CEM liberty Operation Manual

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Operation Manual
600178 Rev. 5
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Section 1: Introduction
Introduction 7
About This Manual 7 Common Abbreviations and Units 8
How to Obtain Support 10
Applications Support 10 Technical Support 10 Requested Information 10 Contact CEM 11
CEM Corporation Headquarters 11 CEM International Subsidiaries 11 CEM Distributors 12
Safety Information 13
Safety Notations 13 Safety Information 14
Fume Ventilation 14 Waste Disposal 14
System Requirements 14
Bench and/or Fume Hood Space 14 Environmental Conditions 15 Inert Gas Source 15 Electrical Requirements 15
Section 2: Operation of the Liberty
Introduction to the Liberty 16
Components and Parts 18 Reaction Vessel Components 19
Introduction to PepDriver 20
PepDriver Main Screen 21
Control Buttons 22 Menu Buttons 22 Indicators 22
Tabs 23
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Editors 25
Microwave Editor 25
Microwave Method Folders 25 Microwave Method Types 25 Creating a New Microwave Method 26 Editing an Existing Microwave Method 27
Cycle Editor 28
Cycle Folders 28 Copying and Modifying an Existing Microwave Method 28
Cycle Types 29 Creating a Cycle 29
Editing an Existing Cycle 30 Copying and Modifying an Existing Cycle 31
Sequence Editor 32
Creating a New Sequence 32 Modifying a Sequence 33 Using the External Amino Acid Positions 33 Importing a Sequence 34
Method Editor 36
Creating a New Method 36 Modifying an Existing Method 38
Calculators 39
Usage Calculator 39 Reagent Calculator 40
Resin Calculator 40 Deprotection Calculator 41 Activator Base Calculator 41 Activator Calculator 42 Amino Acid Calculator 42 Cleavage Calculator 43
Setting up a Synthesis 44
Conguring Methods to Run 44
Loading a Method 44 Loading Multiple Methods 45
Preparing Reagents 45
Standard Concentrations 45 Preparing Activator Solution 46 Preparing Activator Base Solution 46 Preparing Amino Acids 46 Preparing Deprotection Solution 47 Preparing Capping Solution 47 Preparing Cleavage Solution 48
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Setting up the Liberty 48
Loading Reagents onto the Liberty 48 Loading Resin onto the Liberty 50
Changing the Reaction Vessel 50
125 mL Reaction Vessel 50 10 mL Reaction Vessel 50
Running the Liberty 51
Preparing the Liberty to Run 51 Running the Liberty 52
Generating Reports 54
Method Reports 54
Creating a Method Report 54 Sample Method Report 55
Run History Reports 56
Creating a Run History Report 56 Sample Run History Report 56
Section 3: Quick Setup Guide
Peptide Setup 57
Create and Load the Method 57 Prepare Reagents 58 Ensure the Liberty is Ready to Run 59
Section 4: Mainteance of the Liberty
Routine Maintenance 61
Daily Maintenance 61 Weekly Maintenance 61 Biweekly Maintenance 61 Monthly Maintenance 61 Semiannual Maintenance 62 Standby Procedure 62
Maintenance Screen 63
Cleaning Tab 63
Using the Change Bottle Command 65 Performing a Backush 66
Performing a System Check 67
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Sample System Check File 69
Volume Calibration Tab 70
Performing a Volume Calibration 70 Importing and Exporting Volume Calibration Values 72 Performing a Large Scale Calibration 73
Sensor Calibration Tab 76
Performing a Sensor Calibration 76 Importing and Exporting Sensor Calibration Values 79
Pressure Calibration Tab 79
Performing a Pressure Calibration 80
Section 5: Advanced Features
Default Cycle Editor 82
Changing Default Cycles 82
Options Menu 83
Program Options Tab 83 Defaults Tab 85 Run History Tab 85
Test System Screen 86
Pressure Adjustment 87
Main Pressure Adjustment 87
Low Pressure Adjustment 88 Leak Check 88 Test Rotary Valves 89
Internal, Nitrogen, and Liquid Delivery Tests 90
Setting Up the Liberty for a Delivery Test 90
Performing a Delivery Test 91 Test Sensors 91 Reagent, Amino Acid, and External Amino Acid Addition 93 Leak Check Reaction Vessel 94 Flow Performance 94
Diagnostics Screen 95
Commands Tab 95 Sensors Tab 95
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Valves Tab 96 Status Tab 96 Delay Times Tab 97
Section 6: Troubleshooting
Tips for Recovering from Errors 99
Section 7: Spare Parts and Consumables
Reaction Vessel Parts 100 Filters 101 Solvent Keg 101 Bottles 102 Bulk Tubing and Fittings 103 Bottle Tubing Assemblies 104 Bottle Caps 105 Dip Tubes 106 O-Rings 106 Valves and Valve Wiring 107 Liquid Sensors 108 Waste Container 109 Accessories and Tools 109 Computer Accessories 110 Circuit Boards 111 Regulators 111 Documentation 111
Section 8: Index
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Section 1: Introduction
Introduction
About This Manual
This manual (PN 600178) describes the operation and maintenance of the Liberty™ Automated Microwave Peptide Synthesizer. The manual is intended for use by both novice and experienced users.
This introductory section contains a list of common abbreviations and units used throughout the manual, as well as important information for the safe operation of the unit. The manual assumes
that the Liberty was installed by a CEM certied service technician.
This manual refers to PepDriver™ version 2.5.4 Build 2 for all software information, including
screenshots and technical information. The latest version of PepDriver can be downloaded from CEM’s website at http://www.cem-technet.com. A registered account is required for download.
Additional information is available in the Appendicies (PN 600183), which can be found on the
included CD-ROM (PN 900105).
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Common Abbreviations and Units
Abbreviation Definition
°C degrees Celsius °F degrees Fahrenheit AA amino acid ACP acyl carrier protein 65-74 Amp amphere Boc tert-butyloxycarbonyl tBu tert-butyl DCM dichloromethane DIEA diisopropylethylamine DMF N,N’-dimethylformamide
DODT 3,6-dioxa-1,8-octane dithiol
E
a
energy of activation
EDT ethanedithiol
Fmoc 9-uoroenylmethyloxycarbonyl
g gram h height HATU N-((dimethylamino)-1H-1,2,3-triazolo-4,5-bi-
pyridin-1-yl-methylene) N-methylmethan-
aminium hexauorophosphate N-oxide
HBTU 2-(1 H-benzotriazol-1-yl)-1,1,3,3- tetramethyl-uronium hexauorophosphate
HCTU O-(6-chlorobenzotriazol-1-yl)-N,N,N’,N’-
tetramethyluronium hexauorophosphate
HF hydrouoric acid
HOAt 1-hydroxy-7-azabenzotriazole
HOBt 1-hydroxybenzotriazole
Hz Hertz ID inner diameter L liter l length m meter
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Abbreviation Denition
meq milliequivalent mg milligram MHz megahertz mL milliliter mm millimeter mM millimolar mmol millimole MW molecular weight
NMP 1-methyl-2-pyrrolidone
OAt 7-azabenzotriazole
OBt benzotriazole
OD outer diameter
PN part number psi pounds per square inch PyAOP (7-Azabenzotriazol-1-yloxy)
tripyrrolidinophosphonium
hexauorophosphate
PyBOP (Benzotriazol-1-yloxy)
tripyrrolidinophosphonium
hexauorophosphate
RV reaction vessel s seconds TBTU O-(Benzotriazol-1-yl)-N,N,N′,N′-
tetramethyluronium tetrauoroborate
TFA triuoroacetic acid
TIS triisopropylsilane Trt trityl VAC volts of alternating current W Watts w width
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How to Obtain Support
Applications Support
For the latest Liberty applications information, go to http://www.cem.com/bioscience. The CEM Bioscience website contains downloadable applications notes, a listing of recent microwave peptide synthesis publications, and more.
CEM is proud to provide applications support for any peptide synthesis related questions from a team of trained chemists with a complete peptide synthesis lab. For applications support, call
(800) 726-3331 (inside the US) or (704) 821-7015 and ask for “Peptide Applications”, or email
CEM Liberty applications support at peptides@cem.com.
Technical Support
For the latest technical support information, go to http://www.cemservice.us. The CEM Service website provides access to the CEM Knowledge Base, which contains helpful troubleshooting information. From the website requests for phone or email support can also be submitted.
CEM is proud to provide technical support for the Liberty from a team of specially trained Service
Technicians. For technical support in the US and Canada, call (800) 726-5551 or (704) 821-7015 and ask for “Liberty Service”. For technical support outside the US and Canada, contact your
local CEM Subsidiary or Distributor.
Requested Information
When contacting CEM for support, please provide the following information about the instrument:
Liberty Serial Number• Liberty Firmware Version• Discover Serial Number• Discover Firmware Version• PepDriver Version Number• A recent System Check report (see p. 67)• The Run History report for the synthesis that was running when the error •
occurred (see p. 56)
Serial numbers, rmware versions, and software version can be found within PepDriver by
clicking the Help Menu (not the Help Button) and selecting About PepDriver.
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Contact CEM
CEM Corporation Headquarters
Toll-Free Phone (US/Canada): (800) 726-3331 Phone: (704) 821-7015
Service Hotline: (800) 726-5551
Fax: (704) 821-7894
Mailing Address: PO Box 200
Matthews, NC 28106-0200
Physical Address: 3100 Smith Farm Rd
Matthews, NC 28104
Email (Applications Support): peptides@cem.com Email (Technical Support): service@cem.com
CEM International Subsidiaries
France: CEM mWave S.A.S.
Phone: (33-1) 69 35 57 80
Fax: (33-1) 60 19 64 91
Address: Immeuble Ariane Domaine Technologique de Saclay 4, rue René Razel 91892 ORSAY Cedex France
Web Address: http://www.cemfrance.fr Email: info.fr@cem.com
Germany: CEM GmbH
Phone: 011-49-2842-9644-0
Fax: 011-49-2842-9644-11
Address: Carl-Friedrich-GauB-Str. 9
47475 Kamp-Lintfort Germany
Web Address: http://www.cem.de Email: info@cem.de
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Italy: CEM SRL
Phone: 390-35-896224
Fax: 390-35-891661
Address: Via Dell Artigianato, 6/8 24055 Cologno Al Serio (BG) Italy
Email: info.srl@cem.com
UK and Ireland: CEM Microwave Technology Ltd.
Phone: +44-1-280-822373
Fax: +44-1-280-822342
Address: 2 Middle Slade
Buckingham Industrial Park MK18 1WA Buckingham Great Britain
Email: info.uk@cem.com
CEM Distributors
For a complete list of distributors of CEM products, including contact information, go to the CEM website (http://www.cem.com), select Contact Us, and then select Distributors.
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Safety Information
Safety Notations
This manual uses three safety alert words at points in the documentation where the user should be aware of potential hazards. The safety alerts are shown in color-coded boxes. The three
words–NOTE, CAUTION, and WARNING–indicate differing levels of observation or action as
described below:
NOTE
A NOTE is intended to provide emphasis of procedures that may be
misinterpreted or overlooked, or to otherwise clarify confusing situations.
CAUTION
A CAUTION is intended to provide essential information and to emphasize
procedures which, if not strictly followed, may result in improper instrument operation.
WARNING
A WARNING is intended to provide emphasize dangerous or hazardous conditions which may result in personal injury to the user and damage or destruction of the instrument.
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Safety Information
Fume Ventilation
The Liberty operates as a semi-closed system, with minimal venting of any hazardous solvent fumes through the vent line coming from the Waste Reservoir. The vent line from the Waste Reservoir must be vented into a proper chemical fume hood or exhaust line no longer than six
feet (6’)/two meters (2 m) from the instrument.
In addition, adequate ventilation should be provided for preparation of reagents and solvents for use on the system. All solvent bottles and the Waste Reservoir should be placed into proper secondary containers to minimize the risk of exposure.
Waste Disposal
Waste produced by the Liberty can be hazardous. For detailed information on the safety requirements for the chemicals used on the Liberty, refer to the appropriate MSDS documents.
WARNING
Handle all waste under a fume hood, and wear suitable protective clothing. Dispose of all waste in accordance with all applicable local, state, and federal health and safety recommendations.
Product Removal
When removing tubes containing cleaved peptide in TFA from the Product Manifold following cleavage, wear suitable protective clothing. These tubes contain a mixture of TFA, DCM, and peptide. The centrifuge tubes should be capped immediately after removal from the Liberty to reduce exposure to solvent fumes.
System Requirements
Bench and/or Fume Hood Space
The Liberty should be positioned on the bench such that access to the electrical outlets for the system is not restricted. The Liberty requires the following space for system components:
Liberty Instrument (Discover Module and Liberty Module):
30” (w) x 24” (d) x 33.5” (h) [76 cm (w) x 61 cm (d) x 85 cm (h)]
(Depth includes 3” (7.62 cm) clearance behind instrument for unimpeded airow at rear fan ducts)
CEM Supplied Controller: Laptop:
12.5” (w) x 9.9” (d) x 15.5” (h) [32 cm (w) x 25 cm (d) x 39 cm (h)]
(Height includes 14.1” (35.8 cm) display)
Desktop:
Minitower: 7.4” (w) x 17.5” (d) x 16.1” (h) [19 cm (w) x 44.5 cm (d) x 41 cm (h)]
Monitor: 16” (h) x 8” (d) x 20” (h) [41 cm (h) x 20 cm (w) 51 cm (h)]
External Reagent Bottles:
16” (w) x 16” (d) x 15” (h) [41 cm (w) x 41 cm (d) x 38 cm (h)] (Left side of instrument, facing front of instrument)
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Waste Reservoir:
10” (w) x 16” (d) x 18” (h) [25 cm (w) x 41 cm (d) x 45.72 cm (h)] (Must be vented into fume hood)
Approximate overall dimensions for Liberty and external reagents:
48” (w) x 24” (d) x 33.5” (h) [122 cm (w) x 61 cm (d) x 85 cm (h)]
Environmental Conditions
The Liberty is designed for indoor used only. Temperature Range: 50 °F – 85 °F (10 °C – 29 °C)
Relative Humidity Range: 0 – 85%
Inert Gas Source
The Liberty requires an inert gas source (either high purity grade nitrogen or argon) capable of
supplying 25 psi (20 L/min ow) within ten feet (10’)/three meters (3 m) of the right side of the
instrument.
Electrical Requirements
The Liberty requires four (4) dedicated, grounded electrical connections operating at 120 VAC (110-140 VAC, 60 Hz, 10 Amp @ 120 VAC) (or 240 VAC [202-250 VAC, 50 Hz, 10 Amp @ 240 VAC] where applicable). Specic power requirements (120 VAC vs. 240 VAC) can be found on the nameplate afxed to the rear of the Liberty instrument.
One (1) electrical connection is required for each of the following components:
Liberty Module power cord Discover Module power cord Router power cord Controller (laptop computer) power cord
NOTE
Five (5) electrical connections are required when using the desktop computer controller option: Liberty module, Discover module, router, controller minitower, controller monitor.
NOTE
Optionally, the router can be powered directly from the Liberty Module
without the need for an external electrical connection (using Router-Serial
Power Cable, PN 243290).
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Section 2: Operation of the
Liberty
Introduction to the Liberty
The Liberty Automated Microwave Peptide Synthesizer is the rst and only automated microwave
peptide synthesizer. Built on CEM’s exible Discover microwave platform, the Liberty is capable
of synthesizing up to twelve peptides in sequence on scales ranging from 0.05 to 5 mmol faster
and more efciently than conventional synthesizers thanks to the system’s patented circular
microwave cavity.
Liberty Module
Discover Module
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3-Port
Manifold
Amino Acid
Manifolds
External
Amino Acid
Manifold
Resin
Manifold
Product
Manifold
Waste Lines
Solvent
Lines
Deprotection and Capping
Power
Switches
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Filters
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Components and Parts
Liberty Module: • The Liberty handles all of the uid transfer into and out of
the reaction vessel. In addition, the Liberty manages communications with the computer controller and the Discover during peptide synthesis.
• Discover Microwave Reactor: The Discover microwave reactor holds the
reaction vessel and generates the microwave energy used to irradiate the sample. The Discover is capable of operating independently of the Liberty.
Power Switches: • There are two power switches, one for the Discover and one
for the Liberty. Both switches must be on to operate the Liberty.
Solvent:• There are two bottles of Main Wash (DMF) and one bottle of Secondary
Wash (DCM) on the system (not shown). These positions are designed for use with standard 4 L solvent bottles. The bottle caps and lines are color coded: black for DMF and yellow for DCM. These bottles are pressurized at all times and the Change Bottle command must be used to remove these bottles.
3• -Port Manifold: This manifold has three positions designated for activator, activator base, and cleavage cocktail. These positions are designed for use with
250 mL glass bottles with GL45 thread.
Deprotection and Capping:• This shelf is designed to hold the Deprotection and
Capping bottles. The bottle caps and lines are color coded: blue for Deprotect and purple for Capping. These positions are designed for use with 1 L glass bottles with GL45 thread. These bottles are pressurized at all times and the Change Bottle command must be used to remove these bottles.
Amino Acid Manifolds:• There are 20 positions on the manifold for amino acids,
each corresponding to a specic amino acid. Each position is labeled using the
3 letter abbreviations of the amino acids. These positions are designed for use
with 125 mL plastic bottles.
Resin Manifold:• Resin is added without liquid in standard 50 mL centrifuge
tubes to the twelve positions manifold. The resin will return to the same position on the resin manifold after synthesis if cleavage is not done on the system.
Product Manifold:• If the peptide is cleaved on the system, the cleavage product
will be returned to an empty standard 50 mL centrifuge tube on one of the twelve
positions on this manifold. The spent resin will be ushed to waste.
• Reaction Vessel: The reaction vessel (not shown, see p. 19) is where the
synthesis takes place. Reagents are added to the vessel and washed out throughout the synthesis of the peptide. There are different size vessels that can be used depending on the scale of the synthesis.
Fiber Optic • Temperature Probe: The ber optic probe is inserted in the top
of the reaction vessel. It allows the system to monitor the temperature of the reaction vessel.
• Waste Lines: The waste lines carry all of the system’s waste out into an external
waste container. The waste container is equipped with a level sensor and will trigger the system to pause if the container is full.
Filters: • There are three in-line lters on the system. These lters should be
changed regularly as part of routine maintenance.
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Optional Features•
•
External Amino Acid Manifold: This manifold allows for the addition of non-
standard amino acids and other reagents from ve positions using standard
50 mL centrifuge tubes.
DMF • Keg: An optional 20 L steel keg (not shown) is available for the DMF
position. This keg allows for synthesis of longer peptides where total solvent usage would otherwise be a limitation.
• 10 mL Reaction Vessel: A smaller reaction vessel assembly (shown below)
is available to allow synthesis on scales as low as 0.025 mmol.
Reaction Vessel Components
Fiber Optic
Probe
Spray Head
Thermowell
Resin Tube
Glass Frit
Filter
Drain Line
Quick
Disconnect
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Introduction to PepDriver
The operation of the Liberty is controlled through the PepDriver software package. The Liberty includes an external computer controller (either a laptop or desktop Windows PC) for running PepDriver. This computer is connected to the Liberty and the Discover through an ethernet connection.
PepDriver Terminology
Throughout this manual, specic terms will be used to describe the various functions within
PepDriver.
• Microwave Method: The specic parameters used in a Microwave step
within a cycle. Microwave Methods can be created or modied using the
Microwave Editor (p. 25).
• Cycle: The specic steps used for each residue within a given sequence.
Cycles can be created or modied using the Cycle Editor (p. 28).
• Sequence: The specic peptide to be synthesized in a given method.
Sequences can be created or modied using the Sequence Editor (p. 32).
• Method: The specic parameters used to synthesize a peptide. For each
method, a sequence is selected, and then parameters (individual coupling
cycles for each residue, C-terminus type, nal deprotection, etc.) are also
selected as part of the method. Methods can be created or modied using
the Method Editor (p. 36).
• Run: A specic instance of a method being loaded and started in PepDriver.
A Run History le (p. 56) is recorded for each run.
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PepDriver Main Screen
Control
Buttons
Start
Pause
Stop
Peptide
Synthesis
Status
Resin
Positions
Menu Buttons
Methods
Sequences
Cycles
Setup
Maintenance
Calculator
Estimated Time
Remaining
Tabs
Current
Method Detail
System Status
Line
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Control Buttons
Start: • This button starts the rst method in the queue, or resumes a stopped
method.
Pause: • This button pauses or unpauses the current method. Stop: • This button stops the current method. PepDriver will nish the operation it
is currently performing before stopping the method.
Menu Buttons
Methods:• This button opens the Method Editor. From the Method Editor, specic
parameters for each synthesis can be programmed.
Sequence:• This button opens the Sequence Editor, where peptide sequences
are entered to be used in methods.
Cycles:• This button opens the Cycle Editor. From the Cycle Editor, cycles can
be created or edited for use in any part of a method.
• This menu contains the Microwave Editor, Default Cycle Editor, Pepdriver
Setup:
Options Menu, and Communication options. From this menu, User Accounts can
also be accessed.
• Maintenance: From this menu, the Maintenance and Diagnostics screens can
be accessed. The Maintenance Screen allows for cleaning, volume calibration, sensor calibration, and pressure calibration. The Diagnostics Screen contains information about the sensors, valves, and delay times for the system.
• Calculators: This menu contains the Reagent and Usage calculators. The
Usage Calculator will calculate the amount of each reagent solution needed for the currently loaded methods. The Reagent Calculator can then be used to calculate how to make each of the stock solutions for the loaded methods (including activator, activator base, deprotection, cleavage, and amino acids).
Indicators
Resin Positions:• The twelve positions on the screen correspond to the twelve
positions on the resin manifold of the Liberty. The resin should be loaded in the same position on the manifold as the method has been loaded into in PepDriver.
Peptide Synthesis Status:• This displays the peptide sequence being
synthesized and indicates the status of the synthesis.
Current Method Detail: • This window displays the currently selected method.
When a method is running, the current step is indicated in yellow.
• System Status Line: The left box indicates the specic command the Liberty
is currently executing. The current temperature and pressure readings are displayed next to the command indicator. Two indicators shows the computer’s communication status with the Liberty and the Discover. The waste full and spill
tray warnings are also seen here. On the right, there is an indicator that shows
whether the microwave is running.
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Tabs
• Methods: From this tab, methods are loaded into one of the twelve resin
positions to be run.
• Queue: This tab shows all currently loaded Methods. From this tab, the order
that each Method is run in can be changed.
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• Current Run: This tab displays the Method that is currently running.
• Run History: From this tab, detailed logs of each Method that has been run can
be accessed. In addition, Method Reports can be generated for each Method that has been run.
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Editors
Microwave Editor
The Microwave Editor allows for the control and customization of the microwave steps of any
cycle. By editing the power and duration of a microwave step difcult peptides can be synthesized
with higher purity and yield. The Microwave Editor can be accessed by clicking the Setup Button on the PepDriver main
screen and selecting Microwave Editor from the menu.
Microwave Method Folders
The Microwave Editor contains separate folders for each type of microwave method. Within each method folder, there are subfolders for each scale, allowing for the development of optimized microwave methods for each scale. A microwave method will only appear in the Cycle Editor when creating a cycle of the same scale.
PepDriver comes with optimized default microwave methods for deprotection, coupling, capping, and cleavage.
Microwave Method Types
• Standard: A Standard method applies a set microwave power until the set
temperature is reached, and then turns off the microwave until the temperature drops to 5 °C below the set temperature. The total agitation time can also be selected.
• Multi-Step: Multi-Step methods allow for a single microwave method to use
multiple power, temperature, or time settings.
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Creating a New Microwave Method
Microwave methods allow for detailed control of the microwave heating and reaction time for each step in the synthesis. The Microwave Editor allows the user to select the microwave time, microwave power, maximum temperature, and sample agitation.
Open the folder of the appropriate method type, then open the subfolder for the 1. appropriate scale.
NOTE
A microwave method saved in a specic scale folder will only be available
for use in Cycle Editor for cycles created in the same scale folder.
Click the New Method button.2. The new method will appear in the selected folder. Enter a name for the method 3.
and press Enter. Select the type of microwave method to make.4.
4.1. Standard
Enter the desired 4.1.1. microwave power setting (in Watts), maximum temperature (in °C), and time for the microwave step (in seconds).
If 4.1.2. agitation is desired during the microwave step, check the box for Bubbling During Microwave. Enter the amount of time to bubble and the time between each bubbling. (Bubbling is enabled by default.
The default setting is 3 seconds On Time, 7 seconds Off Time, low
pressure)
High Pressure bubbling is not recommended as this can deposit resin on the top of the reaction vessel. This can lead to poor synthesis quality, product loss, and contamination between syntheses.
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4.2. Multi-Step
Enter the microwave power (in Watts), time (in seconds), and 4.2.1.
maximum temperature (in °C) for the rst step in the method.
Add the next step to the microwave method by clicking the Add Step 4.2.2. button, and then enter the power, temperature, and time settings for the second step.
Repeat step 4.2.2. for each step in the method.4.2.3.
If 4.2.4. agitation is desired during the microwave step, check the box for Bubbling During Microwave. Enter the amount of time to bubble and the time between each bubbling. (Bubbling is enabled by default.
The default setting is 3 seconds On Time, 7 seconds Off Time, low
pressure.)
CAUTION
High Pressure bubbling is not recommended. Bubbling at high pressure can deposit resin on the top of the reaction vessel. This can lead to poor synthesis quality, product loss, and contamination between syntheses.
Save the method by clicking the Save button.5.
Editing an Existing Microwave Method
The Microwave Editor allows for settings on existing methods to be modied and saved as
needed. The most common reason to modify an existing method is to increase or decrease the microwave power to optimize peptide synthesis. To modify an existing method:
Open the folder of the appropriate method type, then open the subfolder for the 1. appropriate scale.
Click on the microwave method to be modied.2.
Make any changes as needed.3. Click Save to save the changes to the method.4.
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Copying and Modifying an Existing Microwave Method
Often, it is easier to copy and modify an existing microwave method rather than creating an entirely new method. Methods can easily be duplicated and modied within the Microwave
Editor, and then be moved to different scale folders as needed. To copy an existing method:
Open the folder of the appropriate method type, then open the subfolder for the 1. appropriate scale.
Right click on a microwave method and select Copy Method.2. The new method will appear named “Copy of (method name)”. Type a new name 3.
and press Enter. Any settings in the method can be changed. If the copied method was a Multi-4.
Step method, steps can also be added or deleted by using the Add Step and Delete Step buttons.
When all changes have been made, click Save to save the modied method.5. If the new method is to be used at a different synthetic scale, drag the method 6.
from the folder it was created in to the appropriate folder.
Cycle Editor
The Cycle Editor allows for the full control and customization of any step of a synthesis. This allows for optimization of each step of a given peptide synthesis.
The Cycle Editor can be accessed by clicking on the Cycles Button on the main screen of PepDriver, or by clicking the Cycle Editor button from the Method Editor.
Cycle Folders
The Cycle Editor contains separate folders for each type of cycle. Within each cycle folder, there are subfolders for each scale, allowing for the development of optimized cycles for each scale. A cycle will only appear in the Method Editor when creating a method of the same scale.
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PepDriver comes with optimized default cycles for resin transfer, amino acid addition, nal
deprotection, and cleavage for each of the available synthetic scales.
Cycle Types
• Resin: Resin cycles control how resin is transferred from the resin position into
the reaction vessel at the beginning of a synthesis, as well as the resin swelling step.
• Amino Acid: Amino acid cycles control how the deprotection and coupling steps
of one amino acid in the sequence occur.
• Cleaving: Cleaving cycles control if and how the peptide is removed from the
resin following synthesis, including the return of either cleaved peptide to the product position or peptide on resin to the resin position.
• Final Deprotection: Final deprotection cycles control the removal of the
N-terminal protecting group, and also allow for N-terminal acetylation of the peptide before cleavage.
Creating a Cycle
Cycles allow for detailed control of each action taken in a given step of a peptide synthesis run. PepDriver comes with default cycles of each type for each synthetic scale; however, cycles can be customized to accomplish a number of non-standard chemistries. To create a new cycle:
Click the New Cycle button at the top of the Cycle Editor window and select the 1. type of cycle to be created. For Amino Acid, Cleaving, and Final Deprotection the synthesis scale must be selected.
NOTE
A cycle saved in a specic scale folder will only be available for use in
Method Editor for methods created at that scale.
The cycle will appear in the appropriate folder. Enter a name for the cycle and 2. press Enter.
Step 1 will appear in the cycle window. 3.
Click the 4. Operation box and select the operation to be performed. (For a full list
of available operations, see Appendix 3: Operations in the Cycle Editor.)
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The default parameter and volume for the chosen operation will appear in the 5. appropriate boxes. Click on the Parameter box to select a different parameter. Click on the volume to enter the desired volume.
If the Drain box is checked, the reaction vessel will be drained using a ltered 6. drain after the operation is carried out. Uncheck the box to leave any liquid reagents in the vessel.
Enter the number of times the operation is to be carried out in the Cycles box.7. If the 8. Pause box is checked, the method will be paused after the operation is
carried out. To insert a pause, check the box.
NOTE
The method will not resume until the user presses the Start button on the main screen of PepDriver.
Click the Add Step button to add a new step to the cycle.9.
Repeat steps 3 through 9 until the cycle is fully programmed. 10. Click Save to save the cycle.11.
Editing an Existing Cycle
The Cycle Editor allows for settings on existing cycles to be modied and saved as needed. To
modify an existing cycle:
Open the folder for the appropriate cycle type, then open the subfolder for the 1. appropriate scale if necessary.
Click on the cycle to be modied.2.
Make any changes as needed.3. Click Save to save the changes to the cycle.4.
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Copying and Modifying an Existing Cycle
Often, it is easier to copy and modify an existing cycle rather that creating an entirely new cycle. Cycles can easily be duplicated and modied within the Cycle Editor, and then they can be
moved to different scale folders as needed. To copy an existing cycle:
Open the folder of the appropriate method type, then open the subfolder for the 1. appropriate scale if necessary.
Right click on a cycle and select Copy Cycle.2. The new cycle will appear named “Copy of [cycle name]”. Type a new name and 3.
press Enter. Any setting can be changed. Steps may be added or deleted as necessary using 4.
the Add Step and Delete Step buttons. When all changes have been made, click Save to save the modied cycle.5. If the new cycle is to be used at a different synthetic scale, drag the cycle from 6.
the folder it was created in to the appropriate folder.
NOTE
When copying a cycle to use with a different scale, verify that the volumes used are appropriate for the new scale before using the cycle.
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Sequence Editor
Peptide sequences to be synthesized are entered in the Sequence Editor. The Sequence Editor
allows for the use of all twenty standard amino acids as well as the ve external amino acid
positions. In addition, the Sequence Editor will automatically calculate the total molecular weight of the peptide sequence.
The Sequence Editor can be accessed by clicking on the Sequences button on the PepDriver main screen, or by clicking the Sequence Editor button from the Method Editor.
Creating a New Sequence
Open the appropriate folder for the new sequence.1. Click the New Sequence button.2. The new sequence will be created in the selected folder. Enter a name for the 3.
sequence (the default is “New Sequence”) and press Enter.
The 4. amino acids for the sequence can be entered in two ways:
Click the amino acid buttons:4.1.
Click the white Sequence box at the bottom of the Sequence Editor.4.1.1.
Click the button corresponding to rst (N-terminal) amino acid. The 4.1.2.
one letter abbreviation will appear in the Sequence box. Repeat step 4.1.2. for the remaining amino acids.4.1.3.
Type in the one letter abbreviations:4.2.
Click the white Sequence box at the bottom of the Sequence Editor.4.2.1. Type the sequence (N-terminus to C-terminus) using the one letter 4.2.2.
abbreviations.
Click Save to save the sequence.5.
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Modifying a Sequence
If a sequence is entered incorrectly, there are a few ways to correct the error. To insert an amino acid:
Right-click on the amino acid that will come after the inserted amino acid.1. Select Insert Amino Acid.2. A box will pop up stating that the next amino acid entered will be inserted before 3.
the current amino acid. Click OK to close the box.
Click on the desired amino acid button or type the one letter abbreviation of the 4. desired amino acid.
To delete an amino acid:
Right-click on the amino acid.1. Select Remove Amino Acid.2.
To move an amino acid within a sequence:
Click on the amino acid to be moved.1. Click the Move Left (<-Move) or Move Right (Move->) buttons at the bottom of 2.
the Editor window to move the amino acid one position in the indicated direction. Repeat as needed until the amino acid is in the correct position.
Using the External Amino Acid Positions
There are ve external positions amino acid positions, labeled in the Sequence Editor as EX1 through EX5. The external amino acids can be used in a sequence by either clicking the
corresponding button or by typing the number of the external position into the sequence. By default, the molecular weight of the external amino acids will not be included in the sequence
molecular weight calculation. To enable an external amino acid weight:
Click the MW box next to the appropriate external amino acid button. This will 1.
open the Amino Acid Weight conguration window for that position.
Check the Enable Ext Amino Acid Weights box.2. Enter the protected and unprotected molecular weights for the amino acid being 3.
used. Click OK. The Amino Acid Weight conguration window will close, and the 4.
unprotected weight will appear in the MW box next to the button.
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NOTE
The protected weight refers to the molecular weight of the fully protected amino acid, and is used in the Reagent Calculator to determine how much of the amino acid is required for the run.
The unprotected weight refers to the residue weight (the molecular weight of the fully deprotected amino acid minus 18 g/mol due to the loss of water from the formation of the peptide bond) and is used in the Sequence Editor
to calculate the total molecular weight for the nal peptide.
For example, Fmoc-Ala-OH has a protected weight of 312 g/mol, and a
residue weight of 71 g/mol:
312 (protected weight) - 223 (Fmoc) - 18 (water) = 71 (unprotected weight)
Importing a Sequence
PepDriver includes an option for importing sequences from external documents such as Microsoft Word documents, PDF documents, or webpages. This is useful for longer sequences because it minimizes the possibility of incorrectly entering the sequence.
Create a Microsoft Excel spreadsheet containing the sequence or sequences to 1. be imported.
In Excel, create a new document.1.1. In cell A1, enter the words SequenceImport (without a space between the 1.2.
words). Highlight the sequence in the source document (PDF, webpage, etc.) and 1.3.
press Ctrl+C (or right-click and select Copy). Paste the sequence into the rst open cell in column A of the Excel 1.4.
spreadsheet. Enter a name for the sequence in column B.1.5. Repeat steps 1.3 through 1.5 for any other sequences to be imported.1.6.
Save the le and close Excel.1.7.
NOTE
If using Excel 2007 or later, the le must be saved as an Excel 97-2003 compatible le (.xls, not .xlsx). The le name should be in English.
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From PepDriver, open the Sequence Editor.2. Click Import Sequence to open the Import window.3.
In the Import window, open the destination folder for the sequences.4. Click Import. In the window that appears, select the Excel document created 5.
earlier and click Open.
The Import window will be updated to reect the successful import of the 6.
sequences. The imported sequences are now available for use in the Sequence Editor and Method Editor.
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Method Editor
The Method Editor is used to program the specic conditions to be used for a given synthesis. Once a sequence is selected, several options for the run can be congured that will determine the specic steps to be used in the synthesis.
The Method Editor can be accessed by clicking the Methods button on the PepDriver main screen, or by clicking the Method Editor button from the Sequence Editor.
Creating a New Method
Open the appropriate folder in the Methods box for the new method.1. Click the New Method button.2. Enter a name for the method and press Enter.3. Open the appropriate folder in the Sequences box, and click on the desired 4.
sequence. The sequence will then be loaded into the sequence box at the bottom of the Method Editor window.
Select the synthetic scale (0.05 mmol to 5.0 mmol) from the Resin Information 5. box.
NOTE
The scale must be selected before changing any other parameters, as each
scale has specic default options that will be loaded upon selection.
The remaining options can now be selected.6.
Skip Resin Load: This will skip the initial loading of the resin into the 6.1. reaction vessel. Select this option only if the resin has been placed directly into the reaction vessel. This will also skip the resin swelling step.
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C-Terminus: This corresponds to the type of resin used. Selecting 6.2. Acid
assumes the resin is preloaded (the rst amino acid is already attached)
and therefore skips that coupling. If the resin is not preloaded, Amide should be selected.
6.3. Final Deprotection: If No Final Deprotection is selected, the N-terminal Fmoc group will not be removed from the peptide prior to cleavage.
Default Cycles:6.4.
Resin: The resin loading cycle selected depends on the reaction 6.4.1. vessel required for the synthesis.
NOTE
The 125 mL vessel must be used for syntheses above 0.25 mmol, and the
Large Vessel - Resin method should be selected. The 10 mL vessel assembly must be used for syntheses below 0.1 mmol, and the 10 mL Vessel - Resin method should be selected.
Cleaving: To cleave the peptide on the system automatically, select 6.4.2. the Cleavage cycle. The cleaved peptide will be transferred to the Product position on the Liberty. Selecting Non-Cleavage will skip the cleavage step and return the peptide on resin to the same Resin position from which the resin was loaded.
Final Deprotection: By default, the N-terminal Fmoc group is 6.4.3. removed and left as the free amine. To perform N-terminal acetylation, select the Acetylation method from the Final Deprotection pull-down.
NOTE
Acetylation requires capping solution to be prepared and loaded on the Liberty in the Capping bottle.
Enter the substitution value in the Resin Substitution box. This value is provided 7. by the supplier of the resin, and is usually expressed in mmol/g or meq/g
NOTE
The substitution value entered here will not affect the operation of the Liberty. It is only needed for the Usage Calculator to calculate how much resin is required for the synthesis.
8. Assign cycles for each residue in the sequence that will not use the default cycle.
NOTE
Each amino acid is assigned an optimized default coupling cycle. By default, the Double Arg cycle is used for arginine, and the Single 50 C cycle is used for cysteine and histidine. The Single coupling cycle is used for all other amino acids. To restore all amino acids in a sequence to the default cycles, click the Restore Defaults button.
Click on the amino acid to highlight it.8.1.
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Click on the drop-down box above the sequence and select the desired 8.2. cycle. This will change the cycle for that highlighted amino acid only.
To change the cycle for all amino acids to the selected cycle, click Apply to 8.3. All button on the left.
Amino acids assigned cycles other than the default will be highlighted in yellow in the Method Editor.
When the method is complete, click Save to save the method.9.
Modifying an Existing Method
Open the Method Editor.1.
Open the folder containing the method in the Methods window.2.
Click on the method to be modied. The sequence will automatically be selected 3.
and loaded. Make any changes to the method as needed.4. Click Save to save the changes to the method.5.
NOTE
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Calculators
PepDriver contains two calculators that allow for easy determination of reagent needs and reagent preparation: the Usage Calculator and the Reagent Calculator. These calculators are accessed from the Calculator Button on the PepDriver main screen.
Usage Calculator
Once a method has been loaded to run, the Usage Calculator can be used to determine the
amount of each reagent needed. If multiple methods are loaded, the calculator can calculate the amounts needed for all runs together, or each run individually. To use the Usage Calculator:
Load any methods to be run by dragging them to the appropriate resin positions 1. (see p. 46).
Click on the Calculator button, and select Usage from the menu.2.
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The calculator will display the volume of each reagent required for all methods 3. currently loaded. To exclude a loaded method from the calculation, uncheck the box next to the method name in the Current Methods window.
To print a Usage Report, click the Print button at the bottom of the Usage 4. Calculator. This will open the report as a PDF which can be printed or saved for future reference.
Reagent Calculator
The Reagent Calculator can be used to determine how to prepare all reagents to be loaded on the system at the correct concentrations. There are six tabs: Resin, Deprotectors, Bases, Activators, Amino Acids, and Cleavage.
NOTE
The Reagent Calculator contains a library of common reagents. The Liberty is not limited to only these reagents; however, the Reagent Calculator can only perform calculations using reagents in the library.
Resin Calculator
Enter the scale for the synthesis.1.
Enter the resin substitution value in the Resin 2. Substitution box. This value is provided by the supplier of the resin, and is usually expressed in mmol/g or
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meq/g. Click Calculate. The required mass of resin will be reported in the Grams of 3.
Resin box (in grams).
Deprotection Calculator
Click on the desired deprotection reagent from the list.1. Enter the desired concentration (in percent volume).2.
The default concentration is 20%. Piperazine should be prepared at a 5% solution due to its solubility in DMF.
CAUTION
Enter the total volume of deprotection solution required.3. Click Calculate. The calculator will report the required amount of deprotection 4.
reagent in milliliters (for liquids) and grams (for solids).
Activator Base Calculator
Click on the desired base from the list.1. Enter the desired concentration (in M)2.
The default concentration is 2 M. DIEA should be prepared using NMP as the solvent because of its miscibility in DMF.
CAUTION
Enter the total volume of activator base solution needed.3.
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Click Calculate. The calculator will report the required amount of base in 4. milliliters.
Activator Calculator
Click on the desired activator from the list.1. Enter the desired concentration (in M). The default is 0.5 M.2. Enter the total volume of activator solution needed.3. Click Calculate. The calculator will report the required amount of activator in 4.
grams.
Amino Acid Calculator
To calculate a specic amino acid, click on that amino acid in the list so that it is 1. highlighted and then click the Selected box. To calculate all amino acids at the same volume, click the All box.
Enter the total volume of amino acid solution.2. Click Calculate. The calculator will report the required amount of amino acid(s) in 3.
grams.
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Cleavage Calculator
The Cleavage Calculator allows for the custom calculation of each scavenger and additive for whatever cocktail will be best for a given peptide. To calculate how to make a cleavage cocktail:
Enter the total volume required for the method in the Total Volume box at the top 1. of the calculator.
Click on the rst reagent to be used. Enter the desired nal percent of that 2.
reagent in the Percent box on the right. The percent and volume of 3. TFA required will automatically be updated. Repeat
step 2 for the remaining scavengers. The calculator will automatically update the amounts required for each reagent 4.
as changes are made. When all of the percentages are correct, the required amount of each reagent to be added will be displayed in grams (for solids) and mL (for liquids).
NOTE
CEM recommends using 95% TFA, 2.5% TIS, 2.5% DODT, and 2.5% water
as the cleavage cocktail.
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Setting up a Synthesis
Conguring Methods to Run
Loading a Method
Once a method has been created and saved in the Method Editor, it is available from the
Methods tab on the main PepDriver screen. Methods can be loaded to run in two ways. To load by clicking:
Open the appropriate folder in the Methods tab.1. Right-click on the desired method, select Place Method, and then select the 2.
number of the appropriate resin position.
The resin position in PepDriver will turn green, indicating the method is loaded 3. and ready to run.
Methods can be loaded to any of the twelve resin positions. The order of the resin positions does not affect the order in which the peptides will be synthesized.
To load by dragging:
Open the appropriate folder in the Methods tab.1. Click on the desired method, and drag the method to the appropriate resin 2.
position.
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The resin position in PepDriver will turn green, indicating the method is loaded 3.
Reagent
Standard
Concentration
0.05 mmol Scale Concentration
and ready to run.
Loading Multiple Methods
The Liberty is capable of running up to twelve peptide sequentially. When loading multiple methods, the methods will be run in the order they were loaded. The run priority will be indicated by the black number in the center of the resin position in PepDriver. The run priority can also be viewed from the Queue tab.
To change the run priority:
Right-click on a green resin position and select Change Run Priority.1.
Select the new priority.2.
To remove a method from the queue, right-click on the green resin position and select Clear Method. To empty the queue, right-click on a green resin position and select Clear All Methods.
Preparing Reagents
Standard Concentrations
The Liberty uses stock solutions of all reagents. The default cycles are designed to deliver enough of each stock solution to give 5 eq of amino acid and activator and 10 eq of activator base for each coupling. The table below details the standard concentrations used on the Liberty.
Activator 0.5 M 0.25 M
Activator Base 2 M 1 M
Amino Acid 0.2 M 0.2 M
NOTE
When working on 0.05 mmol scale, due to the size of the sample loops used for reagent delivery, activator and activator base should be made at half the standard concentration. Amino acids do not need to be diluted.
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Amino acid, activator, activator base, and deprotection solutions can be used for up to two weeks. Some amino acids, notably His, will begin to crash out of solution after two weeks.
Preparing Activator Solution
Weigh out the appropriate amount of the desired activator (as calculated using 1.
the Usage and Reagent Calculators) and transfer to a 250 mL amber glass
bottle.
Some activators, especially the aminium activators such as HBTU, are light sensitive and should be prepared in an amber glass bottle.
Add the appropriate volume of DMF.2. Put a cap on the bottle. Gently swirl the bottle to ensure that all of the activator 3.
has gone into solution.
Some activators, notably HBTU, may take up to 10 minutes to fully go into solution.
NOTE
NOTE
NOTE
Preparing Activator Base Solution
Measure out the appropriate amount of activator base and transfer to a clear 250 1. mL glass bottle.
Add the appropriate volume of NMP to give the correct nal volume.2.
NOTE
CEM recommends using DIEA as the activator base. When using DIEA, NMP must be used as the solvent because DIEA is not miscible in DMF at
the standard concentration of 2 M. The nal concentration of DIEA in the
reaction vessel is low enough that miscibility is not an issue.
Put a cap on the bottle. Gently swirl the bottle to ensure all of the activator base 3. has gone into solution.
Preparing Amino Acids
CEM offers a full line of pre-weighed amino acids in 5 mmol, 10 mmol, and 20 mmol sizes. It is
not required to use the pre-weighed amino acids. To use CEM pre-weighed amino acids:
Open the bottles, breaking the safety seals.1.
Add the appropriate amount of DMF to each bottle (25 mL for 5 mmol bottles, 50 2. mL for 10 mmol bottles, and 100 mL for 20 mmol bottles).
Replace the caps and shake vigorously to ensure all amino acid has gone into 3. solution.
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To use bulk amino acids:
Weigh out the appropriate amount of the amino acid as calculated using the 1. Usage and Reagent Calculators.
Transfer the amino acid to a clean 125 mL plastic bottle.2.
NOTE
If the amino acid is to be used on one of the external positions, instead transfer it to a 50 mL centrifuge tube.
Add the appropriate volume of DMF to the bottle.3. Place a cap on the bottle and shake vigorously to ensure the amino acid has fully 4.
gone into solution.
Preparing Deprotection Solution
Measure out the appropriate amount of deprotection reagent as calculated using 1. the Usage and Reagent Calculators.
Transfer the deprotection reagent to a 1 L clear glass bottle.2. Add the appropriate volume of DMF to give the correct nal volume as calculated 3.
in the Reagent Calculator. Add HOBt if necessary.4.
NOTE
For sequences susceptible to aspartimide formation, CEM recommends the addition of 0.1 M HOBt to the deprotection solution as this signicantly
reduces levels of aspartimide. The appropriate mass of HOBt can be
calculated in the Reagent Calculator under the Activators tab. Enter the total volume of deprotection and change the concentration to 0.1, then click Calculate.
Place a cap on the bottle. Swirl the bottle gently to ensure the deprotection 5.
reagent (and HOBt, if used) has fully gone into solution.
Preparing Capping Solution
Capping is optional, and is not necessary for most routine syntheses. The capping bottle does not need to be in place unless capping is being used in the method(s) being run. CEM recommends using 0.5 M acetic anhydride in DMF with 0.125 M DIEA and 0.015 M HOBt. To prepare capping solution:
Determine the total volume of capping solution needed using the Usage 1. Calculator.
Calculate the amount of acetic anhydride needed. Measure out the appropriate 2. amount and transfer to a 1 L glass bottle.
Use the reagent calculator to determine the volume of DIEA and mass of HOBt 3. required. Measure out the appropriate amount of each and add to the acetic anhydride.
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Add an appropriate amount of DMF to reach the correct nal volume.4. Place a cap on the bottle. Swirl the bottle gently to ensure all reagents have fully 5.
gone into solution.
Preparing Cleavage Solution
Cleavage is optional. There does not need to be a bottle on the cleavage position unless cleavage is being performed as part of the loaded methods.
Measure out the appropriate volume of TFA as calculated by the Reagent 1.
Calculator into a 250 mL clear glass bottle.
Add the appropriate volume of the remaining reagents as calculated by the 2. Reagent Calculator.
Place a cap on the bottle and swirl gently to ensure all the reagents have fully 3. gone into solution.
Setting up the Liberty
Loading Reagents onto the Liberty
NOTE
Reagent positions that are not used in a given run do not require dip tube
lters or bottles.
1. Load amino acids onto the Amino Acid Manifolds. Ensure each dip tube to be used has a dip tube lter in place.1.1. Remove the caps from each bottle of amino acid. Screw the bottle onto 1.2.
the designated position for that amino acid.
2. Load activator, activator base, and cleavage (if needed) onto the 3-Port Manifold.
Ensure each dip tube has a dip tube lter in place.2.1.
Remove the cap from each bottle. Screw the activator bottle into the top 2.2. port on the manifold. Screw the activator base bottle into the center port on the manifold. Screw the cleavage bottle (if needed) into the bottom port on the manifold.
WARNING
TFA should only be connected to the Cleavage position. The use of TFA on any other position will cause serious damage to the Liberty.
3. Load deprotection and capping (if needed) using the Change Bottle command.
(For more information about the Change Bottle command, see p. 65.)
Click on the Maintenance button in PepDriver and select Maintenance.3.1. Select Deprotect from the pull-down box next to the Change Bottle button, 3.2.
then click Change Bottle.
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The Change Bottle window will appear. Follow the onscreen instructions to 3.3. depressurize and remove the existing bottle.
Ensure the dip tube has a dip tube lter in place, then screw the cap onto 3.4. the deprotection bottle.
Click Next to continue with the Change Bottle procedure. The Liberty will 3.5.
automatically pressurize the bottle and ensure the lines are lled and ready
to add. Repeat steps 3.1 through 3.5 for capping if needed.3.6.
Check the level of 4. DMF remaining in the DMF bottles. If more DMF is required, use the Change Bottle command (p. 65) to replace the bottles.
NOTE
The two bottles of DMF should have approximately equal amounts of solvent.
Click on the Maintenance button in PepDriver and select Maintenance.4.1. Select Main Wash from the pull-down box next to the Change Bottle button, 4.2.
then click Change Bottle. The Change Bottle window will appear. Follow the onscreen instructions to 4.3.
depressurize the existing bottles. Slowly loosen one of the DMF bottle caps to release any residual pressure, 4.4.
then remove both caps. Ensure each dip tube has a dip tube lter in place, then screw the caps 4.5.
onto the new solvent bottles. Click Next to continue with the Change Bottle procedure. The Liberty will 4.6.
automatically pressurize the bottles and ensure the lines are lled and
ready to add.
Check the level of 5. DCM remaining in the DCM bottle. If more DCM is required, use the Change Bottle command (p. 65) to replace the bottle.
Click on the Maintenance button in PepDriver and select Maintenance.5.1. Select Secondary Wash from the pull-down box next to the Change Bottle 5.2.
button, then click Change Bottle. The Change Bottle window will appear. Follow the onscreen instructions to 5.3.
depressurize and remove the existing bottle. Ensure the dip tube has a dip tube lter in place. Ensure the o-ring inside 5.4.
the cap is secure, then screw the cap onto the DCM bottle. Click Next to continue with the Change Bottle procedure. The Liberty will 5.5.
automatically pressurize the bottle and ensure the lines are lled and ready
to add.
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Loading Resin onto the Liberty
Use the Reagent Calculator to determine the amount of resin required for the 1. synthesis.
Weigh the appropriate amount of dry resin into a clean 50 mL centrifuge tube.2.
NOTE
Some resins will cling to the sides of the tube. If necessary, wash the resin from the sides of the tube using a small amount (less that 5 mL) of DCM.
Connect the resin tube onto desired position on the Resin Manifold.3. If cleavage is being performed, connect a clean, empty 50 mL centrifuge tube 4.
onto the corresponding position of the Product Manifold.
Changing the Reaction Vessel
When working on large or small scales, the reaction vessel will need to be swapped out for one of
an appropriate volume. The large (125 mL) vessel is necessary for reactions of 0.5 mmol scale
or higher. The small (10 mL) vessel is necessary for reactions of 0.05 mmol scale or lower.
125 mL Reaction Vessel
Remove the 35 mL (Standard) reaction vessel from the microwave cavity.1.
Disconnect the ltered drain line from the vessel body.2.
Disconnect the vessel body from the attenuator.3.
Connect the 125 mL vessel body to the attenuator.4. Connect the ltered drain line to the 125 mL vessel body, being careful not to 5.
crossthread or overtighten the tting.
Place the vessel back into the microwave cavity, securing the attenuator.6. Perform a Reaction Vessel Leak Check (see p. 94).7.
10 mL Reaction Vessel
Remove the 35 mL (Standard) reaction vessel from the microwave cavity.1. Carefully remove the temperature probe from the thermowell.2. Disconnect the four lines from the manifold on the front of the Liberty.3. Place the 10 mL vessel into the microwave cavity, securing the attenuator.4. Connect the four line from the 10 mL vessel to the manifold on the front of the 5.
Liberty, ensuring each line is connected to the correct position. Insert the temperature probe into the thermowell, ensuring the probe is inserted 6.
to the bottom of the thermowell. Perform a Reaction Vessel Leak Check (see p. 94).7.
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Running the Liberty
Preparing the Liberty to Run
Verify the level of the waste container to ensure there is sufcient room before 1. starting another synthesis.
Verify the nitrogen supply to ensure there is sufcient nitrogen to complete the 2.
synthesis. Verify that all amino acids required for loaded methods are loaded in the 3.
appropriate positions. Verify that the resins are loaded into the positions corresponding to the correct 4.
methods in PepDriver, and that tubes are connected to the corresponding product positions if cleaving.
Verify the levels of both wash solvents (DMF and DCM) to ensure there is 5.
sufcient solvent.
Verify that all sequences and methods are correct and that they are loaded in the 6. correct positions.
Verify that the appropriate reaction vessel for the scale of the loaded methods is 7.
connected, and that the ber optic probe is fully inserted into the thermowell.
WARNING
If the probe is not inserted all the way to the bottom of the vessel the Liberty will not accurately measure the temperature, and signicant overheating of the vessel will occur. This will result in poor synthesis quality and/or serious damage to the vessel.
Verify that the method is correct by looking at the steps outlined in the Method 8. box. If there are any errors, make corrections and reload the method.
Right-click on the green resin position where the method was loaded and 8.1. select Clear Method.
To correct the method:8.2.
Open the Method Editor. In the Methods box on the left, open the 8.2.1.
folder where the method was saved. Click on the method to load it. Make any corrections as needed (see p. 38). 8.2.2. Click Save the save the method, then close the Method Editor.8.2.3. Load the corrected method as described above.8.2.4.
To correct the sequence:8.3.
Open the Sequence Editor. In the Sequences box on the left, open 8.3.1. the folder where the sequence was saved. Click on the sequence to load it.
Make any corrections as needed (see p. 33).8.3.2.
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Click Save to save the sequence, then close the Sequence Editor.8.3.3. Open the Method Editor and correct the method as described above.8.3.4.
Running the Liberty
Click the Start button at the top of the PepDriver main screen.1.
If the Method is for 0.5 mmol scale or larger, a warning to verify that the 125
mL reaction vessel is connected will pop up. Verify the 125 mL vessel is connected and then click OK to continue.
The Liberty will go through a series of initialization steps to ensure all valves are 2.
in the correct positions and that there is sufcient nitrogen pressure.
The rst method in the queue (indicated by a 1 inside the resin position on the 3.
main screen) will be loaded into the Current Run tab. The outline of the resin position will turn yellow to indicate the method is running.
The Liberty will run a4. leak check on the reaction vessel to ensure the vessel is properly connected. This option may be disabled from the Setup menu under
Options.
NOTE
The Liberty will perform a 5. sensor test to ensure all sensors are operational. This
option may be disabled from the Setup menu under Options.
Once all initialization and testing is complete, the Liberty will begin the Resin 6. Loading step of the rst method.
During this step, solvent will be added to the resin tube and the resin will be agitated with nitrogen bubbling to suspend it in solution before transferring to the reaction vessel. This operation will be performed three times to ensure all resin
52
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is transferred to the reaction vessel. The status of the peptide is displayed above the resin positions. In this example,
the resin was preloaded with Fmoc-Gly-OH, so the C-terminal Gly is already
shown on the resin bead with the Fmoc attached. The estimated time remaining is indicated in the top right. The current step of the method is highlighted in yellow in the Current Method Display.
The Liberty will enter a wait state for 15 minutes following resin transfer to allow 7. the resin to swell. The time remaining (in seconds) will be displayed on the System Status Line.
After the swelling step, the vessel will be drained. The resin will be rinsed 8.
several times, and then the Liberty will begin the deprotection step for the rst
coupling.
Once all couplings are completed, the Liberty will perform the nal deprotection if 9.
one was selected in the Method Editor. Following nal deprotection (if selected), the Liberty will begin the cleavage cycle.10.
For methods with 10.1. cleavage:
The resin will be rinsed with DCM, and then cleavage cocktail will be 10.1.1. added from the Cleavage position.
Following the cleavage step, the cleavage solution containing the 10.1.2. free peptide will be transferred to the corresponding centrifuge tube on the Product Manifold.
The Liberty will wash the reaction vessel, sending the spent resin out 10.1.3. to waste.
The Liberty will perform a neutralization procedure on the reaction 10.1.4. vessel to ensure no residual TFA will interfere with subsequent syntheses.
The Liberty will perform a reaction vessel cleaning cycle.10.1.5.
For non-cleavage methods:10.2.
Solvent will be added to the reaction vessel followed by bubbling, 10.2.1. and the resin will be transferred back to the resin tube from which it was loaded. This will be repeated once to ensure all resin is returned.
The Liberty will perform a reaction vessel cleaning cycle.10.2.2.
The resin position on the PepDriver main screen will turn blue, indicating the 11. method was successfully completed.
If multiple methods are loaded, the Liberty will load the next method in the queue 12. into the Current Run tab, and begin the resin loading cycle for that method.
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Generating Reports
Method Reports
Method reports record all settings selected in the Method Editor when creating the method.
Method reports are created as PDF les, which can be saved and printed to allow for easy
recording of experimental parameters.
A method report consists of two sections. The rst section contains information about the
synthesis parameters: the sequence with calculated molecular weight, the selected C-terminus (acid or amide), the resin parameters (loading, scale), and a list of the cycles selected for each residue in the sequence. The second section shows every cycle used in the method, including
the nal deprotection and cleavage cycles. This section includes a full outline of each cycle,
providing a record of exactly what was performed at each step.
Creating a Method Report
From the Method Editor:
Open the Method Editor.1.
Open the folder containing the method in the Methods window.2.
Click on the method to be reported.3. Click the Print Method button. The Report Viewer window will open, and the 4.
method report will be rendered as a PDF.
The Report Viewer window does not allow scrolling between pages. To view the next page in the report before saving, click the Next Page button, located next to the page number box.
Click Save As PDF to save the report.5.
From the Run History Tab:
Open the folder for the month in which the method was run.1.
Right-click on the specic run to be reported and select Display Method Report.2.
The Report Viewer window will open, and the method report will be rendered as 3. a PDF.
NOTE
Click Save As PDF to save the report.4.
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Sample Method Report
None
Method Comments:
0.10-Cleavage
Cleaving:
4/23/2005 4:41:29 PM
Modified Date:
Yes
Resin Load:
0.10
Final Deprotection:
Acid
C - Terminus:
0.6
Substitution:
0.10
Scale:
Sequence:
V Q A A I D Y I N G
1063.17Total MW:
ACP
Method
Resin
Cycles
Resin:
Standard - Resin
Amino Acid:
Specific Deriative:
Cycle:
Amino Acids
Gly - G
Standard - Resin
Fmoc-Gly-OH
Asn - N
0.10-Single
Fmoc-Asn(Trt)-OH
Ile - I
0.10-Single
Fmoc-Ile-OH
Tyr - Y
0.10-Single
Fmoc-Tyr(tBu)-OH
Asp - D
0.10-Single
Fmoc-Asp(OtBu)-OH
Ile - I
0.10-Single
Fmoc-Ile-OH
Ala - A
0.10-Single
Fmoc-Ala-OH • H
2
O
Ala - A
0.10-Single
Fmoc-Ala-OH • H
2
O
Gln - Q
0.10-Single
Fmoc-Gln(Trt)-OH
Val - V
0.10-Single
Fmoc-Val-OH
Resin Cycle - Standard - Resin
No
Operation
Parameter
Volume(mL) Drain Cycles Pause
1
Clean Reaction Vessel - Unfiltered
10.0
Yes1No2Add DMF to Resin
7.0No1
No
3
Add DCM to Resin
7.0No1No4
Transfer Resin to Reaction Vessel
10.0
Yes1No
5
Add DMF to Resin
7.0No1
No
6
Add DCM to Resin
7.0No1No7
Transfer Resin to Reaction Vessel
10.0
Yes1No
8
Add DMF to Resin
7.0No1
No
9
Add DCM to Resin
7.0No1
No
10
Transfer Resin to Reaction Vessel
10.0
Yes1No
11
Add Reagent
DMF
5.0No1No12
Add Reagent
DCM
5.0No1
No
13
Wait State
900 secsNo1No14
Drain - Filtered
Yes1No
Amino Acid Cycle - 0.10-Single
No
Operation
Parameter
Volume(mL) Drain Cycles Pause
1
Clean Resin Dip Tube
Yes1No
2
Wash - Top
DMF
7.0
Yes1No
3
Add Deprotection
7.0No1
No
4
Microwave Method
Initial Deprotection
Yes1No
5
Wash - Top
DMF
5.0
Yes1No6Add Deprotection
7.0No1
No
7
Microwave Method
Deprotection
Yes1No8Wash - Top
DMF
7.0
Yes1No9Wash - Bottom
DMF
7.0
Yes1No10Wash - Top
DMF
7.0
Yes1No
11
Clean Resin Dip Tube
Yes1No
12
Wash - Top
DMF
7.0
Yes1No13Add Amino Acid
2.5No1No14
Add Activator
1.0No1No15
Add Activator Base
0.5No1
No
16
Microwave Method
Coupling
Yes1No17Wash - Top
DMF
7.0
Yes1No
18
Wash - Bottom
DMF
7.0
Yes1No
19
Wash - Top
DMF
7.0
Yes1No
Final Deprotect Cycle - 0.10
No
Operation
Parameter
Volume(mL) Drain Cycles Pause
1
Clean Resin Dip Tube
Yes1No
2
Wash - Top
DMF
7.0
Yes1No
3
Add Deprotection
7.0No1
No
4
Microwave Method
Initial Deprotection
Yes1No
5
Clean Resin Dip Tube
Yes1No6Add Deprotection
7.0No1
No
7
Microwave Method
Deprotection
Yes1No8Wash - Top
DMF
7.0
Yes1No9Wash - Bottom
DMF
7.0
Yes1No
10
Wash - Top
DMF
7.0
Yes1No
Cleavage Cycle - 0.10-Cleavage
No
Operation
Parameter
Volume(mL) Drain Cycles Pause
1
Wash - Top
DCM
7.0
Yes4No
2
Wash - Bottom
DCM
7.0
Yes1No
3
Clean Resin Dip Tube
Yes1No4Wash - Top
DCM
7.0
Yes1No
5
Add Cleavage (TFA) - Sample Loop
8.0No1No6
Microwave Method
Cleaving 35minNo1
No
7
Transfer Product Cleaved
No1No8Add Reagent
DCM
5.0No1No9
Transfer Product Cleaved
No1No
10
Add Reagent
DCM
5.0No1No11
Transfer Product Cleaved
No1No
12
Clean Reaction Vessel - Unfiltered
10.0No3
No
13
Reaction Vessel Neutralization
10.0No3No14
Wash - Top
DCM
7.0
Yes2No
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Run History Reports
Run History
Action
Time
ACP
7/17/2009 9:35:06 AM
Pressurize - ALL
7/17/2009 9:35:09 AM
Pressurize DMF
7/17/2009 9:35:09 AM
Pressurize DCM
7/17/2009 9:35:12 AM
Pressurize Deprotect
7/17/2009 9:35:16 AM
End Pressurize
7/17/2009 9:35:21 AM
Starting Method
7/17/2009 9:35:21 AM
Initialization and Resin Loading
7/17/2009 9:35:21 AM
Clean Reaction Vessel - Unfiltered
7/17/2009 9:35:52 AM
DMF_Bottom (7.0/6.1)
7/17/2009 9:36:20 AM
Add DMF to Resin
7/17/2009 9:37:58 AM
Depressurize N2
7/17/2009 9:38:40 AM
Purge All to Resin
7/17/2009 9:38:46 AM
Add DCM to Resin
7/17/2009 9:39:35 AM
Depressurize N2
7/17/2009 9:40:12 AM
Purge All to Resin
7/17/2009 9:40:19 AM
Transfer Resin to Reaction Vessel
7/17/2009 9:41:07 AM
Drain Filtered
7/17/2009 9:41:23 AM
Add DMF to Resin
7/17/2009 9:42:03 AM
Depressurize N2
7/17/2009 9:42:45 AM
Purge All to Resin
7/17/2009 9:42:51 AM
Add DCM to Resin
7/17/2009 9:43:40 AM
Depressurize N2
7/17/2009 9:44:16 AM
Purge All to Resin
7/17/2009 9:44:23 AM
Transfer Resin to Reaction Vessel
7/17/2009 9:45:11 AM
Drain Filtered
7/17/2009 9:45:27 AM
Add DMF to Resin
7/17/2009 9:46:06 AM
Depressurize N2
7/17/2009 9:46:48 AM
Purge All to Resin
7/17/2009 9:46:54 AM
Add DCM to Resin
7/17/2009 9:47:43 AM
Depressurize N2
7/17/2009 9:48:20 AM
Purge All to Resin
7/17/2009 9:48:26 AM
Transfer Resin to Reaction Vessel
7/17/2009 9:49:15 AM
Drain Filtered
7/17/2009 9:49:31 AM
Add Reagent: DMF
7/17/2009 9:50:14 AM
DMF (5.4/5.9)
7/17/2009 9:50:34 AM
Add Reagent: DCM
7/17/2009 9:50:38 AM
DCM (4.1/4.7)
7/17/2009 9:51:05 AM
Drain Filtered
7/17/2009 10:06:22 AM
Amino Acid: Gly
7/17/2009 10:07:00 AM
Amino Acid: Asn
7/17/2009 10:07:00 AM
Clean Resin Dip Tube: DMF
7/17/2009 10:07:01 AM
Wash - Cycle 1 of 1
7/17/2009 10:08:05 AM
DMF (5.8/5.9)
7/17/2009 10:08:30 AM
Add Reagent: Deprotect
7/17/2009 10:09:11 AM
Deprotect (5.0/0.0)
7/17/2009 10:09:43 AM
Microwave: Deprotection - Power: 35 Watts
7/17/2009 10:10:30 AM
Final Max Temp:31.4 C at end of test
7/17/2009 10:11:06 AM
Total Microwave Time: 0:36
7/17/2009 10:11:09 AM
Drain Filtered
7/17/2009 10:11:09 AM
Wash - Cycle 1 of 1
7/17/2009 10:11:45 AM
DMF (5.5/5.7)
7/17/2009 10:12:06 AM
Add Reagent: Deprotect
7/17/2009 10:12:46 AM
Deprotect (4.9/0.0)
7/17/2009 10:13:19 AM
Microwave: Deprotection - Power: 35 Watts
7/17/2009 10:14:07 AM
ACP
7/17/2009 9:35:03 AM
Started:
Run History Reports record each command executed by PepDriver during a run with a date/time stamp. In addition, a Run History Report records any system errors that occur, allowing for easy
diagnosis and troubleshooting of failed syntheses.
Creating a Run History Report
From the Run History tab:
Open the folder for the month in which the method was run.1.
Right-click on the specic run to be reported and select Display Run History 2.
Detail.
The Report Viewer window will open, and the method report will be rendered as 3. a PDF.
Click Save As PDF to save the report.4.
Sample Run History Report
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Section 3: Quick Setup Guide
Liberty Setup
Create and Load the Method
1. Create a new sequence. Open 1.1. Sequence Editor by clicking on the Sequence button at the top. Click on the folder where the sequence should be saved, then click the 1.2.
New Sequence button. Enter a name for the sequence and press Enter.1.3. Enter the sequence either by clicking on the amino acid buttons or by 1.4.
typing the one letter abbreviations for the amino acids into the Sequence box.
NOTE
The amino acids in the sequence should be entered from N-terminus to C-terminus.
Click Save, then close the Sequence Editor.1.5.
2. Create a new method. Open the 2.1. Method Editor by clicking on the Methods button.
Click on the folder where the method should be saved, then click New 2.2. Method.
Enter a name for the method and press Enter.2.3. Choose the desired sequence from the appropriate folder in the 2.4.
Sequences window. The selected sequence will be loaded into the Sequence box.
Select all method parameters:2.5.
Resin Information: 2.5.1.
2.5.1.1. Scale: Select the scale for the synthesis of the peptide (0.05 mmol to 5.0 mmol).
CAUTION
The 125 mL reaction vessel must be used for syntheses above 0.25 mmol. The 10 mL reaction vessel should be used for syntheses below 0.1 mmol.
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Resin 2.5.1.2. Substitution: The resin substitution can be found on the bottle of resin and it will be labeled either meq/g or mmol/g.
NOTE
The substitution value entered will not affect the operation of the Liberty. It is only needed for the Usage Calculator to calculate how much resin is required for the synthesis.
Skip Resin Load: Check this box only if the resin is already loaded 2.5.2. into the reaction vessel.
2.5.3. C-terminus: If using preloaded resin (the resin already has the rst amino acid attached), select Acid. Otherwise, select Amide.
Final Deprotection: Select Yes to remove the nal Fmoc from the 2.5.4.
N-terminus of the peptide. Default cycles: 2.5.5.
Resin: After the scale is selected, the default Resin Transfer 2.5.5.1. cycle will be loaded for the appropriate reaction vessel. Ensure the correct vessel is connected to the Liberty.
Final Deprotection: Select the desired nal deprotection step 2.5.5.2.
(Final Deprotection or Acetylation). Cleavage: To cleave the peptide on the system automatically, 2.5.5.3.
select the Cleavage cycle for the appropriate scale. Otherwise
select Non-cleavage.
Click Save to save the method. Close the Method Editor2.6.
From the main screen of PepDriver,3. load the method by clicking on the appropriate method in the Method Tab and dragging it to one of the resin positions at the top of the screen. Each position corresponds to one of the twelve resin positions on the front of the Liberty. The resin position should turn green.
Prepare Reagents
To determine the amount of each reagent needed and how to prepare them, use 4. the Usage and Reagent Calculators
Click on the Calculator button and select 4.6.1. Usage from the menu. The amount of each reagent necessary for the synthesis is listed. Click Print at the bottom of the calculator to generate a PDF that can be printed or saved.
Click on the Calculator button and select 4.6.2. Reagent from the menu.
Resin: Enter the scale of the synthesis and the resin 4.6.2.1. substitution to determine the mass of resin needed.
Other Reagents: For the other reagents, click on the 4.6.2.2.
appropriate tab (Activator, Base, Deprotection, Cleavage) and then select the appropriate reagent from the list. Enter the concentration and volume needed on the right and click
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Calculate.
Load all reagents onto the Liberty.5.
Dissolve each 5.1. amino acid in the correct volume of solvent in a 125 mL bottle. Connect each bottle onto the corresponding position for that amino acid on the manifold.
Dissolve 5.2. activator in the correct volume of solvent in a 250 mL amber glass bottle. Connect the bottle to the Activator position on the 3-Port Manifold.
Dissolve 5.3. activator base in the correct volume of solvent in a 250 mL clear glass bottle. Connect the bottle to the Activator Base position on the 3-Port Manifold.
If 5.4. cleaving the peptide on the system, prepare the cleavage cocktail
solution in a 250 mL clear glass bottle. Connect the bottle to the Cleavage
position on the 3-Port Manifold. Add the correct volume of 5.5. deprotection reagent to a 1 L bottle, then add
the correct amount of DMF. Use the Change Bottle from the Maintenance menu to replace the bottle.
Click on the Maintenance button at the top of the screen and select 5.5.1. Maintenance in the drop down box.
On the right hand side of the Maintenance window, under Cleaning, 5.5.2. choose the reagent in the rst box to be removed and then click
Change Bottle. Follow the onscreen instructions to replace the bottles.
Check the 5.6. DMF and DCM bottles to ensure there is enough solvent to complete the synthesis. If one or both solvents need to be replaced, use the Change Bottle function from the Maintenance menu.
Click on the Maintenance button at the top of the screen and select 5.6.1. Maintenance in the drop down box.
On the right hand side of the Maintenance window, under Cleaning, 5.6.2. choose the reagent in the rst box to be removed and then click
Change Bottle. Follow the onscreen instructions to replace the bottles.
Ensure the Liberty is Ready to Run
Verify that the waste container has sufcient capacity.6. Verify that the ber optic probe is fully inserted into the thermowell.7.
WARNING
If the probe is not inserted all the way to the bottom of the vessel the Liberty
will not accurately measure the temperature, and signicant overheating of
the vessel will occur. This will result in poor synthesis quality and/or serious damage to the vessel.
Verify that the method is correct by looking at the steps outlined in the Method 8.
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box. If there are any errors, make corrections and reload the method.
Right-click on the green resin position where the method was loaded and 8.1. select Clear Method.
Open the Method Editor. In the Methods box on the left, open the folder 8.2.
where the method was saved. Click on the method to load it. Make any corrections as needed. Click Save the save the method, then 8.3.
close the Method Editor. Load the corrected method as described in step 3.8.4.
If the method is correct and all reagents are attached to the Liberty, press the 9. Start button at the top of the screen to begin the synthesis.
NOTE
If the Method is for 0.5 mmol scale or larger, a warning to verify that the 125
mL reaction vessel is connected. Click OK to continue.
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Section 4: Mainteance of the
Liberty
Routine Maintenance
A routine maintenance protocol is vital for the long-term operation of the Liberty. Further details about the maintenance procedures can be found in the Liberty Maintenance Procedures Manual
(PN 600119). The Liberty Maintenance Procedures Manual also contains twelve months of
maintenance logs for recording and maintaining maintenance records.
Daily Maintenance
Inspect the instrument for any visible signs of leakage in all spill trays, any at •
areas inside the Liberty, and inside the cavity of the Discover. Clean the resin positions on the Resin manifold using methanol or another •
suitable solvent to remove any residual resin. Check the level in the waste container and empty if necessary.•
Ensure the ber optic probe is fully inserted into the thermowell on the reaction •
vessel.
Weekly Maintenance
Replace the three • inline lters (PN 172105-M):
• F1 and F2 lters (front of Liberty)
• F3 (reaction vessel drain line)
Biweekly Maintenance
Replace • dip tube lters (PN 167485-M):
Amino acid bottles and external amino acid bottles• Activator, activator base, deprotection, capping (if used), cleavage (if used) •
bottles Wash solvent bottles (Main Wash/DMF, Secondary Wash/DCM)•
•
Backush all positions except Main Wash/DMF and Secondary Wash/DCM. (See Performing a Backush, p. 66, for details.)
Monthly Maintenance
Perform a • sensor calibration on all sensors. (See Performing a Sensor Calibration, p. 76, for details.)
Perform a• Volume Calibration for all additions except TFA. (See Performing a Volume Calibration, p. 70, for details.)
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Verify the performance of the • ltered drain by adding 10 mL of DMF to the
reaction vessel and then performing a ltered drain. The reaction vessel
should drain 10 mL of DMF within 10 seconds. If the drain takes longer than 10
seconds, replace the F3 lter and try again. If the drain still takes longer than 10
seconds, replace the reaction vessel. Inspect the reaction vessel for particulate accumulation, particularly on the top •
of the vessel. If necessary, clean the reaction vessel (from the Maintenance Screen, on the Cleaning tab, click the Clean RV button).
Review recent • run history reports (see Run History Reports, p. 59, for details) to ensure that the Liberty is heating properly. The temperature for a coupling should reach 75 °C within 70 seconds. If the Liberty is not reaching temperature in time, increase the power setting in the Microwave Editor (see Editing an
Existing Microwave Method, p. 29 for details). If the Liberty is routinely heating to
above 83 °C, decrease the power setting in the Microwave Editor.
Semiannual Maintenance
Replace the reaction vessel body.• Verify the proper operation of the waste sensor.•
Standby Procedure
If the Liberty will be idle for a period of two weeks or more:
Remove all reagents (amino acids, activator, activator base, deprotection, • capping, cleavage) from the system.
Backush all positions except Main Wash/DMF and Secondary Wash/DCM.•
Remove the wash solvents and perform a backpurge on those positions to empty • the lines.
Prior to using the Liberty after it has been in Standby:
Connect the wash solvents using the • Change Bottle command (p. 65) to properly prime the lines and pressurize the bottles.
Perform a backush on all positions except Main Wash/DMF and Secondary • Wash/DCM. (See Performing a Backush, p. 66, for details)
Perform a • Sensor Calibration on all sensors. (See Performing a Sensor Calibration, p. 76, for details.)
Perform a • Volume Calibration for all additions except TFA. (See Performing a Volume Calibration, p. 70, for details.)
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Maintenance Screen
The Maintenance screen is accessed by clicking on the Maintenance button on the PepDriver main screen and selecting Maintenance. From the Maintenance Menu, a number of important maintenance procedures and manual system commands can be accessed.
Cleaning Tab
Clean•
•
Change Bottle: Clicking this button begins the Change Bottle procedure for the reagent selected from the pull-down menu. The Change Bottle procedure is used to remove and replace bottles not directly connected to a manifold. (For more information about using Change Bottle, see the Using the Change Bottle Command, p. 65).
• Add: Clicking this button will add the reagent selected from the pull-down
menu to the reaction vessel at the volume selected from the second pull­down menu.
• Depressurize: Clicking this button will vent any pressure from the reagent
selected from the pull-down menu.
• Clean All Manifolds: Clicking this button will begin a cleaning procedure for
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all manifolds on the system. This cleaning only cleans the manifolds and any internal tubing; it does not affect the dip tubes or any bottles connected to the system.
• Prime: Clicking this button will prime the lines for the reagent selected from
the pull-down menu.
• Clean RV: Clicking this button begins the reaction vessel cleaning
procedure, and sends all contents of the reaction vessel to waste.
• Neutralization: Clicking this button begins the vessel neutralization
procedure, washing the reaction vessel with deprotection solution followed by a reaction vessel cleaning step. This command is intended to neutralize any residual TFA in the vessel following cleavage.
• Resin Return: Clicking this button begins a resin return step, adding main
wash (DMF) and Secondary Wash (DCM) to the reaction vessel and then transferring the contents to the resin position selected from the pull-down menu.
• Clean Resin Tube: Clicking this button washes the resin dip tube of the
resin position selected from the pull-down menu to remove any residual resin.
• Transfer from Resin Tube to RV: Clicking this button begins a resin
transfer step, adding Main Wash (DMF) and Secondary Wash (DCM) to the resin tube selected from the pull-down menu and then transferring the contents to the reaction vessel.
• Clean Product Tube: Clicking this button washes the product return tube of
the product position selected from the pull-down menu.
• Wash: Clicking this button adds the selected volume of the selected solvent
(Main Wash/DMF or Secondary Wash/DCM) to the reaction vessel from either
the top or the bottom, then performs a ltered drain.
Drain•
•
Filtered: Clicking this button drains the contents of the reaction vessel through the glass frit on the bottom of the reaction vessel and through the
inline lter out to waste. Any solid reagents will remain in the reaction vessel.
• Unltered: Clicking this button drains the contents of the reaction vessel
through the resin dip out to waste. This will completely empty the reaction vessel of all contents (solid and liquid).
• Backush
Backush:• Clicking this button will perform a backush on the reagent(s)
selected from the list. For more information about using the Backush command, see Performing a Backush, p. 65.
• Backpurge: Clicking this button will perform a backpurge on the reagent(s)
selected from the list.
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System Tests•
•
System Check: Clicking this button begins a System Check diagnostic procedure. For more information about the System Check procedure, see Performing a System Check, p. 67.
• Leak Test: Clicking this button beings a full leak check of the system. For
more information about the leak testing procedure, see Test System, p. 86.
• Test Sensors: Clicking this button begins a full sensor test of the system.
For more information about the sensor test procedure, see Test System, p.
86.
• Test System: Clicking this button opens the Test System menu, which
contains a number of diagnostic tests and troubleshooting procedures.
Using the Change Bottle Command
Click on the pull-down menu to select the reagent to be changed, then click the 1. Change Bottle button.
The Change Bottle window will appear. Click Next to begin the Change Bottle 2. procedure.
The Liberty will clear the line to the bottle, and then vent the pressure to the 3.
bottle. The Change Bottle window will indicate it is safe to remove the bottle. Remove 4.
the old bottle from the system and connect a fresh bottle. Click Next to continue. The Liberty will pressurize the bottle and prime the lines. 5.
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Once the lines are primed, click Close to close the Change Bottle window and
return to the Maintenance screen.
Performing a Backush
For detailed instructions on performing a backush, see the Liberty Maintenance Procedures manual, PN 600119.
Remove all bottles and dip tube lters from the positions to be backushed.1.
Connect empty bottles to all positions to be backushed.2.
For bottles not connected to manifolds (Deprotection and Capping), the Depressurize command should be used before removing the old bottle
and connecting the empty bottle prior to the backush. The Change Bottle command should to remove the backush bottle and connect a fresh bottle
of reagent to ensure the bottle is properly pressurized and the lines primed.
From the Cleaning Tab, check the box next to each position to be backushed.3.
NOTE
NOTE
Main Wash (DMF) and Secondary Wash (DCM) should not be backushed.
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Click the Backush button. A warning box will pop up. Verify that dip tube lters 4.
have been removed from all positions to be backushed and that empty bottles have been connected and tightened. Click OK to continue.
For each position, a progress window will pop up showing the progress of that 5.
backush command. Once that window closes (and the window for the next
position pops up) it is safe to remove and empty the bottle from that position.
As each position is backushed, the date will be updated to the current date.6.
NOTE
When backushing Cleavage (TFA), DCM will rst be added to the reaction vessel, and then backushed into the cleavage bottle. This is done to avoid
mixing DMF with TFA.
Performing a System Check
A System Check is a basic diagnostic test of the Liberty’s ow paths and valves. When a System
Check is run, a PDF containing information about the Liberty as well as the results of the various tests is generated. This document can be submitted to CEM’s Service Department to aid in diagnosis and troubleshooting of problems with the Liberty. To perform a System Check:
Before beginning the System Check, ensure that there is a bottle in place on all 1. amino acid positions, including the external amino acid positions.
From the Cleaning Tab, click System Check.2.
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A warning box will pop up about the reaction vessel. Verify that the reaction 3.
vessel is properly connected to the Liberty, and then click OK to continue.
A warning box will pop up about the contents of the reaction vessel. Verify that 4.
there are no solid reagents in the reaction vessel, and then click OK to continue.
The Liberty will perform an unltered drain on the reaction vessel to ensure it is 5.
empty, and then it will purge all liquid from all manifolds. This process will take approximately 5 minutes.
The System Check window will open. As each test is completed, the values 6.
will be recorded in the window. The System Check will take approximately 20
minutes to complete.
The results of the7. System Check will be rendered as a PDF. Click Save to save the PDF.
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Manifold Check
-0.1
Nitrogen:
-0.1
Ext1:
0.0
AA1:
0.0
AA2:
0.0
AA3:
-0.1
Ext2:
0.0
AA4:
Flow Performance
Flow Path
15.9 PSI
Nitrogen:
Reading(PSI)
Delta
Ext1
10.9
4.9
Flow Path
Reading(PSI)
Delta
AA2
12.9
3.0
AA1
12.9
3.0
AA3
12.9
3.0
Ext1ToSprayhead
11.3
4.6
AA4
12.1
3.8
Ext1toFilter
11.6
4.2
Ext1_Ext2ToSprayhead
12.7
3.2
Ext1toExt2
12.7
3.1
Ext2
10.7
5.2
Ext2ToFilter
11.4
4.5
Ext2ToSprayhead
11.1
4.8
FilterTop
10.8
5.1
SprayHead
10.9
5.0
FilterBottom
11.4
4.5
ROT3
11.1
4.8
V2
5.1
10.8
TFAToRV
12.1
3.7
Ext1_2ToFilter
12.8
3.0
0.0
RV:
Ext2Bypass
10.3
5.5
0.0
Ext2 Bypass:
Valve Check
-0.1/-0.1
RV2:
-0.1/-0.1
RV3:
0.0/-0.1
RV4:
0.0/0.0
RV6:
0.0/0.0
RV7:
-0.1/0.0
M2:
0.0
M1:
-0.1/-0.1
M3:
(Normally Closed/Normally Open)
4/24/2009 9:27 AM
4/24/2009 9:52 AM
Start:
End:
Valve RV7(3.1, 3.7) Failure: Valve did not open
CEM Liberty System Check
207A16
Liberty S/N:
DP7094
Firmware:
PepDriver Version:
2.5.4.2
201A11
Discover S/N:
Firmware:
Please email this file to: service@cem.com
Sample System Check File
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Volume Calibration Tab
The Volume Calibration tab allows for the calibration of the timed delivery of reagents to the reaction vessel. Reagent calibration should be performed monthly as part of routine maintenance.
In addition, the Volume Calibration tab allows for the calibration of amino acids at large scale. For additions of more than 11 mL, the Liberty switches from a sample loop to a timed addition to reduce the time required for each addition.
Performing a Volume Calibration
NOTE
For detailed instructions on performing a volume calibration, see the Liberty
Maintenance Procedures manual, PN 600119.
Place the reaction vessel into the 1. volume calibration stand (PN 576250).
Remove the 1.1. reaction vessel assembly from the cavity of the Discover. Set the volume calibration stand on top of the cavity opening, with the 1.2.
graduations on the right.
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Insert the reaction vessel into the calibration stand so that the drain line 1.3.
from the bottom of the vessel ts into the slot on the left of the stand.
From the Volume Calibration tab, click on the Delivery pull-down to select the 2. reagent to calibrate.
CAUTION
When calibrating reagents, do not add Deprotect immediately before or after DCM. Mixing DCM and Deprotect will cause a solid precipitate to form in the reaction vessel that can damage the Liberty.
CAUTION
Cleavage should only be calibrated if Boc chemistry is being performed on the Liberty. After performing a cleavage volume calibration, perform a reaction vessel neutralization by clicking Neutralization on the Cleaning tab of the Maintenance screen.
Once a reagent has been selected, click Calibrate to begin the calibration 3. procedure.
Enter the volume to be used for calibration, then click Add. Typically, 10 mL of 4. reagent are used for calibration.
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The selected reagent will be added to the reaction vessel through the sprayhead. 5.
Once the addition is nished, measure the volume delivered to the reaction
vessel using the graduations on the calibration stand. Enter the amount of reagent delivered to the reaction vessel. 6.
Click Calibrate. Two values will be displayed below the Calibrate button, New 7. Rate and New Flow. Click Save to save the new calibration values.
Click the Filtered Drain button to empty the reaction vessel.8.
NOTE
When calibrating Add DMF to Resin or Add DCM to Resin, the Liberty will add reagent to a centrifuge tube connected to position 1 on the Resin
Manifold. One the reagent has been added, remove the centrifuge tube
and transfer the liquid to a graduated cylendar to accurately measure the delivered volume.
Importing and Exporting Volume Calibration Values
To create a backup copy of the current volume calibration values:
From the Volume Calibration tab, click Export.1.
Enter a name for the backup le, and then click Save.2.
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To restore previous volume calibration values from a backup le:
From the Volume Calibration tab, click Import.1.
Select the backup le to be restored, and then click Open.2.
NOTE
When importing values from a backup le, the current calibration values for
all reagents will be discarded.
Performing a Large Scale Calibration
Place the reaction vessel into the 1. volume calibration stand (PN 576250).
Remove the reaction vessel assembly from the cavity of the Discover. 1.1. Set the volume calibration stand on top of the cavity opening, with the 1.2.
graduations on the right. Insert the reaction vessel into the calibration stand so that the drain line 1.3.
from the bottom of the vessel ts into the slot on the left of the stand.
From the Volume Calibration Tab, click on the Large Scale Addition Tab.2.
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Select the desired reagent and click Calibrate.3.
Click the rst Add button to begin the calibration procedure.4.
A warning box will pop up to conrm that Main Wash (DMF) has been added to 5.
the appropriate position for the calibration procedure. Ensure sufcient DMF (approximately 30 mL) is connected and click OK.
A prime volume of DMF will be added to the reaction vessel. 6.
Once the addition is nished, measure the volume delivered to the reaction
vessel using the graduations on the calibration stand.
Enter the delivered volume in the Prime Volume box, and then click the second 7. Add button.
The solvent will be automatically drained from the reaction vessel. Following the 8.
ltered drain, the Liberty will add a delivery volume of DMF to the reaction vessel
(approximately 20 mL).
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Once the addition is nished, measure the volume delivered to the reaction
vessel using the graduations on the calibration stand.
Enter the delivered volume in the Delivered Calibration Volume box, and then 9. click Calibrate. Two values will appear below the Calibrate button: New Rate and New Prime Volume. Click Save to save the new calibration values.
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Sensor Calibration Tab
The Sensor Calibration tab allows for the calibration of the sensors used to monitor the addition and transfer of reagents in the Liberty. Sensor calibration should be performed monthly as part of routine maintenance.
Performing a Sensor Calibration
NOTE
For detailed instructions on performing a sensor calibration, see the Liberty
Maintenance Procedures manual, CEM PN 600119.
Open the Sensor Calibration tab. PepDriver will load the current calibration 1.
values for each sensor.
Check the Select All box. This will select all sensors except LS2/3.2.
NOTE
LS2/3 do not need to be routinely calibrated. A separate calibration
procedure is required for these sensors. Contact CEM Service for help if these sensors require calibration.
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Click Calibrate to the begin the sensor calibration procedure.3.
A series of warning boxes will pop up to ensure sufcient DMF is loaded on the 4.
Liberty for the test. Verify there is sufcient DMF in the Main Wash bottles and
click OK.
NOTE
Although the calibration procedure only requires 75 mL of DMF, each bottle should have a minimum of volume of 150 mL to ensure accurate delivery.
The instrument will pressurize the DMF bottles and then ll all manifolds and 5.
tubing with DMF. Once this is complete, the calibration procedure will begin. As
each sensor is calibrated, the updated calibration value is displayed in the New Threshold column. The entire process should take approximately 5 minutes.
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When calibration is complete, a window will pop up stating that the procedure is 6.
complete. Click OK to close the window.
Click Save to save the new calibration values. As each value is saved, the 7. New Threshold column will be cleared and the Current Threshold values will be updated with the new calibration value.
Once all the new calibration values are saved, a window will pop up to purge the 8.
lines of DMF. Click Yes to empty the lines, or click No to leave the lines lled.
NOTE
The rst step of a Sensor Test is to ll the lines. To conserve DMF, click No to leave the lines lled if a Sensor Test will be performed.
A window will pop up suggesting running a 9. Sensor Test. Click OK to close the window.
Click the Test Sensors button to begin a Sensor Test.10.
For information on performing a Sensor Test, see Test Sensors, p. 91.
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Importing and Exporting Sensor Calibration Values
To create a backup copy of the current sensor calibration values:
From the Sensor Calibration tab, click Export.1.
Enter a name for the backup le, and then click Save.2.
To restore previous sensor calibration values from a backup le:
From the Sensor Calibration tab, click Import.1.
Select the backup le to be restored, and then click Open.2.
NOTE
When importing values from a backup le, the current calibration values for
all sensors will be discarded.
Pressure Calibration Tab
The Pressure Calibration tab allows for the calibration of the pressure sensor on the Liberty. Pressure calibration is not necessary for routine maintenance; a calibration should only be done as part of a troubleshooting protocol as advised by CEM Service.
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Performing a Pressure Calibration
Click Calibrate to begin the calibration procedure. A warning will pop up about 1.
performing a backpurge. Click Yes to backpurge the system before calibrating.
NOTE
Put empty bottles on all positions before performing a backpurge.
Adjust the pressure on the main pressure regulator in the Liberty to 16 psi, and 2.
then click OK to continue the calibration.
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The Liberty will vent the pressure on the entire system to get a zero pressure 3. reading, and then apply pressure to get a main pressure reading.
Look at the pressure regulator on the Liberty and enter the current reading. Click 4.
OK to continue the calibration.
The software will save the calibration values automatically. Click Verify to test the 5. pressure readings.
The Test System screen will automatically open and begin performing a Pressure 6.
Adjustment to conrm the pressure is within the correct range.
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Section 5: Advanced Features
Default Cycle Editor
The Default Cycle Editor is accessed by clicking the Setup button and selecting Default Cycle Editor. The Default Cycle Editor allows the user to assign a default Amino Acid Cycle to each amino acid. Different cycles can be assigned for different scales, allowing for the use of higher power or more agitation at higher synthesis scales.
Changing Default Cycles
Open the Default Cycle Editor by clicking the Setup button and selecting Default 1. Cycles.
Select a scale from the Scale pull-down menu.2. Click on the cycle next to the an amino acid and select the desired cycle from the 3.
pull-down.
Click OK to save the new default cycles.4.
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Options Menu
The Options Menu can be accessed by clicking the Setup button from the PepDriver main screen and selecting Options. The Options menu allows conguration of a number of important system
functions.
Program Options Tab
Method Options•
•
Test Sensors at Start: When this option is enabled, the Liberty will perform
a full Sensor Test before starting the rst method in the queue. This option is
enabled by default. Automatic • Leak Check RV at Start: When this option is enabled, the
Liberty will perform a leak check of the reaction vessel before starting the rst
method in the queue. This option is enabled by default. Automatic • Clean RV at Start: When this option is selected, the Liberty will
perform a reaction vessel cleaning step before starting the rst method in the
queue. This option is off by default.
NOTE
The default resin loading cycles include a reaction vessel cleaning step as
the rst step that is sufcient for routine operation of the Liberty.
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Microwave Options•
DeltaT Available in• Microwave Editor: When this option is enabled, the
delta T value can be changed when programming a microwave method in the Microwave Editor.
NOTE
During a microwave method, microwave power will only be applied until the temperature reaches the programmed temperature. At that point, the power will be turned off until the temperature drops to below the delta temperature value. This reduces the risk of overshooting the temperature and improves the quality of the synthesis. The default value for delta T is 5 degrees.
Cooling Available in • Microwave Editor: When this option is enabled, air cooling can be enable when programming a microwave method in the Microwave Editor.
NOTE
During a microwave method, if air cooling is enabled, and the air cooling line is connected to the Discover and to a nitrogen source, a stream of air will be blown over the reaction vessel. This will decrease the time needed for the temperature to drop below the delta T and for the microwave power to resume. Air cooling is not recommended for peptide synthesis.
System Options•
Pause When Running on Battery Power: • When this option is enabled,
PepDriver will pause the current method in the event the laptop computer switches to battery power. This is critical in the event of power failure. This option is enabled by default.
Test System Visible:• When this option is enabled, the Test System button
is visible on the Cleaning Tab of the Maintenance Screen. This option is enabled by default.
Vent Rotary 3 Valve on Start:• When this option is enabled, pressure to
Rotary 3 will be vented before starting the rst method in the queue. This
option is disabled by default. Omit Check for • 125 mL Reaction Vessel: By default, if a method of 0.5
mmol scale or higher is loaded into the queue, PepDriver will prompt the user to check that the correct reaction vessel is installed.
CAUTION
The 125 mL reaction vessel must be used for syntheses above 0.25 mmol. Using the 35 mL reaction vessel for large syntheses will result in overlling
of the vessel, loss of product, and possible damage to the instrument.
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Defaults Tab
The Defaults Tab is used to select the default settings for all options in the Method Editor. To change the default settings:
Select a scale from the Resin Information box.1. Make any changes to the other settings.2. Click OK to save the changes.3.
Run History Tab
The Run History tab is used to select the format for naming the folders into which run history les are saved. Folders can be named in either American (Month-Year) or European (Year-Month)
format.
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Test System Screen
The Test System screen contains a number of diagnostic tests that can be used to troubleshoot the performance of the Liberty. The Test System screen is accessed by clicking the Maintenance button, selecting Maintenance, and then clicking the Test System button from the Cleaning tab of the Maintenance menu.
There are four Quick Test buttons at the top of the Test System screen: Leak Check, Test Valves, Test Sensors, and Test Additions. Clicking any of these buttons will automatically select the appropriate categories and begin the necessary tests.
To perform a specic test:
Check the box next to the desired test category in the Category window.1. Click the name of the category. The tests within that category will appear in the 2.
Tests window. Click Test to run all the tests in the selected category, or double-click on a 3.
specic test to run only that test.
Once a test is complete, a green check mark will appear if the test was passed, or a red X will
appear if the test was failed. Details about the results will be recorded in the Status Log window.
When testing a valve, if a failure is reported, clicking on the red X will open a picture of the valve’s
location.
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Pressure Adjustment
The Pressure Adjustment category contains two tests: Adjust Main Pressure and Adjust Low Pressure. These two tests are used to ensure the high and low pressure regulators are adjusted to within the standard operating parameters.
Main Pressure Adjustment
Select the Pressure Adjustment category, and then double-click on the Adjust 1. Main Pressure test.
The current pressure reading (in psi) will be displayed in the status box. The 2. reading will be displayed in green if the value is within the standard operating parameters (15-17 psi), and in red if it is outside the standard parameters.
If the pressure reading is outside the range, the status box will display 3. instructions for adjusting the pressure regulator. The pressure reading will be displayed in real time. Adjust the regulator until the reading is between 15 and 17 psi.
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Low Pressure Adjustment
Select the Pressure Adjustment category, and then double-click on the Adjust 1. Low Pressure test.
The current pressure reading (in psi) will be displayed in the status box. The 2. reading will be displayed in green if the value is within the standard operating
parameters (2.5-4.5 psi), and in red if it is outside the standard parameters.
If the pressure reading is outside the range, the status box will display 3. instructions for adjusting the pressure regulator. The pressure reading will be
displayed in real time. Adjust the regulator until the reading is between 2.5 and
4.5 psi. Contact CEM Service for help adjusting the low pressure regulator.
Leak Check
The Leak Check category contains tests to ensure none of the manifolds on the system are leaking. There are eight manifolds that are tested in the Leak Check category. To perform a Leak Check:
Select the Leak Check category, and then click Test.1.
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The Liberty will purge all manifolds, and then apply pressure to the manifold to be 2. tested.
The pressure will be monitored for a set amount of time, during which the current 3. drop in pressure at the manifold being tested will be displayed in the status box.
If the pressure drops more than 0.4 psi, the manifold will fail the Leak Check. For 4. help with troubleshooting a leaking manifold, see the Troubleshooting section of this manual or contact CEM Service.
Test Rotary Valves
The Test Rotary Valves category contains individual tests for each of the three rotary valves. The tests are designed to check the rotary valves for leaks.
Test Rotary 1
Select Test Rotary Valves and then double-click on Test Rotary Valve 1 in the 1. Test window.
A warning box will pop up stating that a centrifuge tube should be connected to 2. position 1 on the resin manifold. Ensure a tube is connected and properly sealed
and then click OK to continue the test.
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The test will check the valve in the open position rst, and then in the closed 3.
position. If the valve fails the test, contact CEM Service for troubleshooting help.
Test Rotary 2
Select Test Rotary Valves and then double-click on Test Rotary Valve 2 in the 1. Test window.
A warning box will pop up stating that a centrifuge tube should be connected to 2. position 1 on the product manifold. Ensure a tube is connected and properly
sealed and then click OK to continue the test.
The test will check the valve in the open position rst, and then in the closed 3.
position. If the valve fails the test, contact CEM Service for troubleshooting help.
Test Rotary 3
Select Test Rotary Valves and then double-click on Test Rotary Valve 3 in the 1. Test window.
The test will check the valve in the open position rst, and then in the closed 2.
position. If the valve fails the test, contact CEM Service for troubleshooting help.
Internal, Nitrogen, and Liquid Delivery Tests
There are three types of delivery tests available in Test System: Internal Delivery, Nitrogen
Delivery, and Liquid Delivery. Each category corresponds to a specic ow path within the
Liberty, and each contains individual tests of each valve in that path. The delivery tests are intended to test the function of each valve on the system.
There are three categories of Internal Delivery tests: the RV valves, the M valves, and the EN/EX
Valves. There are three categories of Nitrogen Delivery tests: the P valves, the PE valves, and the R valves. There are two categories of Liquid Delivery test: the L valves and the LE valves.
Setting Up the Liberty for a Delivery Test
Before beginning a delivery test, certain precautions need to be taken to ensure accurate test results:
Remove all reagents (amino acids, external amino acids, activator, activator 1. base, cleavage, deprotection, capping, Main Wash/DMF, Secondary Wash/DCM) from the system.
Remove the dip tube lters from all dip tubes.2.
Perform a backpurge on all positions to ensure the lines are free of liquid. 3. Loosen or remove any bottles connected to the reagent positions (amino acids, 4.
external amino acids, activator, activator base, cleavage, deprotection, capping, Main Wash/DMF, Secondary Wash/DCM).
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If leaving bottles in place, ensure the bottles are loose enough to allow pressure to escape. Tightening the bottles will result in false failures.
Disconnect the spray head line from the reaction vessel manifold on the front of 5. the Liberty and connect a plug (PN 167800) to that position.
Performing a Delivery Test
Select the category of delivery test, and then double-click on the individual 1. valve to be tested in the Test window (or click Test to test all valves within the category).
CAUTION
The Liberty will vent all pressure from the lines. The valve will be closed and the 2. line pressurized, then the nitrogen turned off. The Liberty will wait to see if there is a decrease in pressure. A decrease in pressure indicates the valve is leaking, and will cause the test to fail. If the test fails, contact CEM Service for help with troubleshooting.
The valve will then be opened and the pressure should vent. Failure to vent 3. pressure indicates the valve is not opening or the line is restricted, and will cause the test to fail. If the test fails, contact CEM Service for help with troubleshooting.
Test Sensors
The Sensor Test is the most commonly used category in the Test System screen. A Sensor Test
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should be performed after every sensor calibration. To perform a Sensor Test:
NOTE
A Sensor Test can also be started from either the Cleaning tab or the Sensor Calibration tab by clicking the Test Sensors button. Clicking Test Sensors from either tab will open the Test System screen and automatically select and begin a Sensor Test.
Select the Test Sensors category, and then click Test.1.
A warning will pop up to conrm that there is sufcient DMF for the test and that 2.
the waste container is connected. Verify the DMF supply and that the waste
container is not full, then click OK.
The Liberty will purge the lines. The sensors for the rst test will be displayed in 3.
the status window. The Liberty will ll the line with DMF. As each sensor detects liquid, the 4.
corresponding indicator in the status window will turn bright green.
The Liberty will turn off the DMF ow and empty the line. As each sensor stops 5. detecting liquid, the corresponding indicator in the status window will dim.
If a sensor fails the test, a red X will appear next to the test in the Test window, 6.
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and the specic sensor that failed will be recorded in the status log. If any
sensors fail, contact CEM Service for troubleshooting help.
Reagent, Amino Acid, and External Amino Acid Addition
There are three types of addition tests available in Test System: Reagent, Amino Acid, and External Amino Acid. The addition tests are intended to verify that the sample loops for each of these positions are delivering the correct volume.
To perform an Addition Test:
Disconnect the sprayhead line from the manifold on the front of the Liberty. 1.
Connect a piece of 1/8” OD tubing (PN BR199116) to the manifold using a nut
(PN 167810) and yellow ferrule (PN 164315). Place the open end of the tubing into a 10 mL graduated cylinder.
Select the category of addition test, and then double-click on the individual 2. position to be tested in the Test window (or click Test to test all additions within the category).
The Liberty will begin adding one sample loop of the selected reagent. The 3. progress of the addition and the target volume will be displayed in the status window.
When the addition is complete, verify the volume delivered to the graduated 4. cylinder. If the delivered volume is more than 0.3 mL different from the target, contact CEM Service for troubleshooting assistance.
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Leak Check Reaction Vessel
The Reaction Vessel Leak Check should be performed any time the reaction vessel has been disconnected from the system. In particular, a leak check should be performed when switching
between the 125 mL, 35 mL, and 10 mL vessels, or after any test that requires disconnecting the
spray head line. To perform a Reaction Vessel Leak Check:
Select the Leak Check Reaction Vessel category, and then click Test.1.
A warning will pop up to conrm that the reaction vessel is connected and secure. 2. Verify the reaction vessel is properly connected, then click OK.
The Liberty will pressurize the reaction vessel.3.
The pressure will be monitored for a set amount of time, during which the current 4. drop in pressure at the manifold being tested will be displayed in the status box.
If the pressure drops more than 0.4 psi, the reaction vessel will fail the Leak 5. Check. (For help with troubleshooting a leaking reaction vessel, see p. 115 or contact CEM Service.)
Flow Performance
The Flow Performance test is intended to verify there are no restrictions in the lines of the Liberty
by testing the rates of nitrogen ow through all lines and manifolds. Typically, this test is only
performed on the advice of CEM Service to aid in diagnosing a problem. To perform a Flow Performance test:
Select the Flow Performance Test category, and then click Test.1.
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The Flow Performance window will open. As each pathway is tested, values will 2. be recorded in the window.
When the test is complete, report these values to your service technician.3. Click OK to close the window.4.
Diagnostics Screen
The Diagnostics Screen contains a number of reports and manual controls that are not intended for normal use. In general, the Diagnostics screen should only be used under the advice of a trained CEM Service Technician.
Commands Tab
The Commands tab allows for the manual execution of all system commands. In addition, the
Read Discover Errors button will detect any rmware errors in the Discover.
Sensors Tab
The Sensors tab displays the current status (on or off) of each sensor on the system. Sensors are on when they are seeing liquid, as shown by the bright green indicator.
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Valves Tab
The Valves panel allows for the manual control of each valve on the system. Checking the box
next to a valve opens that valve. Unchecking the box closes the valve. Clicking the All Off button
unchecks all valves. The Rotary Valves are controlled by selecting the desired position from the pull-down box and
then clicking the button corresponding to that valve (1 for Rotary 1, 2 for Rotary 2, 3 for Rotary 3).
Status Tab
The Status tab contains diagnostic information about the current status of the Liberty.
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Delay Times Tab
The Delay Times tab is used to change the delay times for various system commands and parameters.
To change a delay time:
Click on the delay time to be changed in the list.1. Enter the new delay time in the Delay Time (sec) box on the right.2. Click Update to save the new delay time.3.
CAUTION
Do not change a delay time without consulting with a trained CEM Service Technician. Incorrect delay times can result in poor synthesis quality and instrument malfunction.
CAUTION
Before changing any delay times, click the Backup button to save a backup
le of all current delay times.
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Section 6: Troubleshooting
Problem
Possible Solution
Replace the empty bottle with fresh reagent.•
Empty Amino
Acid Bottle
Error
Empty
Activator,
Activator Base,
or Cleavage
Bottle
If the bottle is not empty, ensure bottle is securely connected • to the manifold.
If the bottle is not empty, replace the dip tube lter.•
If the error still occurs, perform a Sensor Calibration (p. 76).• If the error still occurs, contact CEM Service.•
Replace the empty bottle with fresh reagent.• Ensure the bottle is not cracked.• If the bottle is not empty, ensure bottle is securely connected •
to the manifold.
•
If the bottle is not empty, replace the dip tube lter.
If the error still occurs, perform a Sensor Calibration (p. 76).• If the error still occurs, contact CEM Service.•
F1/F2
Restriction
Error
F3 Restriction
Error
Waste Full
Error
Nitrogen
Pressure Errors
Reaction Vessel Fails Leak Check
Replace the F1 or F2 lter.• Replace the dip tube lter for the reagent being added.•
If the error still occurs, contact CEM Service.•
Replace the F3 lter.•
If the error still occurs, replace the reaction vessel.• If the error still occurs, contact CEM Service•
Empty the waste container.• If the waste container is not full, ensure the sensor is not •
engaged (in the up position). If the error still occurs, contact CEM Service.•
Verify the nitrogen source is functional.• Verify the pressure setting on the Main Pressure Regulator is •
between 15 and 17 psi. Perform a Leak Check (p. 88), then contact CEM Service.•
Verify the tubing connections to the manifold on the front of • the Liberty are tight and not cross-threaded
•
Verify the vessel body is tightly connected to the attenuator
Verify the PEEK tting on the drain line is tightly connected to •
the bottom of the reaction vessel Verify the quick disconnect on the drain line is tightly secured• If the vessel still fails the Leak Check, contact CEM Service•
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