Central Pneumatic Contractor 98464, Contractor 97524, Contractor 97526, Contractor 97520 Set Up And Operating Instructions Manual

THREE-PIECE AIR NAILER KIT
98464
SET UP AND OPERATING INSTRUCTIONS
ITEM 97524
ITEM 97520
ITEM 97526
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operat­ing, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
IMPORTANT SAFETY
Safety Alert Symbol and Signal
Words
In this manual, on the labeling, and all other information provid­ed with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
INSTRUCTIONS
INSTRUCTIONS PERTAINING
TO A RISK OF FIRE OR
INJURY TO PERSONS
WARNING – When using tools, basic pre-
cautions should always be followed, including the following:
General
To reduce the risks of electric a.
shock, re, and injury to persons,
read all the instructions before us­ing the tool.
Work area
Keep the work area clean and well a. lighted. Cluttered benches and dark
areas increase the risks of electric
shock, re, and injury to persons.
Do not operate the tool in explo-b. sive atmospheres, such as in the
presence of ammable liquids,
gases, or dust. The tool is able to create sparks resulting in the ignition of the dust or fumes.
Keep bystanders, children, and c. visitors away while operating the tool. Distractions are able to result in
the loss of control of the tool.
SKU 98464 For technical questions, please call 1-800-444-3353. Page 2
Personal safety
Stay alert. Watch what you are do-a. ing and use common sense when operating the tool. Do not use the tool while tired or under the inu­ence of drugs, alcohol, or medica­tion. A moment of inattention while
operating the tool increases the risk
of injury to persons.
Dress properly. Do not wear loose b. clothing or jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair increases the risk of injury to persons
as a result of being caught in moving parts.
Avoid unintentional starting. Be c. sure the switch is off before con­necting to the air supply. Do not
carry the tool with your nger on the
switch or connect the tool to the air supply with the switch on.
Do not overreach. Keep proper d. footing and balance at all times.
Proper footing and balance enables better control of the tool in unexpect­ed situations.
e. Use safety equipment. A
dust mask, non-skid safety shoes and a hard hat must
be used for the applicable conditions. Wear heavy-duty work gloves during use.
f. Always wear eye protec-
tion. Wear ANSI-ap-
proved safety goggles.
g. Always wear hearing
protection when using
the tool. Prolonged expo-
sure to high intensity noise is able to cause hearing loss.
Tool use and care
Use clamps or another practical a. way to secure and support the workpiece to a stable platform.
Holding the work by hand or against the body is unstable and is able to lead to loss of control.
Do not force the tool. b. Use the correct tool for the application. The
correct tool will do the job better and
safer at the rate for which the tool is designed.
Do not use the tool if the trigger c. does not turn the tool on or off.
Any tool that cannot be controlled with the trigger is dangerous and must be repaired.
Disconnect the tool from the air d. source before making any adjust­ments, changing accessories, or storing the tool. Such preventive
safety measures reduce the risk of starting the tool unintentionally. Turn off and detach the air supply, safely discharge any residual air pressure, and release the throttle and/or turn the switch to its off position before leaving the work area.
Store the tool when it is idle out of e. reach of children and other un­trained persons. A tool is dangerous
in the hands of untrained users.
Maintain the tool with care. f. Keep a cutting tool sharp and clean. A prop­erly maintained tool, with sharp cut­ting edges reduces the risk of binding and is easier to control.
SKU 98464 For technical questions, please call 1-800-444-3353. Page 3
Check for misalignment or bind-g. ing of moving parts, breakage of parts, and any other condition that affects the tool’s operation. If dam-
aged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. There is a risk of bursting if the tool is damaged.
Use only accessories that are h.
identied by the manufacturer for the specic tool model. Use of an
accessory not intended for use with
the specic tool model, increases the risk of injury to persons.
Never use oxygen, carbon dioxide, b. combustible gases or any bottled gas as an air source for the tool.
Such gases are capable of explosion
and serious injury to persons.
SAVE THESE
INSTRUCTIONS.
SYMBOLS AND
SPECIFIC SAFETY
INSTRUCTIONS
Service
Tool service must be performed a.
only by qualied repair personnel.
When servicing a tool, use only b. identical replacement parts. Use only authorized parts.
Use only the lubricants supplied c.
with the tool or specied by the
manufacturer.
Air source
a. Never connect to an air
source that is capable of
exceeding 120 psi for
Items 97526 and 97520 or 100 psi for Item 97524. Over
pressurizing the tool may cause bursting, abnormal operation, break-
age of the tool or serious injury to
persons. Use only clean, dry, regu­lated compressed air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the tool that the
air source has been adjusted to the
rated air pressure or within the rated air-pressure range.
Symbol Denitions
Symbol Property or statement
n
o
.../min
PSI
ft-lb
BPM
CFM
SCFM
NPT
NPS
No-load speed
Revolutions or reciprocation per minute
Pounds per square inch of pressure
Foot-pounds of torque
Blows per minute
Cubic Feet per Minute ow
Cubic Feet per Minute ow at
standard conditions
National pipe thread, tapered
National pipe thread, straight
WARNING marking concerning Risk
of Eye Injury. Wear ANSI-approved
eye protection.
WARNING marking concerning Risk of Hearing Loss. Wear hearing protection.
WARNING marking concerning Risk
of Respiratory Injury. Wear NIOSH-
approved dust mask/respirator.
Chart continued in next column.
SKU 98464 For technical questions, please call 1-800-444-3353. Page 4
Symbol Denitions
Symbol Property or statement
WARNING marking concerning Risk of Explosion.
WARNING marking concerning Risk of Puncture
Specic Safety Instructions
cal known to the State of California to cause birth defects (or other repro­ductive harm). (California Health & Safety code § 25249.5, et seq.)
Only use with accessories rated to 3. handle the forces exerted by this tool during operation. Other accessories not designed for the forces gener­ated may break and forcefully launch pieces.
The warnings and precautions dis-1. cussed in this manual cannot cover all possible conditions and situations that may occur. It must be under­stood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
WARNING: Some dust created by 2. power sanding, sawing, grinding, drill­ing, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and
cement or other masonry products
• Arsenic and chromium from chemi­cally treated lumber Your risk from these exposures var­ies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially
designed to lter out microscopic
particles. (California Health & Safety Code § 25249.5, et seq.) WARNING: The brass components of this product contain lead, a chemi-
4. Do not load nails with the trigger or safety de­pressed. Unintentional
ring may occur. Do not
load nails when the air hose is con­nected to the tool. Always assume that the tool contains fasteners
Disconnect air supply before loading 5. Nailer. Before reloading (or making
any adjustments to) the Nailer make
sure that the compressed air is dis­connected.
Fire fasteners into an appropriate 6. work surface only. Do not attempt to
re fasteners into surfaces too hard
to penetrate. Do not drive fasteners on top of other fasteners, or at too steep of an angle. Fasteners can ric-
ochet causing personal injury. Never re the Nailer into the air, or point it
toward yourself or another person. Always wear ANSI-approved safety goggles during use, maintenance, and reloading.
Do not re fasteners too close to the 7. edge of a workpiece. They may split
the workpiece and y free, causing personal injury.
Take caution as some woods contain 8. preservatives such as copper chro­mium arsenate (CCA) which can be
SKU 98464 For technical questions, please call 1-800-444-3353. Page 5
toxic. When stapling or nailing these materials extra care should be taken to avoid inhalation and minimize skin contact.
Do not smoke during use. Nico-2. tine reduces the blood supply to the
hands and ngers, increasing the risk of vibration-related injury.
Hold Nailer away from head and 9. body. During operation the Nailer may
kick back causing injury.
Attach all accessories properly to the 10. tool before connecting the air sup­ply. A loose accessory may detach or break during operation.
Obey the manual for the air compres-11. sor used to power this tool.
Install an in-line shutoff valve to allow 12. immediate control over the air supply in an emergency, even if a hose is ruptured.
Vibration Precautions
This tool vibrates during use. Re­peated or long-term exposure to vibra­tion may cause temporary or permanent
physical injury, particularly to the hands,
arms and shoulders. To reduce the risk of
vibration-related injury:
Wear suitable gloves to reduce the 3. vibration effects on the user.
Use tools with the lowest vibration 4. when there is a choice between dif­ferent processes.
Include vibration-free periods each 5. day of work.
Grip tool as lightly as possible (while 6. still keeping safe control of it). Let the tool do the work.
To reduce vibration, maintain tool as 7. explained in this manual. If abnormal vibration occurs, stop immediately.
SAVE THESE
INSTRUCTIONS.
Anyone using vibrating tools regu-1.
larly or for an extended period should
rst be examined by a doctor and
then have regular medical check-
ups to ensure medical problems are
not being caused or worsened from
use. Pregnant women or people
who have impaired blood circulation
to the hand, past hand injuries, ner-
vous system disorders, diabetes, or
Raynaud’s Disease should not use
this tool. If you feel any medical or
physical symptoms related to vibra-
tion (such as tingling, numbness, and
white or blue ngers), seek medical
advice as soon as possible.
SKU 98464 For technical questions, please call 1-800-444-3353. Page 6
FUNCTIONAL DESCRIPTION
INITIAL TOOL SET UP/
Specications for 97526 Air Pin
Nailer
Air Pressure Range 60-100 PSI
Maximum Air Pressure 120 PSI
Air Inlet 1/4” -18 NPT
Air Consumption 5.5 CFM @ 90 PSI
Fastener Type/Gauge
Five Pin Length Settings
Safety Mechanism Type
Headless Pin Nails 23 Gauge
1/2”, 5/8”, 3/4”, 7/8”, 1”
No Contact Safety
Specications for 97520 Air Brad
Nailer
Air Pressure Range 60-100 PSI
Maximum Air Pressure 120 PSI
Air Inlet 1/4” -18 NPT
Air Consumption 5 ~ 6 SCFM @ 90 PSI
Fastener Type/Gauge 16 Gauge
Brad Size Capacity 3/4” ~ 2” L
Safety Mechanism Type
Full Sequential
ASSEMBLY
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Note: For additional information regarding
the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.
Unpacking
When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown throughout the manual as soon as possible.
This air tool may be shipped with a protective plug covering the air inlet. Remove this plug before set up.
Air Supply
Specications for 97524 Air Brad
Nailer/Stapler
TO PREVENT
EXPLOSION:
Use only clean, dry, regulated,
Air Pressure Range 60-100 PSI
Maximum Air Pressure 100 PSI
Air Inlet 1/4” -18 NPT
Air Consumption 4 ~ 6 SCFM @ 90 PSI
Magazine Capacity 100 Nails or 80 Staples
Brad Nail Size
Staple Size
Safety Mechanism Type
.039 - .042” Shank (18 Gauge); 5/8” - 2” L
1/4” Crown, .039 - .042” Shank (18 Gauge), 1/2”
- 1-1/2” L
Single Sequential
compressed air to power this tool. Do not use oxygen, carbon dioxide, combustible gases, or any other bottled gas as a power source for this tool.
SKU 98464 For technical questions, please call 1-800-444-3353. Page 7
1. Incorporate an in-line oiler, shut-off valve, regulator with pressure gauge,
and lter for best service, as shown in
the diagram above. An in-line shut­off valve is an important safety device because it controls the air supply even if the air hose is rup­tured.
Note: If an automatic oiler system is not
used, add a few drops of Pneumatic Tool Oil to the airline connection be­fore operation. Add a few more drops after each hour of continual use.
operate accidentally after the air supply is disconnected.
Note: Air ow, and therefore tool perfor-
mance, can be hindered by under­sized air supply components.
The air hose must be long enough 3. to reach the work area with enough extra length to allow free movement while working.
Make sure the tool’s throttle or switch 4. is in the off position; refer to Opera­tion section for description of con­trols.
Close the in-line safety valve be-5. tween the compressor and the tool.
Turn on the air compressor according 6. to the manufacturer’s directions and allow it to build up pressure until it cycles off.
Adjust the air compressor’s output 7. regulator so that the air output is enough to properly power the tool, but the output will not exceed the tool’s maximum air pressure at any
time. Adjust the pressure gradually,
while checking the air output gauge to set the right pressure range.
Attach an air hose to the compres-2. sor’s air outlet. Connect the air hose to the air inlet of the tool. Other com­ponents, such as a connector and quick coupler, will make operation
more efcient, but are not required.
WARNING! TO PREVENT SERIOUS
INJURY FROM ACCIDENTAL OPERATION: Do not install a female quick coupler on the tool. Such a coupler
contains an air valve that will allow the air tool to retain pressure and
SKU 98464 For technical questions, please call 1-800-444-3353. Page 8
Inspect the air connections for leaks. 8. Repair any leaks found.
If the tool will not be used at this 9. time, turn off and detach the air sup­ply, safely discharge any residual air pressure, and release the throttle and/or turn the switch to its off posi­tion to prevent accidental operation.
Note: Residual air pressure should not be
present after the tool is disconnected from the air supply. However, it is a good safety measure to attempt to
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