Page 1
8” WET / 6” DRY GRINDER
35098
SET UP AND OPERATING INSTRUCTIONS
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright© 1996, 2009 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any
artwork contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Manual Revised 09h
Page 2
SAVE THIS MANUAL
Keep this manual for the safety
warnings and precautions, assembly,
operating, inspection, maintenance and
cleaning procedures. Write the product’s
serial number in the back of the manual
near the assembly diagram (or month
and year of purchase if product has no
number). Keep this manual and the
receipt in a safe and dry place for future
reference.
not avoided, could result in
minor or moderate injury.
NOTICE is used to
address practices
not related to personal injury.
CAUTION, without
the safety alert
symbol, is used to address
practices not related to
personal injury.
General Tool Safety Warnings
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling,
and all other information
provided with this product:
This is the safety alert
symbol. It is used to alert
you to potential personal
injury hazards. Obey all
safety messages that
follow this symbol to avoid
possible injury or death.
DANGER indicates
a hazardous
situation which, if not
avoided, will result in death or
serious injury.
WARNING
indicates a
hazardous situation which, if
not avoided, could result in
death or serious injury.
CAUTION, used
with the safety
alert symbol, indicates a
hazardous situation which, if
WARNING Read all safety
warnings and instructions.
Failure to follow the warnings and
instructions may result in electric
shock, re and/or serious injury.
Save all warnings and
instructions for future reference.
KEEP GUARDS IN PLACE and in 1.
working order.
REMOVE ADJUSTING KEYS AND 2.
WRENCHES. Form habit of checking
to see that keys and adjusting
wrenches are removed from tool
before turning it on.
KEEP WORK AREA CLEAN. 3.
Cluttered areas and benches invite
accidents.
DON’T USE IN DANGEROUS 4.
ENVIRONMENT. Don’t use power
tools in damp or wet locations, or
expose them to rain. Keep work area
well lighted.
KEEP CHILDREN AWAY. All visitors 5.
should be kept safe distance from
work area.
Page 2For technical questions, please call 1-800-444-3353.SKU 35098
Page 3
MAKE WORKSHOP KID PROOF 6.
with padlocks, master switches, or by
removing starter keys.
DON’T FORCE TOOL. It will do the 7.
job better and safer at the rate for
which it was designed.
USE RIGHT TOOL. Don’t force tool 8.
or attachment to do a job for which it
was not designed.
RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS
(120 VOLT)
NAMEPLATE
AMPERES
(at full load)
0 – 6 18 16 16 14
6.1 – 10 18 16 14 12
10.1 – 12 16 16 14 12
12.1 – 16 14 12 Do not use.
EXTENSION CORD
LENGTH
25’ 50’ 100’ 150’
TABLE A
USE PROPER EXTENSION CORD. 9.
Make sure your extension cord
is in good condition. When using
an extension cord, be sure to use
one heavy enough to carry the
current your product will draw. An
undersized cord will cause a drop in
line voltage resulting in loss of power
and overheating. Table A shows the
correct size to use depending on cord
length and nameplate ampere rating.
If in doubt, use the next heavier
gauge. The smaller the gauge
number, the heavier the cord.
WEAR PROPER APPAREL. Do not 10.
wear loose clothing, neckties, rings,
bracelets, or other jewelry which may
get caught in moving parts. Nonslip
footwear is recommended. Wear
protective hair covering to contain
long hair.
ALWAYS USE SAFETY GLASSES 11.
and a face or dust mask if grinding
operation is dusty. Everyday
eyeglasses only have impact
resistant lenses, they are NOT safety
glasses.
DON’T OVERREACH. Keep proper 12.
footing and balance at all times.
MAINTAIN TOOLS WITH CARE. 13.
Keep tools sharp and clean for best
and safest performance. Follow
instructions for lubricating and
changing accessories.
DISCONNECT TOOLS before 14.
servicing; when changing
accessories, such as blades, bits,
cutters, and the like.
REDUCE THE RISK OF 15.
UNINTENTIONAL STARTING. Make
sure switch is in off position before
plugging in.
USE RECOMMENDED 16.
ACCESSORIES. Consult the
owner’s manual for recommended
accessories. The use of improper
accessories may cause risk of injury
to persons.
CHECK DAMAGED PARTS. Before 17.
further use of the tool, a guard or
other part that is damaged should be
carefully checked to determine that
it will operate properly and perform
its intended function – check for
alignment of moving parts, binding
of moving parts, breakage of parts,
mounting, and any other conditions
that may affect its operation. A guard
or other part that is damaged should
be properly repaired or replaced.
NEVER LEAVE TOOL RUNNING 18.
UNATTENDED. TURN POWER OFF.
Page 3For technical questions, please call 1-800-444-3353.SKU 35098
Page 4
GROUNDING INSTRUCTIONS
TO PREVENT
ELECTRIC SHOCK
AND DEATH FROM
INCORRECT GROUNDING
WIRE CONNECTION
READ AND FOLLOW THESE
INSTRUCTIONS:
110-120 V~ Grounded Tools: Tools
with Three Prong Plugs
In the event of a malfunction or 1.
breakdown, grounding provides a
path of least resistance for electric
current to reduce the risk of electric
shock. This tool is equipped with an
electric cord having an equipmentgrounding conductor and a grounding
plug. The plug must be plugged into
a matching outlet that is properly
installed and grounded in accordance
with all local codes and ordinances.
Do not modify the plug provided – 2.
if it will not t the outlet, have the
proper outlet installed by a qualied
electrician.
Improper connection of the 3.
equipment-grounding conductor can
result in a risk of electric shock. The
conductor with insulation having
an outer surface that is green with
or without yellow stripes is the
equipment-grounding conductor. If
repair or replacement of the electric
cord or plug is necessary, do not
connect the equipment-grounding
conductor to a live terminal.
understood, or if in doubt as to
whether the tool is properly grounded.
Use only 3-wire extension cords that 5.
have 3-prong grounding plugs and
3-pole receptacles that accept the
tool’s plug.
Repair or replace damaged or worn 6.
cord immediately.
Grounding
Pin
125 V~ 3-Prong Plug and Outlet
(for up to 125 V~ and up to 15 A)
This tool is intended for use on a 7.
circuit that has an outlet that looks
like the one illustrated above in 125
V~ 3-Prong Plug and Outlet. The
tool has a grounding plug that looks
like the plug illustrated above in 125
V~ 3-Prong Plug and Outlet.
The outlet must be properly installed 8.
and grounded in accordance with all
codes and ordinances.
Do not use an adapter to connect this 9.
tool to a different outlet.
Check with a qualied electrician or 4.
service personnel if the grounding
instructions are not completely
Page 4For technical questions, please call 1-800-444-3353.SKU 35098
Page 5
Grinder Safety Warnings
POSITION OF GRINDER
than the rating of the product. Do
not use damaged extension cords.
Examine extension cord before
using and replace if damaged. Do
not abuse extension cords and do
not yank on any cord to disconnect.
Keep cord away from heat and
sharp edges. Always disconnect the
extension cord from the receptacle
before disconnecting the product
from the extension cord.
WARNING – To reduce the risk of 4.
electrocution, keep all connections
dry and off the ground. Do not touch
plug with wet hands.
1. To avoid the possibility of the tool
plug or receptacle getting wet,
position grinder to one side of a wall
mounted receptacle to prevent water
from dripping onto the receptacle or
plug. The user should arrange a “drip
loop” in the cord connecting the saw
to a receptacle. The “drip loop” is
that part of the cord below the level
of the receptacle, or the connector if
an extension cord is used, to prevent
water traveling along the cord and
coming in contact with the receptacle.
If the plug or receptacle does get wet, 2.
DON’T unplug the cord. Disconnect
the fuse or circuit breaker that
supplies power to the tool. Then
unplug and examine for presence of
water in the receptacle.
Connect the power supply only 5.
through a GFCI unit. Ground Fault
Circuit Interrupter (GFCI) protection
should be provided on the circuit(s)
or outlet(s) to be used for the grinder.
Receptacles are available having
built-in GFCI protection and may be
used for this measure of safety.
DO NOT OPERATE WITH ANY 6.
GUARD DISABLED, DAMAGED,
OR REMOVED. Moving guards
must move freely and close
instantly.
Use water only with the Wet Wheel. 7.
Keep all other parts of the tool dry.
Dry hands after lling the reservoir
and before touching any part of the
tool.
EXTENSION CORDS
Use only extension cords that are 3.
intended for outdoor use. These
extension cords are identied by a
marking “Acceptable for use with
outdoor tools; store indoors while not
in use.” Use only extension cords
having an electrical rating not less
Do not ll the reservoir with more 8.
than 8 oz. of water.
The use of accessories or 9.
attachments not recommended by
the manufacturer may result in a risk
of injury to persons.
Do not use aluminum oxide wheels 10.
when grinding nonferrous metals
Page 5For technical questions, please call 1-800-444-3353.SKU 35098
Page 6
such as aluminum and brass. Use
silicon carbide wheels (not included)
for nonferrous metals.
When servicing use only identical 11.
replacement parts.
Only use safety equipment that has 12.
been approved by an appropriate
standards agency. Unapproved
safety equipment may not provide
adequate protection. Eye protection
must be ANSI-approved and
breathing protection must be NIOSH-
approved for the specic hazards in
the work area.
Industrial applications must follow 13.
OSHA guidelines.
Maintain labels and nameplates on 14.
the tool. These carry important safety
information. If unreadable or missing,
contact Harbor Freight Tools for a
replacement.
Avoid unintentional starting. Prepare 15.
to begin work before turning on the
tool.
People with pacemakers should 16.
consult their physician(s) before
use. Electromagnetic elds in close
proximity to heart pacemaker could
cause pacemaker interference or
pacemaker failure.
WARNING: Some dust created by 17.
power sanding, sawing, grinding,
drilling, and other construction
activities, contains chemicals
known [to the State of California] to
cause cancer, birth defects or other
reproductive harm. Some examples
of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and
cement or other masonry products
• Arsenic and chromium from
chemically treated lumber
Your risk from these exposures
varies, depending on how often you
do this type of work. To reduce your
exposure to these chemicals: work in
a well ventilated area, and work with
approved safety equipment, such as
those dust masks that are specially
designed to lter out microscopic
particles. (California Health & Safety
Code § 25249.5, et seq.)
WARNING: This product contains 18.
or, when used, produces a chemical
known to the State of California to
cause cancer and birth defects or
other reproductive harm. (California
Health & Safety Code § 25249.5, et
seq.)
The warnings, precautions, 19.
and instructions discussed in
this instruction manual cannot
cover all possible conditions and
situations that may occur. It must
be understood by the operator that
common sense and caution are
factors which cannot be built into this
product, but must be supplied by the
operator.
Vibration Safety
This tool vibrates during use.
Repeated or long-term exposure to
vibration may cause temporary or
permanent physical injury, particularly
to the hands, arms and shoulders. To
reduce the risk of vibration-related
injury:
Anyone using vibrating tools regularly 1.
or for an extended period should
rst be examined by a doctor and
then have regular medical check-
Page 6For technical questions, please call 1-800-444-3353.SKU 35098
Page 7
ups to ensure medical problems are
not being caused or worsened from
use. Pregnant women or people
who have impaired blood circulation
to the hand, past hand injuries,
nervous system disorders, diabetes,
or Raynaud’s Disease should not
use this tool. If you feel any medical
or physical symptoms related to
vibration (such as tingling, numbness,
and white or blue ngers), seek
medical advice as soon as possible.
Do not smoke during use. Nicotine 2.
reduces the blood supply to the
hands and ngers, increasing the risk
of vibration-related injury.
SPECIFICATIONS
Electrical Input 120 V~ / 60 Hz / 1/2HP
Dry Grinding:
Wheel Speed 3450 RPM
Max. Accessory Dia. 6”
Arbor Size 5/8”
Wet Grinding:
Wheel Speed 160 RPM
Max. Accessory Dia. 8”
Arbor Size 1/2”
Included Accessories
One wet and one dry
grinding wheel
Wear suitable gloves to reduce the 3.
vibration effects on the user.
Use tools with the lowest vibration 4.
when there is a choice between
different processes.
Include vibration-free periods each 5.
day of work.
Grip tool as lightly as possible (while 6.
still keeping safe control of it). Let
the tool do the work.
To reduce vibration, maintain the tool 7.
as explained in this manual. If any
abnormal vibration occurs, stop use
immediately.
SAVE THESE
INSTRUCTIONS.
UNPACKING
When unpacking, make sure that the
item is intact and undamaged. If any parts
are missing or broken, please call Harbor
Freight Tools at 1-800-444-3353 as soon
as possible.
INSTRUCTIONS FOR
PUTTING INTO USE
Read the ENTIRE IMPORTANT
SAFETY INFORMATION
section at the beginning of this
manual including all text under
subheadings therein before set
up or use of this product.
TO PREVENT
SERIOUS INJURY
FROM ACCIDENTAL
OPERATION:
Turn the Power Switch of the
tool to its “OFF” position and
unplug the tool from its
electrical outlet before
assembling or making any
adjustments to the tool.
Page 7For technical questions, please call 1-800-444-3353.SKU 35098
Page 8
Note: For additional information regarding
the parts listed in the following pages,
refer to the Assembly Diagram near
the end of this manual.
Components
Water
Reservoir
(22)
Power
Switch
(42)
Wet Grinding
Wheel (9)
Eye Shield (60)
Dry
Grinding
Wheel
Cover
(53)
Dry
Grinding
Wheel
(59)
Tool Rest (54)
Spark Guard (50)
Figure 1
Assembly
Grinding Wheel (9) and the Water
Reservoir (22).
Before each use check that the 5.
Power Cord is in good working order,
and that the seal and connection to
the tool cannot allow water to enter
the housing.
Securing Grinder
This grinder must be mounted on a 1.
stable, at and level surface before
use. Make sure the surface or
workbench is sturdy enough to bear
the weight of the Grinder, and any
additional tools, accessories, and
workpieces.
Place the Grinder in the desired 2.
location, considering needed access
to both wheels. Check for any hidden
wiring or cables and adjust the
location for the holes as needed.
Mark the base hole locations on the 3.
table surface, then set the Grinder
aside.
Work Piece and Work Area Set Up
Designate a work area that is clean 1.
and well-lit. The work area must not
allow access by children or pets to
prevent distraction and injury.
Route the power cord along a safe 2.
route to reach the work area without
creating a tripping hazard or exposing
the power cord to possible damage.
Avoid water reaching the electrical 3.
outlet by arranging the power cord
with a “drip loop” as described under
the Grinder Safety Warnings section
of this manual.
Keep all areas of the tool and around 4.
the tool dry except for the Wet
Drill two 1/2” holes in the table 4.
surface and bolt the Grinder to the
table using 7/16” bolts and nuts (sold
separately).
Attaching the Eye Shield Assembly to
the Dry Wheel Assembly
Attach the Eye Shield (60) assembly
to the top of the Spark Guard (50) by
sliding the Eyeshield Bracket under
the Guard and aligning the holes in
both pieces. Place Toothed Washers
(13) on two Screws (66) and thread
through the Spark Guard and Eye
Shield Bracket. Secure in place.
Page 8For technical questions, please call 1-800-444-3353.SKU 35098
Page 9
Grinding Wheels
The grinding wheels are preassembled on the grinder. Remove
them and perform a Ring Test before
rst use as described in the following
sections, then re-install the Wheels.
Replacing Dry Grinding Wheel (59)
Remove three Screws (51), Nuts 1.
(52) and Toothed Washers (13) from
Cover (53), then remove the Cover.
While wearing heavy duty work 2.
gloves, hold onto the Wheel with
one hand and remove the Nut
(55) from the motor shaft, turning
counterclockwise.
Remove the outer Flange (56) and 3.
the wheel.
Place the new Wheel over the Inner 4.
Flange (57). Slide the Outer Flange
onto the Spindle and the Wheel.
Thread the Nut (55) clockwise onto 5.
the Rotor Shaft and tighten in place
while holding the Wheel.
Remove the Washer (7), Flange (10) 3.
and Wheel (9).
Slide the new Wheel, outer Flange 4.
(10), and Washer (7) onto the Gear
Shaft.
Thread the Nut (11) onto the end of 5.
the Gear Shaft and turn until snug.
Run the Wheel with no load (and no 6.
water) for about 10 minutes to verify
the integrity of the new Wheel (See
Turning the Grinder On and Off page 10).
Ring Test for Grinding Wheel
Closely inspect the Grinding Wheel 7.
before mounting. Perform a ring-test
on the wheel as follows:
Suspend wheel using a pin or nger a.
through the arbor hole.
45° 45°
Hang
Wheel
from
Pin
V
E
R
T
I
C
A
L
Stand clear of the Wheel and run the 6.
new Wheel with no load for about 10
minutes to verify the integrity of the
new Wheel (See Turning the Grinder
On and Off - page 10).
Replacing Wet Grinding Wheel (9)
Remove the three Screws (19) and 1.
Toothed Washers (20) from the Water
Reservoir (22) and remove the Water
Reservoir from the unit.
Hold onto the Wheel with one hand 2.
and remove the Nut (11) from the
Gear Shaft (2).
Tap
Wheel
Here
45° 45°
C
E
N
T
E
R
Figure 2
b. Tap the at side of the wheel with a
light non-metallic object, such as a
screwdriver handle, at a point 45°
from the vertical center line on each
side of the wheel and 1 – 2 inches
from the edge of the wheel - See
Fig. 2.
Page 9For technical questions, please call 1-800-444-3353.SKU 35098
Page 10
Rotate the wheel 90° and repeat the c.
test until the entire wheel has been
checked.
An undamaged wheel will give a d.
clear tone. If cracked, there will be a
dead sound and not a clear ring.
General Operating Instructions
Turning the Grinder on and off
Check that the Power Switch (42) is 1.
off and that no objects are in contact
with, or near, the wheels.
Fill the Water Reservoir (22) with 2.
enough clean water so that up to 3/4”
of the side of the wheel is wet when
the wheel is rotated (approx. 6 to 8
oz.).
as it may contain particles which can
clog plumbing.
Dressing the Wheel
Dressing is the process of removing
built-up, dull particles from the
surface of the wheel, exposing the
original sharp abrasive particles, thus
restoring the surface of the wheel.
Dressing is an important process
in preparing a new wheel before
rst use because the surface may
have stray particles from the factory
which will affect the surface. It is
also important as a maintenance
procedure to clean off build-up on
the wheel during use. You will need
a grinding wheel dresser (sold
separately) for this operation.
With dry hands, plug the unit into a 3.
GFCI outlet.
Turn the Power Switch on.4.
When nished using the Grinder, turn 5.
the Power Switch off and unplug the
unit.
Emptying the Water Reservoir
To empty the Water Reservoir (22) of
water:
Slide a shallow bowl which can hold a.
at least 8 oz. of water, under the
Water Reservoir and twist and pull
off the Plug (25) at the bottom of the
Reservoir.
When all the water is drained out b.
of the Reservoir, slide the bowl out
from under the unit and replace the
Plug.
Discard the water in a safe location. c.
Do not pour the water down a drain
Note: Stand to the side of the wheel and
wear a face shield to protect against
ying sparks.
If the wheel is new, let it run for a full 6.
minute with no load.
If you are using a “pistol grip” dresser, 7.
grip the handle rmly with one hand,
and the arm of the dresser with the
other. Allow the wheel to reach full
speed. Use the tool rest to support
your hand and the dresser, and apply
to the wheel evenly to all surfaces.
If you are using an “in-line” dresser, 8.
hold the handle rmly, put the dresser
on the tool rest so that its wheels can
move freely (the exposed parts of
the wheel should be facing up). Let
the wheel reach full speed and apply
the dresser evenly to all surfaces
used for grinding. There is no tool
rest on the wet wheel, but the lower
speed still allows for easy, free-hand
dressing.
Page 10For technical questions, please call 1-800-444-3353.SKU 35098
Page 11
Using the Grinder
Always bring the workpiece into the 1.
Wheel gently and without jarring.
When using the Wet Grinding Wheel, 2.
periodically check that the wheel is
wet on the sides up to about 3/4”.
As needed, rell the Reservoir with
more clean water. Be sure to turn the
power off and unplug the unit before
lling with more water.
When using the Dry Grinding Wheel, 3.
the workpiece will quickly become
heated, therefore frequent quenching
is required. Wipe off excess water
before addressing the tool to the
Grinder.
Note: When grinding wood cutting tools,
or any metal tool, do not let the
metal become heated so much that it
gets blue-colored, or it will loose it’s
temper and be too soft to be useful.
As soon as the tool begins to show
an orange glow, stop grinding and
quench the tool with water.
If the tool does get hot enough to
become blue-colored, the overheated
portion of the metal must be ground
off, and the tool must then be resharpened.
Flat chisels should be ground in 5.
the same way as above, with the
exception to attening the tip. The
tip should be ground to a mild point
depending upon the desires of the
user. The most common example is
60°.
Center punches should also be 6.
hollow ground, but you must rotate
them evenly in a circle in order to
achieve the desired result. The tool
must have the tips ground to a point.
Common points are 90° for a center
point and 60° for a prick punch.
To prevent accidents, turn off the tool 7.
and disconnect its power supply after
use. Clean, remove water from the
Water Reservoir, then store the tool
indoors out of children’s reach.
Due to frequent misuse and overuse, 4.
screwdrivers commonly need to be
ground. The simple procedure is
to grind them at, however hollow
grinding will give a better result. To
hollow grind, simple apply the at of
the screwdriver to the wheel in such
a way that a very slight curvature
results. After grinding the at of the
blade, the tip must be ground at and
even.
Page 11For technical questions, please call 1-800-444-3353.SKU 35098
Page 12
MAINTENANCE AND
SERVICING
Proceduresnotspecically
explained in this manual
must be performed only by a
qualiedtechnician.
TO PREVENT
SERIOUS INJURY
FROM ACCIDENTAL
OPERATION:
Turn the Power Switch of the
tool to its “OFF” position and
unplug the tool from its
electrical outlet before
performing any inspection,
maintenance, or cleaning
procedures.
TO PREVENT SERIOUS
INJURY FROM TOOL
FAILURE:
Do not use damaged
equipment. If abnormal noise
or vibration occurs, have the
problem corrected before
further use.
Empty the Water Reservoir after use 1.
and check the Water Reservoir (22)
for debris build up. Clean as needed.
To remove and clean the Reservoir:
Drain the water from the Water a.
Reservoir (22) (See General
Operating Instructions - Emptying
the Water Reservoir).
To remove the Water Reservoir, b.
unthread the three Screws (19) and
Toothed Washers (20) and remove
the Water Reservoir from the unit.
Clean out any accumulated debris c.
from the bottom using a stiff brush
(sold separately) if needed.
Replace the Reservoir.d.
AFTER USE,2. wipe external surfaces
of the tool with clean cloth.
WARNING! If the supply cord of this
power tool is damaged, it must
bereplacedonlybyaqualied
service technician.
Cleaning, Maintenance, and
Lubrication
BEFORE EACH USE,1. inspect the
general condition of the tool. Check
for loose hardware, misalignment
or binding of moving parts, cracked
or broken parts, damaged electrical
wiring, and any other condition that
may affect its safe operation.
Check the grinding wheels for build 2.
up of particles which can dull the
surface. Dress the Wheel as needed
according to the Dressing the Wheel
instructions in the General Operating
Instructions.
Page 12For technical questions, please call 1-800-444-3353.SKU 35098
Page 13
Troubleshooting
Problem Possible Causes Likely Solutions
Tool will not start. Cord not connected.1.
Wheel runs unevenly
or wobbles.
Wet Wheel does not
turn when power is
on.
Loose Wet Wheel assembly. Tighten Nut (11) to secure Wet Wheel in
No power at outlet. 2.
Wheel is unevenly seated. 1.
Wheel is faulty.2.
Bearings are damaged or 3.
misaligned.
Check that cord is plugged in.1.
Check power at outlet. If outlet is 2.
unpowered, turn off tool and check circuit
breaker. If breaker is tripped, make sure
circuit is right capacity for tool and circuit
has no other loads.
Check that the Wheel is secured in 1.
place.
Replace Wheel.2.
Have tool serviced by a qualied 3.
technician.
place, being careful not to over-tighten and
crack the plastic Flanges (8/10).
Tool operates slowly. Extension cord too long or wire size
too small.
Performance
decreases over time.
Excessive noise or
rattling.
Overheating. Forcing machine to work too fast.1.
Accessory dull or damaged. Keep grinding accessories in working order.
Internal damage or wear. Have technician service tool.
Accessory misaligned. 2.
Accessory dull or damaged. 3.
Motor being strained by long or 4.
small diameter extension cord.
Follow all safety precautions whenever diagnosing or servicing the
tool. Disconnect power supply before service.
Eliminate use of extension cord. If an
extension cord is needed, use shorter/
heavier gauge cord.
Replace as needed.
Allow machine to work at its own rate.1.
Check and correct accessory to fence 2.
and/or table alignment.
Keep grinding accessories in working 3.
order. Replace as needed.
Eliminate use of extension cord. If an 4.
extension cord is needed, use one with
the proper diameter for its length and
load.
Page 13For technical questions, please call 1-800-444-3353.SKU 35098
Page 14
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT
HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR
DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE
UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER
ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENT PARTS THERETO.
PARTS LIST
Part Description Qty
1 Gear Box Cover 1
2 Gear Shaft 1
3 Rotor 1
4 Gear Casing 1
5 Gear 1
6 Pin 5 x 25 2
7 Washer #12 2
8 Inner Flange 1
9 Wet Grinding Wheel 1
10 Outer Flange 1
11 Nut M12 1
12 Screw M5 x 12 8
13 Toothed Washer 22
14 End Bell 2
15 Screw M5 x 35 8
16 Stator 1
17 Motor Case 1
18 Bearing 6202zz 2
19 Screw M4 x 12 3
20 Washer #4 7
22 Water Reservoir 1
23 Worm Gear 1
24 Bolt M4 x 8 1
25 Plug 1
26 Screw M5 x 10 3
27 Capacitor 1
28 Strain Relief 1
29 Cable with Plug 1
30 Capacitor Holder 1
31 Plug-in Wire Lead 2
33 Wire Case 5
34 Washer #1 1
35 Washer Support #1 1
36 Bushing #1 1
Part Description Qty
37 Base Plate 1
38 Rubber Pad 4
39 Motor Base 1
40 Bolt M8 x 25 2
41 Washer #2 2
42 Power Switch 1
43 Switch Plate 1
44 Bolt M3 x 12 2
45 Washer #6 2
47 Knob 1
48 Washer #6 1
49 Bolt M6 x 14 1
50 Spark Guard 1
51 Screw M5 x 0.8 x 55 3
52 Nut M5 3
53 Dry Grinding Wheel Cover 1
54 Tool Rest 1
55 Nut M14 1
56 Outer Flange 1
57 Inner Flange 1
59 Dry Grinding Wheel 1
60 Eye Shield 1
61 Screw M4 x 12 1
62 Nut M8 2
63 Wire Tie 1
65 Screw M4 x 5 2
66 Screw M5 x 8 2
67 Eyeshield Bracket 1
68 Eyeshield Mount 1
69 Bolt M6 x 10 1
70 Toothed Washer #6 1
71 Washer #6 1
72 Internal Toothed Washer M5 (not
shown in Assembly Diagram)
3
Page 14For technical questions, please call 1-800-444-3353.SKU 35098
Page 15
ASSEMBLY DIAGRAM
13
65
60
66
66
13
69
68
70
67
71
52
34
39
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not
available individually as replacement parts.
Page 15For technical questions, please call 1-800-444-3353.SKU 35098
Page 16
LIMITED 1 YEAR / 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high
quality and durability standards, and warrants to the original purchaser that for a period
of ninety days from date of purchase that the engine/motor, the belts (if so equipped),
and the blades (if so equipped) are free of defects in materials and workmanship. Harbor
Freight Tools also warrants to the original purchaser, for a period of one year from date
of purchase, that all other parts and components of the product are free from defects in
materials and workmanship (90 days if used by a professional contractor or if used as rental
equipment). This warranty does not apply to damage due directly or indirectly, to misuse,
abuse, negligence or accidents, repairs or alterations outside our facilities, normal wear and
tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons
or property, or for incidental, contingent, special or consequential damages arising from
the use of our product. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation of exclusion may not apply to you. THIS
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection veries the defect, we will either
repair or replace the product at our election or we may elect to refund the purchase price
if we cannot readily and quickly provide you with a replacement. We will return repaired
products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning
the product.
This warranty gives you specic legal rights and you may also have other rights which
vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
Page 16For technical questions, please call 1-800-444-3353.SKU 35098
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