Central Pneumatic Air Compressor 97007 User Manual

ROTARY CUTTING TOOL
Model
97007
SET UP AND OPERATING INSTRUCTIONS
Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described herein.
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2007 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
CONTENTS
TROUBLESHOOTING ......................13
SAFETY ALERT SYMBOL AND
SIGNAL WORDS .............................3
IMPORTANT SAFETY
INSTRUCTIONS .......................... 3
GENERAL ...........................................3
WORK AREA ...................................... 3
PERSONAL SAFETY .........................4
TOOL USE AND CARE ...................... 4
SERVICE ............................................5
AIR SOURCE ......................................5
SYMBOLS AND SPECIFIC
SAFETY INSTRUCTIONS ........... 6
SYMBOL DEFINITIONS ..................... 6
SPECIFIC SAFETY INSTRUCTIONS 6
VIBRATION PRECAUTIONS ........ 7
PARTS LIST ................................. 14
ASSEMBLY DIAGRAM ................ 14
LIMITED 1 YEAR WARRANTY ... 15
FUNCTIONAL DESCRIPTION ....... 8
SPECIFICATIONS .............................. 8
COMPONENTS AND CONTROLS .... 8
INITIAL TOOL SET UP/
ASSEMBLY .................................. 8
UNPACKING ....................................... 8
AIR SUPPLY ....................................... 8
OPERATING INSTRUCTIONS .... 10
TOOL SET UP ..................................10
WORK PIECE AND WORK AREA
SET UP ..........................................10
GENERAL OPERATING
INSTRUCTIONS ............................10
USER-MAINTENANCE
INSTRUCTIONS ........................ 12
CLEANING, MAINTENANCE, AND
LUBRICATION ............................... 12
Page 2SKU 97007 For technical questions, please call 1-800-444-3353.
SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operat­ing, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
NOTICE
CAUTION
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
IMPORTANT SAFETY
Safety Alert Symbol and Signal
Words
In this manual, on the labeling, and all other information provided with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
INSTRUCTIONS
INSTRUCTIONS PERTAINING
TO A RISK OF FIRE,
ELECTRIC SHOCK, OR
INJURY TO PERSONS
WARNING – When using tools, basic pre-
cautions should always be followed, including the following:
General
a. To reduce the risks of electric
shock, re, and injury to persons,
read all the instructions before us­ing the tool.
Work area
WARNING
WARNING
hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
CAUTION
alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
indicates a
with the safety
a. Keep the work area clean and well
lighted. Cluttered benches and dark
areas increase the risks of electric
shock, re, and injury to persons.
b. Do not operate the tool in explo-
sive atmospheres, such as in the
presence of ammable liquids,
gases, or dust. The tool is able to create sparks resulting in the ignition of the dust or fumes.
c. Keep bystanders, children, and
visitors away while operating the
Page 3SKU 97007 For technical questions, please call 1-800-444-3353.
tool. Distractions are able to result in the loss of control of the tool.
conditions. Wear heavy-duty work gloves during use.
Personal safety
a. Stay alert. Watch what you are do-
ing and use common sense when operating the tool. Do not use the tool while tired or under the inu­ence of drugs, alcohol, or medica­tion. A moment of inattention while
operating the tool increases the risk
of injury to persons.
b. Dress properly. Do not wear loose
clothing or jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair increases the risk of injury to persons
as a result of being caught in moving parts.
c. Avoid unintentional starting. Be
sure the switch is off before con­necting to the air supply. Do not
carry the tool with your nger on the
switch or connect the tool to the air supply with the switch on.
d. Remove adjusting keys and
wrenches before turning the tool on. A wrench or a key that is left at-
tached to a rotating part of the tool
increases the risk of personal injury.
e. Do not overreach. Keep proper
footing and balance at all times.
Proper footing and balance enables better control of the tool in unexpect­ed situations.
g.
h.
is able to cause hearing loss.
i. Risk of Electric Shock. This tool
is not provided with an insulated gripping surface. Contact with a
″live″ wire will also make exposed metal parts of the tool ″live″ and
shock the operator.
j. Avoid body contact with grounded
surfaces such as pipes, radiators, ranges and refrigerators. There is
an increased risk of electric shock if your body is grounded.
k. Explore the workpiece to avoid
contact with hidden wiring. Thor­oughly investigate the workpiece for possible hidden wiring before per­forming work. Contact with live wiring will shock the operator.
Always wear eye protec­tion. Wear ANSI-ap-
proved safety goggles.
Always wear hearing protection when using the tool. Prolonged expo-
sure to high intensity noise
Tool use and care
a. Use clamps or another practical
way to secure and support the workpiece to a stable platform.
Holding the work by hand or against the body is unstable and is able to lead to loss of control.
f.
Use safety equipment. A dust mask, non-skid safety shoes and a hard hat must be used for the applicable
b. Do not force the tool. Use the
correct tool for the application. The
correct tool will do the job better and
safer at the rate for which the tool is designed.
Page 4SKU 97007 For technical questions, please call 1-800-444-3353.
c. Do not use the tool if the switch
does not turn the tool on or off.
Any tool that cannot be controlled with the switch is dangerous and must be repaired.
d. Disconnect the tool from the air
source before making any adjust­ments, changing accessories, or storing the tool. Such preventive
safety measures reduce the risk of starting the tool unintentionally. Turn off and detach the air supply, safely discharge any residual air pressure, and release the Safety Paddle Switch and/or turn the switch to its off posi­tion before leaving the work area.
e. Store the tool when it is idle out of
reach of children and other un­trained persons. A tool is dangerous
in the hands of untrained users.
f. Maintain the tool with care. Keep a
cutting tool sharp and clean. A prop­erly maintained tool, with sharp cut­ting edges reduces the risk of binding and is easier to control.
g. Check for misalignment or bind-
ing of moving parts, breakage of parts, and any other condition that affects the tool’s operation. If dam-
aged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. There is a risk of bursting if the tool is damaged.
Service
a. Tool service must be performed
only by qualied repair personnel.
b. When servicing a tool, use only
identical replacement parts. Use only authorized parts.
c. Use only the lubricants supplied
with the tool or specied by the
manufacturer.
Air source
a. Never connect to an air
source that is capable of exceeding 200 psi. Over
pressurizing the tool is able to result in bursting, abnormal operation, breakage of the tool or
serious injury to persons. Use only
clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the tool that the air source has been
adjusted to the rated air pressure or
within the rated air-pressure range.
b. Never use oxygen, carbon dioxide,
combustible gases or any bottled gas as an air source for the tool.
Such gases are capable of explosion
and serious injury to persons.
SAVE THESE
h. Use only accessories that are
identied by the manufacturer for the specic tool model. Use of an
accessory not intended for use with
the specic tool model, increases the risk of injury to persons.
INSTRUCTIONS.
Page 5SKU 97007 For technical questions, please call 1-800-444-3353.
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