Central Machinery 67595 Set Up And Operating Instructions Manual

14” FOUR SPEED
WOODWORKING BANDSAW
Model
67595
SET UP AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
Copyright© 2009 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained
herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Dia-
grams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may
differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised Manual 10k
CONTENTS
IMPORTANT SAFETY
INFORMATION ............................... 3
Blade Speed Adjustment .....................24
ON/OFF Safety Switch: ........................24
OPERATION .................................... 25
General Tool Safety Warnings .............3
Bandsaw Safety Warnings ...................4
Vibration Safety .....................................6
GROUNDING INSTRUCTIONS ........ 6
Grounded Tools: Tools with Three
Prong Plugs ........................................6
SPECIFICATIONS ............................. 8
Optional Accessories ...........................8
UNPACKING ..................................... 8
Hardware Bag Contents .......................8
ASSEMBLY ....................................... 9
PHASE 1: Stand Assembly ...................9
PHASE 2: Bandsaw Body to Stand
Assembly ...........................................11
PHASE 3: Motor to Stand Assembly ..12
Pulley Mounting ..............................12
Motor Mounting ...............................13
MAINTENANCE AND SERVICING .. 26
Cleaning, Maintenance, and
Lubrication .........................................26
Troubleshooting ...................................26
ASSEMBLY DIAGRAMS AND
PARTS LISTS ................................ 28
Parts List A - Stand ..............................28
Assembly Diagram A - Stand ..............29
Parts List B - Saw Body .......................30
Assembly Diagram B - Saw Body .......31
Parts List C - Riser Block Kit (Sold
Separately) .........................................32
Assembly Diagram and Parts List D
- Four Speed Pulleys ........................33
LIMITED 1 YEAR / 90 DAY
WARRANTY .................................. 34
PHASE 4: Motor Wiring .......................14
PHASE 5: Table Assembly...................15
PHASE 6: Pulley Cover Assembly
and Belt Installation ..........................16
Belt Installation ...............................16
Side Panel Installation....................17
PHASE 7: Upper Guide and Post
Cover Assembly ................................17
PHASE 8: Saw Blade Installation........18
Saw Blade Tensioning and
Tracking ........................................20
Guide and Bearing Adjustment .....21
SETTINGS ........................................ 23
Blade Guide Adjustment .....................23
Table Angle Adjustment ......................23
Page 2For technical questions, please call 1-800-444-3353.SKU 67595
SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating, inspec­tion, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provided with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates a
hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a
hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used with
the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to
address practices not related to personal injury.
CAUTION, without the
safety alert symbol, is used to address practices not related to personal injury.
General Tool Safety Warnings
WARNING Read all safety warnings
and instructions. Failure to follow the
warnings and instructions may result
in electric shock, re and/or serious
injury.
Save all warnings and instructions for future reference.
KEEP GUARDS IN PLACE and in work-1. ing order.
REMOVE ADJUSTING KEYS AND 2. WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered 3. areas and benches invite accidents.
DON’T USE IN DANGEROUS ENVI-4. RONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well lit.
KEEP CHILDREN AWAY. All visitors 5. should be kept a safe distance from work area.
MAKE WORKSHOP KID PROOF with 6. padlocks, master switches, or by remov­ing starter keys.
DON’T FORCE TOOL. It will do the job 7. better and safer at the rate for which it was designed.
USE RIGHT TOOL. Don’t force tool or 8. attachment to do a job for which it was not designed.
Page 3For technical questions, please call 1-800-444-3353.SKU 67595
RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS
(120 VOLT)
NAMEPLATE
AMPERES
(at full load)
0 – 6 18 16 16 14
6.1 – 10 18 16 14 12
10.1 – 12 16 16 14 12
12.1 – 16 14 12 Do not use.
EXTENSION CORD
LENGTH
25’ 50’ 100’ 150’
TABLE A
USE PROPER EXTENSION CORD. 9. Make sure your extension cord is in good condition. When using an exten­sion cord, be sure to use one heavy enough to carry the current your prod­uct will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table A shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
WEAR PROPER APPAREL. Do not wear 10. loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
MAINTAIN TOOLS WITH CARE. Keep 14. tools sharp and clean for best and saf­est performance. Follow instructions for lubricating and changing accessories.
DISCONNECT TOOLS before servicing 15. or when changing accessories, such as blades, bits, cutters, and the like.
REDUCE THE RISK OF UNINTENTION-16. AL STARTING. Make sure switch is in off position before plugging in.
USE RECOMMENDED ACCESSORIES. 17. Consult the owner’s manual for recom­mended accessories. The use of improp­er accessories may cause risk of injury to persons.
NEVER STAND ON TOOL. Serious inju-18. ry could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
CHECK FOR DAMAGED PARTS. Be-19. fore use check carefully for damaged part. Check for alignment of moving parts, binding of moving parts, break­age of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
DIRECTION OF FEED. Feed work into 20. a blade or cutter against the direction of rotation of the blade or cutter only.
ALWAYS USE SAFETY GLASSES. Also 11. use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
SECURE WORK. Use clamps or a vise 12. to hold work when practical. It’s safer than using your hand and it frees both hands to operate tool.
DON’T OVERREACH. Keep proper foot-13. ing and balance at all times.
NEVER LEAVE TOOL RUNNING UNAT-21. TENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
Bandsaw Safety Warnings
For Your Own Safety Read Instruction 1. Manual Before Operating Saw.
Wear ANSI-approved eye protection.2.
Do not remove jammed cutoff pieces 3. until blade has stopped.
Page 4For technical questions, please call 1-800-444-3353.SKU 67595
Maintain proper adjustment of blade ten-4. sion, blade guides, and thrust bearings.
Adjust upper guide to just clear work-5. piece.
Hold workpiece rmly against table.6.
For safe operation, the upper blade 7. guide, the blade tension, and the thrust bearing must all be properly adjusted before operation. Carefully follow the
ASSEMBLY instructions, and specically PHASE 8: Saw Blade Installation,
for an explanation of how to make the needed adjustments.
The use of accessories or attachments 8. not recommended by the manufacturer may result in a risk of injury to persons.
When servicing use only identical re-9. placement parts.
Only use safety equipment that has been 10. approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be
NIOSH-approved for the specic hazards
in the work area.
The included motor wiring terminals 11. are designed to reduce the risk of im­proper wiring; DO NOT MODIFY, RE­PLACE OR FORCE THE TERMINALS.
Maintain labels and nameplates on the 12. tool. These carry important safety infor­mation. If unreadable or missing, con­tact Harbor Freight Tools for a replace­ment.
Avoid unintentional starting. Prepare to 13. begin work before turning on the tool.
People with pacemakers should consult 14. their physician(s) before use. Electro-
magnetic elds in close proximity to
heart pacemaker could cause pace­maker interference or pacemaker failure. In addition, people with pacemakers should:
• Avoid operating alone.
• Do not use with power switch locked
on.
• Properly maintain and inspect to avoid
electrical shock.
• Any power cord must be properly
grounded. Ground Fault Circuit Inter­rupter (GFCI) should also be imple­mented – it prevents sustained electrical shock.
Some dust created by power sand-15. ing, sawing, grinding, drilling, and other construction activities, contains chemi­cals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and ce-
ment or other masonry products
• Arsenic and chromium from chemically
treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilat­ed area, and work with approved safety equipment, such as those dust masks
that are specially designed to lter out
microscopic particles. (California Health & Safety Code § 25249.5, et seq.)
WARNING: Handling the cord on this 16. product will expose you to lead, a chemi­cal known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.)
The warnings, precautions, and instruc-17. tions discussed in this instruction manual
Page 5For technical questions, please call 1-800-444-3353.SKU 67595
cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which can­not be built into this product, but must be supplied by the operator.
mal vibration occurs, stop use immedi­ately.
SAVE THESE
INSTRUCTIONS.
Vibration Safety
This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibra­tion-related injury:
Anyone using vibrating tools regularly 1.
or for an extended period should rst
be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood cir­culation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue
ngers), seek medical advice as soon as
possible.
Do not smoke during use. Nicotine re-2. duces the blood supply to the hands and
ngers, increasing the risk of vibration-
related injury.
Wear suitable gloves to reduce the vibra-3. tion effects on the user.
Use tools with the lowest vibration when 4. there is a choice between different pro­cesses.
Include vibration-free periods each day 5. of work.
To reduce vibration, maintain the tool as 6. explained in this manual. If any abnor-
GROUNDING INSTRUCTIONS
TO PREVENT
ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS:
Grounded Tools: Tools with Three
Prong Plugs
In the event of a malfunction or break-1. down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in ac­cordance with all local codes and ordi­nances.
Do not modify the plug provided – if it will 2.
not t the outlet, have the proper outlet installed by a qualied electrician.
Improper connection of the equipment-3. grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Page 6For technical questions, please call 1-800-444-3353.SKU 67595
Check with a qualied electrician or ser-4. vice personnel if the grounding instruc­tions are not completely understood, or if in doubt as to whether the tool is prop­erly grounded.
Use only 3-wire extension cords that 5. have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug.
Repair or replace damaged or worn cord 6. immediately.
7. This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 V~ 3-Prong Plug and Outlet. The tool has a ground­ing plug that looks like the plug illustrated above in 125 V~ 3-Prong Plug and Outlet.
The outlet must be properly installed and 8. grounded in accordance with all codes and ordinances.
Do not use an adapter to connect this 9. tool to a different outlet.
Page 7For technical questions, please call 1-800-444-3353.SKU 67595
SPECIFICATIONS
Hardware Bag Contents
Electrical Requirements 120 V ~ 60Hz Amperage 8.2 A, no load Motor 1 HP / Single Phase Blade Speeds 600, 1140, 1670, 2670 FPM Blade 6TPI 93-1/2” x 0.019” x 3/8” Cutting Capacity 6” Blade Width Range 1/8” to 3/4” Table Dimensions Approx. 14” x 14” Table Tilt 45° Right / 15° Left Dust Collector Accessory Weight 180 lb.
Dust Chute Attachment Only (Dust Bag Not Provided)
Optional Accessories
Riser Block Kit
Note: Availability of these accessories may
vary. Contact Harbor Freight Tools at the number at the bottom of this page for availability information.
UNPACKING
When unpacking, check to make sure
all parts shown on the Parts Lists are includ­ed. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as pos­sible.
Some parts are shipped with a rust pre-
venting coating. Clean this coating off before assembly and use.
Note: Hardware sizes illustrated below are
offered only as a guide and are approxi­mate. Letters given below are for assembly purposes only. Part numbers on the parts lists at the end of this manual should be used for ordering parts.
A
B
C
D
E
F
G
M
H J K L
N
O
P
Q
Letter Description Phase Qty
A M8 x 80 Table Stop Bolt 5 1 B M8 x 40 Bolt 2 4 C M8 x 30 Bolt 5 2 D M8 x 25 Bolt 3 4 E M8 x 16 Carriage Bolt 1 24
F M6 x 12 Bolt 6 1 G M5 x 15 Pan Head Bolt 6 4 H M8 Washer 1,2,3 44
J M8 Lock Washer 2,3,5 10 K M8 Nut 1,2,3,5 37
L M6 Washer 6 1
M M5 Washer 6 8
N M5 Nut 6 4 O Foot Assembly 1 4 P Pulley Cover Knob 6 1 Q Foot Bracket 1 4
Page 8For technical questions, please call 1-800-444-3353.SKU 67595
ASSEMBLY
FIGURE FOR STEP 1-1
PHASE 1: Stand Assembly
E H K
Required Hardware
Letter Description
E M8 x 16 Carriage Bolt 24 H M8 Washer 24 K M8 Nut 24
2A3A
(for this phase)
Qty
1A
Belt
Cutout
1A
3A
1. Assemble the Mounting Plate (1A) to the four square holes at the top of the Front Panel (3A) assembly as shown above. The Mounting Plate must be turned as shown above, with the Belt Cutout hole away from the Front Panel.
7A 10A 9A
Stand Part Identication
Part Description Qty
1A Mounting Plate 1 2A Rear Panel 1 3A Front Panel Assembly 1 7A Horizontal Brace 2 8A Brace 1 9A Motor Plate Bracket 1
10A Motor Plate 1
Note: During this phase, nger tighten all
Nuts to allow adjustment and leveling. All connections in this phase are made with one Carriage Bolt (E) going through the connection from the outside then be­ing secured with a Washer (H) and Nut (K).
FIGURE FOR STEP 1-2
8A
1A
2A
3A
2. Assemble the Rear Panel (2A) to the Mounting Plate (1A) in the same way. The Stand should look like the illustration above (Figure 1-2).
Page 9For technical questions, please call 1-800-444-3353.SKU 67595
FIGURE FOR STEP 1-3
7A
2A
3A
7A
3. Attach the two Horizontal Braces (7A)
inside the anges on the Front and Rear
Panels (3A, 2A).
FIGURE FOR STEP 1-4
8A
H K
O
Required Hardware
Letter Description
H M8 Washer 4 K M8 Nut 4 O Foot Assembly 4 Q Foot Bracket 4
FIGURE FOR STEP 1-5
Q
THESE HOLES MUST LINE UP.
3A
Q
Qty
(for this phase)
1A
9A
4. Attach the Motor Plate Bracket (9A) to the front of the Mounting Plate (1A) with the raised section of it towards the center. The Motor Plate Bracket (9A) should be near the Switch Cover (13A) as shown above. Attach the Brace (8A) under the Mount­ing Plate (1A) toward the rear as shown above (Figure 1-4).
13A
5. Press a Foot Bracket (Q) over each corner of the Front and Rear Panels (3A, 2A). One of the holes in the Bracket should line up with the hole in the corner of the Panel as shown.
FIGURE FOR STEP 1-6
Q
O
3A
6. Insert a Foot Assembly (O) through each Foot Bracket (Q) and Panel (3A, 2A). Secure with Washer (H) and Nut (K).
Page 10For technical questions, please call 1-800-444-3353.SKU 67595
FIGURE FOR STEP 1-7
PHASE 2: Bandsaw Body to Stand
Assembly
10A
9A
7. Attach the Motor Plate (10A) to the Motor Plate Bracket (9A). Connect the end that is folded back on itself.
FIGURE FOR STEP 1-8
7A
10A
B
H J K
Required Hardware
Letter Description
B M8 x 40 Bolt 4 H M8 Washer 8
J M8 Lock Washer 4
K M8 Nut 4
FIGURE FOR STEP 2-1 Top View
PART 1A
STAND
MOUNTING
SLOTS
CUTOUT
Qty
(for this phase)
BELT
8. Attach the other end of the Motor Plate (10A) to the Horizontal Brace (7A).
Make sure the stand rests square on the 9.
oor and that the Mounting Plate (1A)
is level. Then, wrench tighten all Nuts from phase 1 securely.
1. Orient the Saw Body with the Stand be­fore lifting it. The Pulley(s) need to align over the belt cutout and the four bolt holes must line up with the stand mount­ing slots, as shown above.
Page 11For technical questions, please call 1-800-444-3353.SKU 67595
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