C.E. Niehoff & Co. C680 Installation

C680 Alternator
Installation Instructions
1. OEM units are shipped with pulley, belleville washer, and nut installed.
Aftermarket units are shipped with shaft
collar, belleville washer, and nut. Remove and discard shaft collar. Install pulley and furnished belleville washer. Torque nut to 163 Nm/120 lb. ft.
2. Install alternator on pad mount per vehicle manufacturer’s instructions, including hard­ware specifications and torque. Use hardened washer between aluminum surface and bolt heads, nuts, ect. Bolts to be SAE grade 5 mini­mum, metric class 8.8 minimum.
3. All cabling, wiring or conduit must be support­ed within 305 mm/12 in. of termination on al­ternator.
4. Choose wire gauge for B+ and B– cables ca­pable of handling maximum alternator output with minimum voltage drop.
5. Regulator is furnished with OEM units and is supplied separately by request with aftermar­ket units. Install regulator on alternator and torque mounting screws to 8.5 Nm/75 lb. in. Plug alternator-to-regulator harness securely into regulator.
6. Make electrical connections to regulator, using proper ring terminals:
• Connect IGN terminal to ignition source through existing switch. Torque M5 termi­ nal nut on regulator to 4.5 Nm/40 lb. in.
• When required, connect P terminal to tachometer or relay. P terminal taps AC voltage, typically half the charge voltage. Torque M6 terminal nut on regulator to
4.5 Nm/40 lb. in.
B+ terminal M12x1.75 Bolt –
torque to 30 Nm/22 lb. ft.
B– terminal M10x1.5 Bolt
(either side) –
torque to 15 Nm/11 lb. ft.
Belleville washer
Regulator IGN terminal; torque to 4.5 Nm/40 lb. in.
Regulator P terminal; torque to 4.5 Nm/40 lb. in.
M20x1.5 Nut torque to 163 Nm/120 lb. ft.
Figure 1—C680 Alternator w/A2-155 Regulator Installation Details
If you have questions about your alternator or any of these instructions, or if you need to locate a Factory Authorized Service Dealer, please contact us at:
TEL: 800.643.4633 USA and Canada • TEL: 847.866.6030 outside USA and Ca nada • FAX: 847.492.1242
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C. E. Niehoff & Co.• 2021 Lee Street • Eva nston, IL 60202 USA
E-mail us at service@CENiehoff.com
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