C.E. Niehoff & Co. C725 Installation

C725
Alternator
OEM Installation Instructions
This symbol is used to indicate the
presence of hazards that can cause minor personal injury or property damage.
1. Install alternator as shown in Figure 1:
Slip bushing located in rear mounting foot must be securely tightened against alternator mounting bracket on engine. Failure to do so can result in broken mounting feet or broken upper mounting bracket.
a. Use hardened washers between aluminum
surfaces and bolt heads and nuts. b. OEM units are shipped with pulley, hardened washer and locknut installed. Locknut should be torqued to 163 Nm/ 120 lb. ft. c. Follow vehicle manufacturer’s recommenda­ tions for belt tension.
2. All cabling, wiring or conduit must be supported within 305 mm/12 in. of termination on alternator.
3. Choose wire gauge capable of handling maximum alternator output with no more than 0.4 V drop (28 V)/0.2 V drop (14 V) on each leg from alternator to battery.
4. Regulator is furnished with OEM units.
5. Make electrical connections to CEN regulator, using proper ring terminals. a. Make sure alternator-to-regulator harnesses are plugged securely in regulator receptacles. b. Connect IGN terminal on regulator to 28 V keyed ignition switch source. Torque #10-32 terminal nut to 3.4 Nm/30 lb. in.
6. Alternator electrical connections: a. Connect battery positive cables from vehicle to alternator 28 V B+ and 14 V B+ terminals. Torque both 0.50-18 UNC-2A terminal bolts on alternator to 23 Nm/17 lb. ft.
B+ cables must be supported by cable clamps within 12’’ of both B+ output terminals to avoid premature failure of B+ output terminals. CEN recommends using cable clamps attached to alternator anti-drive end housing for support.
b. Connect ground cable from vehicle to alter-
nator B– terminal. Torque 0.3750-16 UNC-2A B– terminal bolt on alternator to 23 Nm/ 17 lb. ft.
Terminal bolt–torque to 23 Nm/17 lb. ft.
Battery cable terminal
Alternator 14 V/ 28 V B+ Terminal Studs and Alternator B– Te r m i n a l Stud
If you have questions about your a lternator or a ny of these i nstructions, or if you need to locate a Factor y Authorized Service Dealer, please contact us at:
TEL: 800.643.4633 USA and Canada • TEL: 847.866.6030 outside USA and Canada • FAX: 847.492.1242
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Lockwasher
Washer (on B+ bolts only)
Insulator
Slip bushing must be tightened against bracket — see “CAUTION” above
C725 Alternator
Hardened washer
12mm/0.50 Locknut –
torque to 88 Nm/64 lb. ft.
Figure 1 - C725 Alternator Installation Details
C. E. Niehoff & Co.• 2021 Lee Street • Evanston, IL 60202 USA
E-mail us at service@CENiehoff.com
Bracket on engine
II208A
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