Central Machinery 67595 Set Up And Operating Instructions Manual

Page 1
14” FOUR SPEED
WOODWORKING BANDSAW
Model
67595
SET UP AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
Copyright© 2009 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained
herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Dia-
grams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may
differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised Manual 10k
Page 2
CONTENTS
IMPORTANT SAFETY
INFORMATION ............................... 3
Blade Speed Adjustment .....................24
ON/OFF Safety Switch: ........................24
OPERATION .................................... 25
General Tool Safety Warnings .............3
Bandsaw Safety Warnings ...................4
Vibration Safety .....................................6
GROUNDING INSTRUCTIONS ........ 6
Grounded Tools: Tools with Three
Prong Plugs ........................................6
SPECIFICATIONS ............................. 8
Optional Accessories ...........................8
UNPACKING ..................................... 8
Hardware Bag Contents .......................8
ASSEMBLY ....................................... 9
PHASE 1: Stand Assembly ...................9
PHASE 2: Bandsaw Body to Stand
Assembly ...........................................11
PHASE 3: Motor to Stand Assembly ..12
Pulley Mounting ..............................12
Motor Mounting ...............................13
MAINTENANCE AND SERVICING .. 26
Cleaning, Maintenance, and
Lubrication .........................................26
Troubleshooting ...................................26
ASSEMBLY DIAGRAMS AND
PARTS LISTS ................................ 28
Parts List A - Stand ..............................28
Assembly Diagram A - Stand ..............29
Parts List B - Saw Body .......................30
Assembly Diagram B - Saw Body .......31
Parts List C - Riser Block Kit (Sold
Separately) .........................................32
Assembly Diagram and Parts List D
- Four Speed Pulleys ........................33
LIMITED 1 YEAR / 90 DAY
WARRANTY .................................. 34
PHASE 4: Motor Wiring .......................14
PHASE 5: Table Assembly...................15
PHASE 6: Pulley Cover Assembly
and Belt Installation ..........................16
Belt Installation ...............................16
Side Panel Installation....................17
PHASE 7: Upper Guide and Post
Cover Assembly ................................17
PHASE 8: Saw Blade Installation........18
Saw Blade Tensioning and
Tracking ........................................20
Guide and Bearing Adjustment .....21
SETTINGS ........................................ 23
Blade Guide Adjustment .....................23
Table Angle Adjustment ......................23
Page 2For technical questions, please call 1-800-444-3353.SKU 67595
Page 3
SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating, inspec­tion, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provided with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates a
hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a
hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used with
the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to
address practices not related to personal injury.
CAUTION, without the
safety alert symbol, is used to address practices not related to personal injury.
General Tool Safety Warnings
WARNING Read all safety warnings
and instructions. Failure to follow the
warnings and instructions may result
in electric shock, re and/or serious
injury.
Save all warnings and instructions for future reference.
KEEP GUARDS IN PLACE and in work-1. ing order.
REMOVE ADJUSTING KEYS AND 2. WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered 3. areas and benches invite accidents.
DON’T USE IN DANGEROUS ENVI-4. RONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well lit.
KEEP CHILDREN AWAY. All visitors 5. should be kept a safe distance from work area.
MAKE WORKSHOP KID PROOF with 6. padlocks, master switches, or by remov­ing starter keys.
DON’T FORCE TOOL. It will do the job 7. better and safer at the rate for which it was designed.
USE RIGHT TOOL. Don’t force tool or 8. attachment to do a job for which it was not designed.
Page 3For technical questions, please call 1-800-444-3353.SKU 67595
Page 4
RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS
(120 VOLT)
NAMEPLATE
AMPERES
(at full load)
0 – 6 18 16 16 14
6.1 – 10 18 16 14 12
10.1 – 12 16 16 14 12
12.1 – 16 14 12 Do not use.
EXTENSION CORD
LENGTH
25’ 50’ 100’ 150’
TABLE A
USE PROPER EXTENSION CORD. 9. Make sure your extension cord is in good condition. When using an exten­sion cord, be sure to use one heavy enough to carry the current your prod­uct will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table A shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
WEAR PROPER APPAREL. Do not wear 10. loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
MAINTAIN TOOLS WITH CARE. Keep 14. tools sharp and clean for best and saf­est performance. Follow instructions for lubricating and changing accessories.
DISCONNECT TOOLS before servicing 15. or when changing accessories, such as blades, bits, cutters, and the like.
REDUCE THE RISK OF UNINTENTION-16. AL STARTING. Make sure switch is in off position before plugging in.
USE RECOMMENDED ACCESSORIES. 17. Consult the owner’s manual for recom­mended accessories. The use of improp­er accessories may cause risk of injury to persons.
NEVER STAND ON TOOL. Serious inju-18. ry could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
CHECK FOR DAMAGED PARTS. Be-19. fore use check carefully for damaged part. Check for alignment of moving parts, binding of moving parts, break­age of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
DIRECTION OF FEED. Feed work into 20. a blade or cutter against the direction of rotation of the blade or cutter only.
ALWAYS USE SAFETY GLASSES. Also 11. use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
SECURE WORK. Use clamps or a vise 12. to hold work when practical. It’s safer than using your hand and it frees both hands to operate tool.
DON’T OVERREACH. Keep proper foot-13. ing and balance at all times.
NEVER LEAVE TOOL RUNNING UNAT-21. TENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
Bandsaw Safety Warnings
For Your Own Safety Read Instruction 1. Manual Before Operating Saw.
Wear ANSI-approved eye protection.2.
Do not remove jammed cutoff pieces 3. until blade has stopped.
Page 4For technical questions, please call 1-800-444-3353.SKU 67595
Page 5
Maintain proper adjustment of blade ten-4. sion, blade guides, and thrust bearings.
Adjust upper guide to just clear work-5. piece.
Hold workpiece rmly against table.6.
For safe operation, the upper blade 7. guide, the blade tension, and the thrust bearing must all be properly adjusted before operation. Carefully follow the
ASSEMBLY instructions, and specically PHASE 8: Saw Blade Installation,
for an explanation of how to make the needed adjustments.
The use of accessories or attachments 8. not recommended by the manufacturer may result in a risk of injury to persons.
When servicing use only identical re-9. placement parts.
Only use safety equipment that has been 10. approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be
NIOSH-approved for the specic hazards
in the work area.
The included motor wiring terminals 11. are designed to reduce the risk of im­proper wiring; DO NOT MODIFY, RE­PLACE OR FORCE THE TERMINALS.
Maintain labels and nameplates on the 12. tool. These carry important safety infor­mation. If unreadable or missing, con­tact Harbor Freight Tools for a replace­ment.
Avoid unintentional starting. Prepare to 13. begin work before turning on the tool.
People with pacemakers should consult 14. their physician(s) before use. Electro-
magnetic elds in close proximity to
heart pacemaker could cause pace­maker interference or pacemaker failure. In addition, people with pacemakers should:
• Avoid operating alone.
• Do not use with power switch locked
on.
• Properly maintain and inspect to avoid
electrical shock.
• Any power cord must be properly
grounded. Ground Fault Circuit Inter­rupter (GFCI) should also be imple­mented – it prevents sustained electrical shock.
Some dust created by power sand-15. ing, sawing, grinding, drilling, and other construction activities, contains chemi­cals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and ce-
ment or other masonry products
• Arsenic and chromium from chemically
treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilat­ed area, and work with approved safety equipment, such as those dust masks
that are specially designed to lter out
microscopic particles. (California Health & Safety Code § 25249.5, et seq.)
WARNING: Handling the cord on this 16. product will expose you to lead, a chemi­cal known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.)
The warnings, precautions, and instruc-17. tions discussed in this instruction manual
Page 5For technical questions, please call 1-800-444-3353.SKU 67595
Page 6
cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which can­not be built into this product, but must be supplied by the operator.
mal vibration occurs, stop use immedi­ately.
SAVE THESE
INSTRUCTIONS.
Vibration Safety
This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibra­tion-related injury:
Anyone using vibrating tools regularly 1.
or for an extended period should rst
be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood cir­culation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue
ngers), seek medical advice as soon as
possible.
Do not smoke during use. Nicotine re-2. duces the blood supply to the hands and
ngers, increasing the risk of vibration-
related injury.
Wear suitable gloves to reduce the vibra-3. tion effects on the user.
Use tools with the lowest vibration when 4. there is a choice between different pro­cesses.
Include vibration-free periods each day 5. of work.
To reduce vibration, maintain the tool as 6. explained in this manual. If any abnor-
GROUNDING INSTRUCTIONS
TO PREVENT
ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS:
Grounded Tools: Tools with Three
Prong Plugs
In the event of a malfunction or break-1. down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in ac­cordance with all local codes and ordi­nances.
Do not modify the plug provided – if it will 2.
not t the outlet, have the proper outlet installed by a qualied electrician.
Improper connection of the equipment-3. grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Page 6For technical questions, please call 1-800-444-3353.SKU 67595
Page 7
Check with a qualied electrician or ser-4. vice personnel if the grounding instruc­tions are not completely understood, or if in doubt as to whether the tool is prop­erly grounded.
Use only 3-wire extension cords that 5. have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug.
Repair or replace damaged or worn cord 6. immediately.
7. This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 V~ 3-Prong Plug and Outlet. The tool has a ground­ing plug that looks like the plug illustrated above in 125 V~ 3-Prong Plug and Outlet.
The outlet must be properly installed and 8. grounded in accordance with all codes and ordinances.
Do not use an adapter to connect this 9. tool to a different outlet.
Page 7For technical questions, please call 1-800-444-3353.SKU 67595
Page 8
SPECIFICATIONS
Hardware Bag Contents
Electrical Requirements 120 V ~ 60Hz Amperage 8.2 A, no load Motor 1 HP / Single Phase Blade Speeds 600, 1140, 1670, 2670 FPM Blade 6TPI 93-1/2” x 0.019” x 3/8” Cutting Capacity 6” Blade Width Range 1/8” to 3/4” Table Dimensions Approx. 14” x 14” Table Tilt 45° Right / 15° Left Dust Collector Accessory Weight 180 lb.
Dust Chute Attachment Only (Dust Bag Not Provided)
Optional Accessories
Riser Block Kit
Note: Availability of these accessories may
vary. Contact Harbor Freight Tools at the number at the bottom of this page for availability information.
UNPACKING
When unpacking, check to make sure
all parts shown on the Parts Lists are includ­ed. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as pos­sible.
Some parts are shipped with a rust pre-
venting coating. Clean this coating off before assembly and use.
Note: Hardware sizes illustrated below are
offered only as a guide and are approxi­mate. Letters given below are for assembly purposes only. Part numbers on the parts lists at the end of this manual should be used for ordering parts.
A
B
C
D
E
F
G
M
H J K L
N
O
P
Q
Letter Description Phase Qty
A M8 x 80 Table Stop Bolt 5 1 B M8 x 40 Bolt 2 4 C M8 x 30 Bolt 5 2 D M8 x 25 Bolt 3 4 E M8 x 16 Carriage Bolt 1 24
F M6 x 12 Bolt 6 1 G M5 x 15 Pan Head Bolt 6 4 H M8 Washer 1,2,3 44
J M8 Lock Washer 2,3,5 10 K M8 Nut 1,2,3,5 37
L M6 Washer 6 1
M M5 Washer 6 8
N M5 Nut 6 4 O Foot Assembly 1 4 P Pulley Cover Knob 6 1 Q Foot Bracket 1 4
Page 8For technical questions, please call 1-800-444-3353.SKU 67595
Page 9
ASSEMBLY
FIGURE FOR STEP 1-1
PHASE 1: Stand Assembly
E H K
Required Hardware
Letter Description
E M8 x 16 Carriage Bolt 24 H M8 Washer 24 K M8 Nut 24
2A3A
(for this phase)
Qty
1A
Belt
Cutout
1A
3A
1. Assemble the Mounting Plate (1A) to the four square holes at the top of the Front Panel (3A) assembly as shown above. The Mounting Plate must be turned as shown above, with the Belt Cutout hole away from the Front Panel.
7A 10A 9A
Stand Part Identication
Part Description Qty
1A Mounting Plate 1 2A Rear Panel 1 3A Front Panel Assembly 1 7A Horizontal Brace 2 8A Brace 1 9A Motor Plate Bracket 1
10A Motor Plate 1
Note: During this phase, nger tighten all
Nuts to allow adjustment and leveling. All connections in this phase are made with one Carriage Bolt (E) going through the connection from the outside then be­ing secured with a Washer (H) and Nut (K).
FIGURE FOR STEP 1-2
8A
1A
2A
3A
2. Assemble the Rear Panel (2A) to the Mounting Plate (1A) in the same way. The Stand should look like the illustration above (Figure 1-2).
Page 9For technical questions, please call 1-800-444-3353.SKU 67595
Page 10
FIGURE FOR STEP 1-3
7A
2A
3A
7A
3. Attach the two Horizontal Braces (7A)
inside the anges on the Front and Rear
Panels (3A, 2A).
FIGURE FOR STEP 1-4
8A
H K
O
Required Hardware
Letter Description
H M8 Washer 4 K M8 Nut 4 O Foot Assembly 4 Q Foot Bracket 4
FIGURE FOR STEP 1-5
Q
THESE HOLES MUST LINE UP.
3A
Q
Qty
(for this phase)
1A
9A
4. Attach the Motor Plate Bracket (9A) to the front of the Mounting Plate (1A) with the raised section of it towards the center. The Motor Plate Bracket (9A) should be near the Switch Cover (13A) as shown above. Attach the Brace (8A) under the Mount­ing Plate (1A) toward the rear as shown above (Figure 1-4).
13A
5. Press a Foot Bracket (Q) over each corner of the Front and Rear Panels (3A, 2A). One of the holes in the Bracket should line up with the hole in the corner of the Panel as shown.
FIGURE FOR STEP 1-6
Q
O
3A
6. Insert a Foot Assembly (O) through each Foot Bracket (Q) and Panel (3A, 2A). Secure with Washer (H) and Nut (K).
Page 10For technical questions, please call 1-800-444-3353.SKU 67595
Page 11
FIGURE FOR STEP 1-7
PHASE 2: Bandsaw Body to Stand
Assembly
10A
9A
7. Attach the Motor Plate (10A) to the Motor Plate Bracket (9A). Connect the end that is folded back on itself.
FIGURE FOR STEP 1-8
7A
10A
B
H J K
Required Hardware
Letter Description
B M8 x 40 Bolt 4 H M8 Washer 8
J M8 Lock Washer 4
K M8 Nut 4
FIGURE FOR STEP 2-1 Top View
PART 1A
STAND
MOUNTING
SLOTS
CUTOUT
Qty
(for this phase)
BELT
8. Attach the other end of the Motor Plate (10A) to the Horizontal Brace (7A).
Make sure the stand rests square on the 9.
oor and that the Mounting Plate (1A)
is level. Then, wrench tighten all Nuts from phase 1 securely.
1. Orient the Saw Body with the Stand be­fore lifting it. The Pulley(s) need to align over the belt cutout and the four bolt holes must line up with the stand mount­ing slots, as shown above.
Page 11For technical questions, please call 1-800-444-3353.SKU 67595
Page 12
FIGURE FOR STEP 2-2
SAW
BODY
1A
2. With at least one assistant, lower the Bandsaw Body down on the Stand. Make sure that the holes in the Body line up with the slots in the stand (See Figure 2-1), and that the pulley lines up over the belt cutout as shown above.
Insert the four Bolts (B) through one 3. Washer (H) each and into the holes in the Saw Body from the top.
Pulley Mounting
Remove the tape securing the key to 1. the shaft of the Motor (11A). Set the key aside.
FIGURE FOR STEP 3-2
~0.3”
GN
2. The key for this saw’s Motor shaft will need to be offset by about 0.3” from the end of the shaft to allow the Set Screw to function properly. To assist in this, thread a M5 Nut (N) all the way onto a M5 x 15 Pan Head Bolt (G) for temporary use as a depth gauge.
FIGURE FOR STEP 3-3
Attach each Bolt (B) using a Washer 4. (H), Lock Washer (J), and Nut (K).
Leave the hardware only nger tight.
Measure to verify that the saw body is 5. properly aligned to the stand. Make needed adjustments, then wrench tight­en the hardware.
PHASE 3: Motor to Stand Assembly
D
Required Hardware
Letter Description
D M8 x 25 Bolt 4 H M8 Washer 8
J M8 Lock Washer 4
K M8 Nut 4
H J K
Qty
(for this phase)
3. Slide the Pulley (3D) over the end of the
Motor (11A) shaft, larger end rst. Line
up the key slots in both the Pulley and the shaft. Slide the key into the key slots. Align the end of the Pulley, key, and shaft with one another. The Pulley will need to be held in position for now.
Page 12For technical questions, please call 1-800-444-3353.SKU 67595
Page 13
FIGURE FOR STEP 3-4 (Cutaway view.)
DEPTH
GAUGE
KEY
FIGURE FOR STEP 3-7
PULLEYS
SHOULD LINE UP.
10A
PULLEY
SHAFT
PULLEY
SET SCREW
4. Hold the Pulley in place and insert the depth gauge you made in step 4-2 (Bolt (G) and Nut (N)) into the key slot, push­ing the key into position. The depth gauge can now be disassembled and placed with the other hardware.
While holding the Pulley in place, tighten 5. the Set Screw (10D) in the side of the Pulley to secure it to the shaft. The Pul­ley no longer needs to be held in place.
Motor Mounting
Have an assistant hold the Motor (11A) 6. in place while it is attached to the Motor Plate (10A).
11A
7. There are two sets of slots on the Motor Plate (10A). Line the Motor Pulley (3D) up with the Pulley (1D) above it.
Insert a Bolt (D) and Washer (H) through 8. each hole from one side, and secure the Bolt with a Washer (H), Lock Washer (J), and Nut (K). Leave the Nuts snug, but do not tighten them completely yet.
Remove the nylon cable tie that secured 9. the Power Cord (14A) during shipment.
Page 13For technical questions, please call 1-800-444-3353.SKU 67595
Page 14
PHASE 4: Motor Wiring
TO PREVENT
ELECTRIC SHOCK AND DEATH: Unplug power cord before opening Switch Cover (13A).
FIGURE FOR STEP 4-1
REMOVE
THESE
BOLTS.
1. After the power cord is unplugged, re­move the Bolts (28A) from above and below the Switch (12A) to release the Switch Cover (13A). Inside the stand, move the Switch Cover slightly to the side to allow access.
Insert the motor cord through the hole in 2. the side of the Switch Cover (13A).
FIGURE FOR STEP 4-3
WHITE (NEUTRAL)
MOTOR TERMINAL
ground wire). Connect the wires from the motor underneath the wires of the same color, black with black, white with white, and green with green. (The green wire is attached to the screw to the right of the Switch (12A).)
4. WARNING! TO PREVENT
ELECTRIC SHOCK, FIRE AND DEATH: It is critical that the GREEN ground wire is attached to the terminal OUTSIDE the switch box and that ONLY the GREEN wire is attached
outside the switch box. The included terminals are designed to reduce the risk of improper wiring; DO NOT MODIFY, REPLACE OR FORCE THE TERMINALS.
If you have any doubt about your abil­ity to connect the motor wires safely and securely, have a certied electri­cian connect the wiring.
After the wiring is properly connected, 5. carefully hold the Switch Cover (13A) in place and secure in place with the Bolts (28A).
POWER
CORD
BLACK (HOT)
MOTOR TERMINAL
MOTOR
CORD
3. The power cord wires are already con­nected at the top connections (black “hot“ wire, white “neutral” wire, and green
GREEN
(GROUND)
MOTOR
TERMINAL
Page 14For technical questions, please call 1-800-444-3353.SKU 67595
Page 15
PHASE 5: Table Assembly
A
FIGURE FOR STEP 5-4
112B
C
J K
Required Hardware
Letter Description
A M8 x 80 Table Stop Bolt 1 C M8 x 30 Bolt 2
J M8 Lock Washer 2
K M8 Nut 1
FIGURE FOR STEPS 5-1 TO 5-3
TABLE STOP
ATTACH THROUGH
THESE HOLES
WITH BOLTS (C)
132B
BOLT (A) HOLE
132B
Qty
(for this phase)
4. Attach the Lower Support Bracket (112B) to the saw body near the Table Bracket (132B). Secure in place with two Bolts (119B) and Washers (120B) as shown above. The hardware for this step is packaged separately from the hardware bag.
FIGURE FOR STEP 5-5
TABLE (36B)
ASSEMBLY
1. Set the Table Bracket (132B) onto the saw body as shown above. Note that the Table Stop bolt hole is on the side with the Pulleys. The saw body has alignment pins pre-installed to align the Table Bracket properly.
Secure the Table Bracket to the Saw 2. Body using Bolts (C) and Lock Wash­ers (J) through the holes noted above. Tighten securely in place.
Thread the Nut (K) onto the Table Stop 3. Bolt (A). Install the Table Stop Bolt into
the hole noted in the gure above.
127B 127B
132B
128B128B
5. Locate the Table Bracket (132B). Note that there are two Bolts (128B) extend­ing out from the bottom of the Trunnions (127B). Insert those two Bolts through the holes in the Table Bracket (132B) as shown above. Secure the Bolts in place using Knobs (131B).
Page 15For technical questions, please call 1-800-444-3353.SKU 67595
Page 16
PHASE 6: Pulley Cover Assembly
and Belt Installation
F
L
P
Required Hardware
Letter Description
F M6 x 12 Bolt 1 G M5 x 15 Pan Head Bolt 4
L M6 Washer 1 M M5 Washer 8 N M5 Nut 4 P Pulley Cover Knob 1
FIGURE FOR STEP 6-1
G
Qty
(for this phase)
17A
M
N
Belt Installation
Slide the Motor up towards the top of its 4. rail to allow easy belt installation.
FIGURE FOR STEP 6-6
Pulley Speed Settings
Position 1 2 3 4 Output FPM
600 1140 1670 2670
4
1D
Note: The unnumbered inner-
most position on the Middle
3D
Pulley (1D) should ONLY be used to drive the Belt Pul­ley (86B, not shown), and should not be used to change speeds.
4
5. Using the chart above, choose which speed you would like the blade to oper­ate at initially. Slide the V-Belt (5D) onto the desired Motor Pulley (3D) position. Then slide the Belt up over the Middle Pulley (1D) in the same position.
1
2
3
1
2
3
1. Set the Pulley Cover (17A) over the Pul­ley (86B) as shown above, with the door opening to the outside. Insert a Pan Head Bolt (G) through a Washer (M) and into each of the four holes. Secure the Bolts from underneath using one Washer (M) and Nut (N) each.
Secure the Pulley Cover Knob (P) to the 2. door using Bolt (F) and Washer (L) from the other side. Do not overtighten.
Close the Pulley Cover door temporarily 3. to make sure it closes completely and securely.
To set the V-Belt (5D) tension, have an 6. assistant pull down on the Motor (11A) and hold it in place to put tension on the Belt. Then test the belt’s tension by gen­tly pushing in on it in between pulleys.
If it only deects about 1/2” to 3/4” from
straight, then the belt is properly ten­sioned at that motor position. While the assistant holds the motor at that position, secure the motor in place with the previ­ously loosened Bolts (D) and Nuts (K).
After tightening, verify that both pulleys 7. are still aligned.
REV 10k
Page 16For technical questions, please call 1-800-444-3353.SKU 67595
Page 17
Side Panel Installation
FIGURE FOR STEP 6-9
39A
40A
8. Insert the Screws (40A) into the Relief Stops (39A) from the smooth side as shown above.
FIGURE FOR STEP 6-10
FIGURE FOR STEP 6-9
38A
38A
39A
9. Attach the Relief Stops (39A) to the textured side of the Side Panel (38A) by screwing the Screws (40A) into the mounting holes on the Side Panel. Leave the Screws just loose enough to allow the Relief Stops to turn. Do not overtight­en - use a screwdriver when tightening.
Position the Relief Stops (39A) so that 10. the Stops (39A) point towards the center of the Side Panel (38A).
11. While holding the Side Panel (38A)
by the two nger holes, place it inside
the side of the Stand as shown above. Rotate the Relief Stops (39A) out and tighten the Screws (40A) to secure the Side Panel in place. Repeat for the other Side Panel.
PHASE 7: Upper Guide and Post
Cover Assembly
FIGURE FOR STEP 7-1
24B
10B
26B
1. Assemble the Upper Blade Guard (24B) to the Upper Support Bracket Post (10B) as shown above using the two Hex Head Bolts (26B) and Flat Washers (25B).
Page 17For technical questions, please call 1-800-444-3353.SKU 67595
Page 18
FIGURE FOR STEP 7-2
PHASE 8: Saw Blade Installation
57/66B
6B
11B
24B
10B
2. Loosen the Hex Head Bolt (11B) on the side of the Upper Support Bracket Post (10B). Slide the Upper Blade Guard (24B) up into the Upper Covers (57B/66B) and then the Upper Support Bracket Post (10B) onto the end of the Guide Post (5B). Align the Upper Sup­port Bracket Post (10B) and tighten the Bolt (11B) to secure it.
5B
TO PREVENT INJURY
FROM SHARP BLADE: Wear heavy duty work gloves and ANSI-approved safety goggles during assembly, especially when handling blade.
FIGURE FOR STEP 8-1
66B
94B
1. Fully open the Upper Front Cover (66B) and the Lower Front Cover (94B) .
FIGURE FOR STEP 8-2
TABLE INSERT (123B)
TABLE PIN (125B)
2. Remove the Table Insert (123B) and Table Pin (125B).
Page 18For technical questions, please call 1-800-444-3353.SKU 67595
Page 19
FIGURE FOR STEP 8-3
FIGURE FOR STEP 8-5
42B
3. Turn the Micro Adjusting Knob (42B) counterclockwise 5-10 full turns.
FIGURE FOR STEP 8-4
TEETH POINT
DOWNWARD
AS BELOW
INSERT SAW
BLADE HERE,
BACK FIRST
4. With both hands, hold the Saw Blade with its teeth pointing downward and away from your body. Then, insert the
Saw Blade (56B) back side rst through
the slot in the Table (122B).
51B
13B
20B
19B
5. Position the Saw Blade (56B) through the Upper Blade Guides (19B) and over the Upper Pulley (51B).
FIGURE FOR STEP 8-6
90B
117B
6. Place the Saw Blade (56B) on the Lower Pulley (90B) and through the Lower Blade Guides (117B).
Replace the Table Insert (123B) and 7. Table Pin (125B).
Page 19For technical questions, please call 1-800-444-3353.SKU 67595
Page 20
FIGURE FOR STEP 8-8
Saw Blade Tensioning and Tracking
FIGURE FOR STEPS 8-10 TO 8-13
62B & 63B
61B
96B & 97B
8. Place the Saw Blade Guard (61B) onto the two Studs (60B/95B) and over the Saw Blade (56B). Secure in place using the two Gaskets (62B/96B) and Tapping Screws (63B/97B).
FIGURE FOR STEP 8-9
BOLTS
110B
94B
42B
ADJUST
TENSION
OF BLADE
TO SCALE
48B
3
1
4
2
3
1
8 1
4
8
10. The Saw Blade (56B) tension is adjusted using the Micro Adjusting Knob (42B) on the back of the Upper Back Cover (57B). Turn the Knob clockwise to increase ten­sion and counterclockwise to decrease tension.
There is a scale on the Blade Tension 11. Slider (41B), shown above. Turn the Micro Adjusting Knob (42B) clockwise until the top of the Nut (44B) aligns with the scale marking that corresponds with the width of the blade. For example, the included blade is 3/8” wide, so you would adjust the blade until the top of the Nut aligns with the 3/8 marking on the scale for that blade.
9. Dust Chute Setup (Optional) If you will attach a dust collector to this bandsaw, attach the Dust Chute (110B) to the Lower Front Cover (94B) using the Bolts (111B) as shown above.
Note: Too much tension is a common cause
of Saw Blade breakage and other un­satisfactory performance. Relieve the tension when the Bandsaw is not in use.
Adjust the Upper and Lower Guide Sup-12. ports (19B, 117B) so that they do not contact the blade during tracking adjust­ment.
Loosen the Nut (47B) on the shaft of the 13. Blade Tracking Knob (48B).
Page 20For technical questions, please call 1-800-444-3353.SKU 67595
Page 21
WARNING! To prevent serious injury; 14. adjust blade tracking only with the unit off and power cord unplugged.
Slowly turn the Upper and Lower Pulleys (51B, 90B) clockwise by hand and watch the Saw Blade to see whether it travels in the center of the Upper Pulley or not. If not, adjust the tracking as follows:
If the Saw Blade begins to creep to- ward the front edge of the Upper Pulley (51B), turn the Blade Tracking Knob (48B) clockwise 1/4 turn to draw the Saw Blade toward the back of the Up­per Pulley.
If the Saw Blade begins to creep to- ward the back edge of the Upper Pulley (51B), turn the Blade Tracking Knob (48B) counterclockwise 1/4 turn to draw the Saw Blade toward the front of the Upper Pulley.
If any tracking adjustments were made, 15. repeat step 14 until the Blade stays cen­tered on the Upper Pulley for at least 5 turns or so.
Tighten the Nut (47B) on the Shaft of the 16. Blade Tracking Knob (48B) after adjust­ment.
Guide and Bearing Adjustment
Only adjust guides and bearings after 17. blade tension and tracking is properly adjusted.
FIGURE FOR STEPS 8-18 TO 8-21
11B
17B
BLADE
23B
20B
GUIDE AND
BLADE
ALIGNMENT
SAW
(56B)
GUIDE
18. Loosen the Hex Head Bolt (11B) and make sure that the Upper Support Brack­et Post (10B) itself is aligned with the Saw Blade (56B).
Loosen the Thumb Bolt (23B) on the side 19. of the Upper Support Bracket Post (10B) and adjust the Upper Blade Guides’ (19B) positions so that they line up with
the at portion of the Saw Blade (56B)
without reaching the cutting edge; see Guide and Blade Alignment, above right. Tighten the Thumb Bolt after adjustment.
Loosen the two Thumb Screws (20B) 20. and move the Upper Blade Guides (19B) as close as possible to the side of the Saw Blade without touching it. Then, tighten the Thumb Screws.
Loosen the Thumb Screw (17B) and ad-21. just the Bearing (13B) to 1/64” (0.4mm) behind the Saw Blade. Then, tighten the Thumb Screws.
Page 21For technical questions, please call 1-800-444-3353.SKU 67595
Page 22
Loosen the two Knobs (131B) under the 22. Table (122B) and pivot the Table forward as far as possible.
FIGURE FOR STEP 8-23
112B
FIGURE FOR STEPS 8-25 TO 8-26
BEARING
ADJUSTMENT
THUMB BOLT
(116B)
BLADE GUIDE ADJUSTMENT
THUMB BOLTS
(118B)
119B
23. Loosen the two Hex Head Bolts (119B) on the side of the Lower Support Bracket (112B) and adjust the Lower Blade Guides’ (117B) positions so that they line
up with the at portion of the Saw Blade
(56B) without reaching the cutting edge; see Guide and Blade Alignment diagram above step 18. Tighten the Bolts (119B) after adjustment.
Pivot the Table (122B) backward as far 24. as possible.
25. Loosen the two blade guide adjustment Thumb Bolts (118B) and move the Lower Blade Guides (117B) as close as pos­sible to the side of the Saw Blade without touching it. Then, tighten the Thumb Bolts.
Loosen the bearing adjustment Thumb 26. Bolt (116B) and adjust the Bearing (114B) to 1/64” (0.4mm) behind the Saw Blade. Then, tighten the Thumb Bolt.
Return the Table (122B) to its normal po-27. sition and secure with the Knobs (131B)
Page 22For technical questions, please call 1-800-444-3353.SKU 67595
Page 23
SETTINGS
Table Angle Adjustment
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch of the tool to its “OFF” position and unplug the tool from its electrical outlet before making any adjustments to the tool.
Blade Guide Adjustment
6B
10B
FRONT SIDE
122B
126B
131B
BACK SIDE
1. Loosen the Knob (6B) and set the Upper Support Bracket Post (10B) as close as possible to the top surface of the mate­rial being cut.
Then, securely tighten the Knob (6B).2.
131B
1. Loosen the two Knobs (131B) under­neath the Table (122B).
Tilt the Table (122B) to the left or right 2. until the Needle points to the desired angle on the Scale (126B). Then, se­curely tighten both Knobs (131B).
Page 23For technical questions, please call 1-800-444-3353.SKU 67595
Page 24
Blade Speed Adjustment
ON/OFF Safety Switch:
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch of the tool to its “OFF” position and unplug the tool from its electrical outlet before making any adjustments to the tool.
Remove the Side Panel (38A) and open 1. the Pulley Cover (17A) to allow access.
Use the 2. Belt Installation instructions on page 16 to change the Belt’s position to the desired speed setting.
Replace the Side Panel and close the 3. Pulley Case after changing the speed setting.
To avoid accidental starting by young
children or others not qualied to use
the tool, the use of a Safety Switch is required.
The Safety Switch has a removable Key which must be inserted to use the Switch.
Key Engaged
ON
OFF
1. To power the bandsaw, insert the Key into the opening in the Switch and pull the switch up.
To turn off power to the bandsaw, push 2. the switch down.
Key
Safety Switch
3. When not in use, remove the Key and store in a safe place out of reach of chil­dren.
Page 24For technical questions, please call 1-800-444-3353.SKU 67595
Page 25
OPERATION
Before starting the Bandsaw make sure 1. all adjustments are properly made and all of the guards are in place.
Make sure you know how to turn the 2. bandsaw off before beginning. To turn the bandsaw off, push the Switch down.
Before turning on the power3. , make sure that nothing is obstructing the blade.
Keep the Upper Support Bracket Post 4. (10B) down as close to the material be­ing cut as possible.
To turn on the Bandsaw, insert the Key, 5. then pull the Switch up. Push it down to stop. When turning on the Bandsaw, allow the machine to reach its full speed before cutting the material.
When cutting curves, turn the material 11. carefully so that the Saw Blade can fol­low the line without being twisted.
If a curve is so abrupt that it is neces-12. sary to repeatedly back up and cut a new kerf, a more narrow Saw Blade should be used.
After use, turn off bandsaw, remove 13. switch key, unplug the power cord and allow the bandsaw to cool.
CAUTION: TO PREVENT FIRE:14. Do not allow sawdust to accumulate inside the bandsaw.
After every use, when the bandsaw is cool, clean out the sawdust:
Wear heavy-duty gloves, ANSI-ap-a. proved safety goggles and NIOSH-ap­proved dust mask/respirator.
Open the Lower Front Cover (94B).b.
6. WARNING: TO PREVENT
SERIOUS INJURY AND AMPUTATION: Keep hands out of cut line
of blade at all times.
Do not force the material into the Saw 7. Blade. Light contact with the Saw Blade
will permit easier following of the line and prevent undue friction, heating and work­hardening of the Saw Blade at its back edge.
Keep the Saw Blade sharp for easier 8. forward pressure when cutting.
Move the material slowly and steadily 9. against the Saw Blade.
Avoid twisting the Saw Blade when at-10. tempting to turn sharp corners. Remem­ber to saw around corners.
Clean the sawdust out with a brush or c. vacuum.
Close the Lower Front Cover.d.
A dust collector may reduce the need e. for this cleaning if used.
Page 25For technical questions, please call 1-800-444-3353.SKU 67595
Page 26
MAINTENANCE AND
Troubleshooting
SERVICING
TO PREVENT
SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch of the tool to its “OFF” position and unplug the tool from its electrical outlet before making any adjustments to the tool.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.
Cleaning, Maintenance, and
Lubrication
BEFORE EACH USE,1. inspect the gen-
eral condition of the tool. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, damaged electrical wiring, and any other condition that may affect its safe opera­tion.
Do not introduce water into the elec-2. tric motor through the motor vents.
Do not use solvents to wipe off the 3. Bandsaw, as damage may result.
With a brush or soft cloth, remove all the 4. sawdust from the Bandsaw.
Motor will not start:1.
Band Saw is not plugged in.a.
Household circuit has blown fuse or b. open circuit breaker.
Power cord is damaged. Replace.c.
Switch is not in “on” position.d.
Motor requires service.e.
Band Saw blade does not move al-2. though motor is running:
Blade tension knob is not tight. Turn a. motor off. Adjust tension. Restart band saw.
Blade has slipped off pulley wheel. b. Open cover housing and check.
Blade is broken. Replace blade.c.
Blade will not cut or cuts slowly3. :
Teeth have been dulled by contact with a. hardened steel or long usage. Replace blade.
Use higher speed setting.b.
Blade mounted backwards.c.
Sawdust in motor housing4. :
Use vacuum cleaner nozzle on air in-a. take and exhaust grills.
Keep workplace cleaner. Clean up ex-b. cess sawdust frequently.
Unable to get blade to track in driver 5. of wheel:
Back bearing not properly adjusted.a.
If necessary, wipe with a damp cloth. 5. You may use a mild detergent.
Once clean, lubricate all moving parts 6. with a light oil.
When storing, keep the Bandsaw cov-7. ered with a cloth cover.
Tension Wheel not properly adjusted.b.
Bad blade. Replace blade.c.
Page 26For technical questions, please call 1-800-444-3353.SKU 67595
Page 27
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACE­MENT PARTS THERETO.
Note: Some parts are listed and shown on the following pages for illustration
purposes only, and are not available individually as replacement parts.
Page 27For technical questions, please call 1-800-444-3353.SKU 67595
Page 28
ASSEMBLY DIAGRAMS AND PARTS LISTS
Parts List A - Stand
Part Description Size Qty
A1 Mounting Plate 1 A2 Rear Panel 1 A3 Front Panel 1 A4 Foot Bracket 4 A5 Washer Nut 4 A6 Foot Pad 4 A7 Horizontal Brace 2 A8 Brace 1 A9 Motor Plate Bracket 1
A10 Motor Plate 1
A11 Motor 1
A12 Switch 1 A13 Switch Cover 1 A14 Power Cord 1 A15 Strain Relief 1 A17 Pulley Cover 1 A18 Pulley Cover Knob 1
Part Description Size Qty
A22 Nut 3/16” x 24 3 A23 Nut M5 4 A24 Nut M8 32 A25 Carriage Bolt M8 x 16 24
A26 Hex Head Bolt M6 x 12 1 A27 Hex Head Bolt M8 x 25 8 A28 Pan Head Bolt 3/16” x 1/2” 7 A29 Pan Head Bolt M5 x 12 4 A30 Flat Washer M5 x Ø10 8 A31 Flat Washer M6 x Ø16 1 A32 Flat Washer M8 x Ø18 36 A33 Lock Washer M8 4 A34 Star Washer M5 7 A35 Switch Plate 1 A38 Side Panel 2 A39 Relief Stop 12 A40 ST Screw M3.5 x 12 12
Page 28For technical questions, please call 1-800-444-3353.SKU 67595
Page 29
Assembly Diagram A - Stand
Note: When ordering parts from Assembly Diagram A, include the sufx “A” after the part number.
Page 29For technical questions, please call 1-800-444-3353.SKU 67595
Page 30
Parts List B - Saw Body
Part Description Size Qty
1B Upper Frame Arm 1 2B Hex Head Bolt M16 x 55 1 3B Flat Washer M16 x Ø40 2 4B Nut M16 1 5B Guide Post 1 6B Knob M10 x 30 1 7B Steel Ball 1 8B Spring 1
9B Set Screw M10 x 10 1 10B Upper Support Bracket Post 1 11B Hex Head Bolt M6 x 16 1 12B Spacing Sleeve 1 13B Bearing 6200ZZ 1 14B Pan Head Bolt w/Flange M6 x 12 1 15B Micro Adjusting Nut 1 16B Set Screw M8 x 1.0 x 40 1 17B Thumb Screw M6 x 16 1 18B Support Bracket 1 19B Upper Blade Guide 2 20B Thumb Screw M6 x 12 2 21B Micro Adjusting Nut 1 22B Set Screw M8 x 1.0 x 40 1 23B Thumb Bolt M6 x 16 1 24B Upper Blade Guard 1 25B Flat Washer M6 x Ø13 2 26B Hex Head Bolt M6 x 10 2 28B Set Screw M5 x P0.8 x 8L 2 41B Blade Tension Slider 1 42B Micro Adjusting Knob 1 43B Coil Spring 1
44B Square Nut M10 1 45B Upper Wheel Hinge (ASM) 1 46B Steel Pin 2 47B Nut M8 1 48B Blade Tracking Knob M8 x 45 1 51B Upper Pulley 1 52B Wheel Cover 1 53B Ring Retainer R35 2 54B Ball Bearing 6202ZZ 2 55B Nut M12 x P1.25 1
56B Saw Blade
57B Upper Back Cover 1 58B Flat Washer M5 x Ø12 2 59B Pan Head Bolt M5 x 6 2 60B Stud 1 61B Saw Blade Guard 1 62B Gasket 1 63B Tapping Screw M3.5 x 16 (AB) 1 64B Upper Hinge 1 65B Tapping Screw M4 x 8 8 66B Upper Front Cover 1 67B Machine Label 1 68B Hex Head Bolt 1 69B Catch 1 70B Pan Head Bolt M5 x 12 1 71B Clip 1 75B Knob M8 1 76B Star Washer (Internal) M8 1 77B Base 1
6PTI 93-1/2” x
0.019” x 3/8”
1
Part Description Size Qty
78B Pin 4 79B Hex Head Bolt M8 x 40 4 80B Flat Washer M8 x Ø18 8 81B Spring Washer M8 4 82B Nut M8 4 83B Lower Wheel Shaft 1 84B Ball Bearing 6204Z 2 85B Ring Retainer S20 1 86B Pulley 1 87B Key M5 x 5 x 20 2 88B Set Screw M6 x 10 1 90B Lower Pulley 1 91B Wheel Cover 1 92B Flat Washer M8 x Ø30 1 93B Hex Head Bolt M8 x 20 (L.H.) 1 94B Lower Front Cover 1 95B Stud 1 96B Gasket 1 97B Tapping Screw M3.5 x 16 (AB) 1 98B Lower Hinge 1
99B Countersunk Head Bolt M5 x 10 4 100B Tapping Screw M4 x 8 4 101B Locating Bolt 1 102B Catch 1 103B Pan Head Bolt M5 x 12 1 104B Clip 1 108B Knob M8 1 109B Star Washer (Internal) M8 1 110B Dust Chute (ASM) 1 111B Bolt 1 112B Lower Support Bracket 1 113B Spacing Sleeve 1 114B Bearing 6200ZZ 1 115B Pan Head Bolt w/Flange M6 x 8 1 116B Thumb Bolt M6 x 12 1 117B Lower Blade Guide 2 118B Thumb Bolt M6 x 12 2 119B Hex Head Bolt M6 x 20 2 120B Flat Washer M6 x Ø16 2
121B Lower Blade Guard 1 122B Table 1 123B Tabel Insert ALU 1 124B Spring Pin Ø3 x 8 1 125B Table Pin 1 126B Scale 1 127B Trunnion 2 128B Hex Head Bolt w/Flange M6 x 12 6 129B Trunnion Clamp Shoe 2 130B Hex Head Bolt M10 x 50 2 131B Knob M10 2 132B Table Bracket 1 133B Pointer 1 134B Pan Head Bolt M5 x 6 1 135B Hex Head Bolt M8 x 80 1 136B Nut M8 1 137B Hex Head Bolt M8 x 30 2 138B Spring Washer M8 2 139B Brush Wheel 1 140B Pan Head Bolt M5 x 12 1 146B Miter Gauge Set 1
Page 30For technical questions, please call 1-800-444-3353.SKU 67595
Page 31
Assembly Diagram B - Saw Body
Note: When ordering parts from Assembly Diagram B, include the sufx “B” after the part
number.
Page 31For technical questions, please call 1-800-444-3353.SKU 67595
Page 32
Parts List C - Riser Block Kit (Sold Separately)
Part Description Size Qty
C1 Riser Block 1 C2 Pin 2 C3 Guide Post 1 C4 Upper Wheel
Blade Guard (U)
C5 Upper Wheel
Blade Guard (L)
C6 Blade Guard 1
1
1
Part Description Size Qty
C7 Saw Blade 105” x 0.019” x 3/8” 1 C8 Nut 1 C9 Wing Nut M8 1
C10 Carriage Bolt M8 x 16 1 C11 Hex Head Bolt 1 C12 Flat Washer 1 C13 Flat Washer 2
Note: Check with the Harbor Freight Parts Department for availability. When ordering
parts from Assembly Diagram C, include the sufx “C” after the part number.
Page 32For technical questions, please call 1-800-444-3353.SKU 67595
Page 33
Assembly Diagram and Parts List D - Four Speed Pulleys
Part Description Size Qty
D1 Middle Pulley (ASM) 1 D2 V-Belt A22 1 D3 Key 5 x 5 x 40 1 D4 Motor Pulley 1 D5 Set Screw M6 x 10 1
Part Description Size Qty
D6 Flat Washer M8 x Ø18 3 D7 Spring Washer M8 3 D8 Hex Head Bolt M8 x 25 3 D9 V-Belt A42 1
Note: When ordering parts from Assembly Diagram D, include the sufx “D” after the part
number.
Page 33For technical questions, please call 1-800-444-3353.SKU 67595
Page 34
LIMITED 1 YEAR / 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine/motor, the belts (if so equipped), and the blades (if so equipped) are free of defects in materials and workmanship. Harbor Freight Tools also warrants to the original purchaser, for a period of one year from date of purchase, that all other parts and components of the product are free from defects in materials and workmanship (90 days if used by a professional contractor or if used as rental equipment). This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must
accompany the merchandise. If our inspection veries the defect, we will either repair or replace
the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specic legal rights and you may also have other rights which vary
from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
Loading...