C.E. Niehoff & Co. 5-Pin Connector Extended Wiring Harness User Manual

Extended Wiring Harness with
C. E. Niehoff & Co
BRUSHLESS ALTERNATORS
1. When required, install adapter plate CEN Part No. A9-490 at remote location as indicated by bus manufacturer.
2. Before installing regulator, make sure setpoint switch on back of regulator is set for appropriate battery type. See Table 1 and Figure 1. Then install regulator on adapter plate.
Metri-Pack® Connectors (5-Pin)
for Remote-Mounted Commercial Regulators
Installation Instructions
Table 1 – Voltage Select Switch Position
4 Voltage Setpoints (Fig. 1) Position 1 27.5 V Position 2 28.0 V Position 3 28.5 V Position 4 29.0 V
Note: On Group 31 batteries, if boiling or excessive gassing occurs with high voltage setpoint (position 3), change to medium voltage setpoint (position 2).
3. Connect extended wiring harness between regulator and alternator. Make sure harness plugs are securely
connected to regulator and alternator sockets.
4. When connecting orange REG/IGN wire and red NO-CHARGE wire from vehicle harness into mating 2-pin
connector, crimp and solder the connections and make sure pins are secured tightly in connector body.
5. Connect green wire to regulator IGN terminal and white wire to regulator D+ terminal. 6, Using cable ties every 12-14 inches, securely support wiring harness between alternator and regulator.
Mating connector included
with harness
Battery Type
Maintenance Maintenance-Free Maintenance-Free
Battery Isolator setpoint
Figure 1 – 4 Voltage Setpoints
Step 4: Orange wire from REG/IGN source to pin A in 2-pin connector
1
2
3
4
V
Harness includes 20 A slow-blow fuse (Bussman MDA20 or equiv.)
V
4 places—#10-32 screws
torque to 8.5 Nm/75 lb. in.
Step 4: Red wire to NO-CHARGE input into pin B in 2-pin connector
4 places—1/4-20 screws and lockwashers (provided) torque to 8.5 Nm/75 lb. in.
V
V
V
V
P terminal
V
Extended
Wiring Harness
Step 5: Green wire from
pin A (IGN source)
in 2-pin connector
to IGN terminal on regulator—
torque to 3.4 Nm/30 lb. in.
Figure 2 – Remote-Mounted Commercial Regulator with Extended Alternator Wiring Harness
C. E. Niehoff & Co. • 2021 Lee Street • Evanston, IL 60202 Tech Services Hotline 800-643-4633
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V
W
Step 5: White wire from pin B (D+ Multiplex input) in 2-pin connector to D+ terminal on regulator— torque to 3.4 Nm/30 lb. in.
Diagnostic LED
II0111B
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