C.E. Niehoff & Co. A9-4036 Installation

A9-4036 Temperature-Voltage Sense/J1939
Harness
Installation Instructions
FOR PARALLEL OPERATION, SEE SEPARATE INSTRUCTIONS PACKED WITH SPECIAL WIRING HARNESS
A9-4036 temperature-voltage sense/J1939 harness can be used with A2-341, A2-342, A2-343,
NOTICE
A2-346, and A2-351 regulators.
• When A9-4036 temperature-voltage sense/J1939 harness is not connected, regulator will operate in fixed voltage setting determined by the select switch position on the bottom of the regulator. See separate instructions with regulator.
• When A9-4036 temperature-voltage sense/J1 939 harness is connected, regulator will automatically optimize the charge voltage for battery type based on temperature. See column 2 in Table 1 and select switch position based on battery type.
1. Remove hardware from regulator, turn regulator over and select appropriate switch position (See NOTICE above and Table 1 and Figure 1).
2. Reinstall regulator on alternator. Use screws and washers (if supplied). On alternator, torque regulator mounting screws to 8.5 Nm/75 lb. in. Make sure 6-socket harness is securely connected to regulator.
3. Install A9-4036 temperature-voltage sense/J1939 harness to regulator: a. Remove cap from regulator and plug harness connector into 10-pin connector. b. Harness length is 182 inches, enough to reach battery compartment in most vehicles. Unused harness length should be coiled up. Use cable ties every 12-14 inches to securely support harness between regulator and battery compartment. If harness length must be shortened:
1) Black wire—Do not shorten unless absolutely necessary. If necessary, cut off first 6 inches on terminal end and save cut piece to reattach. Cut length off of remaining black wire. Crimp and solder two ends and seal with insulatable butt splice.
2) Red wire—cut to desired length and use terminal to connect.
c. Attach terminal from black wire in A9-4036 harness to battery negative post and terminal from red wire to 28 V battery positive post.
If using J1939 connector on harness, connect
d.
as indicated by vehicle manufacturer.
4. Verify all electrical and mechanical connections to regulator are tight.
Table 1 – Regulator Select Switch Position
A9-4036 Harness Connected
Switch Position
Position 1
Position 2 Position 3 Position 4
Maintenance-Free (Group 31)
1
(Battery Type)
See NOTICE above
Maintenance (D Category)
AGM
DO NOT USE POSITION #4
2
3
4
Figure 1 — Regulator Select Switch
See step 3a
Red wire — See step 3 b & c
Black wire — See step 3 b & c DO NOT SHORTEN UNLESS ABSOLUTELY NECESSARY
See step 3d
Figure 2 – A9-4036 Temperature-Voltage Sense/J1939 Harness Connections
C. E. Niehoff & Co. • 2021 Lee Street • Evanston, IL 60202 Tech Services Hotline 800-643-4633
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II184A
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