C.E. Niehoff & Co. A2-341, A2-346 Regulator Installation

A2-341 & A2-346 28 V Regulators
with A9-4036 Temperature-Voltage Sense/
J1939 Harness
Installation Instructions
FOR PARALLEL OPERATION, SEE SEPARATE INSTRUCTIONS PACKED WITH SPECIAL WIRING HARNESS
These 28 V regulators can be used with or without A9-4036 temperature-voltage sense/J1939 harness
NOTICE
from the vehicle.
• When A9-4036 temperature-voltage sense/J1939 harness is not connected, regulator will operate in fi xed voltage setting determined by the select switch position on the bottom of the regulator. See column 2 in Table 1.
• When A9-4036 temperature-voltage sense/J1939 harness is connected, regulator will automatically optimize the charge voltage for battery type based on temperature. See column 3 in Table 1 and select switch position based on battery type.
Table 1 – Regulator Select Switch Position
A9-4036 Harness Not Connected
(Voltage Select)
See NOTICE above
Position 1 27.5 V
Position 2 28.0 V Position 3 28.5 V Position 4 29.0 V
1. Before installing, turn regulator over and select appropriate switch position (see NOTICE above and Table 1 and Figure 1).
2. Using screws supplied, mount flat-base regulator on the alternator. Torque screws to 8.5 Nm/75 lb in. See Figure 2.
3. Plug alternator-to-regulator harness securely into 6-socket connector on regulator.
4. See Figure 2:
• If using A9-4036 temperature-voltage sense/ J1939 har ness:
1) Remove cap from regulator and plug harness connector into 10-pin connector.
2) Harness length is 182 inches, enough to reach battery compartment in most vehicles. Unused harness length should be coiled up. Use cable ties every 12-14 inches to securely support harness between regulator and battery compartment. If harness length must be shortened: a) Black wire—cut off and save first 6 inches on terminal end to reattach. Cut length off of remaining black wire. Crimp and solder two ends and seal with insulatable butt splice. b) Red wire—cut to desired length and use terminal to connect.
3) Attach terminal from black wire in A9-4036 harness to battery negative post and terminal from red wire to 28 V battery positive post.
4) If using J1939 connector on harness, connect as indicated by vehicle manufacturer.
• If not using A9-4036 temperature-voltage sense/ J1939 harness, keep cap on regulator.
2
A9-4036 Harness Connected
(Battery Type)
See NOTICE above
Maintenance (D Category)
Maintenance-Free (Group 31)
AGM
DO NOT USE POSITION #4
5. These regulators can function with or without vehicle ignition. When necessary, connect IGN terminal on regulator to vehicle ignition to provide battery voltage when engine is running. Circuit should be off (no volt­age present) when vehicle ignition is off or engine is not running. Use proper ring terminal and torque M5 terminal nut to 4.5 Nm/40 lb in.
6. P terminal on regulator taps AC voltage, typically half the charge voltage. If required, connect P terminal on regulators to tachometer or relay. Torque M6 termi­nal nut on regulator to 4.5 Nm/ 40 lb in.
7. D+ terminal on regulators provides 28 VDC sense voltage to multiplex controller. Maximum current from D+ can be no more than 5 amps. If required, connect D+ terminal to controller through a relay. The relay coil must be diode-protected and rated for proper voltage. Use proper ring terminal. Torque M6 terminal nut to 4.5 Nm/40 lb in.
1
3
Figure 1
Alternator-to-regulator
See step 4
connector
IGN Terminal
D+ Terminal
LED
Figure 2 – A2-341 or A2-346 Regulator
P Terminal
4
C. E. Niehoff & Co. • 2021 Lee Street • Evanston, IL 60202 Tech Services Hotline 800-643-4633
Page 1 of 1
II183A
Loading...