-16 NYLOK HEX 16 6 0400451 WASHER, 1/4" FLAT 17 40 0400566 RIVET, 1/4" 18 6 0402094 NUT, #6-32 HEX 19 1 0705090 MUDFLAP MTG ANGLE, LEFT 20 1 0705091 MUDFLAP MTG ANGLE, RIGHT 21 2 0705092 BAR, MUDFLAP 22 2 0706609 RETAINING STRIP, RUBBER FENDER 23 1 0711289 PANEL, SWITCH 24 1 0711290 PANEL, CONTROL 25 1 0711292 PANEL, CONTROL 26 1 0711344 PANEL, GAUGE 27 4 0713171 SPACER PLATE, STEEL (NOT SHOWN) 28 2 0714176 GASKET, BASE ANGLE (NOT SHOWN) 29 2 0714177 GASKET (NOT SHOWN)
30 1 0901496 CENTURY NAMEPLATE KIT
-- 6 0400035 SCREW, #10-24 X 1/2" OVAL HD SS
-- 2 0500406 CENTURY NAMEPLATE
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
32 -- 0904217 BODY MOUNTING HARDWARE (NOT SHOWN)
-- 34 0400288 SCREW, 3/4"-10 X 2-1/2" HEX HD CAP
-- 4 0400303 SCREW, 7/8"-9 X 2-1/2" HEX HD CAP
-- 34 0400431 NUT, 3/4"-10 NYLOK HEX
-- 4 0400436 NUT, 7/8"-9 NYLOK HEX
33 -- 0907043 KIT, TOOL BOX HOLE PLUG (NOT SHOWN)
-- 8 0307052 RUBBER WASHER
-- 4 0400201 SCREW, 1/2"-13 X 1-1/2" CRGBLT
-- 4 0400407 NUT, 1/2"-13 HEX
-- 4 0400491 LOCKWASHER, 1/2" HELICAL
-- 4 0400492 WASHER, 1/2" FLAT
-- 4 0400506 WASHER, 5/8" FLAT
-- -- 124001720 LIGHT BAR, STANDARD 34 2 0301706 GASKET, LIGHT BAR 35 4 0400126 SCREW, 3/8"-16 X 1" HEX HD CAP 36 12 0400177 SCREW, 1/2"-13 X 1-1/4" HEX HD CAP 37 6 0400181 SCREW, 1/2"-13 X 1-1/2" HEX HD CAP 38 4 0400392 NUT, 3/8"-16 NYLOK HEX 39 18 0400408 NUT, 1/2"-13 NYLOK HEX 40 12 0400492 WASHER, 1/2" FLAT 41 1 0802224 SUPPORT, L.H. VERTICAL 42 1 0802225 SUPPORT, R.H. VERTICAL 43 2 0802226 MOUNTING BRACKET 44 1 0802260 TOP CHANNEL
-- -- 124001708 AERODYNAMIC LIGHT PYLON 45 1 0302562 LIGHT RACK 46 6 0400157 SCREW, 3/8"-16 X 1-3/4" HEX HD CAP 47 6 0400392 NUT, 3/8"-16 NYLOK HEX 48 6 0400480 WASHER, 3/8" FLAT 49 2 0706972 LIGHT PYLON, MOUNTING RUBBER
31 -- 0902328 BODY MOUNTING KIT (NOT SHOWN)
-- 2 0707174 ANGLE, TAILGATE MOUNTING
-- 2 0707175 MOUNTING PLATE
-- 2 0711256 MOUNTING PLATE
-- 2 0711286 SPACER, REAR FRAME BRACKET
VI-5
Section VI - PARTS (cont'd)
STANDARD BODY ASSEMBLY - 5230
VI-6
Section VI - PARTS (cont'd)
STANDARD BODY ASSEMBLY - 5230
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 28 FT. 0300345 RUBBER FENDER 2 2 0301223 MUDFLAP 3 6 0301912 DOOR CHECK, 11" 4 7 FT. 0303056 "D" GASKET (NOT SHOWN) 5 1 0303061 BACKUP ALARM (NOT SHOWN) 6 113 FT. 0306553 DOOR SEAL (NOT SHOWN) 7 1 0306790 TOOL BOX, 156" C.B. LT ALUM TANDEM 8 1 0306791 TOOL BOX, 156" C.B. RT ALUM TANDEM
9 6 0400005 SCREW, #6-32 X 1/2" RD HD PH 10 6 0400061 SCREW, 1/4"-20 X 3/4" MACH 11 6 0400066 SCREW, 1/4"-20 X 3/4" HEX HD CAP 12 8 0400101 SCREW, 5/16"-18 X 1" RD HD MACH 13 8 0400122 SCREW, 3/8"-16 X 1-1/4" HEX HD CAP 14 3 0400367 NUT, 1/4"-20 NYLOK HEX 15 6 0400369 CLIP, 1/4" TINNERMAN 16 8 0400392 NUT, 3/8"-16 NYLOK HEX 17 6 0400451 WASHER, 1/4" FLAT 18 76 0400566 RIVET, 1/4" 19 6 0402094 NUT, #6-32 HEX 20 1 0708809 MUDFLAP MTG ANGLE, RT 21 1 0708810 MUDFLAP MTG ANGLE, LT 22 2 0705092 BAR, MUDFLAP 23 4 0706609 RETAINING STRIP, RUBBER FENDER 24 1 0711289 PANEL, SWITCH 25 1 0711290 PANEL, CONTROL 26 1 0711292 PANEL, CONTROL 27 1 0711344 PANEL, GAUGE 28 2 0710502 MOUNTING PLATE (NOT SHOWN) 29 4 0713170 SPACER PLATE, ALUMINUM (NOT SHOWN) 30 2 0714176 GASKET, BASE ANGLE (NOT SHOWN) 31 2 0714177 GASKET (NOT SHOWN) 32 1 0803036 CROSSMEMBER, ALUMINUM BODY
(NOT SHOWN)
33 1 0901496 CENTURY NAMEPLATE KIT
-- 6 0400035 SCREW, #10-24 X 1/2" OVAL HD SS
-- 2 0500406 CENTURY NAMEPLATE
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
34 -- 0902328 BODY MOUNTING KIT (NOT SHOWN)
-- 2 0707174 ANGLE, TAILGATE MOUNTING
-- 2 0707175 MOUNTING PLATE
-- 2 0711256 MOUNTING PLATE
-- 2 0711286 SPACER, REAR FRAME BRACKET
35 -- 0904217 BODY MOUNTING HARDWARE (NOT SHOWN)
-- 34 0400288 SCREW, 3/4"-10 X 2-1/2" HEX HD CAP
-- 4 0400303 SCREW, 7/8"-9 X 2-1/2" HEX HD CAP
-- 34 0400431 NUT, 3/4"-10 NYLOK HEX
-- 4 0400436 NUT, 7/8"-9 NYLOK HEX
36 -- 0904353 CHAIN RACK, ALUMINUM BODY (NOT SHOWN)
-- 3 0400133 SCREW, 3/8"-16 X 3" HEX HD CAP
-- 3 0400392 NUT, 3/8"-16 NYLOK HEX
-- 1 0803768 CHAIN HANGER WELDMENT
37 -- 0906256 TRAY KIT (NOT SHOWN)
-- 3 0400105 SCREW, 5/16"-18 X 1-1/4" SELF TAP
-- 2 0400133 SCREW, 3/8"-16 X 3" HEX HD CAP
-- 2 0400392 NUT, 3/8"-16 NYLOK HEX
-- 2 0400480 WASHER, 3/8" FLAT
-- 1 0804229 TRAY WELDMENT
38 -- 0907043 KIT, TOOL BOX HOLE PLUG (NOT SHOWN)
-- 8 0307052 RUBBER WASHER
-- 4 0400201 SCREW, 1/2"-13 X 1-1/2" CRGBLT
-- 4 0400407 NUT, 1/2"-13 HEX
-- 4 0400491 LOCKWASHER, 1/2" HELICAL
-- 4 0400492 WASHER, 1/2" FLAT
-- 4 0400506 WASHER, 5/8" FLAT
39 -- 124001720 LIGHT BAR, STANDARD
(REFER TO PAGE VI-4 & VI-5)
40 -- 124001708 AERODYNAMIC LIGHT PYLON
(REFER TO PAGE VI-4 & VI-5)
VI-7
Section VI - PARTS (cont'd)
RECOVERY BOOM ASSEMBLY
VI-8
Section VI - PARTS (cont'd)
RECOVERY BOOM ASSEMBLY
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 4 0300113 GREASE FITTING
2 2 0300626 SHEAVE, 8"
3 3 0301895 GREASE FITTING, STR 1/8"
4 14 FT. 0301949 SYNFLEX HOSE, 3/8"
5 2 0301959 SNAP RING, 1-1/2" INTERNAL
6 2 0303490 WEAR PAD
7 8 0306585 PIPE PLUG, 4 AL PLUG
8 2 0306899 WIRE ROPE, 5/8" X 200' 6x37 IWRC XIPS
9 5 0400121 SCREW, 3/8"-16 X 3/4" HEX HD CAP 10 2 0400132 SCREW, 3/8"-16 X 1-1/2" HEX HD CAP 11 2 0400133 SCREW, 3/8"-16 X 3" HEX HD CAP 12 4 0400150 SCREW, 3/8"-16 X 2-1/2" HEX HD CAP 13 1 0400220 SCREW, 1/2"-13 X 5-1/2" HEX HD CAP 14 10 0400392 NUT, 3/8"-16 NYLOK HEX 15 1 0400408 NUT, 1/2"-13 NYLOK HEX 16 12 0400482 LOCKWASHER, 3/8" HELICAL 17 6 0400554 ROLL PIN, 3/8" X 1" 18 4 0700801 CABLE GUIDE, BOTTOM 19 1 0705104 PLATE, WINCH CABLE SUPPORT 20 1 0707580 PIN 21 1 0715953 PIVOT PIN, BOOM 22 2 0716134 SHAFT, SHEAVE 23 2 0800286 CABLE GUIDE 24 2 0804448 SWIVEL WELDMENT 25 1 0805876 OUTER BOOM WELDMENT 26 1 0805878 INNER BOOM WELDMENT 27 1 9012549 CONNECTOR, 3/8" TUBE X 1/8" NPT 28 1 9012552 BULKHEAD COUPLING, 1/8" 29 1 9012584 ELBOW, 1/4" NPT X 3/8" TUBE 90 30 2 9043827 SCREW, #10-32 X 5/8" PAN HD PH HD 31 2 9044434 SCREW, 3/8"-16 X 1" FL SKT HD 32 2 9056150 RETAINING RING, 1-1/2" 33 1 9403411 LUBRICATOR MOUNTING PLATE 34 1 915030004 WEAR PAD, UPPER 35 1 915040001 PAD RETAINING PLATE, UPPER PAD 36 1 915040400 SPIDER CLAMP WELDMENT, TOP 37 REF. 915715000 EXTEND CYLINDER 38 1 916040004 WEAR PAD, LOWER 39 1 916350001 PIN, EXTEND CYLINDER 40 2 DE1381 1/2 WASHER
VI-9
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