Century 3212 User Manual

CENTURY®
L E G E N D A R Y L E A D E R S H I P
OWNER'S MANUAL
32123212
3212
32123212
INSTALLATION, OPERATION, MAINTENANCE & PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice
All ratings specified are based on structural factors only,
Miller Industries Towing Equipment Inc.
Ooltewah, Tennessee 37363 FORM NO. 0501428
Phone (423) 238-4171 • FAX (423) 238-5371 PRICE $25.00
CENTURY®
8503 Hilltop Drive
04 / 04
LIMITED WARRANTY
MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the original purchaser that each new MILLER wrecker or other MILLER products will be free from defects in material and workmanship for a period of twelve (12) months from date placed in service, but in no event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER. The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or twelve (12) months from date placed in service, whichever is earlier.
MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or alterations have been made unless authorized by MILLER.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from any general or particular requirement which MILLER knew or had reason to know about at the time of sale.
MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted under applicable law, pass on to the purchaser such manufacturer's or seller's warranty.
MILLER, whose policy is one of continuous improvement, reserves the right to improve its products through changes in design or materials as it may deem desirable without being obligated to incorporate such changes in products previously sold. This warranty is not intended to cover or include the following items, which are set forth by way of example and not limitation:
A. Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to
weather, road conditions, road treatments, etc.
B. Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure
to provide reasonable and necessary maintenance, or uses for which the equipment was not
designed or intended. C. Alterations or modifications that affect performance, operation or reliability. D. Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud
flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts.
IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY OTHER IMPROPER USE.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Telephone (423) 238-7227
SERIAL NUMBER
Section VI - PARTS
This Section is provided by the manufacturer for the purpose of ordering any component part of the CENTURY 3212 that may be required when p art replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your CENTURY 3212 in its original st ate and optimum operating cap acities.
When ordering replacement or spare parts be sure to provide the following information to the manufacturer’s Parts Dep artment.
1. Manual Number & Date of Publication
2. Manual Page Number
3. Page Title
4. Reference Number of Part Desired
5. Part Number
6. Part Description
7. Quantity of Part Desired
Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact your Manufacturer Authorized Represent ative.
The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability .
VI-1
Section VI - PARTS (cont'd)
SUBFRAME ASSEMBL Y
VI-2
Section VI - PARTS (cont'd)
SUBFRAME ASSEMBL Y
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
-- -- 0902842 KIT, 'D' RING 1 2 0712380 'D' RING 2 2 BA0259 PIN, 'D' RING 3 2 HD0106 SPRING PIN, 1/4" X 1-3/4"
4 1 3014-810000 SUBFRAME WELDMENT
-- -- 3104-980011 BODY INSTALLATION KIT 5 12 0400177 SCREW, 1/2"-13 X 1-1/4" HEX HD CAP GR5 6 8 0400237 SCREW, 1/2"-13 X 4" HEX HD CAP GR5 7 8 0400408 NUT, 1/2"-13 HEX NYLOK 8 16 0400467 WASHER, 1/2" SAE HARDENED
9 8 0400491 LOCKWASHER, 1/2" HELICAL 10 4 9043830 SCREW, 1/2"-13 X 4-1/2" HEX HD CAP 11 8 9402970 TOOLBOX MOUNTING PAD 12 2 3012-791005 TUBE, BOX MOUNTING 13 4 3012-810300 BRACKET, BODY TUBE 14 8 0400498 WASHER, 1/2" ID X 2" OD X .150 FLAT
-- -- 3014-991001 BOOM PIVOT ASSEMBLY 15 2 0301397 GREASE FITTING, 90° 16 6 9041108 SCREW, 5/16" NC X 1-3/4" HEX HD CAP GR8 17 12 0400262 SCREW, 5/8"-11 X 2-1/2" HEX HD CAP GR8 18 6 0400382 NUT, 5/16"-18 HEX NYLOK 19 12 0400421 NUT, 5/8"-11 HEX NYLOK 20 6 0400463 WASHER, 5/16" FLAT 21 24 0400506 WASHER, 5/8" FLAT 22 4 3012-710107 PLATE, WASHER 23 2 3012-780001 RETAINING RING PLATE 24 1 3012-810400 PIVOT BLOCK WELDMENT, LH 25 1 3012-810500 PIVOT BLOCK WELDMENT, RH 26 2 561-2502001 BEARING, 2-1/2" SPHERICAL PLAIN
-- -- 3014-991004 LIFT CYLINDER ASSEMBLY 27 2 0300113 GREASE FITTING, 1/4"-28 STRAIGHT 28 2 0400141 SCREW, 3/8"-16 X 7/8" HEX HD CAP GR5 29 8 0400479 SHIM, 1-1/2" ID X 2-1/8" OD X 1/8" 30 2 0400480 WASHER, 3/8" FLAT 31 2 0400482 LOCKWASHER, 3/8" HELICAL 32 2 3012-801000 PIN WELDMENT, LIFT CYLINDER 33 2 511-4000001 CYLINDER, BOOM LIFT
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
38 4 0400463 WASHER, 5/16" FLAT 39 4 0400464 LOCKWASHER, 5/16" HELICAL 40 2 0400568 ROLL PIN, 3/8" X 3" 41 2 0712504 PIN, RETAINING 42 8 9056125 RETAINING RING, 1-1/4" NOM HEAVY DUTY 43 4 9057125 SNAP RING, 1-1/4" NOM INTERNAL 44 2 810350002 PIN, UPPER TILT CYLINDER 45 2 1616030001 PIN, EXTENSION CYLINDER 46 2 3014-700001 PIN, SPADE EXTENSION CYLINDER (ROD) 47 2 3014-791003 COVER, JACK 48 2 3014-810600 INNER SPADE WELDMENT 49 2 3014-810700 FLIPPER WELDMENT, SPADE 50 2 511-2500001 CYLINDER, JACK LEG
-- -- 3014-991006 BOOM WEAR PAD ASSEMBLY 51 24 0400382 NUT, 5/16"-18 HEX NYLOK 52 24 9043973 SCREW, 5/16"-18 X 1-1/2" FL HD SKT 53 2 806300005 BOOM GUIDE PAD, BODY ASSY LH 54 2 806300006 BOOM GUIDE PAD, BODY ASSY RH
55 -- 3014-991007 REAR TRAY ASSEMBLY
-- 24 0400004 NUT, #8-32 HEX NYLOK SS
-- 24 0400015 SCREW, #8-32 X 1/2" FL HD PH MACH 56 4 0400109 SCREW, 5/16"-18 X 1" HEX HD CAP GR5
-- 4 0400446 WELDNUT, 5/16"-18
-- 24 0400450 WASHER, 10 SAE FLAT 57 4 0400451 WASHER, 1/4" FLAT 58 4 0400464 LOCKWASHER, 5/16" HELICAL
-- 2 3012-791601 PLATE, BOX DOOR
-- 1 3012-810600 REAR TRAY WELDMENT
-- 2 3014-791005 PIANO HINGE, 12" LONG
-- -- 3014-991009 CHAIN BOX ASSEMBLY 59 1 3012-791010 PANEL, CHAIN BOX LH 60 1 3012-791011 PANEL, CHAIN BOX RH
-- -- 0903275 SAFETY CHAIN KIT 61 2 0307383 CHAIN ASSEMBLY, 5/16" G7 X 12' 62 8 0400122 SCREW, 3/8"-16 X 1-1/4" HEX HD CAP 63 8 0400392 NUT, 3/8"-16 HEX NYLOK 64 8 0400480 WASHER, 3/8" FLAT
-- -- 3014-991005 JACK ASSEMBLY 34 2 HD0106 SPRING PIN, 1/4" X 1-3/4" 35 2 0300113 GREASE FITTING, 1/4"-28 STRAIGHT 36 2 0302474 LYNCH PIN 37 4 0400109 SCREW, 5/16"-18 X 1" HEX HD CAP GR5
VI-3
-- -- 3014-991010 COVER PLATE ASSEMBLY 65 8 0402021 SCREW, 1/4"-20 X 1" HEX HD CAP SS 66 8 0402110 WASHER, 1/4" FLAT SS 67 8 0402111 LOCKWASHER, 1/4" HELICAL SS 68 2 3014-791004 COVER PLATE
Section VI - PARTS (cont'd)
BODY ASSEMBL Y
VI-4
Section VI - PARTS (cont'd)
BODY ASSEMBL Y
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 2 0501167 CENTURY NAME PLATE, PLASTIC 2 1 3014-976000 BODY ASSEMBLY, LEFT SIDE ALUMINUM 3 1 3014-977000 BODY ASSEMBLY, RIGHT SIDE ALUMINUM
-- -- 0907309 RUBBER FENDER KIT 4 13.32 FT 0307151 RUBBER FENDER 5 40 0400607 RIVET, 1/4" X 5/8" ALUMINUM
-- -- 3014-980006 LIGHT KIT, CENTURY 3212 6 2 521-0112001 SIDE MARKER LIGHT, YELLOW LED 7 4 521-0112002 SIDE MARKER LIGHT, RED LED 8 2 521-0212002 SEQ. ARROW TURN LIGHT, YELLOW LED
9 2 521-0312002 BACK UP LAMP 10 2 0307215 LIGHT, RED 45 STT LED 11 2 0307216 LIGHT, AMBER 45 TURN LED
-- -- 3014-980054 MUD FLAP KIT 12 2 0301223 MUD FLAP 13 16 0400103 SCREW, 5/16"-18 X 1-1/4" HEX HD CAP 14 10 0400382 NUT, 5/16"-18 HEX NYLOK 15 16 0400451 WASHER, 1/4" FLAT 16 6 0400464 LOCKWASHER, 5/16" HELICAL 17 2 0710198 MARKER BRACKET 18 1 0717384 MUD FLAP MOUNTING ANGLE, LH 19 1 0717385 MUD FLAP MOUNTING ANGLE, RH 20 2 0717386 BAR, MUD FLAP
-- -- 3014-980300 L-ARM STORAGE KIT 21 2 3014-880100 L-ARM STORAGE BRACKET WELDMENT 22 12 0400132 SCREW, 3/8"-16 X 1-1/2" HEX HD CAP GR5 23 12 0400392 NUT, 3/8"-16 HEX NYLOK 24 12 0400480 WASHER, 3/8" FLAT
-- -- 6114-070000 24" ALUMINUM TUNNEL BOX ASSEMBL Y 25 1 6114-972400 24" ALUMINUM TUNNEL BOX 26 20 0302433 CABLE TIE 27 20 FT 0306553 DOOR SEAL
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
-- -- 6114-070000 24" ALUMINUM TUNNEL BOX ASSEMBLY (cont'd)
28 2 0307382 FLUORESCENT LIGHT, 12V
29 1 8969024 896 SPACER BOX SHIP KIT
-- 1 8809038 880 SPACER BOX BOLT BAG
-- 2 9025049 INTERIOR & COMPARTMENT LIGHT W/SWITCH
-- 7.6 FT 9032006 WEATHER STRIP
-- 3 9035036 PLASTIC PLUG, .812 HOLE
-- 2 9035037 PLASTIC PLUG, 2-3/4
-- 4 9402970 TOOLBOX MOUNTING PAD
-- 2 880030007 ANGLE, TUNNEL MOUNTING KIT
-- 4 942480005 WASHER, SS 9/16 ID X 3-1/8 SPECIAL
30 1 18667006 TREADPLATE, ALUMINUM TUNNEL 24" 31 2 18667007 PYLON CHANNEL, ALUMINUM TUNNEL 24" 32 2 526-3014010 WIRING HARNESS, TUNNEL BOX LIGHT 33 4 GV57 RUBBER GROMMET
-- -- 6114-071000 36" ALUMINUM TUNNEL BOX ASSEMBLY 34 1 6114-973600 36" ALUMINUM TUNNEL BOX 35 20 0302433 CABLE TIE 36 24 FT 0306553 DOOR SEAL 37 2 0307382 FLUORESCENT LIGHT, 12V
38 1 8969025 896 SS SPACER BOX KIT, 36" TUNNEL
-- 1 8809037 880 36" SPACER BOX BOLT BAG
-- 2 9025049 INTERIOR & COMPARTMENT LIGHT W/SWITCH
-- 7.6 FT 9032006 WEATHER STRIP
-- 3 9035036 PLASTIC PLUG, .812 HOLE
-- 2 9035037 PLASTIC PLUG, 2-3/4
-- 6 9402970 TOOLBOX MOUNTING PAD
-- 2 897030007 ANGLE, TUNNEL MOUNTING
-- 6 942480005 WASHER, SS 9/16 ID X 3-1/8 SPECIAL
39 2 526-3014010 WIRING HARNESS, TUNNEL BOX LIGHT 40 4 GV57 RUBBER GROMMET
VI-5
Section VI - PARTS (cont'd)
RECOVERY BOOM ASSEMBLY
VI-6
Section VI - PARTS (cont'd)
RECOVERY BOOM ASSEMBLY
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 5 0300113 GREASE FITTING, 1/4"-28 STR 2 2 0300626 SHEAVE, 8" 3 2 0301533 TIE DOWN STRAP, 15" 4 2 0301642 SNAP RING, 1-1/4" 5 2 0301814 RETAINING RING, 3-1/2" EXTERNAL 6 1 0301895 GREASE FITTING, 1/8" STR 7 9.2 FT. 0301949 SYNFLEX HOSE, 3/8" 8 2 0302848 WIRE ROPE, 1/2" X 150'
9 2 0400059 SCREW, 1/4"-20 X 5/8" HEX HD CAP 10 2 0400078 SCREW, 1/4"-20 X 2" HEX HD CAP 11 4 0400103 SCREW, 5/16"-18 X 1-1/4" HEX HD CAP 12 2 0400126 SCREW, 3/8"-16 X 1" HEX HD CAP 13 2 0400147 SCREW, 3/8"-16 X 5/8" HEX HD CAP 14 4 0400149 SCREW, 3/8"-24 X 5/8" HEX HD CAP 15 12 0400181 SCREW, 1/2"-13 X 1-1/2" HEX HD CAP 16 2 0400184 SCREW, 1/2"-13 X 2-1/4" HEX HD CAP 17 4 0400260 SCREW, 5/8"-11 X 2" HEX HD CAP 18 2 0400367 NUT, 1/4"-20 HEX NYLOK 19 2 0400407 NUT, 1/2"-13 HEX 20 2 0400408 NUT, 1/2"-13 HEX NYLOK 21 4 0400421 NUT, 5/8"-11 HEX NYLOK 22 4 0400451 WASHER, 1/4" FLAT 23 2 0400452 LOCKWASHER, 1/4" HELICAL 24 4 0400463 WASHER, 5/16" FLAT 25 8 0400479 WASHER, 1.510 I.D. X 2.125 O.D. X .125 26 2 0400480 WASHER, 3/8" FLAT 27 8 0400482 LOCKWASHER, 3/8" HELICAL 28 12 0400491 LOCKWASHER, 1/2" HELICAL
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
29 8 0400506 WASHER, 1/2" FLAT 30 1 9012549 CONNECTOR, 3/8" TUBE X 1/8" NPT 31 1 9012552 BULKHEAD COUPLING, 1/8" 32 1 9012584 ELBOW, 1/4" NPT X 3/8" TUBE 90 33 2 9056125 RETAINING RING, 1-1/4" NOM HEAVY DUTY 34 2 806510001 FLANGE BEARING 35 2 880060002 NYLATRON PAD 36 1 897400001 FRONT PIN 37 1 897400002 REAR PIN 38 1 3012-700001 PIN, MAIN BOOM PIVOT 39 1 3012-792001 PLATE, PAD CAGE 40 1 3012-792002 PLATE, PAD CAGE 41 1 3012-793001 LUBRICATOR MOUNTING PLATE 42 4 3014-791001 WASHER PLATE, 14K 43 2 3014-792001 CABLE WING 44 2 3014-801000 PIN WELDMENT 45 2 3014-802000 PIN WELDMENT 46 1 3014-820000 BOOM WELDMENT, MAIN RECOVERY 47 1 3014-821000 BRACKET WELDMENT 48 1 3014-830000 INNER BOOM WELDMENT 49 2 3014-831000 SHEAVE WELDMENT, 3014 50 2 3014-831100 SWIVEL GUIDE WELDMENT 51 1 511-3000001 BOOM EXTENSION CYLINDER 52 2 511-4000001 CYLINDER, BOOM LIFT 53 2 514-1501101 WINCH, 15K DP 54 1 535-0500001 NYLATRON PAD 55 2 541-5050219 SCREW, 1/2"-13 X 3" HEX HD CAP FULL THRD
VI-7
Section VI - PARTS (cont'd)
UNDERLIFT ASSEMBL Y
VI-8
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