Page 1
10” PROFESSIONAL
Model
95112
®
CABINET TABLE SAW
ASSEMBLY AND OPERATION INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND
ALL WARNINGS AND INSTRUCTIONS BEFORE USE.
Copyright© 2006 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
Page 2
Contents
PRODUCT SPECIFICATIONS ............................................................................... 3
GENERAL SAFETY RULES .................................................................................. 3
SPECIFIC SAFETY RULES ................................................................................... 6
UNPACKING ......................................................................................................... 12
ASSEMBLY INSTRUCTIONS ............................................................................... 12
To Attach The Crank Handles To The Hand Wheels:....................................12
To Install The Rip Fence: ...............................................................................12
To Install A Saw Blade: .................................................................................. 13
To Check Rip Fence And Saw Blade Alignment: .........................................15
To Install The Blade Guard Assembly: ......................................................... 16
To Adjust The Blade Guard Assembly:.........................................................17
To Adjust The Miter Gauge: ...........................................................................18
To Connect To The Dust Port: ........................................................................ 18
The Work Location: ........................................................................................19
To Adjust The Saw Blade Height: .................................................................. 19
To Adjust The Saw Blade Tilt: ........................................................................ 20
OPERATING INSTRUCTIONS .............................................................................. 21
Cutting Aids: ................................................................................................... 21
Making A Cross Cut: ...................................................................................... 21
Making A Rip Cut: .......................................................................................... 22
Making A Miter Cut:........................................................................................23
Making A Bevel Cross Cut: ........................................................................... 23
Making A Bevel Rip Cut: ................................................................................ 24
Making A Compound (Bevel) Miter Cut: .......................................................25
Making A Large Panel Cut: ............................................................................ 26
Making A Dado Cut: ....................................................................................... 26
INSPECTION, MAINTENANCE, AND CLEANING ............................................... 27
TROUBLESHOOTING ..........................................................................................29
PARTS LISTS AND DIAGRAMS .......................................................................... 31
ELECTRICAL SCHEMATIC .................................................................................. 36
For technical questions, please call 1-800-444-3353.
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PRODUCT SPECIFICATIONS
Electrical Requirements 220 VAC / 60 Hz / 18 Amps
3 HP Motor / Single Phase / 3450 RPM
Power Switch Type: Push Button (Magnetic ON/OFF)
Required Power Plug Type: 3-Prong, 220 VAC, Polarized, Twist-Lock (Not
Included)
Required Saw Blade 10” Diameter with 5/8” Arbor Hole rated at 4150 RPM or greater (Not Included)
Maximum Blade Height 3”
Arbor Size 5/8” Diameter
Cutting Capacity 3” @ 90° / 2-1/8” @ 45°
Maximum Rip to Right 50” (Table Supported)
Maximum Rip to Left 10” (Table Supported)
Saw Blade Tilt Capacity 45° Maximum
Drive System Type Triple Belt Drive
Belt Type Standard V-Belts: A-27 (Included)
Fence Scale 0”<->50”
Miter Gauge Scale 0°/90° <->30° Left or Right
Dust Port Dimensions 4” Outside Diameter
Table Height 34-1/8” High
Fence Dimensions 37” Long x 3-3/8” Wide
Table Dimensions 36-1/8” Wide x 27-1/16” Long
Table Extension Dimensions 27” Long x 8” Wide
Net Weight 480 Lb.
Accessories Saw Blade Guard / Miter Gauge / Rip Fence / Saw Blade Removal Tools.
Save This Manual
You will need this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram.
Keep your invoice with this manual. Write the invoice number on the inside of the front
cover. Write the product’s serial number in the back of the manual near the assembly diagram, or write month and year of purchase if product has no number. Keep this manual
and invoice in a safe and dry place for future reference.
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in
electric shock, fire, and/or serious injury.
SAVE THESE INSTRUCTIONS
WORK AREA
1.
Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
For technical questions, please call 1-800-444-3353.
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Page 4
2.
Do not operate power tools in explosive atmospheres, such as in the pres-
ence of flammable liquids, gases, or dust. Power tools create sparks which may
ignite the dust or fumes.
3.
4.
1.
2.
3.
4.
Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control. Protect others in the work area from
debris such as chips and sparks. Provide barriers or shields as needed.
ELECTRICAL SAFETY
Grounded tools must be plugged into an outlet properly installed and grounded
in accordance with all codes and ordinances. Never remove the grounding
prong or modify the plug in any way. Do not use any adapter plugs. Check
with a qualified electrician if you are in doubt as to whether the outlet is prop-
erly grounded. If the tools should electrically malfunction or break down, grounding
provides a low resistance path to carry electricity away from the user.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges,
and refrigerators. There is an increased risk of electric shock if your body is
grounded.
Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
Do not abuse the Power Cord. Never use the Power Cord to carry the tools or
pull the Plug from an outlet. Keep the Power Cord away from heat, oil, sharp
edges, or moving parts. Replace damaged Power Cords immedi-ately. Dam-
aged Power Cords increase the risk of electric shock.
5.
1.
2.
When operating a power tool outside, use an outdoor extension cord marked
“W-A” or “W”. These extension cords are rated for outdoor use, and reduce the
risk of electric shock.
PERSONAL SAFETY
Stay alert. Watch what you are doing, and use common sense when oper-
ating a power tool. Do not use a power tool while tired or under the influence
of drugs, alcohol, or medication. A moment of inattention while operating power
tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts. Avoid accidental starting.
Be sure the Power Switch is off before plugging in. Carrying power tools with
your finger on the Power Switch, or plugging in power tools with the Power Switch
on, invites accidents.
For technical questions, please call 1-800-444-3353.
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Page 5
3.
Remove adjusting keys or wrenches before turning the power tool on. A
wrench or a key that is left attached to a rotating part of the power tool may result
in personal injury.
4.
5.
1.
2.
3.
4.
Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enables better control of the power tool in unexpected situations.
Always wear eye, hearing, and breathing protection. Wear ANSI approved safety
impact goggles, ANSI approved hearing protectors, and ANSI approved dust mask
or respirator when using this product. Non-skid safety shoes, hard hat, or hearing
protection must be used for appropriate conditions.
TOOL USE AND CARE
Do not force the tool. Use the correct tool for your application. The correct
tool will do the job better and safer at the rate for which it is designed.
Do not use the power tool if the Power Switch does not turn it on or off. Any
tool that cannot be controlled with the Power Switch is dangerous and must be
replaced.
Disconnect the Power Cord Plug from the power source before making any
adjustments, changing accessories, or storing the tool. Such preventive safety
measures reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other untrained persons. Tools
are dangerous in the hands of untrained users.
5.
6.
7.
8.
1.
2.
Maintain tools with care. Keep cutting tools sharp and clean. Properly main-
tained tools with a sharp cutting edge are less likely to bind and are easier to control.
Do not use a damaged tool. Tag damaged tools “Do not use” until repaired.
Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tool’s operation. If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.
This Table Saw is designed for indoor use only.
Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may become hazardous
when used on another tool.
SERVICE
Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel could result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow instruc-
tions in the “Inspection, Maintenance, And Cleaning” section of this manual.
For technical questions, please call 1-800-444-3353.
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Use of unauthorized parts or failure to follow maintenance instructions may create
a risk of electric shock or injury.
SPECIFIC SAFETY RULES
1.
2.
3.
4.
5.
6.
Ground this product. This Table Saw requires the attachment and use of a UL
approved, 220 volt, grounded, 3-prong, twist lock, electrical Power Cord Plug (not
included). Only a qualified electrician should install the Power Cord Plug. Never
remove the grounding prong or modify the Power Cord Plug in any way. Do not use
adapter plugs with this product. To comply with the National Electric Code, and to
provide additional protection from the risk of electrical shock, this product should
only be connected to a 220 volt, 3-hole outlet that is protected by a Ground Fault
Circuit Interrupter (GFCI). (See Figure A, page 11.)
Maintain labels and nameplates on the Table Saw. These carry important infor-
mation. If unreadable or missing, contact Harbor Freight Tools for a replacement.
Avoid unintentional starting. Make sure you are prepared to begin work before
turning on the Table Saw.
Do not force the Table Saw. This tool will do the work better and safer at the
speed and capacity for which it was designed. Do not force the Saw Blade into the
workpiece being cut.
WARNING! Keep hands and fingers away from cutting area and Saw Blade. Use
a “push stick” (not included) if necessary.
Never leave the Table Saw unattended when it is plugged into an electrical
outlet. Turn off the tool, and unplug it from its electrical outlet before leaving.
7.
8.
9.
10.
11.
Always use Saw Blades with a 10” diameter, 5/8” round arbor hole, and rated
at 4150 RPM or greater. Saw Blades that do not match the mounting hardware of
the Table Saw or that are rated less than the required minimum RPM will run ec-
centrically causing loss of control or may fly off the Saw, resulting in severe personal
injury and/or property damage.
Make sure the Table Saw is located on a flat, level, sturdy surface capable of
supporting the weight of the Table Saw and workpieces.
Do not use the Table Saw for cutting metals or for cutting curves. This will
cause the Saw Blade to break and/or reduce its service life.
Make sure the Table of the Table Saw and surrounding area are clear with the
exception of the workpiece to be cut.
Before using the Table Saw, check to make sure the Saw Blade is prop-erly
mounted on the Saw Spindle. Make sure the Saw Blade is balanced, and is not
cracked or bent.
For technical questions, please call 1-800-444-3353.
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12.
Industrial applications must follow OSHA guidelines.
13.
14.
15.
16.
17.
18.
19.
20.
21.
Never stand on the Table Saw. Serious injury could result if the Table Saw is tipped
or if the rotating Saw Blade is accidently contacted.
Never attempt to cut more than one workpiece at a time.
Never attempt to cut freehand. Make sure the workpiece to be cut is pressed
firmly against the Table.
When cutting a large workpiece, make sure its entire length is properly sup-
ported. If necessary, use a roller stand (not included).
Always feed the workpiece against the rotation of the Saw Blade.
Allow the Saw Blade to spin up to full speed before feeding it into a workpiece.
When turning off the Table Saw, allow the Saw Blade to spin down and stop on its
own. Do not press against the Saw Blade to stop it.
To avoid accidental injury, always wear heavy duty work gloves when chang-
ing the Saw Blade.
The Saw Blade will become hot while cutting. Allow the Saw Blade to completely
cool before handling.
Do not force the workpiece into the Saw Blade when cutting. Apply moderate
pressure, allowing the Saw Blade to cut without being forced.
22.
23.
24.
25.
26.
27.
28.
Turn off the Table Saw and allow the Saw Blade to completely stop if the Saw
Blade is to be backed out of an uncompleted cut.
Never attempt to remove material stuck in the moving parts of the Table Saw
while it is plugged in and running.
Make sure the woodstock to be cut off has sufficient room to move side-ways.
Failure to do so may result in off-cut binding against the Saw Blade.
Always unplug the Table Saw from its electrical outlet before perform-ing in-
spection, maintenance, cleaning procedures, or changing accessories.
Before trying new or complicated techniques practice with scrap wood.
Make sure the woodstock is free from loose knots, flaws, nails, and any other
foreign objects that could damage the Saw Blade or cause “kickback”.
Causes and operator prevention of “kickback”: Kickback is a sudden reac-
tion to a pinched, bound, or misaligned Saw Blade, causing an uncontrolled
woodstock to lift up and out from the Table Saw toward the operator. When
the Saw Blade is pinched or bound tightly by the kerf closing down, the Saw Blade
stalls and the motor reaction drives the woodstock rapidly back toward the operator.
If the Saw Blade becomes twisted or misaligned in the cut, the teeth at the back
For technical questions, please call 1-800-444-3353.
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edge of the Saw Blade can raise the woodstock (walk up), and eject it toward the
operator. Kickback is a result of tool misuse and/or incorrect operating procedures
or conditions and can be avoided by taking proper precautions as given below:
Maintain control of the woodstock at all times. Never allow the woodstock to rest
•
on the moving Saw Blade without holding on to the woodstock.
When the Saw Blade is binding, or when interrupting a cut for any reason, turn off
•
the Power Switch and hold the woodstock motionless on the Table Saw until the
Saw Blade comes to a complete stop. Never attempt to remove the woodstock
from the Table Saw or pull the woodstock backward while the Saw Blade is in motion or kickback may occur. Investigate and take corrective actions to eliminate
the cause of Saw Blade binding.
When restarting a woodstock on the Table Saw, center the Saw Blade in the pre-
•
cut kerf and check that the Saw Teeth are not engaged into the woodstock. If the
Saw Blade is binding, the woodstock may walk up or kick- back as the Table Saw
is restarted.
Support large panels with roller stands (not included) to minimize the risk of Saw
•
Blade pinching and kickback. Large panels tend to sag under their own weight.
Supports must be placed under the panel and near the outer edge of the panel.
Do not use a dull or damaged Saw Blade. Unsharpened or improperly set Saw
•
Blades produce a narrow kerf causing excessive friction, Saw Blade binding and
kickback.
29.
30.
31.
32.
Never use the Fence assembly as a guide when crosscutting.
•
Never rip a woodstock that is twisted or warped, or does not have a straight edge
•
to guide along the Rip Fence.
Push the woodstock past the Saw Blade prior to release.
•
Check all guards for proper operation before each use. Never disable guards.
Do not operate the Table Saw if the guard assembly does not move freely and close
instantly. Before each use, raise the guard assembly and make sure it moves freely
and does not touch the Saw Blade or any other part, in all angles and depths of
cut.
Never perform layout, assembly, or setup work on the Table of the Table Saw
when the machine is running.
Always disconnect the Table Saw from its electrical outlet before performing
any services, maintenance, or cleaning such as leaving the work area, moving the machine from one location to another, changing Saw Blades, cleaning
sawdust from the machine, etc.
Make sure to remove all adjusting wrenches from the Table Saw before turning it on.
For technical questions, please call 1-800-444-3353.
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33.
Use a “push stick” or “auxiliary handle” (neither included) only when ripping
widths under 2”. Use a “push block” and “auxiliary fence” (neither included)
when ripping widths of 2” to 6”.
34.
35.
36.
37.
Keep the Table of the Table Saw clean and clear of debris. Remove cut-off pieces
and scraps of wood from the Table before starting the Table Saw.
Use the right tool for the job. Do not attempt to force small equipment to do the
work of larger industrial equipment. There are certain applications for which this
Table Saw was designed. It will do the job better and more safely at the rate for
which it was intended. Do not modify this Table Saw, and do not use this Table Saw
for a purpose for which it was not intended.
WARNING! Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities, contain chemicals known (to the State of California) to
cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are: lead from lead-based paints, crystalline silica from bricks and cement or other masonry products, arsenic and chromium from chemically treated
lumber. Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as those dust masks that are
specially designed to filter out microscopic particles. (California Health & Safety
Code 25249.5, et seq.)
WARNING! People with pacemakers should consult their physician(s) before using
this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker.
38.
WARNING! The warnings and cautions discussed in this manual cannot cover all
possible conditions and situations that may occur. It must be understood by the
operator that common sense and caution are factors which cannot be built into this
product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
For technical questions, please call 1-800-444-3353.
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GROUNDING
WARNING!
Improperly connecting the grounding wire can result in the risk of electric shock.
Check with a qualified electrician if you are in doubt as to whether the outlet is
properly grounded. Do not modify the power cord plug provided with the tool.
Never remove the grounding prong from the plug. Do not use the tool if the
power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not fit the outlet, have a proper outlet installed by
a qualified electrician.
GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS
1.
2.
3.
Tools marked with “Grounding Required” have a three wire cord and three prong
grounding plug. The plug must be connected to a properly grounded outlet. If the
tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock.
(See Figure A, next page.)
The grounding prong in the plug is connected through the green wire inside the
cord to the grounding system in the tool. The green wire in the cord must be the
only wire connected to the tool’s grounding system and must never be attached to
an electrically “live” terminal. (See Figure A.)
Your tool must be plugged into an appropriate outlet, properly installed by a certi-
fied electrician and grounded in accordance with all codes and ordinances. The
plug and outlet should look like that in the following illustration. (See Figure A.)
220 VOLT, GROUNDED,
220 VOLT, GROUNDED,
ELECTRICAL OUTLET
ELECTRICAL OUTLET
THIS PRODUCT USES A
THIS PRODUCT USES A
220 VOLT, GROUNDED, 3-PRONG,
220 VOLT, GROUNDED, 3-PRONG,
TWIST LOCK, POWER CORD PLUG
TWIST LOCK, POWER CORD PLUG
(NOT INCLUDED)
(NOT INCLUDED)
FIGURE A
FIGURE A
For technical questions, please call 1-800-444-3353.
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EXTENSION CORDS
1.
2.
3.
4.
5.
6.
7.
Grounded tools require a three wire extension cord.
As the distance from the supply outlet increases, you must use a heavier gauge
extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage.
(See Figure B.)
The smaller the gauge number of the wire, the greater the capacity of the cord. For
example, a 14 gauge cord can carry a higher current than a 16 gauge cord.
When using more than one extension cord to make up the total length, make sure
each cord contains at least the minimum wire size required.
If you are using an extension cord outdoors, make sure it is marked with the suffix
“W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.
Make sure your extension cord is properly wired and in good electrical condition.
Always replace a damaged extension cord or have it repaired by a qualified electrician before using it.
Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.
RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS*
(120 OR 240 VOLT)
NAMEPLATE
EXTENSION CORD LENGTH
AMPERES
(at full load)
0 – 2.0 18 18 18 18 16
2.1 – 3.4 18 18 18 16 14
3.5 – 5.0 18 18 16 14 12
5.1 – 7.0 18 16 14 12 12
7.1 – 12.0 18 14 12 10 -
12.1 – 16.0 14 12 10 - -
16.1 – 20.0 12 10 - - -
FIGURE B
25 Feet 50 Feet 75 Feet 100 Feet 150 Feet
* Based on limiting the line voltage drop to five volts at 150% of the rated amperes.
SYMBOLOGY
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
V~
A
n0 xxxx/min.
Volts Alternating Current
Amperes
No Load Revolutions per Minute (RPM)
For technical questions, please call 1-800-444-3353.
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UNPACKING
When unpacking both boxes, check to make sure all the parts shown on the Parts
Lists and Assembly Diagrams at the end of this manual are included. If any parts are
missing or broken, please call Harbor Freight Tools at the number shown on the cover of
this manual as soon as possible.
ASSEMBLY INSTRUCTIONS
CAUTION! Always make sure the Power Switch (17E) of the Table Saw is in its “OFF”
position and the tool is unplugged from its electrical outlet prior to assembling the
tool, adding any accessories, or making adjustments to the tool.
To Attach The Crank Handles To The Hand Wheels:
TILTING HAND WHEEL (30E)
AND
HEIGHT HAND WHEEL (36E)
SCREW (27E)
FIGURE D
To attach a Crank Handle (28E) to the Tilting Hand Wheel (30E) and Height Hand
Wheel (36E), insert a Screw (27E) through the Crank Handle. Loosely screw a Hex
Nut (29E) onto the threaded portion of the Screw. Screw the threaded portion of
the Screw into the Hand Wheel. Then secure the Crank Handle to the Hand Wheel
by tightening the Screw. (See Figure D.)
To Install The Rip Fence:
SAW TABLE
(8E)
CRANK HANDLE
(28E)
FENCE BRACKET BODY
(9C)
HEX NUT (29E)
LENS
(26C)
FRONT RAIL
(1C)
FIGURE E
1.
2.
Raise the Lock Knob (18C) on the Fence Bracket Body (9C). (See Figure E.)
Hook the back of the Fence Bracket Body (9C) over the Rear Rail (2C). Then lower
the front of the Fence Bracket Body into the groove on the Front Rail (1C).
(See Figure E.)
For technical questions, please call 1-800-444-3353.
LOCK KNOB
(18C)
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Page 13
3.
Slide the Fence Bracket Body (9C) back and forth. The Fence Bracket Body should
move freely with about 1/16” clearance between the Fence Bracket Body and Saw
Table (8E) surface. (See Figure E.)
4.
To lock the Fence Bracket Body (9C) in place, lower the Lock Knob (18C).
(See Figure E.)
5.
NOTE: The Measure Scale Lens (26C) on the Fence Bracket Body (9C) should be
pointing on the “0” position. If not, loosen the two Round Hex Screws (28C) on the
Lens Bracket (27C). Then, move the Lens to indicate the “0” position and retighten
the Screws. (See Figure E.)
To Install A Saw Blade:
1.
WARNING! Make sure the Power Switch (17E) is off and the Table Saw is unplugged
from its electrical outlet. Failure to do so could result in accidental starting, causing
serious injury. (See Figure F, next page.)
2.
CAUTION! To avoid accidental cuts, make sure to wear heavy duty work gloves
when installing a Saw Blade (86D - not included).
3.
4.
Lift and remove the Blade Insert (6E) from the Saw Table (8E). (See Figure F.)
Raise the Arbor Extension (6D) to its highest position by turning the Height Hand
Wheel (36E) clockwise. Turn the Tilting Hand Wheel (30E) clockwise or counterclockwise to position the Arbor Extension horizontally. (See Figure F.)
5.
Loosen and remove the Arbor Nut (4D) with the Spanner Wrench (85D) provided.
Then remove the Blade Flange (5D). (See Figure F.)
For technical questions, please call 1-800-444-3353.
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HEIGHT
HAND WHEEL
(36E)
TILTING
HAND WHEEL
(30E)
BLADE
INSERT
(6E)
POWER ON
POWER OFF
10” SAW BLADE
(86D)
(NOT INCLUDED)
SCRAP WOOD
POWER SWITCH
(17E)
WARNING!
Make sure to install Saw Blade
with its teeth facing down toward
the front of the Table Saw.
BLADE
FLANGE
(5D
ARBOR NUT
(4D)
EXTENSION
ARBOR
(6D)
FIGURE F
6.
To install a 10” diameter Saw Blade (86D), place the new Saw Blade on the Arbor
Extension (6D) with its teeth pointing downward toward the front of the Table Saw.
Then, wedge a piece of scrap wood at the back of the Saw Blade.
(See Figure F.)
7.
WARNING! The teeth of the Saw Blade (86D) MUST point downward toward the
front of the Table Saw to work properly. If not, personal injury and/or property damage can occur. (See Figure F.)
8.
Place the Blade Flange (5D) and Arbor Nut (4D) on the Arbor Extension (6D). Make
sure the dome side of the Blade Flange faces out from the Saw Blade (86D). Then,
tighten the Arbor Nut securely. (See Figure F.)
For technical questions, please call 1-800-444-3353.
TO
TIGHTEN
ARBOR NUT
(4D)
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Page 15
9.
Remove the scrap wood, and rotate the Saw Blade (86D) by hand to make sure it
turns freely. (See Figure F.)
10.
Lower the Saw Blade (86D) and slip the Blade Insert (6E) into the opening in the
Saw Table (8E). Check to make sure the Blade Insert is flush with the Saw Table.
Do not allow the Blade Insert to bow up above the Saw Table surface.
(See Figure F.)
To Check Rip Fence And Saw Blade Alignment:
1.
WARNING! Make sure the Power Switch (17E) is off and the Table Saw is unplugged
from its electrical outlet. Failure to do so could result in accidental starting, causing
serious injury.
2.
WARNING! Failure to align the Rip Fence to the Saw Blade (86D) can cause jams
and kickback, resulting in personal injury.
MITER GAUGE GROOVE
MITER GAUGE
GROOVE
SAW BLADE
(86D)
FRAMING SQUARE
SAW
BLADE
(86D)
FENCE
BRACKET
BODY (9C)
FIGURE G
3.
4.
FENCE
BRACKET
BODY
(9C)
PLASTIC
SCREW
(31C)
MITER GAUGE GROOVE
PLASTIC
SCREW
(31C)
LOCK KNOB
(18C)
Unlock the Rip Fence by raising its Lock Knob (18C). Then slide the Rip Fence to
the Miter Gauge groove, which is parallel to the Saw Blade (86D).
(See Figure G.)
Place a framing square (not included) against the Saw Blade (86D), with the long
end under the Fence Bracket Body (9C) at the front. Then, note the distance.
(See Figure G.)
For technical questions, please call 1-800-444-3353.
Page 15SKU 95112
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5.
Move the framing square to the back and measure the length from the other end of
the Fence Bracket Body (9C). (See Figure G.)
6.
If the distances are different, adjust one of two Plastic Screws (30C) located on the
top/front of the Fence Bracket Body (9C) until the distances from the front and rear
of the Fence Bracket Body to the Miter Gauge groove. Then, lower the Lock Knob
(18C) to lock the Rip Fence in place. (See Figure G.)
To Install The Blade Guard Assembly:
1.
WARNING! Make sure the Power Switch (17E) is off and the Table Saw is unplugged
from its electrical outlet. Failure to do so could result in accidental starting, causing
serious injury. (See Figure F.)
SPREADER
(6B)
8MM HEX BOLT (44E)
8MM WASHER (43E)
GUARD SUPPORT ROD
REAR
SPREADER
SUPPORT
(40E)
(37E)
CLEAR BLADE GUARD (2B)
SPREADER
(6B)
8MM HEX Bolt (50E)
8MM LOCK WASHER (51E)
2.
Insert the threaded portion of the Guard Support Rod (37E) through the hole in
the Rear Trunnion Bracket (77D). Then secure the Guard Support Rod, using one
12mm Lock Washer (54D) and one 12mm Hex Nut (55D). (See Figure H.)
3.
Align the rear mounting hole of the Spreader (6B) with the threaded mounting hole
of the Upper Rear Spreader Support (40E). Secure the rear of the Spreader in
place, using one 8mm Washer (43E) and one 8mm Hex Head Bolt (44E).
(See Figure H.)
4.
Align the front mounting slot of the Spreader (6B) with the threaded mounting hole
of the Rear Trunnion Bracket (58D). Secure the front of the Spreader in place, using
one 8mm Hex Bolt (50E) and one 8mm Hex Nut (51E). (See Figure H.)
For technical questions, please call 1-800-444-3353.
FIGURE H
Page 16SKU 95112
Page 17
5.
Lower the Clear Blade Guard (2B) over the Saw Blade (86D).
CAUTION! Check to make sure no part of the Blade Guard Assembly comes in
contact with the Saw Blade. (See Figure H.)
To Adjust The Blade Guard Assembly:
1.
2.
3.
4.
IMPORTANT: The Spreader (6B) must always be parallel to the Saw Blade (86D)
and in the middle of the cut (kerf) made by the Saw Blade. If the Spreader is not
parallel to the Saw Blade and not in line with the cut (kerf) made by the Saw Blade
the Spreader will interfere with the workpiece, causing poor and unsafe Guard Assembly operation. (See Figure H.)
To adjust the Spreader, raise the Saw Blade (86D) fully and to its 90 ° position.
When adjusting the Spreader (6B), use a straight edge ruler lengthwise along the
Saw Blade (86D) to make certain the Spreader is trailing in the middle of the cut
(kerf).
Also, use a 90 degree hand square to make certain the Spreader is perpendicular
to the Saw Table (8E) as is the Saw Blade.
If necessary, align the front of the Spreader (6B) with the Saw Blade (86D):
Note: For this Step you may have to lower the Saw Blade (86D).
a.
Loosen the Socket Head Bolts (53D) on the Front Support Bracket (52D).
b.
(See Assy. Diagram D.)
Align the front of the Front Support Bracket (52D) so that the Spreader (6B) is
c.
parallel to the Saw Blade (86D) and in the middle of the cut (kerf) made by the
Saw Blade. (See Assy. Diagram D.)
5.
6.
When finished, retighten the Socket Head Bolts (53D) on the Front Support
d.
Bracket (52D). (See Assy. Diagram D.)
To align the rear of the Spreader (6B) with the Saw Blade (86D):
Loosen the 12mm Lock Washer (54D) and 12mm Hex Nut (55D) where the
a.
threaded portion of the Guard Support Rod (37E) connects to the Rear Trunnion
Bracket (77D). (See Assy. Diagram D and E.)
Turn the Guard Support Rod (37E) on its eccentric. Turning the Guard Support
b.
Rod will move the Rear Trunnion Bracket (77D) left or right.
(See Assy. Diagrams D and E.)
After the Spreader (6B) is lined up in the middle of the cut (kerf), retighten the
c.
12mm Lock Washer (54D) and 12mm Hex Nut (55D).
(See Assy. Diagrams B and D.)
To adjust the height of the front of the Spreader 6B):
Loosen the 8mm Washer (43E) and 8mm Hex Head Bolt (44E) on the front
a.
mounting slot of the Spreader (6B) and move the front of the Spreader up or
down. (See Assy. Diagrams B and E.)
For technical questions, please call 1-800-444-3353.
Page 17SKU 95112
Page 18
The height of the Spreader (6B) should be adjusted so that the Clear Blade
b.
Guard (2B) contacts the Saw Table (8E).
When finished, retighten the 8mm Washer (43E) and 8mm Hex Head Bolt (44E)
c.
on the front mounting slot of the Spreader (6B).
(See Assy. Diagrams B and E.)
To Adjust The Miter Gauge:
1.
The Miter Gauge (4A) features adjustable index stops at 90 degrees and 45 degrees, right and left. Adjustments to the index stops can be made by loosening the
Locking Nut (12A) and tightening or loosening the three Round Head Screws (5A).
Make sure to retighten the Locking Nut after the adjustment is made.
(See Assy. Diagram A.)
2.
To operate the Miter Gauge (4A), loosen the Handle (1A) and move the Miter Gauge
Head to the desired angle. The miter gauge Head will stop at 90 degrees and 45
degrees, right and left. To position the Miter Gauge Head past these points, push
down the Miter Gauge Stop (7A). Position the Miter Gauge Head at the desired
angle and retighten the Handle (1A). (See Assy. Diagram.)
To Connect To The Dust Port:
1.
The Base (9E) of the Table Saw features a Dust Port to which you can connect a
vacuum hose (not included) to collect the sawdust. (See Figure I.)
DUST PORT
FIGURE I
2.
To connect to the Dust Port, insert a hose clamp (not included) over the end of
the vacuum hose. Insert the end of the vacuum hose onto the Dust Port. Then,
secure the vacuum hose to the Dust Port by tightening the hose clamp. NOTE:
The vacuum hose must have an inside diameter of 4” to properly fit onto the Dust
Port. (See Figure I.)
For technical questions, please call 1-800-444-3353.
BASE
(9E)
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Page 19
The Work Location:
1.
The location selected for the Table Saw must be level, dry, and well lighted. The
location must be capable of supporting the weight (approximately 480 pounds) of
the Table Saw and workpieces. There should also be room enough to allow movement around the Saw with long pieces of woodstock.
2.
Once located, set a carpenter’s level (not included) on the Saw Table (8E) and level
the Saw Table from front to back and side to side. If necessary, use shims (not
included) at one or more corners at the Base (9E) of the Saw. (See Figure I.)
To Adjust The Saw Blade Height:
1.
WARNING! Make sure the Power Switch (17E) is off and the Table Saw is unplugged
from its electrical outlet. Failure to do so could result in accidental starting, causing
serious injury.
HEIGHT HAND WHEEL (36E)
LOCK KNOB (26E)
TILTING HAND WHEEL (30E)
LOCK KNOB (26E)
FIGURE J
2.
3.
4.
Loosen the Lock Knob (26E) by turning it counterclockwise about three turns. Then,
turn the Height Hand Wheel (36E) to the desired Saw Blade (86D) height.
(See Figure J.)
CAUTION! The Saw Blade (86D) should only be raised 1/8” above the surface of
the workpiece to be cut. However, if hollow ground Saw Blades are used, raise the
Saw Blade to its maximum height to allow for greater blade clearance.
Lock the Saw Blade (86D) height in position by turning the Lock Knob (26E) clockwise about three turns. IMPORTANT: Do not overtighten. Only a small amount of
pressure is necessary to lock the Height Hand Wheel (36E) securely.
(See Figure J.)
For technical questions, please call 1-800-444-3353.
Page 19SKU 95112
Page 20
To Adjust The Saw Blade Tilt:
1.
2.
3.
4.
The Saw Blade (86D) can be set at any angle between 90 degrees and 45 degrees.
Blade tilt is controlled by the Tilting Hand Wheel (30E) located at the front of the
Table Saw. The Indicator Plate (10E) on the front of the Table Saw shows at what
angle the Saw Blade is tilted. (See Figure J.)
To adjust the tilt, loosen the Lock Knob (26E) about three turns counterclockwise.
(See Figure J.)
Turn the Tilting Hand Wheel (30E) to the desired Saw Blade (86D) angle.
Lock the Saw Blade (86D) angle in position by turning the Lock Knob (26E) clockwise
about three turns. IMPORTANT: Do not overtighten. Only a small amount of pres-
sure is necessary to lock the Tilting Hand Wheel (30E) securely. (See Figure J.)
For technical questions, please call 1-800-444-3353.
Page 20SKU 95112
Page 21
Cutting Aids:
PUSHSTICKS
PUSHBLOCKS
FIGURE K
OPERATING INSTRUCTIONS
1.
Pushsticks (not included) are devices used for safely pushing a workpiece through
the Saw Blade (86D) instead of using your hands. Pushsticks can be made in various sizes and shapes from scrap wood. The pushstick must be narrower than the
workpiece, with a 90 degree notch on one end and shaped with a grip on the other
end. (See Figure K.)
2.
A pushblock (not included) has a handle fastened by recessed screws from the
underside. Use a pushblock on non-through cuts. (See Figure K.)
Making A Cross Cut:
1.
WARNING! Make sure the Clear Blade Guard (2B) is lowered over the Saw Blade
(86D) and is working properly to prevent possible injury.
2.
Set the Saw Blade (86D) to the correct depth for the workpiece by turning the Height
Hand Wheel (36E).
3.
Set the Miter Gauge to 0 degrees. Make sure the Miter Gauge Handle (1A) is securely tightened.
4.
Place a support (not included) the same height as the Saw Table (8E) behind the
Table Saw for large workpieces.
5.
The Miter Gauge may be used in either of the two Miter Gauge Grooves in the Saw
Table (8E). When using the left Groove, hold the workpiece firmly against the Miter
Gauge (4A) with your left hand and grip the Handle (1A) with your right hand. When
For technical questions, please call 1-800-444-3353.
Page 21SKU 95112
Page 22
using the right Groove, hold the workpiece firmly against the Miter Gauge with your
right hand and grip the Handle with your left hand.
6.
7.
Make sure the workpiece is not touching the Saw Blade (86D).
Plug the Power Cord Plug into the nearest 220 volt, grounded, twist lock, electrical
outlet. Then, turn the Power Switch (17E) to its “ON” position.
8.
Allow the Saw Blade (86D) to spin up to full speed before feeding the workpiece
into the Saw Blade with the Miter Gauge.
9.
Make sure to gradually feed the workpiece into the Saw Blade (86D). Do not attempt
to force the Table Saw to cut faster or greater than its capacity.
10.
When the cut is completed, press the Power Switch (17E) to its “OFF” position.
Then, unplug the Power Cord Plug from its electrical outlet.
Making A Rip Cut:
1.
WARNING! Make sure the Clear Blade Guard (2B) is lowered over the Saw Blade
(86D) and is working properly to prevent possible injury.
2.
WARNING! NEVER stand directly in the line of the cut. Stand to the side of the
Table Saw to reduce the risk of injury.
3.
WARNING! NEVER push a small piece of wood into the Saw Blade (86D) with
your hand. For small pieces of wood, use a pushstick to move wood into and past
the Saw Blade.
4.
5.
6.
7.
8.
9.
10.
Remove the Miter Gauge (4A) and attach the Rip Fence Bracket Body (9C) over
the Front Guide Rail (3C) and Rear Rail (2C) of the Table Saw.
Place a support (not included) the same height as the Saw Table (8E) behind the
Table Saw for cut workpieces.
Make sure the workpiece is not touching the Saw Blade (86D).
Plug the Power Cord Plug into the nearest 220 volt, grounded, twist lock, electrical
outlet. Then, turn the Power Switch (17E) to its “ON” position.
Allow the Saw Blade (86D) to spin up to full speed before feeding the workpiece
into the Saw Blade.
Make sure to gradually feed the workpiece into the Saw Blade (86D). Do not attempt
to force the Table Saw to cut faster or greater than its capacity.
When the cut is completed, press the Power Switch (17E) to its “OFF” position.
Then, unplug the Power Cord Plug from its electrical outlet.
For technical questions, please call 1-800-444-3353.
Page 22SKU 95112
Page 23
Making A Miter Cut:
1.
2.
3.
4.
5.
6.
7.
WARNING! Make sure the Clear Blade Guard (2B) is lowered over the Saw Blade
(86D) and is working properly to prevent possible injury.
The Miter Gauge may be used in either of the two Miter Gauge Grooves in the Saw
Table (8E). When using the left Groove, hold the workpiece firmly against the Miter
Gauge (4A) with your left hand and grip the Handle (1A) with your right hand. When
using the right Groove, hold the workpiece firmly against the Miter Gauge with your
right hand and grip the Handle with your left hand.
Make sure the Saw Blade (86D) is at the correct height for the workpiece. To change
the Saw Blade height, turn the Height Hand Wheel (36E).
If the Saw Blade (86D) is not at 90 degrees to the Saw Table (8E), loosen the
Lock Knob (26E) and turn the Tilting Hand Wheel (30E). Then, retighten the Lock
Knob.
To set the wood angle, loosen the Miter Gauge Handle (1A). Set the angle with the
Indicator on the Miter Gauge (4A). Then, retighten the Miter Gauge Handle.
Place a support (not included) the same height as the Saw Table (8E) behind the
Table Saw for cut workpieces.
Make sure the workpiece is not touching the Saw Blade (86D).
8.
Plug the Power Cord Plug into the nearest 220 volt, grounded, twist lock, electrical
outlet. Then, insert the Switch Key and pull the Power Switch (17E) to its “ON”
position.
9.
Allow the Saw Blade (86D) to spin up to full speed before feeding the workpiece
into the Saw Blade.
10.
Hold the workpiece firmly against the Miter Gauge (4A), and push the workpiece
into the Saw Blade (86D).
11.
Make sure to gradually feed the workpiece into the Saw Blade (86D). Do not attempt
to force the Table Saw to cut faster or greater than its capacity.
12.
When the cut is completed, turn the Power Switch (17E) to its “OFF” position. Then,
unplug the Power Cord Plug from its electrical outlet.
Making A Bevel Cross Cut:
1.
WARNING! Make sure the Clear Blade Guard (2B) is lowered over the Saw Blade
(86D) and is working properly to prevent possible injury.
2.
The Miter Gauge may be used in either of the two Miter Gauge Grooves in the Saw
Table (8E). When using the left Groove, hold the workpiece firmly against the Miter
Gauge (4A) with your left hand and grip the Handle (1A) with your right hand. When
For technical questions, please call 1-800-444-3353.
Page 23SKU 95112
Page 24
using the right Groove, hold the workpiece firmly against the Miter Gauge with your
right hand and grip the Handle with your left hand.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Raise the Rip Fence Lock Knob (18C) and remove the Rip Fence assembly.
Set the Saw Blade (86D) angle by loosening the Lock Knob (26E) and turning the
Tilting Hand Wheel (30E). Then, retighten the Lock Knob.
If necessary, loosen the Miter Gauge Handle (4A) and set the Miter Gauge to 0
degrees. Then, retighten the Miter Gauge Handle.
Make sure the workpiece is not touching the Saw Blade (86D).
Plug the Power Cord Plug into the nearest 220 volt, grounded, twist lock, electrical
outlet. Then, turn the Power Switch (17E) to its “ON” position.
Allow the Saw Blade (86D) to spin up to full speed before feeding the workpiece
into the Saw Blade.
Hold the workpiece firmly against the Miter Gauge (4A), and push the workpiece
into the Saw Blade (86D).
Make sure to gradually feed the workpiece into the Saw Blade (86D). Do not attempt
to force the Table Saw to cut faster or greater than its capacity.
When the cut is completed, press the Power Switch (17E) to its “OFF” position.
Then, unplug the Power Cord Plug from its electrical outlet.
Making A Bevel Rip Cut:
1.
WARNING! Make sure the Clear Blade Guard (2B) is lowered over the Saw Blade
(86D) and is working properly to prevent possible injury.
2.
WARNING! When making a bevel rip cut, the Fence Bracket Body (9C) of the Rip
Fence must be on the right side of the Saw Blade (86D). If not, the Rip Fence
could trap the workpiece, possibly causing kickback and resulting in injury.
3.
WARNING! NEVER stand directly in the line of the cut. Stand to the side of the
Table Saw to reduce the risk of injury.
4.
WARNING! NEVER push a small piece of wood into the Saw Blade (86D) with
your hand. For small pieces of wood, use a pushstick to move wood into and past
the Saw Blade.
5.
Set the angle of the Saw Blade (86D) by loosening the Lock Knob (26E) and turning
the Tilting Hand Wheel (30E). Then, retighten the Lock Knob.
6.
Install the Rip Fence assembly on the right side of the Saw Blade (86D) at the
correct distance from the Saw Blade for the cut.
For technical questions, please call 1-800-444-3353.
Page 24SKU 95112
Page 25
7.
Place a support (not included) the same height as the Saw Table (8E) behind the
Table Saw for cut workpieces.
8.
9.
Make sure the workpiece is not touching the Saw Blade (86D).
Plug the Power Cord Plug into the nearest 220 volt, grounded, twist lock, electrical
outlet. Then, turn the Power Switch (17E) to its “ON” position.
10.
Allow the Saw Blade (86D) to spin up to full speed before feeding the workpiece
into the Saw Blade.
11.
Make sure to gradually feed the workpiece into the Saw Blade (86D). Do not attempt
to force the Table Saw to cut faster or greater than its capacity.
12.
When the cut is completed, press the Power Switch (17E) to its “OFF” position.
Then, unplug the Power Cord Plug from its electrical outlet.
Making A Compound (Bevel) Miter Cut:
1.
WARNING! Make sure the Clear Blade Guard (2B) is lowered over the Saw Blade
(86D) and is working properly to prevent possible injury.
2.
WARNING! When the Saw Blade (86D) is angled to the left, the Miter Gauge (4A)
must be on the right side of the Saw Blade. If not, the Miter Gauge could trap the
workpiece, possibly causing kickback and resulting in injury.
3.
4.
5.
6.
7.
8.
9.
10.
Remove the Rip Fence assembly, and install the Miter Gauge (4A) on the right side
of the Saw Blade (86D).
Set the Saw Blade (86D) angle and height by loosening the Lock Knobs (26E) and
turning the Height and Tilting Hand Wheels (36E, 30E). Then, retighten the Lock
Knobs.
Set the wood angle by loosening the Miter Gauge Handle (1A) and setting it to the
desired angle. Then, retighten the Miter Gauge Handle.
Place a support (not included) the same height as the Saw Table (8E) behind the
Table Saw for cut workpieces.
Make sure the workpiece is not touching the Saw Blade (86D).
Plug the Power Cord Plug into the nearest 220 volt, grounded, twist lock, electri-cal
outlet. Then, turn the Power Switch (8E) to its “ON” position.
Allow the Saw Blade (86D) to spin up to full speed before feeding the workpiece
into the Saw Blade.
Hold the workpiece firmly against the Miter Gauge (4A), and push the workpiece
into the Saw Blade (86D).
For technical questions, please call 1-800-444-3353.
Page 25SKU 95112
Page 26
11.
Make sure to gradually feed the workpiece into the Saw Blade (86D). Do not attempt
to force the Table Saw to cut faster or greater than its capacity.
12.
When the cut is completed, press the Power Switch (17E) to its “OFF” position.
Then, unplug the Power Cord Plug from its electrical outlet.
Making A Large Panel Cut:
1.
WARNING! Make sure the Blade Guard (2B) is lowered over the Saw Blade (86D)
and is working properly to prevent possible injury.
2.
Place a support the same height as the top of the Saw Table (8E) behind the Table
Saw for cut work. Add supports to the sides as needed.
3.
Depending on the shape of the panel, use the Rip Fence or Miter Gauge. If the
panel is too large to use either the Rip Fence or Miter Gauge, it is too large for this
Table Saw.
4.
WARNING! NEVER make freehand cuts (cuts without the Rip Fence or Miter
Gauge), which can result in serious injury.
5.
6.
Make sure the workpiece is not touching the Saw Blade (86D).
Plug the Power Cord Plug into the nearest 220 volt, grounded, twist lock, electrical
outlet. Then, turn the Power Switch (17E) to its “ON” position.
7.
Allow the Saw Blade (86D) to spin up to full speed before feeding the workpiece
into the Saw Blade.
8.
Make sure to gradually feed the workpiece into the Saw Blade (86D). Do not attempt
to force the Table Saw to cut faster or greater than its capacity.
9.
When the cut is completed, press the Power Switch (17E) to its “OFF” position.
Then, unplug the Power Cord Plug from its electrical outlet.
Making A Dado Cut:
IMPORTANT: This Table Saw is not equipped with the proper size Blade Insert (6E) and
Arbor Extension (83D) to perform dado cuts. These parts will need to be ordered
to perform dado cuts. Do not attempt to alter the Table Saw components to perform
dado cuts.
For technical questions, please call 1-800-444-3353.
Page 26SKU 95112
Page 27
INSPECTION, MAINTENANCE, AND CLEANING
1.
2.
3.
4.
5.
6.
WARNING! Make sure the Power Switch (17E) of the Table Saw is in its “OFF”
position. Then, unplug the Power Cord Plug from its electrical outlet before performing any inspection, maintenance, or cleaning procedures.
Before each use, inspect the general condition of the Table Saw. Check for proper
guard alignment, damaged V-Belt, binding of moving parts, cracked or broken parts,
damaged electrical wiring, and any other condition that may affect its safe operation.
If abnormal noise or vibration occurs, have the problem corrected before further
use. Do not use damaged equipment.
Before each use, inspect the Saw Blade (86D). Using a dull Saw Blade will cause
excessive wear on the Motor of the Table Saw and will not produce a satisfactory
cut. Replace with a new Saw Blade when needed.
Before each use, remove sawdust from the exterior of the Table Saw and inside the
unit’s Base (9E). Clean the plastic parts with a soft, damp cloth and mild detergent.
Do not use solvents on plastic parts.
Periodically, clean the Saw Table (8E), Rails (1C, 2C, 3C), and Fence Bracket
Body (9C) with gum and pitch remover. Do not allow pitch to accumulate on the
Table Saw.
Periodically, apply a thin coat of paste wax to the Saw Table (8E) so the wood
slides easily while cutting.
7.
8.
9.
Frequently, vacuum or blow out any sawdust from the Motor (53E).
Lubrication: This Table Saw has been lubricated at the factory prior to shipment.
After extended use, you should inspect, clean, and lubricate all moving parts. Clean
before lubricating with a solvent recommended for gum and pitch removal. Then,
lubricate with machine oil.
To replace the V-Belts: This Table Saw uses a three V-Belt (82D) drive system.
To install the V-Belts (See Assy. Diagram D.):
Remove the Door (23E) from the Base (9E) of the Table Saw.
a.
BE CAREFUL! When the Hex Head Bolts (72D) are loosened, the motor
b.
can come loose and fall, causing personal injury. Carefully loosen the Hex
Head Bolts (72D) on the Motor Mount Plate, and raise the Motor Mount Plate
(71D) to release tension on the V-Belts.
Remove the old V-Belts (82D).
c.
Place the V-Belts (82D) in position on the Drive Pulley (40D) and the Motor Pul-
d.
ley (80D).
For technical questions, please call 1-800-444-3353.
Page 27SKU 95112
Page 28
Align the Drive Pulley (40D) and Motor Pulley (80D). To do so, adjust the Motor
e.
Mount Plate (71D) so that the Drive Pulley and Motor Pulley are directly in line
and parallel (use a straight edge if necessary).
Once the Drive Pulley (40D) and Motor Pulley (80D) are aligned, firmly tighten
f.
the Hex Head Bolts (72D) on the Motor Mount Plate (71D).
If necessary, adjust Pulley alignment again by loosening the Setscrew (81D) on
g.
the Pulley. Then, move the Pulley until they are both aligned and retighten the
Setscrew.
The V-Belts (82D) are tensioned by raising or lowering the Motor (53E). Loosen
h.
the tension adjusting Hex Head Bolts (35D). Lower the Motor, and allow the
weight of the Motor to tension the V-Belts. Correct tension is obtained when
there is approximately 1/4” deflection of the V-Belts at the center span of the
Drive Pulley (40D) and Motor Pulley (80D). Do not over tension. Then, retighten
the tension adjusting Hex Head Bolts (35D) securely.
10.
To replace the Saw Blade: Refer to instructions beginning on page 13 of this
manual.
11.
CAUTION! All maintenance, service, and repairs not mentioned in this manual
must only be performed by a qualified service technician.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER
OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER
THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR
SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER
AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE
BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS
TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS
OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts.
For technical questions, please call 1-800-444-3353.
Page 28SKU 95112
Page 29
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION
Fuse blows or circuit breaker
trips frequently.
Table saw vibrates excessively. Saw blade is warped.
Power switch does not
operate.
Hand wheels are hard to turn. Sawdust has collected on the
Saw blade does not lower
when turning height hand
wheel.
Miter gauge does not move
smoothly.
Cut binds, burns, or stalls
motor when ripping.
Saw blade does not cut true
at 90 degree or 45 degree
positions.
Table saw does not start. Power cord is not plugged in.
Table saw is noisy when
running.
Motor is overloaded.
1.
Fuse or circuit breaker is wrong
2.
size or defective.
Dull saw blade.
3.
Power switch is defective.
4.
1.
V-belt is damaged.
2.
Table saw is not mounted properly.
3.
Work surface is uneven.
4.
Power switch contacts are burned
1.
out.
Capacitor is defective.
2.
Electrical connections are loose or
3.
damaged.
mechanism inside the table saw.
Blade lock handle is not fully released. Fully release the blade lock handle.
Miter gauge assembly is dirty or sticky. Remove the miter gauge assembly and
Saw blade teeth are dull.
1.
Saw blade is “heeling”.
2.
Workpiece is warped.
3.
Rip fence does not parallel saw
4.
blade.
Scale indicators are not properly
1.
adjusted.
Positive stops inside base are not
2.
accurate.
1.
Circuit fuse is blown or breaker is
2.
tripped.
Power cord or power switch is
3.
damaged.
Motor needs attention. Have the motor checked by a qualified
Feed workpiece into saw blade
1.
slower.
Replace electrical source fuse or
2.
circuit breaker.
Replace saw blade.
3.
Have power switch replaced by a
4.
qualified technician.
Replace saw blade.
1.
Replace V-belt.
2.
Tighten all hardware.
3.
Relocate table saw on flat, level
4.
surface. Adjust leveling feet on legs.
Have power switch replaced by a
1.
qualified technician.
Have capacitor replaced by a
2.
qualified technician.
Have the wiring checked and
3.
repaired by a qualified technician.
Clean and lubricate the mechanism.
clean/lubricate its base and sides.
Sharpen or replace the saw blade.
1.
See “To Check Rip Fence and Saw
2.
Blade Alignment Section on page
15.
Replace the workpiece.
3.
See “To Check Rip Fence And Saw
4.
Blade Alignment” section on page
15.
See “To Check Rip Fence And Saw
1.
Blade Alignment” section on page
15.
See “To Check Rip Fence And Saw
2.
Blade Alignment” section on page
15.
Plug in power cord.
1.
Replace fuse or reset breaker (see
2.
wiring diagram).
Have the power cord or power switch
3.
replaced by a qualified technician.
technician.
For technical questions, please call 1-800-444-3353.
Page 29SKU 95112
Page 30
PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION
Motor is slow or weak. Voltage from electricity source is
Motor overheats. Dull saw blade.
Motor stalls, blows fuse, or
trips circuit breaker.
Rip fence does not move
smoothly.
Wood edges away from rip
fence when ripping.
1.
low.
Windings are burned out or open.
2.
Power switch is defective.
3.
Circuit is overloaded with
4.
appliances, lights, or other motors.
1.
Sawdust inside table saw is
2.
blocking air flow.
Motor is overloaded.
3.
Power switch is defective.
1.
Voltage from electricity source is
2.
low.
Dull saw blade.
3.
Fuse or circuit breaker is wrong
4.
size or defective.
Feeding workpiece too rapidly.
5.
Rip fence is not mounted correctly.
1.
Rails are dirty or sticky.
2.
Rip fence is misaligned. See “To Check Rip Fence and Saw
Request a voltage check from the
1.
power company.
Have the motor checked by a
2.
qualified technician.
Have the power switch replaced by a
3.
qualified technician.
Do not use other appliances or
4.
motors on the same circuit when
using the table saw.
Replace the saw blade.
1.
Clean out the saw base.
2.
Request a voltage check from the
3.
power company. Have the motor
checked by a qualified technician.
Have the power switch replaced by a
1.
qualified technician.
Request a voltage check from the
2.
power company.
Sharpen or replace saw blade.
3.
Replace fuse or circuit breaker.
4.
Feed workpiece into saw blade more
5.
slowly.
Remove and reposition rip fence.
1.
(See “Aligning Rip Fence and Front
Rail” section on page 15.)
Clean and lubricate rails.
2.
Blade Alignment” section on page 15.
For technical questions, please call 1-800-444-3353.
Page 30SKU 95112
Page 31
PARTS LISTS AND DIAGRAMS
PARTS LIST A & ASSEMBLY DIAGRAM A - MITER GAUGE
Part Description Q’ty
1A Handle 1
Washer (10mm) 1
2A
Bar 1
3A
Gauge 1
4A
Round Head Screw (5mm-.80 x 20) 3
5A
Indicator 1
6A
1A
4A
2A
12A
5A
6A
8A
9A
Part Description Q’ty
7A Miter Gauge Stop 1
Set Screw (6mm-1.0 x 6) 1
8A
Set Screw (6mm-1.0 x 6) 1
9A
10A
11A
12A
Roller Guide 1
Flat Head Screw (6mm-1.0 x 8) 1
Lock Nut (5mm-.80)
3A
3
10A
11A
7A
PARTS LIST B & ASSEMBLY DIAGRAM B - GUARD ASSEMBLY
Part Description Q’ty
1B Push Nut 4
Clear Blade Guard 1
2B
Guard Support 1
3B
Pin 1
4B
4B
Part Description Q’ty
5B Spring 1
Spreader
6B
7B Spacer 2
Pin 1
8B
5B
3B
7B
8B
1B
10B
2B
Part Description Q’ty
9B Anti-Kickback Pawl 2
1
Snap Ring 2
10B
Pin 1
11B
6B
11B
1B
9B
For technical questions, please call 1-800-444-3353.
Page 31SKU 95112
Page 32
PARTS LIST C & ASSEMBLY DIAGRAM C - RIP FENCE
Part Description Q’ty
1C Front Rail 1
2C Rear Rail 1
3C Guide Rail 1
4C Measure Scale 1
5C Hex Head Screw (M8 x 16mm) 6
6C Lock Washer 10
7C Pan Head Screw (M8 x 16mm) 3
8C Fence 2
9C Fence Bracket Body 1
10C Hex Head Screw (M10 x 20mm) 6
11C Washer 6
12C Lock Washer 6
13C Hex Nut 6
14C Hex Head Screw (M8 x 30mm) 3
15C Spacer 4
16C Plastic Pad 1
17C Socket Head Screw (M5 x 15mm) 2
18C Lock Knob 1
Part Description Q’ty
19C Cam w/Locking Lever 1
20C Pad 3
21C Clamp Shoe 1
22C Lock Nut 1
23C Hex Head Bolt (3/8” x 1-3/4”) 1
24C Lock Nut 1
25C Hex Head Bolt (M6 x 45mm) 1
26C Lens 1
27C Lens Bracket 1
28C Round Hex Screw (M5 x 8mm) 3
29C Washer 3
30C Set Screw (M8 x 8mm) 2
31C Plastic Screw 2
32C Fence End Cover 4
33C Rail End Cover 2
34C Allen Wrench (4mm) 1
35C Allen Wrench (5mm) 1
10C
11C
12C
13C
18C
7C
19C
22C
32C
21C
24C
23C
27C
4C
25C
3C
26C
31C
20C
28C
29C
30C
7C
6C
17C
9C
16C
8C
14C
6C
15C
2C
1C
33C
For technical questions, please call 1-800-444-3353.
5C
Page 32SKU 95112
Page 33
PARTS LIST D - MAIN MECHANISM
Part Description Q’ty
1D Washer 2
2D Bushing 2
3D Bushing 2
4D Arbor Nut 1
5D Blade Flange 1
6D Arbor Extension 1
7D Arbor 1
8D Bearing 2
9D Socket Head Bolt (8mm-1.25 x 25) 1
10D Set Screw (8mm-1.25 x 8) 1
11D Arbor Bracket 1
12D Hex Head Bolt (6mm-1.0 x 12) 1
13D Hex Nut (6mm-1.0) 1
14D Hex Head Bolt (10mm-1.5 x 35) 4
15D Lock Washer (10mm) 4
16D Set Screw (6mm-1.0 x 6) 2
17D Indicator Bracket 1
18D Socket Head Bolt (5mm-.80 x 75) 2
19D Indicator 1
20D Washer (5mm) 1
21D Round Head Screw (5mm-.80 x 8) 1
22D Collar 1
23D Collar 2
24D Roll Pin 5
25D Limit Stud 4
26D Tilt Adjustment Shaft 1
27D Front Trunnion Bracket 1
28D Key (5mm x 5mm x 25) 2
29D Washer 1
30D Front Trunnion 1
31D Hex Nut (8mm-1.25) 2
32D Hex Head Bolt (8mm-1.25 x 35) 1
33D Hex Head Bolt (8mm-1.25 x 35) 1
34D Pivot Shaft 1
35D Hex Head Bolt (12mm-1.75 x 15) 2
36D Washer (12mm) 2
37D Cotter Pin 1
38D Key (5mm x 5mm x 45) 1
39D Set Screw (8mm-1.25 x 8) 1
40D Drive Pulley 1
41D Snap Ring (R22) 1
42D Bearing Washer 1
43D Bearing 1
44D Washer 1
45D Lock Nut (20mm) 1
Part Description Q’ty
46D Cover 1
47D Socket Head Bolt (6mm-1.0 x 12) 2
48D Dust Deflector 1
49D Round Head Screw (5mm-.80 x 8) 3
50D Hex Head Bolt (8mm-1.25 x 12) 1
51D Washer (8mm) 1
52D Front Support Bracket 1
53D Socket Head Bolt (6mm-1.0 x 12) 2
54D Lock Washer (12mm) 1
55D Hex Nut (12mm-1.75) 1
56D Socket Head Bolt (10mm-1.5 x 25) 4
57D Pin 2
58D Rear Trunnion Bracket 1
59D Pin 2
60D Arm 1
61D Set Screw (6mm-1.0 x 6) 2
62D Motor Mount Support 1
63D Hex Head Bolt (8mm-1.25 x 35) 1
64D Hex Nut (8mm-1.25) 1
65D Key (5mm x 5mm x 75mm) 1
66D Shaft 1
67D Washer 2
68D Worm Gear 2
69D Lock Washer (10mm) 4
70D Hex Nut (10mm) 4
71D Motor Mount Plate 1
72D Hex Head Bolt (10mm-1.5) 4
73D Bearing Dust Deflector 1
74D Thrust Bearing (#51104) 1
75D Height Adjustment Shaft 1
76D Snap Ring (R28) 1
77D Rear Trunnion 1
78D Hex Nut (10mm) 4
80D Motor Pulley 1
81D Set Screw (8mm-1.25 x 8) 1
82D V-Belt 3
83D Arbor Extension (Not Included) 1
84D Set Screw Wrench (8mm) 1
85D Spanner Wrench 1
86D Saw Blade (Not Included) 1
87D Set Screw Wrench (5mm) 1
88D Set Screw Wrench (3mm) 1
89D Spanner (12 x 14 Wrench) 1
90D Spanner (17 x 19 Wrench) 1
For technical questions, please call 1-800-444-3353.
Page 33SKU 95112
Page 34
85D
ASSEMBLY DIAGRAM D - MAIN MECHANISM
61D
64D
35D
63D
36D
72D
62D
86D
(NOT INCLUDED)
82D
14D
15D
78D
4D
5D
1D
77D
80D
24D
22D
7D6D
24D
23D
81D
73D
38D
75D
28D
67D
28D
74D
25D
3D
58D
19D
25D
23D
56D
24D
34D
20D
26D
68D
17D
21D
69D
70D
50D
51D
24D
57D
54D
55D
1D
67D
53D
52D
18D
24D
71D
47D
78D
32D
68D
27D
16D
42D
31D
10D
37D
39D
40D
43D
9D
48D
41D
60D
44D
3D
45D
16D
46D
30D
49D
33D
31D
59D
15D
56D
65D
14D
66D
76D
83D
(NOT INCLUDED)
84D
For technical questions, please call 1-800-444-3353.
8D
29D
11D
12D
13D
Page 34SKU 95112
Page 35
PARTS LIST E & ASSEMBLY DIAGRAM E - TABLE & BASE ASSEMBLY
Part Description Q’ty
1E Extension Table 2
2E Hex Head Bolt (10mm-1.5 x 35) 6
3E Lock Washer (10mm) 6
6E Blade Insert 1
7E Set Screw (6mm-1.0 x 8) 4
8E Table 1
9E Base 1
10E Indicator Plate 1
11E Round Head Screw (4mm-.60 x 25) 2
13E Nut (4mm-.60) 2
15E Lock Washer (10mm) 4
16E Hex Head Bolt (10mm-1.5 x 30) 4
17E Power Switch 1
18E Round Head Screw (5mm-.80 x 8) 2
19E Lock Nut (5mm-.80) 2
22E Line Cord (Power Switch to Motor) 1
23E Door 1
26E Lock Knob 2
27E Screw 2
28E Crank Handle 2
52E
(NOT INCLUDED)
Part Description Q’ty
29E Hex Nut 2
30E Hand Wheel (Tilting) 1
31E Socket Head Bolt (8mm-1.25 x 20) 2
32E Shield Plate 1
33E Set Screw (6mm-1.0 x 6) 2
34E Grommet 1
35E Lock Washer (4mm) 2
36E Hand Wheel (Height) 1
37E Guard Support Rod 1
38E Hex Head Bolt (8mm-1.25 x 25) 2
39E Washer (8mm) 1
40E Rear Spreader Support (Upper) 1
41E Lock Washer (8mm) 1
42E Rear Spreader Support (Lower) 1
43E Washer (8mm) 1
44E Hex Head Bolt (8mm-1.25 x 12) 1
51E Screw 2
52E Dado Insert (Not Included) 1
53E Motor 1
6E
43E
7E
44E
37E
38E
39E
40E
42E
41E
38E
26E
33E
26E
27E
10E
51E
30E
28E
36E
29E
31E
8E
32E
9E
For technical questions, please call 1-800-444-3353.
15E
17E
16E
18E
22E
34E
53E
3E
1E
2E
23E
Page 35SKU 95112
Page 36
ELECTRICAL SCHEMATIC
Set Thermal
Overload At
18 Amp
Line 220 Volts
Single Phase
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability
standards, and warrants to the original purchaser for a period of ninety days from date of purchase that
the motor, the belts (if so equipped), and the blades (if so equipped) are free of defects in materials and
workmanship. Harbor Freight Tools also warrants to the original purchaser, for a period of one year from
date of purchase, that all other parts and components of the product are free from defects in materials
and workmanship. This warranty does not apply to damage due directly or indirectly to misuse, abuse,
negligence or accidents; repairs or alterations outside our facilities; or to lack of maintenance. We shall
in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or
consequential damages arising from the use of our product. Some states do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to
you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state
to state.
To Motor
LIMITED 90 DAY/1 YEAR WARRANTY
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
For technical questions, please call 1-800-444-3353.
Page 36SKU 95112
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