Century 211, 212 User Manual

Page 1
CENTURY®
L E G E N D A R Y L E A D E R S H I P
OWNER'S MANUAL
211 / 212
INSTALLATION, OPERATION, MAINTENANCE & PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice
All ratings specified are based on structural factors only,
A Division of Miller Industries Towing Equipment Inc.
Ooltewah, Tennessee 37363 FORM NO. 0500659
Phone (423) 238-4171 • FAX (423) 238-5371 PRICE $25.00
not vehicle capacities or capabilities.
8503 Hilltop Drive
11 / 97
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LIMITED WARRANTY
MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the original purchaser that each new MILLER wrecker or other MILLER products will be free from defects in material and workmanship for a period of twelve (12) months from date placed in service, but in no event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER. The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or twelve (12) months from date placed in service, whichever is earlier.
MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or alterations have been made unless authorized by MILLER.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from any general or particular requirement which MILLER knew or had reason to know about at the time of sale.
MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted under applicable law, pass on to the purchaser such manufacturer's or seller's warranty.
MILLER, whose policy is one of continuous improvement, reserves the right to improve its products through changes in design or materials as it may deem desirable without being obligated to incorporate such changes in products previously sold. This warranty is not intended to cover or include the following items, which are set forth by way of example and not limitation:
A. Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to
weather, road conditions, road treatments, etc.
B. Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure
to provide reasonable and necessary maintenance, or uses for which the equipment was not
designed or intended. C. Alterations or modifications that affect performance, operation or reliability. D. Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud
flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts.
IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY OTHER IMPROPER USE.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Telephone (423) 238-4171
SERIAL NUMBER
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Section VI - PARTS
This Section is provided by the manufacturer for the purpose of ordering any component part of the CENTURY 211 or 212 WRECKER that may be required when part replacement is necessary . Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your CENTURY 211 or 212 WRECKER in its original state and optimum operating capacities.
When ordering replacement or spare parts be sure to provide the following information to the manufacturer’s Parts Department.
1. Manual Number & Date of Publication
2. Manual Page Number
3. Page Title
4. Reference Number of Part Desired
5. Part Number
6. Part Description
7. Quantity of Part Desired
Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact your Wrecker Manufacturer Authorized Representative.
The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability.
VI-1
Page 4
Section VI - PARTS (cont'd)
BODY ASSEMBLY - 86" WIDE
VI-2
Page 5
Section VI - PARTS (cont'd)
BODY ASSEMBLY - 86" WIDE
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 1 0802629 BODY WELDMENT, 60 C.A. 2 1 0801258 TOOLBOX, 32" 3 1 0302855 LATCH, TOOL COMPARTMENT, PLAIN 4 16 0400567 RIVET, 1/8" X 1/4" POP 5 2 0704516 GUARD, CONTROL STATION 6 4 0400370 CLIP, 1/4" "U" TINNERMAN 7 4 0400066 SCREW, 1/4"-20 X 3/4" HEX HD CAP GR5 ZP 8 4 0400452 LOCKWASHER, 1/4" HELICAL
9 2 0302173 MUD FLAP 10 2 0705092 BAR, MUD FLAP 11 1 0708809 MUD FLAP MOUNTING ANGLE, RIGHT 12 1 0708810 MUD FLAP MOUNTING ANGLE, LEFT 13 2 0802712 STORAGE BRACKET WELDMENT 14 2 0707510 STORAGE BRACKET 15 8 0400062 SCREW, 1/4"-20 X 3/4" THRD CUTTING 16 12 0400122 SCREW, 3/8"-16 X 1-1/4" HEX HD CAP GR5 ZP 17 12 0400392 NUT, 3/8"-16 HEX NYLOK 18 8 0400480 WASHER, 3/8" FLAT 19 1 0708931 ACCESS COVER 20 2 0301742 SEALED MARKER LIGHT, AMBER 21 4 0301740 GROMMET MOUNTING KIT W/ PLUG 22 2 0301741 SEALED MARKER LIGHT, RED 23 2 0301390 STOP & TURN LIGHT BODY 24 4 0304124 STOP & TURN BEZEL 25 8 0304123 SCREW FOR BEZEL 26 2 0302201 BACKUP LIGHT 27 4 0400233 SCREW, 5/16"-18 X 1/2" HEX HD CAP GR5 ZP
VI-3
Page 6
Section VI - PARTS (cont'd)
BODY ASSEMBLY - 80" WIDE
VI-4
Page 7
Section VI - PARTS (cont'd)
BODY ASSEMBLY - 80" WIDE
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 1 0802637 BODY WELDMENT, 60 C.A. NARROW
2 2 0704516 GUARD, CONTROL STATION
3 4 0400370 CLIP, 1/4" "U" TINNERMAN
4 4 0400066 SCREW, 1/4"-20 X 3/4" HEX HD CAP GR5 ZP
5 4 0400452 LOCKWASHER, 1/4" HELICAL
6 2 0302173 MUD FLAP
7 2 0705092 BAR, MUD FLAP
8 1 0708809 MUD FLAP MOUNTING ANGLE, RIGHT
9 1 0708810 MUD FLAP MOUNTING ANGLE, LEFT 10 2 0802712 STORAGE BRACKET WELDMENT 11 2 0707510 STORAGE BRACKET 12 8 0400062 SCREW, 1/4"-20 X 3/4" THRD CUTTING 13 12 0400122 SCREW, 3/8"-16 X 1-1/4" HEX HD CAP GR5 ZP 14 12 0400062 NUT, 3/8"-16 HEX NYLOK 15 8 0400480 WASHER, 3/8" FLAT 16 1 0708931 ACCESS COVER 17 2 0301742 SEALED MARKER LIGHT, AMBER 18 4 0301740 GROMMET MOUNTING KIT W/ PLUG 19 2 0301741 SEALED MARKER LIGHT, RED 20 2 0301390 STOP & TURN LIGHT BODY 21 4 0304124 STOP & TURN BEZEL 22 8 0304123 SCREW FOR BEZEL 23 2 0302201 BACKUP LIGHT 24 4 0400233 SCREW, 5/16"-18 X 1/2" HEX HD CAP GR5 ZP
VI-5
Page 8
Section VI - PARTS (cont'd)
BOOM & UNDERLIFT ASSEMBLY - 211
(Continued on Page VI-8)
VI-6
Page 9
Section VI - PARTS (cont'd)
BOOM & UNDERLIFT ASSEMBLY - 211
(Continued on Page VI-9)
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 1 0802537 MAIN BOOM WELDMENT
2 1 0802510 OUTER BOOM WELDMENT-UNDERLIFT
3 2 03000B-28 TRUNION PIVOT WELDMENT
4 8 0400249 SCREW, 5/8"-11 X 1-1/4" SKT HD CAP
5 8 0400508 WASHER, 5/8" HELICAL LOCK
6 1 0708519 PLATE, COVER-BOOM UPPER
7 1 0708407 SHAFT, LOWER-TILT CYLINDER
8 1 0708408 SHAFT, UPPER-TILT CYLINDER
9 1 0708409 SHAFT, PIVOT BOOM 10 1 0802480 INNER BOOM WELDMENT 11 1 0702131 SHAFT, INNER TUBE CYLINDER 12 1 0301914 BEARING, INNER BOOM 13 1 0301825 CYLINDER, EXTEND 14 1 0301398 BALL, 1-3/16" DIA STEEL 15 1 0301197 SPRING, CROSSBAR COMPRESSION 16 1 0702546 SPACER, DETENT BALL 17 1 0301533 STRAP, 15" TIE DOWN 18 1 0801074 CROSSBAR, INNER 19 1 0802597 PIVOT PIN WELDMENT 20 1 0302919 CYLINDER, UNDERLIFT FOLD 21 1 0301850 SLIDE PAD, NYLATRON 22 1 0800003 SWIVEL, BOOM END 23 1 0300108 SNAP RING, 2-1/2" DIA EXTERNAL 24 1 0700032 SHAFT RETAINER 25 2 0400070 SCREW, 1/4"-20 X 1" HEX HD CAP GR5 ZP 26 2 0400060 SCREW, 1/4"-20 X 1/2" HEX HD CAP GR5 27 1 0700056 SHAFT, SHEAVE 28 1 0300022 SHEAVE, 6"
VI-7
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Section VI - PARTS (cont'd)
BOOM & UNDERLIFT ASSEMBLY - 211
(Continued from Page VI-6)
VI-8
Page 11
Section VI - PARTS (cont'd)
BOOM & UNDERLIFT ASSEMBLY - 211
(Continued from Page VI-7)
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
29 1 0800735 GUIDE, CABLE 30 1 0301531 "U" BOLT (FROM 3/8" CABLE CLAMP) 31 2 0400393 NUT, 3/8"-16 HEX JAM 32 4 0400392 NUT, 3/8"-16 HEX NYLOK 33 2 0700166 WASHER, SPACER 34 12 0300113 GREASE FITTING, ALEMITE 35 1 0703345 SHAFT, EXTEND CYLINDER 36 4 AWS-3022-A SNAP RING 37 2 0701956 SCREW, OUTER CROSS TUBE RET. 38 2 0703640 WASHER, THRUST 39 4 0400452 LOCKWASHER, 1/4" ZP 40 2 0400139 SCREW, 3/8"-16 X 1-1/2" HEX SKT SET 41 3 0400451 WASHER, 1/4" FLAT ZP 42 1 0400078 SCREW, 1/4"-20 X 2" HEX HD CAP GR5 ZP 43 6 0400480 WASHER, 3/8" FLAT ZP 44 1 0400120 SCREW, 1/4"-20 X 1/2" ALLEN HD SET 45 1 0302936 WINCH ASSEMBLY, RAMSEY (LESS MOTOR) 46 7 0400122 SCREW, 3/8"-16 X 1-1/4" HEX HD CAP GR5 ZP 47 7 0400482 LOCKWASHER, 3/8" HELICAL 48 2 0708406 PAD, GUIDE 49 6 0708410 SHIM, GUIDE PAD 50 2 0706668 SHIM, WINCH MOUNTING 51 2 IT-27B BOOM ELEVATION CYLINDER 52 4 BK-518 PIN, BOOM CYLINDER 53 4 BK-519 HAIR PIN, BOOM CYLINDER PIN 54 2 0708518 SPACER BLOCK 55 1 0400150 SCREW, 3/8"-16 X 2-1/2" HEX HD CAP GR5 ZP 56 1 0303018 SLIDE PAD, NYLATRON
VI-9
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Section VI - PARTS (cont'd)
CONTROL & CROSSROD ASSEMBLY - 211
VI-10
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Section VI - PARTS (cont'd)
CONTROL & CROSSROD ASSEMBLY - 211
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 4 0400527 CLEVIS PIN, 5/16" DIA COTTERLESS SS
2 4 0400541 COTTER PIN, 1/16" X 3/4"
3 4 0704529 CROSSROD - WRECKER (86" WIDE BODY)
4 4 0708898 CROSSROD - WRECKER (80" WIDE BODY)
5 1 0703501 ANGLE, CROSSROD BEARING
6 21 0300122 GROMMET, SPLIT PLASTIC
7 8 0400539 COTTER, PIN, 3/16" X 1-1/2"
8 2 0300835 KNOB, WRECKER BOOM "UP/DN" (BLACK)
9 2 0300834 KNOB, CABLE "IN/OUT" (RED) 10 2 0302917 KNOB, W/L "IN/OUT" (GREY) 11 2 0302856 KNOB, W/L "TILT" (GREY) 12 6 0400063 SCREW, 1/4"-20 X 1-1/2" LG HEX HD CAP 13 6 0400452 LOCKWASHER, 1/4" EXT TOOTH 14 6 0400370 CLIP, 1/4" TINNERMAN 15 12 0400393 NUT, 3/8"-16 JAM 16 -- 0701099 EXTENSION, CONTROL ROD LONG 17 2 0704517 CHANNEL, CROSSROD BEARING 18 4 0400543 COTTER PIN, 1/8" X 3/4" 19 8 0704527 LEVER, CONTROL 20 4 0800604 ARM, CROSS CONTROL 21 12 0400390 NUT, 3/8"-16 JAM ESLOCK 22 -- 0800612 CONTROL ROD, SHORT 23 -- 0800955 CONTROL ROD, MEDIUM 24 -- 0800613 CONTROL ROD, LONG
VI-11
Page 14
Section VI - PARTS (cont'd)
WINCH HYDRAULICS - 211
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 2 0300044 CONNECTOR, 1/2" SAE "O" RING X 1/2" X JIC 2 1 0300090 MOTOR, CHAR-LYNN HYDRAULIC 3 2 0300229 ELBOW, 8MJ-8MP90 4 2 0301893 HOSE, WINCH MOTOR 5 REF. 0302936 WINCH ASSEMBLY, RAMSEY 6 3 0400140 SCREW, 3/8"-16 X 4" HEX HD CAP GR5 ZP 7 2 0400196 SCREW, 1/2"-13 X 1-1/4" SKT HD CAP 8 3 0400392 NUT, 3/8"-16 NYLOK HEX ZP 9 2 0400491 LOCKWASHER, 1/2" HELICAL ZP
10 1 0302960 VALVE, 4 SPOOL
VI-12
Page 15
Section VI - PARTS (cont'd)
BOOM ELEVATION HYDRAULICS - 211
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 2 0300044 O-RING CONNECTOR
2 1 0300206 BRANCH TEE
3 1 0301425 CONNECTOR, MALE
4 4 0301620 O-RING ELBOW, 90°
5 1 0301855 MALE TEE
6 1 0302476 HOLDING VALVE
7 1 0302573 TEE, 6MJ-6MJ-6FJX
8 2 0302909 HOSE ASSEMBLY, 36"
9 4 0302926 HOSE ASSEMBLY, 29" 10 2 0400078 SCREW, 1/4"-20 X 2" HEX HD CAP GR5 ZP 11 2 0400367 NUT, 1/4"-20 HEX NYLOK 12 4 0400451 WASHER, 1/4" FLAT 13 1 0302960 VALVE, 4 SPOOL CONTROL 14 REF. IT-27B BOOM ELEVATION CYLINDER 15 3 0400140 SCREW, 3/8"-16 X 4" HEX HD CAP GR5 ZP 16 3 0400392 NUT, 3/8"-16 HEX NYLOK
VI-13
Page 16
Section VI - PARTS (cont'd)
UNDERLIFT HYDRAULICS - 21 1
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 3 0300044 O-RING CONNECTOR 2 1 0300052 O-RING ELBOW, 90° 3 4 0301522 O-RING CONNECTOR 4 3 031696 ELBOW, 90° 5 REF. 0301825 EXTEND CYLINDER 6 2 0301921 HOSE ASSEMBLY, 128" 7 REF. 0302919 FOLD CYLINDER 8 2 0302922 HOSE ASSEMBLY, 170"
9 REF. 0302960 VALVE, 4 SPOOL CONTROL 10 3 0400140 SCREW, 3/8"-16 X 4" HEX HD CAP GR5 ZP 11 3 0400392 NUT, 3/8"-16 HEX NYLOK
VI-14
Page 17
Section VI - PARTS (cont'd)
PUMP & RESERVOIR HYDRAULICS - 211
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 1 0300052 O-RING ELBOW, 90° 2 2 0300055 BARB, 3/4" HOSE X 3/4" NPT 3 1 0300056 BARB, 1" NPT 4 33" 0300057 HOSE, 3/4" RETURN 5 9 FT. 0300058 HOSE, 1" SUCTION 6 4 0300071 CLAMP, 1" HOSE 7 1 0300136 RETURN LINE FILTER 8 1 0300165 HOSE ASSEMBL Y, FJX
9 1 0300188 CLAMP, 1" INSULATED HOSE 10 1 0300692 ELBOW, 1" 90° STREET 11 1 0301375 O-RING ELBOW, 90° 12 1 0301767 HOSE BARB, 1" HOSE X JIC 13 1 0302757 CONNECTOR, HYDRAULIC 8MJ-16MB 14 1 0302761 CONNECTOR, HYDRAULIC 16MJ-16MB45 15 1 0305006 FILLER CAP ASSEMBLY 16 6 0400045 SCREW, #10-32 X 1/2" RD HD PH THRD CUT 17 1 0302690 VALVE, 4 SPOOL CONTROL
VI-15
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Section VI - PARTS (cont'd)
BOOM & UNDERLIFT ASSEMBLY - 212
(Continued on Page VI-18)
VI-16
Page 19
Section VI - PARTS (cont'd)
BOOM & UNDERLIFT ASSEMBLY - 212
(Continued on Page VI-19)
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 1 0802552 MAIN BOOM WELDMENT
2 1 0802510 OUTER BOOM WELDMENT-UNDERLIFT
3 2 3000B-28 TRUNION PIVOT WELDMENT
4 8 0400249 SCREW, 5/8"-11 X 1-1/4" SKT HD CAP
5 8 0400508 WASHER, 5/8" HELICAL LOCK
6 1 0708519 PLATE, COVER-BOOM UPPER
7 1 0708407 SHAFT, LOWER-TILT CYLINDER
8 1 0708408 SHAFT, UPPER-TILT CYLINDER
9 1 0708409 SHAFT, PIVOT BOOM 10 1 0802480 INNER BOOM WELDMENT 11 1 0702131 SHAFT, INNER TUBE CYLINDER 12 1 0301914 BEARING, INNER BOOM 13 1 0301825 CYLINDER, EXTEND 14 1 0301398 BALL, 1-3/16" DIA STEEL 15 1 0301197 SPRING, CROSSBAR COMPRESSION 16 1 0702546 SPACER, DETENT BALL 17 2 0301533 STRAP, 15" TIE DOWN 18 1 0801074 CROSSBAR, INNER 19 1 0802597 PIVOT PIN WELDMENT 20 1 0302919 CYLINDER, UNDERLIFT FOLD 21 1 0301850 SLIDE PAD, NYLATRON 22 2 0800003 SWIVEL, BOOM END 23 3 0300108 SNAP RING, 2-1/2" DIA EXTERNAL 24 2 0700032 SHAFT RETAINER 25 2 0400070 SCREW, 1/4"-20 X 1" HEX HD CAP GR5 ZP 26 3 0400060 SCREW, 1/4"-20 X 1/2" HEX HD CAP GR5 27 2 0700056 SHAFT, SHEAVE 28 2 0300022 SHEAVE, 6" 29 2 0800735 GUIDE, CABLE
VI-17
Page 20
Section VI - PARTS (cont'd)
BOOM & UNDERLIFT ASSEMBLY - 212
(Continued from Page VI-16)
VI-18
Page 21
Section VI - PARTS (cont'd)
BOOM & UNDERLIFT ASSEMBLY - 212
(Continued from Page VI-17)
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
30 2 0301531 "U" BOLT (FROM 3/8" CABLE CLAMP) 31 2 0400393 NUT, 3/8"-16 HEX JAM 32 6 0400392 NUT, 3/8"-16 HEX NYLOK 33 4 0700166 WASHER, SPACER 34 13 0300113 GREASE FITTING, ALEMITE 35 1 0703345 SHAFT, EXTEND CYLINDER 36 4 AWS-3022-A SNAP RING 37 2 0701956 SCREW, OUTER CROSS TUBE RET. 38 2 0703640 WASHER, THRUST 39 4 0400452 LOCKWASHER, 1/4" ZP 40 2 0400139 SCREW, 3/8"-16 X 1-1/2" HEX SKT SET 41 3 0400451 WASHER, 1/4" FLAT ZP 42 1 0400078 SCREW, 1/4"-20 X 2" HEX HD CAP GR5 ZP 43 12 0400480 WASHER, 3/8" FLAT ZP 44 1 0400120 SCREW, 1/4"-20 X 1/2" ALLEN HD SET 45 1 0302937 WINCH ASSEMBLY, RAMSEY (LESS MOTOR) 46 1 0302936 WINCH ASSEMBLY, RAMSEY (LESS MOTOR) 47 14 0400122 SCREW, 3/8"-16 X 1-1/4" HEX HD CAP GR5 ZP 48 14 0400482 LOCKWASHER, 3/8" HELICAL 49 2 0708406 PAD, GUIDE 50 6 0708410 SHIM, GUIDE PAD 51 4 0706668 SHIM, WINCH MOUNTING 52 2 IT-27B BOOM ELEVATION CYLINDER 53 4 BK-518 PIN, BOOM CYLINDER 54 4 BK-519 HAIR PIN, BOOM CYLINDER PIN 55 4 0708518 SPACER BLOCK 56 2 0400150 SCREW, 3/8"-16 X 2-1/2" HEX HD CAP GR5 ZP 57 1 0303018 SLIDE PAD, NYLATRON
VI-19
Page 22
Section VI - PARTS (cont'd)
CONTROL & CROSSROD ASSEMBLY - 212
VI-20
Page 23
Section VI - PARTS (cont'd)
CONTROL & CROSSROD ASSEMBLY - 212
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 5 0400527 CLEVIS PIN, 5/16" DIA COTTERLESS SS
2 5 0400541 COTTER PIN, 1/16" X 3/4"
3 1 0703528 CROSSROD - W/L
4 3 0704529 CROSSROD - WRECKER
5 1 0704530 CROSSROD - TILT
6 1 0703501 ANGLE, CROSSROD BEARING
7 21 0300122 GROMMET, SPLIT PLASTIC
8 10 0400539 COTTER, PIN, 3/16" X 1-1/2"
9 2 0300835 KNOB, WRECKER BOOM "UP/DN" (BLACK) 10 4 0300834 KNOB, CABLE "IN/OUT" (RED) 11 2 0302917 KNOB, W/L "IN/OUT" (GREY) 12 2 0302856 KNOB, W/L "TILT" (GREY) 13 6 0400063 SCREW, 1/4"-20 X 1-1/2" LG HEX HD CAP 14 6 0400452 LOCKWASHER, 1/4" EXT TOOTH 15 6 0400370 CLIP, 1/4" TINNERMAN 16 15 0400393 NUT, 3/8"-16 JAM 17 -- 0701099 EXTENSION, CONTROL ROD LONG 18 2 0704517 CHANNEL, CROSSROD BEARING 19 5 0400543 COTTER PIN, 1/8" X 3/4" 20 10 0704527 LEVER, CONTROL 21 5 0800604 ARM, CROSS CONTROL 22 15 0400390 NUT, 3/8"-16 JAM ESLOCK 23 -- 0800612 CONTROL ROD, SHORT 24 -- 0800955 CONTROL ROD, MEDIUM 25 -- 0800613 CONTROL ROD, LONG
VI-21
Page 24
Section VI - PARTS (cont'd)
WINCH HYDRAULICS - 212
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 4 0300044 CONNECTOR, 1/2" SAE "O" RING X 1/2" X JIC 2 2 0300090 MOTOR, CHAR-LYNN HYDRAULIC 3 4 0300229 ELBOW, 8MJ-8MP90 4 4 0301893 HOSE, WINCH MOTOR 5 REF. 0302936 WINCH ASSEMBLY, RAMSEY 6 REF. 0302937 WINCH ASSEMBLY, RAMSEY 7 3 0400140 SCREW, 3/8"-16 X 4" HEX HD CAP GR5 ZP 8 4 0400196 SCREW, 1/2"-13 X 1-1/4" SKT HD CAP
9 3 0400392 NUT, 3/8"-16 NYLOK HEX ZP 10 4 0400491 LOCKWASHER, 1/2" HELICAL ZP 11 1 0300010 VALVE, 3 SPOOL 12 4 0301696 ELBOW, 90°
VI-22
Page 25
Section VI - PARTS (cont'd)
BOOM ELEVATION HYDRAULICS - 212
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 2 0300044 O-RING CONNECTOR 2 1 0300206 BRANCH TEE 3 1 0301425 CONNECTOR, MALE 4 4 0301620 O-RING ELBOW, 90° 5 1 0301855 MALE TEE 6 1 0302476 HOLDING VALVE 7 1 0302573 TEE, 6MJ-6MJ-6FJX 8 2 0302909 HOSE ASSEMBLY, 36"
9 4 0302926 HOSE ASSEMBLY, 29" 10 2 0400078 SCREW, 1/4"-20 X 2" HEX HD CAP GR5 ZP 11 2 0400367 NUT, 1/4"-20 HEX NYLOK 12 4 0400451 WASHER, 1/4" FLAT 13 1 0300010 VALVE, 3 SPOOL CONTROL 14 REF. IT-27B BOOM ELEVATION CYLINDER 15 3 0400140 SCREW, 3/8"-16 X 4" HEX HD CAP GR5 ZP 16 3 0400392 NUT, 3/8"-16 HEX NYLOK 17 1 0301696 ELBOW, 90°
VI-23
Page 26
Section VI - PARTS (cont'd)
UNDERLIFT HYDRAULICS - 212
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 REF. 0300010 VALVE, 4 SPOOL CONTROL 2 REF. 0302919 FOLD CYLINDER 3 REF. 0301825 EXTEND CYLINDER 4 4 0300044 O-RING CONNECTOR 5 4 0301696 ELBOW, 90° 6 4 0301522 O-RING CONNECTOR 7 2 0301921 HOSE ASSEMBLY, 128" 8 2 0302922 HOSE ASSEMBLY, 170" 9 3 0400140 SCREW, 3/8"-16 X 4" HEX HD CAP GR5 ZP
10 3 0400392 NUT, 3/8"-16 HEX NYLOK
VI-24
Page 27
Section VI - PARTS (cont'd)
PUMP & RESERVOIR HYDRAULICS - 212
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 2 0300010 VALVE, 3 SPOOL CONTROL
2 1 0301375 O-RING ELBOW, 90°
3 2 0300052 O-RING ELBOW, 90°
4 4 0300071 CLAMP, 1" HOSE
5 30" 0300057 HOSE, 3/4" RETURN
6 9FT. 0300058 HOSE, 1" SUCTION
7 1 0302761 CONNECTOR, HYDRAULIC 16MJ-16MB45
8 1 0301767 HOSE BARB, 1" HOSE X JIC
9 1 0302757 CONNECTOR, HYDRAULIC 8MJ-16MB 10 1 0300188 CLAMP, 1" INSULATED HOSE 11 2 0300055 BARB, 3/4" HOSE X 3/4" NPT 12 1 0300056 BARB, 1" NPT 13 1 0300692 ELBOW, 1" 90° STREET 14 1 0305006 FILLER CAP ASSEMBLY 15 6 0400045 SCREW, #10-32 X 1/2" RD HD PH THRD CUT 16 1 0301471 HOSE ASSEMBLY 17 1 0301790 HOSE ASSEMBLY 18 1 0301388 ELBOW, 90° 1/2" SAE X 1/2"JIC 19 1 0301780 O-RING CONNECTOR 20 1 0301547 O-RING ELBOW, 90° 21 1 0300165 HOSE ASSEMBLY , FJX 22 1 0300136 RETURN LINE FILTER
VI-25
Page 28
Section VI - PARTS (cont'd)
OUTER CROSSTUBE &
PIVOT L-ARM ASSEMBLY
VI-26
Page 29
Section VI - PARTS (cont'd)
OUTER CROSSTUBE &
PIVOT L-ARM ASSEMBLY
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 1 0802676 OUTER CROSSTUBE, R.H.
2 1 0802675 OUTER CROSSTUBE, L.H.
3 1 0802680 END PLATE WELDMENT, R.H.
4 1 0802679 END PLATE WELDMENT, L.H.
5 2 0802187 SHAFT, PIVOT
6 6 0300113 GREASE FITTING
7 2 0302640 PLUG, DRY-OUT HOLE
8 2 0400223 SCREW, 3/8"-16 X 3/4" SKT HD
9 2 0708914 PIN, DETENT 10 2 0302642 SPRING, PIVOT LOCK 11 2 0800590 TEE HANDLE 12 2 0302648 "T" HANDLE 13 2 0707505 PIN, PLUNGER 14 2 0302641 SPRING, PLUNGER PIN 15 2 0400560 PIN, ROLL 5/32" X 1" 16 2 0301956 STRAP, 9" RUBBER 17 2 0400367 NUT, 1/4"-20 HEX NYLOK 18 2 0400451 WASHER, 1/4" FLAT 19 2 0400218 SCREW, 1/2"-20 X 1-1/4" HEX HD CAP 20 2 0400412 NUT, 1/2"-20 HEX JAM 21 1 0802642 TIRE RESTRAINT, LEFT 22 1 0802643 TIRE RESTRAINT, RIGHT 23 2 0902382 1" NYLON, POLY-COAT STRAP (OPT.) 24 2 0301399 STRAP, TIE DOWN W/ RATCHET (OPT.) 25 2 0800583 PIVOT, TIE DOWN (OPT.) 26 2 0400161 BOLT, 3/8"-16 X 2-3/4" CARRIAGE (OPT.) 27 2 0400480 WASHER, 3/8" FLAT (OPT.) 28 2 0400390 NUT, 3/8"-16 ESLOK JAM (OPT.)
VI-27
Page 30
Section VI - PARTS (cont'd)
WINCH ASSEMBLY - HY -246
VI-28
Page 31
Section VI - PARTS (cont'd)
WINCH ASSEMBLY - HY -246
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 1 316083 BEARING CAP
2 1 316084 BEARING CAP
3 1 324161 JAW CLUTCH
4 1 328134 COVER
5 1 332007 DRUM "Y"
6 1 334163 GEAR R.H. 46:1
7 1 338003 HOUSING - CLUTCH
8 1 338273 HOUSING - GEAR
9 1 342018 KEY 10 1 342024 KEY 11 1 342027 KEY 12 1 344008 LEVER - SHIFTER 13 1 356902 SHAFT - SHIFTER 14 1 357480 SHAFT - DRUM "Y" 15 1 368002 WORM R.H. 46:1
16 1 370001 YOKE 17 1 400001 BALL - POPPET 18 2 402002 BEARING - BALL 19 4 412003 BUSHING 20 1 412045 BUSHING 21 10 414038 CAPSCREW 1/4-20 NC X 3/4 LG HX HD GR5 22 8 414045 CAPSCREW 1/4-20 NC X 7/8 LG HX HD GR5 23 4 414282 CAPSCREW 3/8-16NC X 3/4 LG HX HD GR5 24 1 416040 SET SCREW 1/4-20NC X 1-1/4 SKT HD LESS 25 1 416059 SET SCREW 3/8-16NC X 3/8 SKT HD LESS 26 1 416084 SET SCREW 1/4-20NC X 1/2 LG SQ HD 27 1 416109 SET SCREW 5/16-18NC X 1/2 LG SQ HD 28 4 418177 LOCK WASHER 3/8" MED SECT CP 29 2 438014 DRAG BRAKE 30 2 442184 GASKET 31 1 442205 GASKET 32 2 450006 KEY - BARTH 33 4 450016 KEY - BARTH 34 2 456006 FITTING - LUBE 35 1 456008 FITTING - RELIEF 36 1 468002 REDUCER 37 2 468011 PIPE PLUG 38 1 472013 PLASTIC PLUG 39 1 486009 OIL SEAL 40 1 486017 OIL SEAL 41 1 494001 SPRING - POPPET 42 2 494002 SPRING 43 1 518014 THRUST WASHER 44 2 518015 THRUST WASHER
1 334164 GEAR L.H. 46:1
1 368009 WORM L.H. 46:1
VI-29
Page 32
Section VI - PARTS (cont'd)
WINCH CLUTCH CONTROL
2 ASSEMBLIES REQ'D FOR DUAL WINCH WRECKER
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 1 0300845 SPRING, COMPRESSION 2 1 0301532 "T" HANDLE 3 1 0301588 ADJUSTING YOKE 4 1 0400116 SCREW, 5/16"-18 X 1/2" LG SQ HD SET 5 1 0400126 SCREW, 3/8"-16 X 1" LG HEX HD CAP 6 1 0400150 SCREW, 3/8"-16 X 2-1/2" LG HEX HD CAP 7 1 0400393 NUT, 3/8" - 16 JAM 8 4 0400492 WASHER, 1/2" FLAT
9 1 0400537 CLEVIS PIN, 1/2" DIA X 1-1/2" LG 10 1 0400546 COTTER PIN, 1/8" X 1-1/4" LG 11 2 0400560 ROLL PIN, 5/32" X 1" LG 12 1 0702408 MOUNTING CHANNEL 13 1 0802613 CONTROL ROD, SINGLE WINCH 14 1 0802614 CONTROL ROD, DUAL WINCH 15 1 0800779 BELL CRANK WELDMENT
VI-30
Page 33
Section VI - PARTS (cont'd)
HYDRAULIC CYLINDERS
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 2 IT-27B BOOM ELEVATION CYLINDER (COMPLETE) 2 1 IT-97 SEAL KIT, BOOM ELEVATION CYLINDER
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 1 0301825 UNDERLIFT EXTEND CYLINDER (COMPLETE) 2 1 0304086 SEAL KIT, UNDERLIFT EXTEND CYLINDER
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 1 0302919 UNDERLIFT FOLD CYLINDER (COMPLETE) 2 1 0300830 SEAL KIT, UNDERLIFT FOLD CYLINDER
VI-31
Page 34
Section VI - PARTS (cont'd)
CROSSTUBE CABLE ADAPTER ASSEMBL Y
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 2 0400220 SCREW, 1/2"-13 X 5-1/2" HEX HD CAP GR5 ZP
2 1 0400277 SHOULDER BOLT, 5/8"-11 X 3/4" X 1-1/2" SKT HD
3 1 0400294 SCREW, 3/4"-10 X 6-1/2" HEX HD CAP GR5 ZP
4 1 0400421 NUT, 5/8"-11 HEX NYLOK
5 1 0802547 ADAPTER, WINCH CABLE
6 1 AWS-4013-A SHEAVE, 5"
7 3 0400510 WASHER, 3/4" FLAT ZP
8 1 0400506 WASHER, 5/8" FLAT ZP
9 1 0400508 LOCKWASHER, 5/8" HELICAL ZP
VI-32
Page 35
Section VI - PARTS (cont'd)
LIGHT KIT
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
-- 2 0301390 LIGHT, STOP AND TURN (COMPLETE) 1 2 0304125 LENS & BULB ASSEMBLY 2 2 0304126 GROMMET & PLUG KIT 3 2 0304124 CHROME BEZEL 4 2 0304123 BEZEL MOUNTING SCREW
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 2 032201 LIGHT, BACK-UP (COMPLETE)
VI-33
Page 36
Section VI - PARTS (cont'd)
LIGHT KIT
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 4 0301741 LIGHT, SEALED MARKER, RED
2 2 0301742 LIGHT, SEALED MARKER, AMBER
3 6 0301740 MARKER LIGHT GROMMET
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 1 0300273 LICENSE PLATE ILLUMINATOR (COMPLETE)
2 1 0300512 BULB, LICENSE PLATE ILLUMINATOR
VI-34
Page 37
NOTES
Page 38
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-4171
www.millerind.com
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