C.E. Niehoff & Co. C130, C131, C132 User Manual

C.E. Niehoff & Co.
See Pages 2, 3, and 4 for Technical Specifi cations
This symbol is used to indicate presence
of hazards that can cause severe personal injury, death or substantial property damage.
This symbol is used to indicate presence
CAUTION
of hazards that can cause minor personal injury or property damage.
This alternator contains no serviceable
parts except pulley, fan, and regulator. Manufacturer’s hazardous location certification is void if repaired except for the pulley, fan, and regulator which may be replaced with factory parts.
Explosion hazard—substitution of compo-
nents may impair suitability for Class I, Division 2.
Risque d’explosion—la substitution de
ADVERTISSEMENT
composants peut rendre ce matériel inacceptable pour les emplacements de Classe I, Division 2.
Explosion hazard—do not replace any
component unless power has been switched off or the area is known to be non-hazardous.
Risque d’explosion—couper le courant
ADVERTISSEMENT
ou s’assurer que l’emplacement est désigné non dangereux avant de replacer le composants.
Explosion hazard—do not disconnect
equipment unless power has been switched off or area is known to be non-hazardous.
Risque d’explosion—avant de décon-
ADVERTISSEMENT
necter l’equipement, couper le courant ou s’assurer que l’emplacement est désigné non dangereux.
Installation Instructions
Improper installation of alternator in an
explosive environment can cause severe personal injury, death, or substantial property damage. Alternator must be installed by a qualified person trained in the installation of alternators in explosive atmospheres. For CSA and UL classifica­ tions and atmospheric conditions, see page 2 of these instructions.
1. Mount alternator on a suitable bracket and secure with hardware per alternator drawing on page 2 of these instructions.
© 2014, C. E. Niehoff & Co. All rights reserved.
SM40A
C130, C131, and C132 Alternators
Combo Guide
2. Remove anti-drive end (ADE) cover from the alternator.
3. One of the following two alternator circuits described below is required to operate alternator.
a. If alternator is to be self-energized, be sure
the link is connected between B+ stud and IGN terminal (as shipped). This alternator relies on residual magnetism to operate. Observe all applicable safety procedures when performing the following operation: If neces­ sary, restore lost magnetism by connecting test light between B+ stud and R terminal for 1-3 seconds while alternator shaft IS NOT TUR NING and battery is connected to illumi­ nate test light. Check for magnetic field at pulley. If magnetized, remove test light, start alternator, and test.
b. If the alternator is to be energized through
ignition key, connect energizing signal lead directly to IGN terminal and remove link between B+ stud and IGN terminal. Torque IGN terminal bolt to 2 Nm/18 lb. in. This alternator relies on residual magnetism to operate. Ensure battery voltage is present at IGN terminal. Observe all applicable safety procedures when performing the following operation: If necessary, restore lost magnetism by connecting test light between B+ stud and R terminal for 1-3 seconds while alternator shaft IS NOT TURNING and battery is con­ nected to illuminate test light. Check for magnetic field at pulley. If magnetized, remove test light, start alternator, and test.
4. Connect B+ cable to B+ stud on alternator. See wire chart on page 3 for correct cable size and length. Torque terminal nut to 9 Nm/80 lb. in.
5. Connect R lead to R terminal on alternator if re­quired for vehicle operation (optional connection). Torque R terminal bolt to 2 Nm/18 lb. in.
6. Connect B– cable to B– terminal stud on alter­nator (B– is an isolated ground). B– cable gauge should be same as gauge of battery positive cable. Torque terminal nut to 9 Nm/80 lb. in.
Supply wires suitable for rated
Utiliser des câbles d’alimentation
7. Perform a final inspection on the installation.
8. Re-install anti-drive end cover on alternator. Posi-
9. Install suitable alternator drive belt.
10. Start engine. Confirm operation of charging
CAUTION
load at 90°C ambient shall not exceed 200°C.
ATTENTION
appropriée pour 200ºC.
tion louvers consistent with deflection of rain or fluids during normal operating conditions. Fasten with screws and washers in four places. Use a
suitable adhesive such as Loctite® 222. Follow manufacturer’s instructions. Torque screws to 3.4 Nm/30 lb. in.
system meets specification.
Page 1
Installation Instructions (CONT’D)
Page 2
SM40A
Installation Instructions (CONT’D)
(OPTIONAL)
on page 1
on page 1
Step 6 on page 1
SM40A
Page 3
Installation Instructions (CONT’D)
0
10
20
30
40
50
60
70
0 1000 2000 3000 4000 5000 6000 7000 8000
RPM
OUTPUT/ A
0
1
2
3
4
5
6
7
TORQUE/Nm
OUTPUT/ A TORQ UE/ Nm
ALTERNATOR CHARACTERISTICS FOR 28 VOLTS/ 60 AMPS:
APPLICABLE MODELS: C130, C132
OUTPUT CURVE: OUTPUT AMPERES VERSUS ALTER NATOR SHAFT SPEED IN RPM AT 28.0 VOLTS.
TORQUE CURVE: DRIVE TORQUE IN Nm VERSUS ALTERNATOR SHAFT SPEED IN RPM REQUIRED TO
PRODUCE OUTPUT CURVE.
ALL MEASUREMENTS DEPICTED ON PERFORMANCE CURVES ARE TAKEN AT 22ºC/72ºF AMBIENT
TEMPERATURE (UNLESS OTHERWISE SPECIFIED) AND A STABILIZED MACHINE TEMPERATURE AT MA XIMUM OUTPUT WITH VOLTAGE CONSTANT AS SPECIFIED.
ABBREVIATIONS:
RPM REVOLUTIONS PER MINUTE
Nm NEWTON-METER
Conversion: 1 Nm = 8.85 Pound Inch (LBIN)
Page 4
SM40A
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