For technical questions or replacement parts, please call 1-800-444-3353.
Manual Revised 11h
SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning
procedures. Write the product’s serial
number in the back of the manual near the
assembly diagram (or month and year of
purchase if product has no number). Keep
this manual and the receipt in a safe and
dry place for future reference.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert
symbol, is used to address
practices not related to
personal injury.
IMPORTANT SAFETY
Safety Alert Symbol and Signal
Words
In this manual, on the labeling,
and all other information provided with this product:
This is the safety alert
symbol. It is used to alert
you to potential personal
injury hazards. Obey all
safety messages that
follow this symbol to avoid
possible injury or death.
DANGER indicates
a hazardous
situation which, if not
avoided, will result in death or
serious injury.
WARNING
indicates a
hazardous situation which, if
not avoided, could result in
death or serious injury.
CAUTION, used
with the safety
alert symbol, indicates a
hazardous situation which, if
not avoided, could result in
minor or moderate injury.
INSTRUCTIONS
INSTRUCTIONS PERTAINING
TO A RISK OF INJURY TO
PERSONS
WARNING – When using tools, basic pre-
cautions should always be followed,
including the following:
General
a. To reduce the risks of injury to
persons, read all the instructions
before using this Die Grinder.
Work area
a. Keep the work area clean and well
lighted. Cluttered benches and dark
areas increase the risks of injury to
persons.
b. Keep bystanders, children, and
visitors away while operating the
Die Grinder. Distractions are able to
result in the loss of control.
Personal safety
a. Stay alert. Watch what you are do-
ing and use common sense when
operating this Die Grinder. Do not
use while tired or under the inu-
SKU 99612 For technical questions, please call 1-800-444-3353. Page 2
ence of drugs, alcohol, or medication. A moment of inattention while
operating increases the risk of injury.
″live″ wire will also make exposed
metal parts of the tool ″live″ and
shock the operator.
b. Dress properly. Do not wear loose
clothing or jewelry. Contain long
hair. Keep hair, clothing, and
gloves away from moving parts.
Loose clothes, jewelry, or long hair
increases the risk of injury as a result
of being caught in moving parts.
c. Avoid unintentional starting. Be
sure Control Lever (4) is not depressed before connecting to the
air supply. Do not carry with your
nger on the Control Lever (4) or connect the Die Grinder to the air supply
with the Control Lever (4) depressed.
d. Do not overreach. Keep proper
footing and balance at all times.
Proper footing and balance enables
better control of the Die Grinder in
unexpected situations.
e. Use safety equipment. A
dust mask, non-skid safety
shoes and a hard hat must
be used for the applicable
conditions. Wear heavy-duty work
gloves during use.
f. Always wear eye protec-
tion. Wear ANSI-ap-
proved safety goggles.
g. Always wear hearing
protection when using
the Die Grinder. Pro-
longed exposure to high
intensity noise is able to cause hearing loss.
h. Risk of Electric Shock. This tool
is not provided with an insulated
gripping surface. Contact with a
Tool use and care
a. Use clamps or another practical
way to secure and support the
workpiece to a stable platform.
Holding the work by hand or against
the body is unstable and is able to
lead to loss of control.
b. Do not force the Die Grinder. Use
the correct tool for the application.
The correct tool will do the job better and safer at the rate for which the
tool is designed.
c. Do not use the Die Grinder if the
Control Lever (4) does not turn the
tool on or off. Any tool that cannot
be controlled with the switch is dangerous and must be repaired.
d. Disconnect the Die Grinder from
the air source before making any
adjustments, changing accessories, or storing. Such preventive
safety measures reduce the risk of
starting unintentionally. Release the
Control Lever (4) and detach the air
supply. Safely discharge any residual
air pressure before leaving the work
area.
e. Store the idle Die Grinder out of
reach of children and other untrained persons. Any tool is danger-
ous in the hands of untrained users.
f. Maintain the tool with care. Keep
a cutting or grinding tool sharp and
clean. A properly maintained tool,
with sharp cutting edges and clean
grinding surfaces reduces the risk of
binding and is easier to control.
SKU 99612 For technical questions, please call 1-800-444-3353. Page 3
g. Check for misalignment or bind-
ing of moving parts, breakage of
parts, and any other condition that
affects this tool’s operation. If dam-
aged, have the Die Grinder serviced
before using. Many accidents are
caused by poorly maintained tools.
There is a risk of bursting if the tool is
damaged.
h. Use only accessories that are
identied by the manufacturer for
the specic tool model. Use of an
accessory not intended for use with
the specic tool model, increases the
risk of injury to persons.
Service
a. Service to this Die Grinder must be
performed only by qualied repair
personnel.
b. When servicing this tool, use only
identical, authorized, replacement
parts.
c. Use only the lubricants supplied
with the tool or specied by the
manufacturer.
b. Never use oxygen, carbon dioxide,
combustible gases or any bottled
gas as an air source for the tool.
Such gases are capable of explosion
and serious injury to persons.
SAVE THESE
INSTRUCTIONS.
SYMBOLS AND
SPECIFIC SAFETY
INSTRUCTIONS
Symbol Denitions
SymbolProperty or statement
n
o
.../min
PSI
ft-lb
BPM
CFM
No-load speed
Revolutions or reciprocation per
minute
Pounds per square inch of pressure
Foot-pounds of torque
Blows per minute
Cubic Feet per Minute ow
Air source
a. Never connect to an air
source that is capable of
exceeding 200 psi. Over
pressurizing the tool may
cause bursting, abnormal operation,
breakage of the tool or serious injury
to persons. Use only clean, dry,
regulated compressed air at the rated
pressure or within the rated pressure
range as marked on the tool. Always
verify prior to using the tool that the
air source has been adjusted to the
rated air pressure or within the rated
air-pressure range.
SKU 99612 For technical questions, please call 1-800-444-3353. Page 4
2. Wear ANSI-approved safety goggles
during set up and use.
3. Accessories must be rated to at least
20,000 RPM.
designed to lter out microscopic
particles. (California Health & Safety
Code § 25249.5, et seq.)
WARNING: The brass components
of this product contain lead, a chemical known to the State of California
to cause birth defects (or other reproductive harm). (California Health &
Safety code § 25249.5, et seq.)
6. Only use with accessories rated to
handle the forces exerted by this tool
during operation. Other accessories
not designed for the forces generated may break and forcefully launch
pieces.
4. The warnings and precautions discussed in this manual cannot cover
all possible conditions and situations
that may occur. It must be understood by the operator that common
sense and caution are factors which
cannot be built into this product, but
must be supplied by the operator.
5. WARNING: Some dust created by
power sanding, sawing, grinding, drilling, and other construction activities,
contains chemicals known [to the
State of California] to cause cancer,
birth defects or other reproductive
harm. Some examples of these
chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and
cement or other masonry products
• Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do
this type of work. To reduce your
exposure to these chemicals: work in
a well ventilated area, and work with
approved safety equipment, such as
those dust masks that are specially
7. Attach all accessories properly to the
tool before connecting the air supply. A loose accessory may detach or
break during operation.
8. Obey the manual for the air compressor used to power this tool.
9. Install an in-line shutoff valve to allow
immediate control over the air supply
in an emergency, even if a hose is
ruptured.
10. Use this tool with both hands only.
Using tools with only one hand can
result in loss of control.
11. Do not lay the tool down until it has
come to a complete stop. Moving
parts can grab the surface and pull
the tool out of your control.
Vibration Precautions
This tool vibrates during use. Re-
peated or long-term exposure to vibration may cause temporary or permanent
physical injury, particularly to the hands,
arms and shoulders. To reduce the risk of
vibration-related injury:
SKU 99612 For technical questions, please call 1-800-444-3353. Page 5
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