C.E. Niehoff & Co. C717, C717-1, C717-2 Installation

C717, C717-1, and
C717-2 Alternator
Installation Instructions
This symbol is used to indicate presence
WARNING
of hazards that can cause severe personal injury or substantial property damage.
This symbol is used to indicate presence
CAUTION
of hazards that can cause minor property damage.
The C717 alternator has maximum ambi-
WARNING
ent operating temperate range of 65°C/ 149°F. Operating above this temperature range may cause irreparable damage to the alternator.
1. Install alternator: a. Carefully place alternator on alternator mounting bracket.
Use caution when lifting alternator to prevent possible minor personal injury. Use hoist along with alternator lifting ring located on top of alternator.
b. Secure alternator to alternator mounting
bracket using four .5000-13 UNC-2A, grade 5 or higher mounting bolts with lock washers. Mounting bolts should extend 17.8/25.4 mm (0.7/1.0 in.) into alternator mounting rail. Torque mounting bolts to 88 Nm/65 lb. ft.
2. Units without pulley are shipped with shaft collar, disc spring washer, and nut. Customer should replace shaft collar pulley and secure with hard­ware furnished from factory. Torque hardware to 163 Nm/120 lb. ft. Some units are already shipped with pulley installed and torqued to proper value.
CAUTION
3. Install alternator drive belt and secure belt ten­sion bracket assembly. Loop alternator drive belt over pulleys and align belt with polyvee grooves. Follow vehicle manufacturer’s recommendations for belt tension.
4. All cabling, wiring or conduit must be supported within 305 mm/12 in. of termination on alternator.
5. Choose wire gauge capable of handling maxi­mum alternator output with no more than 0.4 V drop on each leg from alternator to battery.
6. Regulator is furnished with OEM units and is supplied separately by request with aftermarket units. Mounting screws on regulator should be torqued to 8.5 Nm/75 lb. in.
7. Make electrical connections to CEN regulator as required, using proper ring terminals (follow vehicle manufacturer’s diagram and separate instructions packed with extended wiring harness when used):
a. Make sure alternator-to-regulator harness
is plugged securely in regulator receptacle.
b. A2-351 regulator furnished with some units
has additional J1939 connector to vehicle. Securely attach additional vehicle cable to this connector as required.
D+ terminal M6 nut – torque to
4.5 Nm/40 lb. in.
IGN terminal M5 nut – torque to
4.5 Nm/40 lb. in. B– terminal M10 bolt –
torque to 15 Nm/11 lb. ft.
Disc spring washer
M20 fl ange nut–
torque to 163 Nm/120 lb. ft.
B+ terminal M12 bolt –
torque to 30 Nm/22 lb. ft.
Lock washer
Washer
B+ terminal –
see inset above
Battery output cable terminal
Figure 1 - C717-1 Alternator Installation Details
C. E. Niehoff & Co. • 2021 Lee Street • Evanston, IL 60202 Tech Services Hotline 800-643-4633
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II215A
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