User manual
ADA-4040A
Addressable RS485 / RS422 Baud Rate Converter
1
ADA-4040A
Copyright © 2001-2017 CEL-MAR sp.j.
io_ada-4040a_v4.02_en
Contents
1. GENERAL INFORMATION...................................................................................................................................................................... 3
1.1. WARRANTED INFORMATION.......................................................................................................................................................3
1.2. GENERAL CONDITIONS FOR SAFE USE.................................................................................................................................... 3
1.3. CE LABEL....................................................................................................................................................................................... 3
1.4. ENVIRONMENTAL PRESERVATION............................................................................................................................................ 3
1.5. SERVICE AND MAINTENANCE..................................................................................................................................................... 3
1.6. PACK CONTENTS.......................................................................................................................................................................... 3
2. PRODUCT INFORMATION.....................................................................................................................................................................3
2.1. PROPERTIES................................................................................................................................................................................. 3
2.2. DESCRIPTION................................................................................................................................................................................ 4
2.3. ISOLATION..................................................................................................................................................................................... 5
3. INSTALLATION.......................................................................................................................................................................................5
3.1. ASSEMBLING.................................................................................................................................................................................5
3.2. COMPUTER CONNECTION........................................................................................................................................................... 5
3.3. RS485 NETWORK CONNECTION................................................................................................................................................. 6
3.3.1. RS485(4W) BUS CONNECTION........................................................................................................................................... 6
3.3.2. RS485(2W) BUS CONNECTION........................................................................................................................................... 7
3.3.3. GND TERMINALS CONNECTION.........................................................................................................................................7
3.3.4. LINE TERMINATION..............................................................................................................................................................7
3.3.5. SLAVE DEVICE CONNECTION............................................................................................................................................7
3.4. CONNECTION OF POWER SUPPLY............................................................................................................................................7
4. ACTIVATION...........................................................................................................................................................................................8
4.1. SIGNALLING LEDS........................................................................................................................................................................ 8
4.2. TROUBLESHOOTING.................................................................................................................................................................... 8
5. CONFIGURATION................................................................................................................................................................................... 8
5.1. OPERATION MODE....................................................................................................................................................................... 8
5.2. CONFIGURATION BY THE USE OF ADACONFIG.......................................................................................................................8
5.2.1. CONFIGURATION OF ADDRESSING MODE.......................................................................................................................9
5.2.2. CONFIGURATION OF BAUD RATE AND DATA FORMAT...................................................................................................9
5.2.3. CONFIGURATION DATA FLOW CONTROL.........................................................................................................................9
5.3. FIRMWARE UPDATE................................................................................................................................................................... 10
5.4. EMERGENCY FIRMWARE UPDATE...........................................................................................................................................10
5.5. FACTORY DEFAULT.................................................................................................................................................................... 11
5.6. DIAGNOSTICS DATA TRANSMISSION.......................................................................................................................................11
6. OPERATION.......................................................................................................................................................................................... 11
6.1. OPERATION IN NON ADDRESSABLE MODE............................................................................................................................ 11
6.2. OPERATION IN ADDRESSABLE MODE..................................................................................................................................... 11
7. CHANGES IN THE SOFTWARE...........................................................................................................................................................13
8. VERSIONS............................................................................................................................................................................................ 13
9. SPECIFICATION................................................................................................................................................................................... 13
2
ADA-4040A
1. GENERAL INFORMATION
Thank you for your purchase of CEL-MAR Company product. This product has been completely tested and is covered by a two year
warranty on parts and operation from date of sale.
If any questions or problems arise during installation or use of this product, please do not hesitate to contact Technical Support at +48
41 362-12-46 or e-mail support@cel-mar.pl.
1.1. WARRANTED INFORMATION
ADA-4040A converter is covered by a two year warranty from date of sale. In case of being damaged it will be repair or the damaged
component will be replace. The warranty does not cover damage caused from improper use, materials consumption or any
unauthorized changes. If the product does not function (is damaged), or not operate in accordance with the instructions, will be
repaired or replaced.
All warranty and no warranty repairs must be returned with paid transport and insuring to the CEL-MAR Company.
CEL-MAR Company under no circumstances won't be responsible for ensuing damage from improper using the product or as a result
of random causes: the lightning discharge, the flood, the fire and the like.
CEL-MAR Company is not be held responsible for damages and loss including : loss of profits, loss of data, pecuniary losses ensuing
from using or the impossibility of using this product.
In specific cases CEL-MAR Company discontinue all warranties and in particular do not follow the user manual and do not accept
terms of warranty by the user.
1.2. GENERAL CONDITIONS FOR SAFE USE
The device should be installed in a safe and stable places (eg, electroinstallation cabinet), the powering cable should be arranged so
as not to be exposed to trampling, attaching, or pulling out of the circuit.
Do not put device on the wet surface.
Do not connect devices for nondescript powering sources,
Do not damage or crush powering wires.
Do not make connection with wet hands.
Do not adapt, open or make holes in casings of the device!
Do not immerse device in water or no other liquid.
Do not put the fire opened on device sources: candles, an oil lamps and the like.
Complete disable from the supply network is only after disconnecting the power supply circuit voltage.
Do not carry out the assembly or disassembly of the device if it is enabled. This may result to short circuit and damage the device.
The device can not be used for applications that determine human life and health (eg. Medical).
1.3. CE LABEL
The CE symbol on the device CEL-MAR means compatibility with electromagnetic compatibility Electromagnetic
Compatibility Directive EMC 2014/30/WE. Declaration of Conformity is available by contact with Technical Service
(email: support@cel-mar.pl; phone: +48 41 362-12-46).
1.4. ENVIRONMENTAL PRESERVATION
This sign on the device inform about putting expended device with other waste materials. Device should send to the
recycling. (In accordance with the act about the Electronic Appliance Expended from day 29 of July 2005)
1.5. SERVICE AND MAINTENANCE
ADA-4040A converter does not require the servicing and maintenance.
Technical support is available at number +48 41 362-12-46 in 8.00-16.00, from Monday to Friday or e-mail support@cel-mar.pl.
1.6. PACK CONTENTS
Converter is delivered with: User Manual, Line terminators Rt=120W,(4 pcs.), CD with ADAConfig software.
2. PRODUCT INFORMATION
2.1. PROPERTIES
● Possibility of adding address to no-addressable device with RS485/422 interface,
● Baud rate and format data frame conversion between RS1 and RS2 ports,
● Possibility of connection RS-422 interface device to RS-485 network without any interference,
● Operating on 2-wire or 4-wire network in RS485/RS422 standard,
● Operating up to 32 devices on RS485 bus,
● Baud rate (bps) of RS485/422 interfaces: 300, 600, 1200, 1800, 2400, 4800, 7200, 9600, 14400, 19200, 28800, 38400, 57600,
76800, 115200, 230400,
● Data format RS485/422: data bit: 5, 6, 7, 8; parity: None, Odd, Even; number of stop bits: 1, 2,
● Transparent for all protocols, which data format is compatible with the above specifications of RS485/422 interface eg. MODBUS,
DNP, PROFIBUS and other,
● Power supply 10 - 30 VDC stable min. 2W,
● ~3kV= optoizolation in signal channel between RS485/RS422 (RS1) and RS485/RS422 (RS2) interface,
● 1kV= or 3kV= galvanic isolation between RS485/RS422 (RS1, RS2) interfaces and power supply (depend on version),
● Connection RS485/RS422 network and power supply via screw terminal block,
● Implemented short circuit protection and over-voltage protection on RS485 / RS422 network,
● Implemented protection against power supply reverse connection,
3
ADA-4040A
● Cover compatible with DIN 43880 standard– mounting in typical electro-installation unit,
● Cover adapt to rail mounting according to DIN35 / TS35 standard,
● Cover dimensions (W x D x H) 53mm x 62mm x 90mm,
2.2. DESCRIPTION
ADA-4040A addressable baud rate converter is device solving the problem of connecting no addressable devices equipped with the
RS-422 or RS-485 interface to multipoint RS485 bus, by adding the address to device connected to RS2 port of converter. Converter
enables to connect RS-422 devices to R-S485 bus without any interference. Can be adjust baud rate, number of bits, parity control or
non parity or stop bits depending on the configuration – for RS1 and RS2 ports the configuration can be different. ADA-4040A
additionally separates devices from RS-485 network and can be used as repeater of RS422/RS485 bus with speed conversion
between next segments about the length up to 1200m. The converter's galvanic separation protect system constructed on RS-485/RS422 network and increase functioning reliability.
ADA-4040A supports an asynchronous baud rate up to 230.4 kbps through four or two pairs of twisted-pair cables connected to screw
terminals. The converter use RX+, RX-, TX+/A, TX-/B lines for functioning. It is possible to connect 32 devises to RS485/RS422
network constructed on base of ADA-4040A, working at the half duplex or full duplex mode. Over-voltage protection on each
RS485/RS422 line was made on base of 600W over-voltage led and fuses.
Fig 1. ADA-4040A view and location of SW1
4
ADA-4040A
RS 2 – Port for connection not addressable
device with RS485/422 interface
62mm
Power Supply
10 - 30 VDC
90mm
53mm
10mm
10mm
(SW1)
GND
TX+ /A
TX- /B
RX+
RX-
(RS485/RS422)
RS-485 4-wires
or RS-422
RS-485
2-wires
NC
NC
NC
GND
TX+ /A
TX- /B
RX +
RX -
(RS485/RS422)
V -
V +
10 – 30
VDC
RS-485
2-wires
RS-485 4-wires
or RS-422
PWRTXRX
ADA-4040A
ADDRESSABLE RS-485/RS-422
BAUD RATE CONVERTER
RS1
RS1
RS2
2.3. ISOLATION
Converter ADA-4040A has 2-way or 3-way galvanic isolation on the levels 1kV= or 3kV=, depend on version described in section
VERSIONS.
Fig 2. Isolation structure
3. INSTALLATION
This chapter will show you how to use and connect ADA-4040A to RS485, RS422 network and power supply.
In the purpose of minimization of disruptions from environment is being recommended to:
- apply multipair type shielded cables, which shield can be connected to the earthing on one end of the cable,
- arrange signal cables in the distance not shorter than 25 cm from powering cables.
- apply cable of adequate cross-section due to voltage drops for converter powering,
- use suppression filters for powering converters that are installed within a single object.
- not supply converter from power circuit device that generates large impulse interference such as transmitters, contactors.
3.1. ASSEMBLING
The cover of ADA-4040A converter is adapted to assembly on TS-35 (DIN35) rail. To install converter you should mount device on the
rail upper part of the cover then press bottom part to hear characteristic „Click” sound.
3.2. COMPUTER CONNECTION
To connect ADA-4040A converter via the RS1 port to computer equipped with RS-232 or USB interface, is needed additional
converter e.g. ADA-I1040 RS232 to RS485/RS422 converter or ADA-I9140 USB to RS485/RS422 converter (or other), which is
connected to RS2 port of ADA-4040A.
The ways of connections of ADA-4040A to PC are shown below.
Fig 3. 4-wires connection of ADA-4040A to PC by the use of ADA-I1040 - RS232 to RS485/RS422 converter
Fig 4a. 4-wires connection ADA-4040A to PC by the use of ADA-I9140 USB to RS485/RS422
5
ADA-4040A
POWER
10 - 30VDC
RS2
RS485/RS422
RS1
RS485/RS422
POWER
10 - 30VDC
RS1
RS485/RS422
RS2
RS485/RS422
3-WAY ISOLATION2-WAY ISOLATION
(5) GND
GND
(2) Rx
(3) Tx
RS232
Connector
DB-9F/DCE
Screw
connector
RS485 / RS422
RS485(4W)
RS232
connector
DB-9M/DTE
ADA-I1040
GND (5)
Tx (2)
Rx (3)
Rx+
Rx-
Tx+/ A
Tx-/ B
Tx+ / A
Tx- / B
Rx+
Rx-
RS1 screw
connector
RS485 / RS422
Tx+ / A
Tx- / B
GND
Rx+
Rx-
RS2 Screw
connector
RS485 / RS422
ADA-4040A
PC
GND
USB
USB
connector
Screw
connector
RS485 / RS422
RS485(4W)
USB
connector
ADA-I9140
USB
Rx+
Rx-
Tx+/ A
Tx-/ B
Tx+ / A
Tx- / B
Rx+
Rx-
RS1 screw
connector
RS485 / RS422
Tx+ / A
Tx- / B
GND
Rx+
Rx-
RS2 screw
connector
RS485 / RS422
ADA-4040A
PC
Fig 4b. 2-wires connection ADA-4040A to PC by the use of ADA-I9140 USB to RS485/RS422
3.3. RS485 NETWORK CONNECTION
RS485/RS422 interface in ADA-4040A converter is described as: Tx+/A, Tx-/B, Rx+, Rx- GND. The ways of connection the converter
to RS485(4W) / RS422 bus, are shown below.
3.3.1. RS485(4W) BUS CONNECTION
Fig 5. Example connection of ADA-4040A to RS485(4W) 4-wire bus and galvanic separation SLAVE device
6
ADA-4040A
GND
USB
USB
connector
Screw
connector
RS485 / RS422
RS485(2W)
USB
connector
PC
ADA-I9140
USB
Rx+
Rx-
Tx+/ A
Tx-/ B
Tx+ / A
Tx- / B
Rx+
Rx-
RS1 screw
connector
RS485 / RS422
Tx+ / A
Tx- / B
GND
Rx+
Rx-
RS2 screw
connector
RS485 / RS422
ADA-4040A
(5) GND
GND
(2) Rx
(3) Tx
RS232
connector
DB-9F/DCE
Screw
connector
RS485 / RS422
RS485(4W) bus
9600Bd/8/O/1
RS232
connector
DB-9M/DTE
PC or
MASTER device
ADA-I1040
GND (5)
Tx (2)
Rx (3)
Rt
Rx+
Rx-
Tx+/ A
Tx-/ B
RS485(2W)
Tx+ / A
Tx- / B
GND
Rx+
Rx-
Screw
connector
RS485 / RS422
SLAVE
2400Bd/8/N/2
Tx+ / A
Tx- / B
GND
Rx+
Rx-
Screw
connector
RS485 / RS422
SLAVE
19200/Bd/7/N/2
Tx+/ A
Tx-/ B
GND
Rx+
Rx-
Screw
connector
RS485 / RS422
Tx+ / A
Tx- / B
GND
Rx+
Rx-
Tx+ / A
Tx- / B
Rx+
Rx-
ADA-4040A
Tx+/ A
Tx-/ B
Rx+
Rx-
Rt
Rt
Tx+ / A
Tx- / B
Rx+
Rx-
RS1 connector
RS485 / RS422
RS1 connector
RS485 / RS422
RS1 connector
RS485 / RS422
RS2 connector
RS485 / RS422
Tx+ / A
Tx- / B
GND
Rx+
Rx-
RS2 connector
RS485 / RS422
Tx+ / A
Tx- / B
GND
Rx+
Rx-
RS2 connector
RS485 / RS422
ADA-4040A
ADA-4040A
SLAVE
9600Bd/8/E/1
RS485(4W)RS422
3.3.2. RS485(2W) BUS CONNECTION
Fig 6. Example connection of ADA-4040A to RS485(2W) 2-wire bus and galvanic separation SLAVE device
3.3.3. GND TERMINALS CONNECTION
Connection of GND terminals of RS485/422 interfaces, devices connected to RS485/422 bus, should be done in the case of a
potential difference of the signals grounds on interfaces RS485 / RS422, which prevents proper data transmission.
Cannot connect to the GND terminal - cables screens, PE circuit of electrical installation, signals grounds of other devices.
3.3.4. LINE TERMINATION
The application of Line Termination (terminator) Rt = 120 ohms will reduce electrical reflection in data line at high baud rate. It is not
needed below 9600Bd. You should use the Line Termination resistor if the distance is over 1000m @ 9600Bd or 700m @ 19200Bd
transmission. Example connection of Rt are shown on Fig. 5 & 6. Four Rt=120 W, 5%, 0,25W are delivered with the converters.
3.3.5. SLAVE DEVICE CONNECTION
Connection of SLAVE device to ADA-4040A is shown on fig.5 and fig.6.
3.4. CONNECTION OF POWER SUPPLY
The power supply of the converter should be done by the use of DC power supplies (regulated) output voltage from 10 V= to 30V=,
min. nominal power 2W, e.g. ZS-12/250 or DR-15-24. Power cable from DC power supplies to device can not be longer than 3m.
Should be connected positive (+) end of DC power supplies to Vss+ device terminal and negative (-) end to Vss- on terminal block.
ADA-4040A has protection against power supply reverse connection. If the power is properly connected, on the front panel will light
green LED PRW, if not check the power supply connection (polarization).
7
ADA-4040A
(5) GND
GND
(2) Rx
(3) Tx
RS232
connector
DB-9F/DCE
Screw
connector
RS485 / RS422
RS232
connector
DB-9M/DTE
ADA-I1040
GND (5)
Tx (2)
Rx (3)
Rx+
Rx-
Tx+/ A
Tx-/ B
RS485(2W)
Tx+ / A
Tx- / B
GND
Rx+
Rx-
Screw
connector
RS485 / RS422
SLAVE
2400Bd/8/N/2
Tx+ / A
Tx- / B
GND
Rx+
Rx-
Screw
connector
RS485 / RS422
SLAVE
19200/Bd/7/N/2
Tx+/ A
Tx-/ B
GND
Rx+
Rx-
Screw
connector
RS485 / RS422
Tx+ / A
Tx- / B
GND
Rx+
Rx-
Tx+ / A
Tx- / B
Rx+
Rx-
ADA-4040A
Tx+/ A
Tx-/ B
Rx+
Rx-
Rt
Tx+ / A
Tx- / B
Rx+
Rx-
RS1 connector
RS485 / RS422
RS1 connector
RS485 / RS422
RS1 connector
RS485 / RS422
RS2 connector
RS485 / RS422
Tx+ / A
Tx- / B
GND
Rx+
Rx-
RS2 connector
RS485 / RS422
Tx+ / A
Tx- / B
GND
Rx+
Rx-
RS2 connector
RS485 / RS422
ADA-4040A
ADA-4040A
SLAVE
9600Bd/8/E/1
RS485(4W)RS422
RS485(4W) bus
9600Bd/8/O/1
PC or
MASTER device
4. ACTIVATION
After properly connection according to section above, the converter can be powered.
If the power is properly connected, on the front panel will light green LED PRW .
When data is present the LEDs Tx and Rx should blink
4.1. SIGNALLING LEDS
LED Description
PWR Signalling of Power Supply
Run
RX Signalling of data receiving through ADA-4040A converter from RS1 RS485/RS422 port
TX Signalling of data transmitting from ADA-4040A converter through RS1 RS485/RS422 port
Configuration
LED by SW1 Blink with frequency1 Hz - signalling of configuration mode (see micro-switch SW1 setting).
Firmware updating
LED by SW1 Blinking signalling data flow of software to converter.
ATTENTION!
AT BAUD RATE ABOVE 38.4 KBPS THE LED'S TX, RX WILL LIGHT WEAKLY DURING DATA TRANSMISSION
4.2. TROUBLESHOOTING
Problem Solutions
PWR LED is not lights Check polarization and parameters of connected power supply
Rx LED lights continuously
RS485(4W) /422 bus. Wrong polarization on terminals: Rx+, Rx-; change polarization
RS485(2W) bus. Wrong polarization on terminals Tx+/A, Tx-/B; change polarization
No transmission
Tx LED is blinking
RS485(4W) /422 bus. Check correctness of connection to terminals Tx, Rx; according to
point 3
5. CONFIGURATION
5.1. OPERATION MODE
The ADA-4040A converter can operates in a few modes :
– run,
– configuration,
– factory default,
– emergency firmware update
Those modes can be set by use SW1 located by terminal block RS2 after removing terminal cover marked as SW1.
All available adjusting the SW1 switch are shown in table below.
Operation modes
SW1- 1 SW1- 2 Mode
OFF OFF Run
ON OFF Configuration
OFF ON
Factory default
Turning OFF and ON the power of the converter, the configuration will be set to factory
default.
ON ON Emergency Firmware Update
5.2. CONFIGURATION BY THE USE OF ADACONFIG
The configuration of ADA-4040A converter should be done by use of ADAConfig software - selling with converter.
To make the configuration, connect converter to computer (see pt. 3.2) and power supply. If after power, on the front panel is not lit
green LED PWR, check the power connection (polarity). If the PWR LED lights, set the section of SW1 switch to configuration mode
as in table below.
SW1-1 SW1-2
ON OFF
In the configuration mode the yellow LED located by SW1 micro-switch will blink with frequency 1 Hz. Start the ADAConfig software
and make the configuration of transmission parameters for each interfaces and set his visible address from RS1 port (RS485 bus).
Firstly should be set a number of COM port for communication with the converter, then readout the configuration from ADA-4040A
memory using the button [Read converter configuration] and make the proper changes of interfaces setting.
8
ADA-4040A
5.2.1. CONFIGURATION OF ADDRESSING MODE
If the option Converter Address will be enabled, on configuration window should be set a proper converter address from range 1 - 255.
If this option is disabled the converter will operate as baud rate converter.
5.2.2. CONFIGURATION OF BAUD RATE AND DATA FORMAT
In both operating modes (addressing / baud rate converter), is possible to set additional transmission parameters for RS1
(RS485/422) & RS2 (RS485/422) interfaces separately, as below:
– baud rate (kbps): 0.3, 0.6, 1.2, 1.8, 2.4, 4.8, 7.2, 9.6, 14.4, 19.2, 28.8, 38.4, 57.6, 76.8, 115.2, 230.4,
– number of data bites: 5, 6, 7, 8,
– control parity: no control, parity control, control of none parity,
– number of stop bits : 1, 2,
– frame spacing – range from 4 to 255 (silence time as frame's end),
5.2.3. CONFIGURATION DATA FLOW CONTROL
In the section Data flow control for RS1 & RS2 interfaces, can be set:
– signal DE – Off – RS485/RS422 interface operates only in receiving data mode,
– signal DE – Toggle – RS485 interface operates in receiving & transmitting data mode for RS485 bus 2-wires and 4-wires,
– signal DE – On – RS485/RS422 interface operates in RS422 mode,
After configuration the setting should be saved on converter memory by using button [Write converter configuration].
Return to work in run mode is made by using SW1 switch (yellow LED blink OFF) as below.
SW1-1 SW1-2
OFF OFF
Fig 7. ADAConfig view
9
ADA-4040A
5.3. FIRMWARE UPDATE
ATTENTION!!!
THE SOFTWARE IN 0.007 VERSION AND UPPER WILL NOT OPERATE WITH THE CONVERTERS WITH CPU 1.0. VERSION.
IN CASE OF UPDATE THE SOFTWARE TO 0.007 VERSION AND UPPER IN THE CONVERTERS WITH CPU 1.0. VERSION
PLEASE CONTACT TO SERVICE.
Set SW1 micro switch to configuration mode as in table below
SW1-1 SW1-2
ON OFF
Yellow LED will blink with frequency 1Hz in the configuration mode. Press a button [Load New Firmware] to change the software
delivered by manufacturer. The Select File window will open (Fig.8) and select the *.bin file then click [Open] - software will be load to
ADAConfig buffer storage and will be checked. If the ADAConfig not detect errors in loaded file you can change converter software.
Process of updating is visualized by ADAConfig in use Progress Window and after proper changing confirmed by correct message.
Fig 8. Selection of firmware file
During loading software the yellow LED located beside SW1 micro-switch will blink, showing data flow to ADA-4040A. If the software
loaded correctly yellow LED will be blink with frequency 1 Hz.
After that set micro switch SW1 to run mode as shown in the table below.
SW1-1 SW1-2
OFF OFF
Yellow LED will be OFF.
5.4. EMERGENCY FIRMWARE UPDATE
In case of the unsuccessful update of the converter software, try again according to description in point FIRMWARE UPDATE If the
update is still incorrect use emergency firmware update. Set SW1 microswitch mode as in the table below.
SW1-1 SW1-2
ON ON
After micro-switch setting restart the ADA-4040A by turning OFF and then ON the power supply. The yellow LED will light continuously
and the converter will be in Emergency Firmware Update mode. Now follow the description in point FIRMWARE UPDATE. After
successful updating, set SW1 micro-switch as in table below
SW1-1 SW1-2
OFF OFF
Yellow LED will be OFF.
10
ADA-4040A
5.5. FACTORY DEFAULT
In case of faulty functioning of ADA-4040A, like:
- no communication in the configuration mode,
- transmission errors on RS485/422 bus,
can be restored the factory default setting of the converter internal registers.
Factory default
Parameter
RS1 interface
RS485/RS422
RS2 interface
RS485/RS422
Converter address - Enable unset
Converter address – Address no active
Baud rate 9600bps 9600bps
Data bits 8 8
Parity Non Non
Stop bits 1 1
Interval between frames in bytes 4 4
Data flow control DE-TOGGLE DE-TOGGLE
Set SW1 microswitch mode as in the table below.
SW1-1 SW1-2
OFF ON
Disconnect the power and after while connect again the power. After that, will be loaded the factory default setting to the converter
internal registers.
After this operation, the converter parameters should be set again for operating in the application.
Set micro switch SW1 to run mode (Yellow LED will be OFF) as shown in the table below.
SW1-1 SW1-2
OFF OFF
5.6. DIAGNOSTICS DATA TRANSMISSION
To readout diagnostics set SW1 to configuration mode (see pt OPERATION MODE).
Correctness of transmission proceed on RS1 and RS2 can be checked by readout the errors list by ADAConfig Software from the
converter memory. Frames error counter will be increased, in case of: improper speed set compared to real speed of data
transmission. Parity error counter will be count the errors which can arise in case of misrepresent bytes in transmitted sign. This
counter will not work in case of disable control parity. For checking this counters press the button [Read transmission errors], and to
delete (zeroing of counters in the memory of the converter) press [Delete transmission errors].
In case of parity errors or frame errors check ADA-4040A converter's configuration and correctness connection of RS485 network to
RS1 port and addressable device to converter's RS2 port.
When diagnostic is finish, set SW1 micro-switch to run mode (see pt. OPERATION MODE).
6. OPERATION
The ADA-4040A converter can operate in to two modes: not addressable and addressable.
6.1. OPERATION IN NON ADDRESSABLE MODE
In this mode ADA-4040A operates as baud rate converter and data format converter and lets to set different baud rates and data
format on RS1 & RS2 interfaces. It lets connect to RS485 network old devices operate with non-configure baud rate and data format,
on which operate devices with different baud rate or data format.
6.2. OPERATION IN ADDRESSABLE MODE
In this mode ADA-4040A operates as baud rate converter and data format converter and lets to connect no addressable devices with
RSRS485/422 interface, transmitting data at different rates and formats of data frame to the RS485 bus, in the process of enabling the
cooperation with addressable devices.
Example connections of ADA-4040A are shown on figures below.
Frame of protocol for no addressable RS485/422 devices, connected to RS2 of ADA-4040A should be created in the following way:
ADDRESS ADA-4040A FRAME OF NO ADDRESSABLE DEVICES
Where::
ADA-4040A ADDRESS - one byte of address from 1-255 scope, - set in the memory of ADA-4040A
during configuration in use of ADAConfig,
FRAME OF NO ADDRESSABLE DEVICES - free sequence of bytes containing the appropriate frame of device, connected
to RS2 port. Not longer than 950 bytes.
11
ADA-4040A
ADA-4040A converter with set up addressing is listening constantly to frame on RS485 bus via RS1 port. If received frame contains
byte of address equal to address of converter, then another bytes of frame are received, right up to silence on RS-485 bus equal to
'space between frames in signs'. If the frame is received correctly, the address byte is deleted and transmitted over as typical to the
RS2 port. In case of errors in received frame, it isn't transmitted to RS2. In this case should be send the previous frame one more.
The frame received from device connected to RS2 port is being tested of transmission errors and in case of their missing converter
adds address to beginning of frame and send it to RS-485 bus through RS1.
Frame containing errors isn't being transmitted to RS1 port.
In case of transmitting of frames containing more than 950 bytes converter receive only 950 bytes and next are ignored.
ADA-4040A has equipped with separate buffers for RS1 and RS2, therefore converter can operate in full duplex mode on RS-422 and
RS-485 4-wire bus.
Additionally, can be set data flow control for RS1 (RS485/RS422) interface and RS2 (RS485/RS422) interface according to pt.
CONFIGURATION BY THE USE OF ADACONFIG.
Figures below present possibility of using the addressable ADA-4040A baud rate converter.
Fig 9. Connection of no addressable RS422 devices to RS485 bus
Fig 10. Connection of RS485 bus segments with different baud rate and format data frame devices, additionally galvanic
separation of bus segments
12
ADA-4040A
Baud rate
9600 bps
RS-232
Bus
Device
RS-422
Addressable
Device
RS485
ADA-1040
ADA-4040A
Address 2
Baud rate
2400 bps
Device
RS-422
Device
RS-422
Baud rate
1200 bps
ADA-4040A
Address 1
Parameters on RS-485 bus :
- baud rate 19200 bps,
- 8 data bits,
- no parity control,
- 2 stop bits.
ADA-4040A
Address 3
RS-485 bus
2-wire or 4-wire
ADA-4040A
like repeater and baud rate
converter between RS-485 bus
segment
RS-485
addressable
device
Segment A
Master
device
Segment B
RS-485
addressable
device
RS-485
addressable
device
RS-485
addressable
device
Parameters on segment A of RS485 bus :
- baud rate 19200 bps,
- 8 data bits,
- no parity control,
- 2 stop bits.
Parameters on segment B of
RS-485 bus :
- baud rate 4800 bps,
- 8 data bits,
- no parity control,
- 2 stop bits.
7. CHANGES IN THE SOFTWARE
From CPU 2.0 and software 000.007 versions, was added:
- flow data control by the use of DE signal for RS1 (RS485/RS422) & RS2 (RS485/RS422) interfaces. Description of using new option
is in pt. CONFIGURATION BY THE USE OF ADACONFIG,
- converter operating mode factory default is set by the use of SW1 micro-switch, see pt. OPERATING MODE
ATTENTION!!!
THE SOFTWARE IN 0.007 VERSION AND UPPER WILL NOT OPERATE WITH THE CONVERTERS WITH CPU 1.0. VERSION.
IN CASE OF UPDATE THE SOFTWARE TO 0.007 VERSION AND UPPER IN THE CONVERTERS WITH CPU 1.0. VERSION
PLEASE CONTACT TO SERVICE.
8. VERSIONS
ADA-4040A - -
Order example:
Product Symbol: ADA-4040A-23-3
23 – 3-way galvanic isolation on the level 1kV=,
3 - cover without inlets, plug-in screw terminal block,
Galvanic isolation:
1kV=, 2-way
2
1kV=, 3-way
23
3kV=, 2-way
3
3kV=, 3-way
33
Terminal & Terminal Cover:
Cover without inlets, screw terminal block
1
Cover with inlets, screw terminal block
2
Cover without inlets, plug-in screw terminal block
3
9. SPECIFICATION
TECHNICAL DATA
Transition Parameters
Interface RS-485/RS-422 (RS1) RS-485/RS-422 (RS2)
Connector Screw terminal block - max. Ø 2,5mm
2
Screw terminal block - max. Ø 2,5mm
2
Line length
1200 m (depend on baud rate) 1200 m (depend on baud rate)
Max. number of connected device 32
Baud rates
300, 600, 1200, 1800, 2400, 4800, 7200, 9600, 14400, 19200, 28800, 38400, 57600,
76800, 115200, 230400,
Data format
Data bit: 5, 6, 7, 8,
Parity: None, Odd, Even,
Number of stop bits: 1, 2,
Transmission line
1-pair or 2-pair twisted cable, UTP Nx2x0,5 (24AWG), shield inside large
interferences STP Nx2x0,5 (24AWG)
Transmission type Asynchronous full duplex, half duplex.
Standards
EIA-485, CCITT V.11
Optical Signalization
• PWD – green LED power supply,
• RX - red LED data receiving on RS1 – RS485/RS422 side,
• TX - yellow LED data transmission via RS1 – RS485/RS422 Bus.
Electrical Parameters
Power requirements
10 – 24 – 30 V DC
Power Cable Recommended length of power cable – do 3m.
Power
<2W
Protection from reverse power polarization YES
Galvanic Isolation
1kVDC or 3kVDC - between power circuit and RS-485/RS-422 (RS1,RS2) signal line
13
ADA-4040A
Optoisolation ~3kV - between signal lines RS-485/RS-422 (RS1) and RS-485/RS-422 (RS2)
Electromagnetic compatibility
Resistance to disruptions according to the standard PN-EN 55024.
Emission of disruptions according to the standard PN-EN 55022.
Safety requiring
According to the PN-EN60950 norm.
Environment Commercial and light industrial.
Environmental Parameters
Operating temperature
-30 ÷ 60°C
Humidity 5 ÷ 95% - non-condensing
Storage temperature
-40 ÷ 70°C
Casing
Dimensions 53 x 90 x 62 mm
Material
Noryl UL. 94 V-O
Degree of casing protection IP40
Degree of terminal protection
IP20
Weight 0,10 kg
According to standards
DIN EN50022, DIN EN43880
Location during work Free
Mounting
Rail mounting according to DIN35 standard / TS35.
14
ADA-4040A
15
ADA-4040A
16
ADA-4040A
Dear Customer,
Thank you for purchasing CEL-MAR Company product.
We hope that this user manual helped connect and start up the ADA-4040A converter. We also wish to inform you that we are a
manufacturer of the widest selections of data communications products in the world such as: data transmission converters with
interface RS232, RS485, RS422, USB, Ethernet, Wi-Fi, Current Loop, Fibre-Optic Converters and other.
Please contact us to tell how you like our products and how we can satisfy you present and future expectation.
CEL-MAR sp.j.
Computers Science and Electronic Factory
str Sciegiennego 219C
25-116 Kielce, POLAND
Tel....................................................: +48 41 362-12-46
Tel/fax.............................................. : +48 41 361-07-70
Web................................................. : http://www.cel-mar.pl
Office................................................: offi@cel-mar.pl
Sales department............................ : sales@cel-mar.pl
Technical information ..................... : support@cel-mar.pl
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