C.E. Niehoff & Co. C621 Instructions

C621
Drive End (DE) or
Anti-drive End (ADE) Stator
Replacement Instructions
C621 alternator has a special
CAUTION
splice connecting the Y leads between the ADE and DE stators which must be handled carefully for the stators to function prop­ erly after replacement.
The steps in this instruction sheet replace the corresponding steps in the CEN 600 Series Service Manual SM6.
Before replacing stator, verify
NOTICE
that the correct replacement stator is used. See additional instructions provided with stator.
If replacing DE stator, only DE
NOTICE
stator should be removed. If replacing ADE stator, both stators should be removed.
Section E in CEN 600 Series Service Manual SM6:
14. Remove ADE and DE Stators (See Figure E-7)
a. Ensure scribe marks are visible on DE and
ADE edges of shell where tabs are missing on DE and ADE stators.
b. Remove long nuts securing through-studs.
c. Cut the middle of interconnect splice holding Y
leads to separate the stator connections.
d. Arrange CEN A10–132 field coil/stator tool.
e. Press DE stator out of shell.
Do not damage phase leads when removing stators from shell.
f. If replacing ADE stator, rearrange tool and
press ADE stator from shell.
CAUTION
II202A
Interconnect splice
First press out DE stator from shell
Then press out ADE stator from shell
Figure E–7 Removing Stators
Page 1 of 4
Section F in CEN 600 Series Service Manual SM6:
If replacing ADE stator or both
NOTICE
stators, start with step 2a. If replacing DE stator only, start with step 2d.
2. Install new ADE Stator or both new ADE/ DE Stators
CAUTION
when inserting stators in shell.
a. Set new ADE stator (longer phase leads face
down) on ADE edge of shell. Align scribe mark on shell where tab is missing on ADE stator. Arrange CEN A10–136 stator insertion tool on stator. See Figure F–1a.
b. Press new ADE stator into position using a
spray lubricant if necessary. Make sure the stator stops on the ledge inside the shell. See Figure F–1a.
c. From the anti-drive end, insert 6 insertion
studs provided with CEN A10-136 stator inser­ tion tool into new ADE stator. See Figure F–1b.
Do not damage phase leads
A10–136 stator insertion tool
ADE stator
Ledge inside shell
Original scribe mark on shell
Missing tab on ADE stator
Figure F–1a ADE Stator Assembly
Stator insertion studs (6)
Page 2 of 4
Figure F–1b Stator Insertion Studs
II202A
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