Central Machinery 93762 Assembly And Operating Instructions Manual

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HORIZONTAL/VERTICAL
®
METAL CUTTING BANDSAW
Model 93762
ASSEMBLY AND OPERATING INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at: http://www.harborfreight.com
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
Copyright© 2006 by Harbor Freight Tools®. All right reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions, please call 1-800-444-3353.
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PRODUCT SPECIFICATIONS
Item Desc ription
Electrical Requirements 120V / 60 Hz / 1 HP Motor / 1700 RPM (No Load)
Cutting Capacity 4-1/2” Round Stock / 4” x 6” Rectangular Stock Variable Speed Capacity 80 FPM / 120 FPM / 200 FPM Throat Depth 4-1/2” Angle Cutting Capacity 0° ~ 55° (Left) Miter Plate on Horizontal Cutting Bed Blade Specifications 64” Long x 15/32” W x 0.025” Thick / 0.045” Kerf / 14 Teeth Per Inch Horizontal Bed Dimensions 11-1/2” L x 7-1/2” W x 23-1/2” Height from Floor Vertical Bed Dimensions 9-5/8” L x 9-1/2” W x 33-1/2” Height from Floor V-Belt Type 0-506 Net Weight 132 Pounds
Power Cord: 82” Long, 18 AWG x 3C Power Cord Plug: 3-Prong, Grounded Power Switch: 2-Position Rocker w/Pull Out Safety Key
SAVE THIS MANUAL
You will need this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures, parts list and as­sembly diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep this manual and invoice in a safe and dry place for future reference.
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in
electric shock, fire, and/or serious injury.
SAVE THESE INSTRUCTIONS
WORK AREA
1. Keep your work area clean and well lit. Cluttered benches and dark areas
invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. Protect others in the work area from debris such as chips and sparks. Provide barriers or shields as needed.
SKU 93762 For technical questions, please call 1-800-444-3353. Page 2
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ELECTRICAL SAFETY
4. Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should electrically malfunction or
break down, grounding provides a low resistance path to carry electricity away from the user.
5. Double insulated tools are equipped with a polarized plug (one blade is
wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation
eliminates the need for the three wire
grounded power cord and grounded power supply system.
6. Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded.
7. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
8. Do not abuse the Power Cord. Never use the Power Cord to carry the tools
or pull the Plug from an outlet. Keep the Power Cord away from heat, oil, sharp edges, or moving parts. Replace damaged Power Cords immedi­ately. Damaged Power Cords increase the risk of electric shock.
9. When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”. These extension cords are rated for outdoor use, and
reduce the risk of electric shock.
PERSONAL SAFETY
10. Stay alert. Watch what you are doing, and use common sense when oper­ating a power tool. Do not use a power tool while tired or under the influ­ence of drugs, alcohol, or medication. A moment of inattention while operat-
ing power tools may result in serious personal injury.
11. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
SKU 93762 For technical questions, please call 1-800-444-3353. Page 3
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12. Avoid accidental starting. Be sure the Power Switch is off before plugging in. Carrying power tools with your finger on the Power Switch, or plugging in
power tools with the Power Switch on, invites accidents.
13. Remove adjusting keys or wrenches before turning the power tool on. A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury.
14. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the power tool in unexpected situations.
15. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
TOOL USE AND CARE
16. Use clamps (not included) or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your
body is unstable and may lead to loss of control.
17. Do not force the tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
18. Do not use the power tool if the Power Switch does not turn it on or off. Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced.
19. Disconnect the Power Cord Plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.
20. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.
21. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with a sharp cutting edge are less likely to bind and are easier to control. Do not use a damaged tool. Tag damaged tools “Do not use” until repaired.
22. Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly main-
tained tools.
SKU 93762 For technical questions, please call 1-800-444-3353. Page 4
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23. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may become hazardous
when used on another tool.
SERVICE
24. Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
25. When servicing a tool, use only identical replacement parts. Follow
instructions in the
“Inspection, Maintenance, And Cleaning”
section of this
manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of electric shock or injury.
SPECIFIC SAFETY RULES
1. Maintain labels and nameplates on the Bandsaw. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
2. Always wear safety impact eye goggles when using the Bandsaw.
Using personal safety devices reduce the risk for injury. Safety impact eye goggles are available from Harbor Freight Tools.
3. Maintain a safe working environment. Keep the work area well lit. Make sure there is adequate surrounding workspace. Always keep the work area free of obstructions, grease, oil, trash, and other debris. Do not use a power tool in areas near flammable chemicals, dusts, and vapors. Do not use this product in a damp or wet location.
4. Avoid unintentional starting. Make sure you are prepared to begin work before turning on the Bandsaw.
5. Do not force the Bandsaw. This tool will do the work better and safer at the speed and capacity for which it was designed. Do not force the Saw Blade into the workpiece being cut.
6. WARNING! Keep hands and fingers away from cutting area and Saw Blade.
7. Never leave the Bandsaw unattended when it is plugged into an electrical outlet. Turn off the tool, and unplug it from its electrical outlet before leaving.
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8. Make sure the Bandsaw is located on a flat, level, sturdy surface capable of supporting the weight of the Saw and workpieces. Always “chock” the
Wheels to prevent the Bandsaw from accidentally moving.
9. Make sure the Table of the Bandsaw and surrounding area are clear with
the exception of the workpiece to be cut.
10. Before using the Bandsaw, check to make sure the Saw Blade is prop­erly mounted and is not cracked or bent.
11. Industrial applications must follow OSHA guidelines.
12. Never stand on the Bandsaw. Serious injury could result if the Bandsaw is tipped or if the rotating Saw Blade is accidently contacted.
13. Never attempt to cut more than one workpiece at a time.
14. Never attempt to cut freehand. Make sure the workpiece to be cut is pressed firmly against the Table and/or secured in the Vise.
15. When cutting a large workpiece, make sure its entire length is properly supported. If necessary, use a roller stand (not included).
16. Do not lean on the Bandsaw when the tool is in its upright position.
17. When moving the Bandsaw, always have its Head lowered to its horizontal
position and the Locking Pin (115) inserted in the Pivot (120).
18. Allow the Saw Blade to rotate to full speed before feeding a workpiece into the Blade. When turning off the Bandsaw, allow the Saw Blade to spin down and
stop on its own. Do not press against the Saw Blade to stop it.
19. To avoid accidental injury, always wear heavy duty work gloves when
changing the Saw Blade.
20. The Saw Blade will become hot while cutting. Allow the Saw Blade to com­pletely cool before handling.
21. Do not force the workpiece into the Saw Blade when cutting. Apply moder­ate pressure, allowing the Saw Blade to cut without being forced.
22. Turn off the Bandsaw and allow the Saw Blade to completely stop if the Saw
Blade is to be backed out of an uncompleted cut.
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23. Never attempt to remove material stuck in the moving parts of the Bandsaw while it is plugged in and running.
24. Make sure the workpiece to be cut off has sufficient room to move sideways. Failure to do so may result in off-cut binding against the Saw Blade.
25. Always unplug the Bandsaw from its electrical outlet before performing any
inspection, maintenance, or cleaning procedures.
26. Keep this product and all other tools and equipment away from children and animals. Do not allow spectators in the work area.
27. Keep all safety guards in place and in proper working order.
28. This Bandsaw is designed for indoor use only.
29. CAUTION: If the teeth of the Saw Blade are so far apart that they straddle
the workpiece, severe damage to the workpiece and/or Saw Blade will result. See page 27.
30. WARNING! Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contain chemicals known (to the State of Califor­nia) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: lead from lead-based paints, crystalline silica from bricks and cement or other masonry products, arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. (California Health & Safety Code § 25249.5,
et seq.
)
31.
WARNING! People with pacemakers should consult their physician(s) before
using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker.
32.
WARNING! The warnings and cautions discussed in this manual cannot
cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SKU 93762 For technical questions, please call 1-800-444-3353. Page 7
SAVE THESE INSTRUCTIONS
Page 8
GROUNDING
WARNING!
Improperly connecting the grounding wire can result in the risk of electric
shock. Check with a qualified electrician if you are in doubt as to whether the
outlet is properly grounded. Do not modify the power cord plug provided with
the tool. Never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not fit the outlet, have a proper
outlet installed by a qualified electrician.
GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS
1. Tools marked with “Grounding Required” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet. If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of elec­tric shock. (See Figure A.)
2. The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding system and must never be attached to an electrically “live” terminal. (See Figure A.)
3. Your tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in the following illustration. (See Figure A.)
THIS PRODUCT
USES A
3-PRONG PLUG
120 VOLT,
GROUNDED,
ELECTRICAL OUTLET
FIGURE A
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DOUBLE INSULATED TOOLS: TOOLS WITH TWO PRONG PLUGS
4. Tools marked “Double Insulated” do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code. (See Figure B.)
5. Double insulated tools may be used in either of the 120 volt outlets shown in the following illustration. (See Figure B.)
THIS PRODUCT
DOES NOT
USE A
2-PRONG PLUG
120 VOLT, GROUNDED,
ELECTRICAL OUTLETS
FIGURE B
EXTENSION CORDS
1.
2. As the distance from the supply outlet increases, you must use a heavier gauge
3. The smaller the gauge number of the wire, the greater the capacity of the cord.
4. When using more than one extension cord to make up the total length, make
5. If you are using one extension cord for more than one tool, add the nameplate
Grounded
tools require a three wire extension cord.
Double Insulated
tools
can use either a two or three wire extension cord.
extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage.
(See Figures C and D,
next page.)
For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.
(See Figures C and D,
next page.)
sure each cord contains at least the minimum wire size required.
(See Figures C and D,
next page.)
amperes and use the sum to determine the required minimum cord size.
(See Figures C and D,
next page.)
6. If you are using an extension cord outdoors, make sure it is marked with the suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.
SKU 93762 For technical questions, please call 1-800-444-3353. Page 9
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7. Make sure your extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified electrician before using it.
8. Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.
RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS*
(120 VOLT)
FIGURE C
* Based on limiting the line voltage drop
to five volts at 150% of the rated amperes.
SYMBOLOGY
FIGURE D
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UNPACKING
When unpacking, check to make sure all the parts shown on the Parts Lists on pages 31 and 32 are included. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.
ASSEMBLY INSTRUCTIONS
NOTE:
For additional information regarding the parts listed in the following
pages, refer to the Assembly Diagram on page 33.
1. CAUTION! Always make sure the Power Switch (164) for the Bandsaw is in its “OFF” position and the tool is unplugged from its electrical outlet prior to assembling the tool, adding any accessories, or making adjustments to the tool.
To Assemble The Stand:
1. Insert the Pull Handle (173) into the two mounting holes located in the upper section of one Stand (174). Then secure the Pull Handle to the Stand, using two Pins (172). (See Figure E.)
2. Attach one end of the Tool Plate (175) to the upper section of one Stand (174), using two Screws (178), two Flat Washers (177), and two Nuts (176).
(See Figure E.)
3. Attach the other end of the Tool Plate (175) to the upper section of the remaining Stand (174), using two Screws (178), two Flat Washers (177), and two Nuts (176). (See Figure E.)
STAND
(174)
SCREW
(178)
FLAT WASHER
(177)
NUT
(176)
FIGURE E
FLAT WASHER
(180)
NUT
(181)
HEX BOLT (183)
SPRING WASHER (185)
WHEEL SHAFT
FLAT WASHER (184)
WHEEL BRACKET (186)
WHEEL (182)
(187)
PIN
(188)
PIN
(172)
PULL HANDLE
(173)
TOOL PLATE
(175)
STAND
(174)
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To Attach The Wheels To The Stand:
1. Align the two mounting holes in the Wheel Bracket (186) with the two mounting holes located in the lower section of the Stand (174). Then secure the Wheel Bracket to the Stand, using two Hex Bolts (183), two Spring Washers (185), two Flat Washers (184), two Flat Washers (180), and two Nuts (181).
(See Figure E, previous page.)
To Attach The Bandsaw To The Stand:
1. With additional manpower, and an adequate lifting device, carefully set the Bandsaw on top of the Stand assembly, making sure the upper section of the Stand fits
2. Align the
outside
three
the base of the Bandsaw. (See Figure F.)
threaded mounting holes in each end at the base of the Bandsaw with the three mounting holes located at each end of the Stand assembly. Then secure the Bandsaw to the Stand assembly, using three Screws (59), three Spring Washers (58), and three Flat Washers (57). (See Figure F.)
STAND
(TOP VIEW)
MOUNTING HOLE
MOUNTING HOLE
MOUNTING HOLE
MOUNTING HOLE
MOUNTING HOLE
MOUNTING HOLE
SCREW (59)
SPRING WASHER (58)
FLAT WASHER (57)
FIGURE F
To Attach The Stock Stop Assembly:
1. When mounted to the Bandsaw, the adustable Stock Stop assembly is used to make repetitive cuts of the same length.
2. To attach the Stock Stop assembly, slide the Shaft (158) into the mounting hole in the Machine Bed (142), and secure the Shaft by tightening the Hex Bolt (149).
(See Figure G, next page.)
3. Slide the Stock Stop (157) onto the Shaft (158), and secure by tightening the Socket Head Screw (156). (See Figure G.)
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HEX BOLT (149) SOCKET HEAD SCREW (156) SHAFT (158)
STOCK STOP (157)
END VIEW
WITH
HAND WHEEL (171)
FIGURE G
IN FOREGROUND
To Attach The Pulley Cover:
1. Position the Pulley Cover (72) over the Worm Shaft (9) and Motor Shaft (81). Align the mounting hole in the Pulley Cover with the mounting hole in the Body Frame (60). Then secure the Pulley Cover to the Bandsaw, using one Hex Bolt (76) and one Flat Washer (77). (See Figure H.)
PULLEY COVER
(72)
WORM SHAFT
(9)
BODY FRAME
(60)
HEX BOLT (76) FLAT WASHER (77)
MOTOR SHAFT
(81)
FIGURE H
To Attach The Spindle Pulley And Motor Pulley:
1. Slide the Spindle Pulley (1) fully onto the Worm Shaft (9). Then secure the Spindle Pulley to the Worm Shaft, using one Socket Head Screw (2).
(See Figure I,
next page.
2. Insert the Shaft Key (80) in the slot on the Motor Shaft (81). Align the slot in the
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Motor Pulley (79) with the Shaft Key. Slide the Motor Pulley fully onto the Motor Shaft. Then secure the Motor Pulley to the Motor Shaft, using one Socket Head Screw (2). (See Figure I.)
V-BELT (10)
SHAFT KEY (80)
(NOT SHOWN)
SPINDLE PULLEY (1)
MOTOR PULLEY (79)
FIGURE I
To Install The V-Belt:
1. The V-Belt (10) can be installed by loosening the Hex Bolt (70) and moving the Motor (81) forward. Place the V-Belt around the top grooves in the Spindle Pulley (1) and Motor Pulley (79). Next, move the Motor backwards to tighten the tension on the V-Belt. Then, re-tighten the Hex Bolt to secure the Motor in place.
(See Figures I and J.)
HEX BOLT (70)
FIGURE J
To Adjust The Cutting Speed:
1. The Bandsaw is designed to cut at three different speeds: 80, 120, and 200 FPM (Feet Per Minute) depending on the type of material being cut.
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MOTOR (81)
Page 15
2. Refer to the Chart below to determine the proper cutting speed for a specific type of material being cut. (See Figure K.)
MATERIAL
Tool Steel, Stainless Alloy Steels, Bearing Bronze
SPEED (SFM)
80 FPM
120 FPM
200 FPM
BELT GROOVE USED
SPINDLE PULLEY MOTOR PULLEY
LARGE
MEDIUM MEDIUM
SMALL
SMALL
LARGE
FIGURE K
3. The cutting speed can be adjusted by loosening the Hex Bolt (70) and moving the Motor (81) forward. Place the V-Belt around the desired grooves in the Spindle Pulley (1) and Motor Pulley (79). Next, move the Motor backwards to tighten the tension on the V-Belt. Then, re-tighten the Hex Bolt to secure the Motor in place. (See Figures I, J, K, and L.)
SPINDLE PULLEY
LARGE
MEDIUM
SMALL
MOTOR PULLEY
SMALL
MEDIUM
LARGE
FIGURE L
4. WARNING! Always securely close the Lid on the Pulley Cover (72) after installing a V-Belt (10) or adjusting the cutting speed.
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To Convert The Bandsaw For Vertical Use:
1. NOTE: Notching, slitting, and contour work is best done with the Bandsaw in its vertical position.
2. Raise the Saw Head to its full vertical position, making sure it locks in position by turning the Support Plate (150) to the right until it firmly locks into the Body Frame (60) and inserting the Locking Pin (153). (See Figure M.)
SUPPORT PLATE (150)
BODY FRAME (60)
LOCKING PIN (153)
FIGURE M
3. Remove the two Screws (190), and remove the Small Vertical Cutting Plate (194). (See Figure N.)
4. Guide the Saw Blade (82) through the slot in the Vertical Cutting Plate (189), and secure it in position with the two Screws (190). (See Figure N.)
5. Insert one Screw (190) downward through the mounting hole in the Vertical Cutting Plate (189). Attach the top section of the Vertical Cutting Plate
SMALL VERTICAL CUTTING PLATE (194)
SCREW (190)
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SCREW (190)VERTICAL CUTTING PLATE (189)
FIGURE N
Page 17
Support (191) to the Vertical Cutting Plate (189), using one Flat Washer (192) and one Nut (193). Remove the Hex Head Bolt (61). Position the Vertical Cut­ting Plate Support against the Body Frame (60). Then firmly re-tighten the Hex Head Bolt. (See Figures N and O.)
SCREW (190)
VERTICAL
CUTTING PLATE
(189)
FLAT WASHER (192)
NUT (193)
VERTICAL CUTTING PLATE SUPPORT (191)
HEX HEAD BOLT (61)
FIGURE O
OPERATING INSTRUCTIONS
1. CAUTION! Always make sure the Power Switch (164) for the Bandsaw is in its “OFF” position and the tool is unplugged from its electrical outlet prior to making adjustments to the tool.
To Use The Vise:
1. Raise the Body Frame (60) to its vertical position, and lock the Body Frame in place with the Support Plate (150) and Locking Pin (153). (See Figure M.)
2. Open the Moveable Vise Plate (141) to accept the piece of material to be cut by rotating the Hand Wheel (171) counterclockwise. (See Figure P.)
3. Place the workpiece on the Machine Bed (142). If the workpiece is long, support the end. (See Figure P.)
4. Clamp the workpiece firmly with the Moveable Vise Plate (141) by rotating the Hand Wheel (171) clockwise. (See Figure P.)
MOVEABLE VISE PLATE (141)
HAND WHEEL
(171)
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MACHINE BED (142)
FIGURE P
Page 18
To Use The Quick Vise Adjustment For An Angle Cut:
1. Loosen the Hex Bolt (136), and move the Mitering Vise Plate (138) to the threaded hole position. Adjust the Mitering Vise Plate to the desired angle as indicated by the Angle Scale (165). Loosen the Hex Bolt (139), and adjust the Moveable Vise Plate (141) to parallel the Mitering Vise Plate. Then, re-tighten the Hex Bolt. (See Figure Q.)
THREADED
HOLE POSITION
MOVEABLE
VISE
PLATE
(141)
HEX BOLT
(139)
ANGLE SCALE
(165)
FIGURE Q
HEX BOLT
(136)
MITERING
VISE
PLATE
(138)
To Adjust The Stock Stop:
1. Loosen the Socket Head Screw (156) that holds the Stock Stop (157) to the Shaft (158). (See Figure R.)
2. Adjust the Stock Stop (157) to the desired length position. Then, re-tighten the Socket Head Screw (156). (See Figure R.)
WORKPIECE
(NOT INCLUDED)
SOCKET HEAD SCREW (156)
SHAFT (158)
STOCK STOP (157)
FIGURE R
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Page 19
Adjusting The Blade Guide Bearings:
1. NOTE: Blade Guide Bearings (88, 92, 100, 104) adjustment is a critical factor in the performance of the Bandsaw.
2. It is always best to try a new Saw Blade (82) to see if it will correct poor cutting before attempting to adjust the Blade Guide Bearings. For example, if a Saw Blade becomes dull on one side sooner than the other, it will begin cutting crooked. A Saw Blade replacement will correct this problem, whereas Blade Guide Bearings adjustment will not.
3. If a new Saw Blade does not correct the problem, check the Blade Adjustable Seats (83, 110) to obtain the proper clearance. (See Figure S.)
4. NOTE: There should be from .000” (just touching) to .001” clearance between the Saw Blade and Blade Guide Bearings (88, 92, 100, 104). To obtain this clearance adjust as follows:
A. The
Outer
Blade Guide Bearings (92, 104) are mounted to Shafts (91, 103)
and can be adjusted. (See Figure S.)
B. Loosen the Nuts (86, 96) while holding the Shafts (91, 103) with an Allen wrench (not included). (See Figure S.)
C. Position the Shafts (91, 103) by turning it to the desired position of clear­ ance. Then, re-tighten the Nuts (86, 96). (See Figure S.)
Inner
D. Adjust the
OUTER BLADE GUIDE BEARING
(92, 104)
SHAFT (91, 103)
Blade Guide Bearings (88, 100) in the same manner.
SAW BLADE (82)
NUT (86, 96)
(NOT SHOWN)
INNER BLADE GUIDE BEARING (88, 100)
SHAFT (91, 103)
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FIGURE S
Page 20
Adjusting The Blade Tracking:
1. Raise the Saw Head to its full vertical position, making sure it locks in position by turning the Support Plate (150) to the right until it firmly locks into the Body Frame (60) and inserting the Locking Pin (153). (See Figure M.)
2. Turn on the Bandsaw. The Saw Blade (82) is tracking properly when the back of the Blade is just touching the edge of the Blade Wheel (37) flange. The back of the Blade should not be rubbing against the flange. (See Figure T.)
3. If adjustment is necessary, the Blade Guide Bearings (88, 92, 100, 104) should be clear of the Saw Blade (82). (See Figure S.)
4. Loosen the middle Hex Bolt (21) to a point where it is loose but snug.
(See Figure S.)
5. With the Bandsaw running, turn the lower Screw (22) until the Saw Blade (82) is tracking properly, making sure Blade tension is maintained by turning the Blade Tension Adjusting Knob (34). (See Figure S.)
6. Make sure to re-tighten the middle Hex Bolt (21) when adjustment is complete.
(See Figure S.)
BLADE WHEEL
(37)
FIGURE S
Adjusting The Blade Tension:
1. Turn the Blade Tension Adjusting Knob (34) Saw Blade (82). Turn the Blade Tension Adjusting Knob decrease tension on the Saw Blade. Correct tension is aquired when the Saw Blade is just tight enough so that no slippage occurs between the Saw Blade and the Blade Wheels (37, 54). (See Figure T,
clockwise
next page.)
BLADE TENSION
ADJUSTING KNOB
(34)
HEX BOLT (21)
LOWER SCREW (22)
to increase tension on the
counterclockwise
to
2. NOTE: When the Bandsaw is not in use over long periods of time, release the tension on the Saw Blade (82). (See Figure T.)
SKU 93762 For technical questions, please call 1-800-444-3353. Page 20
Page 21
BLADE WHEEL
(37)
BLADE TENSION ADJUSTING KNOB
(34)
SAW
BLADE
(82)
BLADE WHEEL
(54)
BLADE BACK COVER
(114)
FIGURE T
A
djusting The Feed Rate:
1. The feed rate of the Body Frame (60) can be adjusted by turning the Handle (127)
clockwise
to decrease the feed rate or
counterclockwise
to increase the feed rate. Do not turn the Handle more than one turn at a time. Excessive feed pressure can break the Saw Blade (82). Insufficient feed pressure dulls the Saw Blade rapidly. (See Figure U.)
FIGURE U
SKU 93762 For technical questions, please call 1-800-444-3353. Page 21
HANDLE
(127)
Page 22
Adjusting The Blade Guide Brackets:
1. The Right Blade Guide Bracket (90) and Left Blade Guide Bracket (102) are adjustable by loosening the Guide Adjusting Knob (45) and sliding the Brackets up or down to accomodate the depth of the workpiece. (See Figure V.)
2. The Blade Guide Brackets (90, 102) should be set as close as possible to the workpiece, without interfering with the workpiece or contacting the Machine Bed (142). (See Figure V.)
3. Once the adjustment is made, make sure to re-tighten the Guide Adjusting Knob (45). (See Figure V.)
GUIDE ADJUSTING KNOB
(45)
BLADE GUIDE BRACKETS
(90, 102)
FIGURE V
Basic Bandsaw Operation -- Vertical Position:
1. WARNING! Always wear ANSI-approved safety impact eye goggles when operating the Bandsaw.
2. Do not plug the Power Cord Plug into an electrical outlet until all neces-
sary adjustments (as previously discussed in this manual) have been made.
3. Raise the Body Frame (60) to its full vertical position, making sure it locks in place by turning the Support Plate (150) to the right until it firmly locks into the Body Frame and inserting the Locking Pin (153). (See Figure W,
next page.)
4. Once all necessary adjustments to the Bandsaw have been made, plug the Power Cord Plug into the nearest 120 volt, grounded, electrical outlet.
SKU 93762 For technical questions, please call 1-800-444-3353. Page 22
Page 23
5. Turn the Power Switch (164) to its “ON” position. (See Figure W.)
6.
CAUTION! Cut only
flat
workpieces when the Bandsaw is in its vertical position. Never attempt to cut pipes or other round objects with the Bandsaw in its vertical position.
7. Before cutting, turn on the Bandsaw and check for excessively loose Saw Blade (82) tension or machine vibration. If this is found, turn off the Bandsaw and correct the problem before using. (See Figure W.)
8. Set the workpiece on the Vertical Cutting Plate (189), making sure to keep down­ward pressure on the workpiece throughout the cutting process.
(See Figure W.)
9. When cutting a large workpiece, make sure its entire length is properly sup­ported. If necessary, use a roller stand (not included) with a larger workpiece.
10. Allow the Saw Blade (82) to turn up to full speed before feeding the workpiece into the Saw Blade. (See Figure W.)
11.
WARNING! Always keep hands and fingers safety away from the cutting
area.
12. Feed the workpiece into the Saw Blade (82) gradually. Do not force the Bandsaw to remove material faster than it is designed to cut. (See Figure W.)
13. Never attempt to remove material stuck in the moving parts of the Bandsaw while it is plugged in and running. Turn off the Bandsaw if the workpiece is to be backed out of an uncompleted cut.
SAW BLADE
(82)
VERTICAL CUTTING PLATE
(189)
POWER SWITCH
(164)
BODY FRAME
(60)
SUPPORT PLATE
(150)
FIGURE W
SKU 93762 For technical questions, please call 1-800-444-3353. Page 23
LOCKING PIN (153)
Page 24
14. Once the cut is made, turn the Power Switch (164) to its “OFF” position. Then, unplug the Power Cord Plug from its electrical outlet. (See Figure W.)
15. Wait until the Saw Blade (82) comes to a complete stop. Then, remove the work­piece and scrap material from the Vertical Cutting Plate (189).
(See Figure W.)
16. Remove the Locking Pin (153) and turn the Support Plate (150) to the left. Then, lower the Body Frame (60) to its horizontal position. (See Figure W.)
Basic Bandsaw Operation -- Horizontal Position:
1. WARNING! Always wear ANSI-approved safety impact eye goggles when operating the Bandsaw.
2. Do not plug the Power Cord Plug into an electrical outlet until all neces-
sary adjustments (as previously discussed in this manual) have been made.
3. Raise the Body Frame (60) to its full vertical position, making sure it locks in place by turning the Support Plate (150) to the right until it firmly locks into the Body Frame and inserting the Locking Pin (153). (See Figure W.)
4. Secure the workpiece in the Vise assembly (138, 141). When cutting a large workpiece, make sure its entire length is properly supported. If necessary, use a roller stand (not included) with a larger workpiece. (See Figure X.)
5. If cutting several workpieces at the same length, you may wish to adjust the Stock Stop (157) to the desired position. (See Figure X.)
6. Once all necessary adjustments to the Bandsaw have been made, plug the Power Cord Plug into the nearest 120 volt, grounded, electrical outlet.
(See Figure X.)
BODY FRAME
(60)
VISE ASSY.
(138, 141)
SWITCH PUSH-OFF TIP
(41)
POWER SWITCH
(164)
STOCK STOP
(157)
LOCKING PIN
(153)
SUPPORT PLATE
(150)
FIGURE X
SKU 93762 For technical questions, please call 1-800-444-3353. Page 24
Page 25
7. Turn the Power Switch (164) to its “ON” position, and slowly lower the Body Frame (60) until the Saw Blade (82) is just above the workpiece cut line.
(See Figure X.)
8. Before cutting, turn on the Bandsaw and check for excessively loose Saw Blade (82) tension or machine vibration. If this is found, turn off the Bandsaw and correct the problem before using. (See Figure X.)
9. Allow the Saw Blade (82) to turn up to full speed before feeding the Saw Blade into the workpiece. (See Figure X.)
10. WARNING! Always keep hands and fingers safety away from the
cutting area.
11. Slowly lower the Body Frame (60), while it gradually feeds the Saw Blade (82) into the workpiece. Do not force the Bandsaw to remove material faster than it is designed to cut. (See Figure X.)
12. Never attempt to remove material stuck in the moving parts of the Bandsaw while it is plugged in and running. Turn off the Bandsaw if the workpiece is to be backed out of an uncompleted cut.
13. IMPORTANT: When in the horizontal cutting mode only, the Switch Push-Off Tip (41) will automatically turn the Power Switch (164) to its “OFF” position and shut off the Bandsaw’s Motor when the cut has been completed. (See Figure X.)
14. Once the cut is made, check to make sure the Power Switch (164) is in its “OFF” position. Then, unplug the Power Cord Plug from its electrical outlet.
(See Figure X.)
15. Wait until the Saw Blade (82) comes to a complete stop. Next, raise the Body Frame (60) to its full vertical position, making sure it locks in place by turning the Support Plate (150) to the right until it firmly locks into the Body Frame. Remove the work­piece from the Vise assembly (138, 141) and scrap material from the Machine Bed (142) of the Bandsaw. Then, slowly lower the Body Frame (60) to its horizontal position and lock it in place with the Locking Pin (115). (See Figure X.)
INSPECTION, MAINTENANCE, AND CLEANING
1. WARNING! Make sure the Power Switch (164) is in its “OFF” position and the tool is unplugged from its electrical outlet before performing any inspection, maintenance, or cleaning procedures.
2. Before each use, inspect the general condition of the Bandsaw. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts,
SKU 93762 For technical questions, please call 1-800-444-3353. Page 25
Page 26
damaged electrical wiring, and any other condition that may affect its safe opera­tion. If abnormal noise or vibration occurs, have the problem corrected before further use.
Do not use damaged equipment.
3. Before each use, inspect the Saw Blade (82). Using a dull Saw Blade will cause excessive wear on the Motor of the Bandsaw and will not produce a satisfactory cut. Replace with a new Saw Blade when needed. To replace a Saw Blade:
A. NOTE: Make sure to wear heavy duty work gloves to avoid accidental cuts
from the Saw Blade (82) when performing this procedure.
B. Raise the body Frame (60) to its full vertical position, making sure it locks in
place by turning the Support Plate (150) to the right until it firmly locks into the Body Frame, and insert the Locking Pin (153). (See Figure W.)
C. Release Saw Blade (82) tension by turning the Blade Tension Knob (34). (See
Figure Y. )
D. Slip the old Saw Blade (82) off the Upper Blade Wheel (37), Lower Blade
Wheel (54), and Guide assemblies. (See Figure Y.)
UPPER BLADE WHEEL
LOWER BLADE WHEEL
FIGURE Y
(37)
(54)
UPPER
GUIDE
ASSY.
LOWER
GUIDE
ASSY.
BLADE TENSION KNOB
(34)
SAW
BLADE
(82)
TEETH POINTING
DOWNWARD
BLADE BACK COVER
(114)
SKU 93762 For technical questions, please call 1-800-444-3353. Page 26
Page 27
E. Place the new Saw Blade (82) between each of the Guide assemblies and
around the Upper Blade Wheel (37) and Lower Blade Wheel (54).
IMPORTANT: The teeth must be pointing
downward toward the Motor.
(See Figure Y.)
F. NOTE: The Bandsaw is equipped with a 64” diameter, .025” thick, 15/32” wide,
14 teeth per inch Saw Blade (82). The machine will also accept Blades in 4, 6, 8, and 10 tooth sizes. The choice of Blade pitch is determined by the thick­ness of the material to be cut. The thinner the workpiece, the more teeth is recommended. A minimum of 3 teeth should engage the workpiece at all times for proper cutting. (See Figure Y.)
CAUTION: If the teeth of the Saw Blade are so far apart that they straddle the workpiece, severe damage to the workpiece and/or Saw Blade will result.
G. Tighten the tension on the new Saw Blade (82) by turning the Blade Tension
Knob (34). (See Figure Y.)
H. Close the Blade Back Cover (114). (See Figure Y.)
4. To replace the V-Belt: The Bandsaw uses a size 0-506 V-Belt (10). To replace the V-Belt:
HEX BOLT
(70)
A. Open the Pulley Cover (72). (See Figure Z.)
B. Loosen the Hex Bolt (70) to release tension on the old V-Belt.
(See Figure J.)
C. Remove the old V-Belt (10) from the two Pulleys (1, 79).
(See Figure Z.)
D. Place the new V-Belt (10) into the proper Pulley (1, 79) combination for the
desired Blade speed. (See Figures L and Z.)
SPINDLE PULLEY
(1)
V-BELT (10)
MOTOR PULLEY
(79)
FIGURE Z
SKU 93762 For technical questions, please call 1-800-444-3353. Page 27
Page 28
E. Adjust the position of the Motor (81) to obtain approximately 1/2” depression in
the V-Belt (10) when applying pressure with your thumb. (See Figure Z.)
F. Tighten the Hex Bolt (70) to secure the Motor (81) in place.
(See Figure X.)
5. To lubricate the Worm Gear and Worm Shaft: The Worm Gear (17) and Gear Shaft (19) run in an oil bath Gear Box and should not require an oil change more than once a year, unless the oil becomes contaminated or a leak occurs due to improper replacement of the Gear Box Cover (14). To change oil in the Gear Box:
A. Position the Body Frame (60) in the horizontal position. (See Figure W.)
B. Remove the four Hex Bolts (11), Gear Box Cover (14), and Gear Box Gasket (15). (See Figure AA.)
C. Remove the old oil from inside the Gear Box and replace the oil using
140 weight gear oil. The new oil should just come to the edge of the Gear Box. Do not overfill. (See Figure AA.)
D. Replace the Gear Box Gasket (15), Gear Box Cover (14), and four Hex Bolts (11). (See Figure AA.)
GEAR BOX COVER
(14)
HEX BOLT
(11)
GEAR SHAFT
(19)
FIGURE AA
WORM GEAR
(17)
6. To clean the exterior parts of the Bandsaw, use only a clean cloth and mild detergent or mild solvent to clean the body of the Saw. Do not immerse any
electrical part of the machine in any liquids.
7. When the Bandsaw is not in use or when transporting the tool: Always lower the Body Frame (60) to its horizontal position and insert the Locking Pin (115)
SKU 93762 For technical questions, please call 1-800-444-3353. Page 28
Page 29
into the Pivot (120) to secure the Body Frame in place. (See Figure BB.)
PIVOT (120)
LOCKING PIN (115)
FIGURE BB
8. CAUTION! All maintenance, service, or repairs not mentioned in this manual must only be performed by a qualified service technician.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEI­THER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/ OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS RE­PLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECH­NICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTAL­LATION OF REPLACEMENT PARTS THERETO.
SKU 93762 For technical questions, please call 1-800-444-3353. Page 29
Page 30
TROUBLESHOOTING
(See Page 19.)
(See Page 26.)
(See Page 17.)
(See Page 26.)
(See Page 27.)
(See Page 28.)
(See Page 20.)
(See Page 20.)
(See Page 27.)
(See Page 27.)
(See Page 15.)
(See Page 19.)
(See Page 22.)
(See Pages 15 and 21.)
(See Page 27.)
(See Page 15.)
(See Page 20.) (See Page 19.)
(See Page 27.)
(See Page 17.)
(See Page 20.)
(See Page 14.)
(See Page 27.)
(See Page 15.)
(See Page 27.)
(See Page 21.)
(See Pages 15 and 21.)
(See Page 21.)
(See Page 20.)
(P. 21.)
(See Page 20.)
(See Page 22.)
(See Page 15.)
(See Page 19.)
(See Page 20.)
(See Page 19.)
(See Page 19.)
(See Pages 15 and 21.)
(See Page 27.)
(See Page 28.)
(See Assy. Di agra m.)
SKU 93762 For technical questions, please call 1-800-444-3353. Page 30
Page 31
PARTS LIST
Pa rt # De scriptio n P art # De scriptio n
1 Spindle Pulley 61 Hex Head Bolt (M12x30) 2 Socket Head Screw (M8x10) 62 Flat Washer (10) 3 Screw (M4x10) 63 Hex Head Bolt (M6x8) 4 Seal Cover 64 Flat Washer (6) 5 Oil Seal (B15x35x7) 65 Bolt (M12x30) 6 Bearing (6202Z) 66 Motor Plate 7 Spacer 67 Hex Bolt (M8x30) 8 Bearing (6202Z) 68 Nut (M8) 9 Worm 69 Flat Washer (8) 10 V-Belt 70 Hex Bolt (M8x16) 11 Hex Bolt (M6x12) 71 Hex Bolt (M12x35) 12 Spring Washer (6) 72 Pulley Cover 13 Flat Washer (6) 73 Knob 14 Gear Box Cover 74 Flat Washer (4) 15 Gear Box Gasket 75 Screw (M4x6) 16 Key (C5x28) 76 Hex Bolt (M5x8) 17 Gear 77 Flat Washer (5) 18 Pin (5x16) 78 Screw (M6x8) 19 Gear Shaft 79 Motor Pulley 20 Hex Bolt (M8x25) 80 Key (C5x28) 21 Hex Bolt (M8x16) 81 Motor 22 Hex Bolt (M8x16) 82 Blade 23 Flat Washer (8) 83 Blade Guide Bracket Seat (Right) 24 Hex Bolt (M6x10) 84 Flat Washer (8) 25 Spring Washer (6) 85 Hex Bolt (M8x25) 26 Blade Tension Sliding Plate 86 Nut (M10) 27 Flat Washer (6) 87 Spring Washer (10) 28 Blade Tension Sliding Guide 88 Bearing (180029) 29 Sliding Plate Draw Block 89 Pin 30 Blade Wheel Shaft 90 Blade Guide Bracket (Right) 31 Nut 91 Shaft 32 Spring 92 Bearing (180029) 33 Flat Washer (10) 93 Ring (9) 34 Blade Tension Adjusting Knob 94 Blade Guide Bracket Cover (Right) 35 Spacer 95 Screw (M6x12) 36 Bearing 96 Nut (M8) 37 Blade Wheel 97 Spring Washer (8) 38 Washer 98 Hex Bolt (M8x25) 39 Spring Washer (5) 99 Flat Washer (8) 40 Screw (M5x15) 100 Bearing (180029) 41 Switch Push-Off Tip 101 Pin 42 Flat Washer (6) 102 Blade Guide Bracket (Left) 43 Spring Washer (6) 103 Shaft 44 Hex Bolt (6x16) 104 Bearing (180029) 45 Adjusting Knob 105 Ring (9) 46 Flat Washer (10) 106 Blade Guard 47 Bearing (6202Z) 107 Flat Washer (4) 48 Spacer 108 Spring Washer (10) 49 Bearing (6202Z) 109 Screw (M4x8) 50 Oil Seal (B15X35X7) 110 Blade Guide Bracket Seat (Left) 51 Seal Cover 111 Screw (M5x8) 52 Screw (M4x10) 112 Spring Washer (5) 53 Spacer 113 Flat Washer (5) 54 Blade Wheel 114 Blade Back Cover 55 Socket Head Screw (M8x8) 115 Locking Pin 56 Ring (15) 116 Socket Head Screw (M10x25) 57 Flat Washer (5) 117 Spring Washer (10) 58 Spring Washer (5) 118 Flat Washer (10) 59 Screw (M5x8) 119 Socket Head Bolt (M8x8) 60 Body Frame 120 Pivot
Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
NOTE:
SKU 93762 For technical questions, please call 1-800-444-3353. Page 31
Page 32
PARTS LIST (CONT.)
Pa rt # De scriptio n P art # D e scr ip tio n
121 Spring 158 Shaft 122 Spring Adjusting Screw 159 Cable Protector 123 Hex Bolt (M8x16) 160 Switch Panel 124 Support 161 Screw (M5x8) 125 Adjusting Rod 162 Pull Relief 126 Hex Bolt (M8x16) 163 Power Cord 127 Handle 164 Power Switch 128 Support 165 Angle Scale 129 Hex Bolt (M8x16) 166 Rivet 130 Spring Washer (8) 167 Nut 131 Flat Washer (8) 168 Lead Screw 132 Nut (M8) 169 Ring (14) 133 Pivot Rod 170 Socket Head Screw (M6x8) 134 Pin (4x25) 171 Hand Wheel 135 Flat Washer (6) 172 Pin (2.5) 136 Hex Bolt (M8x20) 173 Pull Handle 137 Flat Washer (8) 174 Stand 138 Mitering Vise Plate 175 Tool Plate 139 Hex Bolt (M10x30) 176 Nut (M6) 140 Flat Washer (10) 177 Flat Washer (6) 141 Moveable Vise Plate 178 Screw (M6x10) 142 Machine Bed 179 Stand Support 143 Hex Bolt (M5x8) 180 Flat Washer (6) 144 Spring Washer (5) 181 Nut (M6) 145 Flat Washer (5) 182 Wheel 146 Pull Relief 183 Hex Bolt (M6x16) 147 Hex Bolt (M12x70) 184 Flat Washer (6) 148 Nut (M12) 185 Spring Washer (6) 149 Hex Bolt (M8x10) 186 Wheel Bracket 150 Support Plate 187 Wheel Shaft 151 Flat Washer (8) 188 Pin (2.5) 152 Hex Bolt (M8x16) 189 Vertical Cutting Plate 153 Locking Pin 190 Screw (M6x12) 154 Flat Washer (6) 191 Vertical Cutting Plate Support 155 Screw (M6x8) 192 Flat Washer (6) 156 Sock et Head Screw (M8x8) 193 Nut (M6) 157 Stock Stop 194 Vertical Cutting Plate Support
Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
NOTE:
SKU 93762 For technical questions, please call 1-800-444-3353. Page 32
Page 33
ASSEMBLY DIAGRAM
Some parts are listed and shown for illustration purposes only,
SKU 93762 For technical questions, please call 1-800-444-3353. Page 33
194: Vertical Cutting Plate Support Not Shown.
NOTE:
and are not available individually as replacement parts.
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