CellarCool RTN400, XW260K Installation Manual

*CONFIDENTIAL*
Fully Ducted Ultimate Series
24V THERMOSTAT CONVERSION KIT Installation Manual (RTN400 & XW260K)
24V Thermostat Conversion Kit to be used in conjunction with Fully Ducted Ultimate Series
24VTCK.FD.Ultimate 090618
Conforms to ANSI/UL Std 427
Certied to CAN/CSA Std C22.2 No. 120
We manufacture, test and certify 100% of our wine cooling units in
the USA. By sourcing the best components and closely controlling our
manufacturing processes, we can assure the highest-quality,
lowest defect manufacturing rates in the industry.
Copyright © 2018. CellarCool. All rights reserved.
CellarCool copyrights this manual, the product design, and the design concepts, with all rights reserved. Your rights with regard to the hardware and manual are subject to the restrictions and limitations imposed by the copyright laws of the USA. Under copyright laws, this manual may not be copied, reproduced, translated, transmitted, or reduced to any printed or electronic medium or to any machine-readable form, for any purpose, in whole or in part, without the written consent of CellarCool.
Every effort has been made to ensure that the information in this manual is accurate. CellarCool is not responsible for printing or clerical errors.
CellarCool reserves the right to make corrections or improvements to the information provided and to the related hardware at any time, without notice.
Vinothèque and CellarCool are registered trademarks, and ECE is a trademark of CellarCool. All rights reserved.
Mention of third-party products is for informational purposes only and constitutes neither an endorsement nor a recommendation. CellarCool assumes no liability with regard to the performance or use of these products.
24VTCK.FD.Ultimate 090618
TABLE OF CONTENTS
Receiving & Inspecting the Kit ................................ 3
Before You Start .............................................. 4
24V Thermostat Conversion Kit
Installation Instructions ...................................... 5
www.cellarcool.com | Page 1
INTRODUCTION
Customer Service
Thank you for purchasing a CellarCool 24V Thermostat Conversion Kit. We strive to provide the highest-quality products and the best possible customer service. If you have any questions about your system, please call us at 1-800-343-9463 or visit CellarCool.com.
Using the Manual
This installation manual is intended to provide detailed instructions for the installation of the 24V Thermostat Conversion Kit on the Fully Ducted Ultimate Series cooling system. In order to ensure the proper longevity of your cooling unit, the equipment should be installed as outlined in this manual. Please read and review this manual carefully and keep it for future reference.
What is a 24V Thermostat Conversion Kit?
The 24V Thermostat Conversion Kit is a CellarCool product that allows the customer to switch from the provided standard 120V controller to a 24V thermostat of their choosing (i.e. Nest, Ecobee, Honeywell etc.)
*Note: 24V Thermostat not provided by CellarCool
How Does the 24V Thermostat Conversion Kit Work?
The 24V Thermostat Conversion Kit allows the customer the ability to utilize a 24V smart thermostat to control the operation of their CellarCool unit. Note: 24V Thermostat must be placed inside the wine cellar in a central location, away from direct airow.
RTN400 Controller XW260K Controller
Note: CellarCool does not provide technical/customer support for any 24V thermostat. Please contact the manufacturer of your chosen 24V thermostat for troubleshooting.
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24VTCK.FD.Ultimate 090618
STEP : RECEIVING & INSPECTING THE KIT
1
Upon receiving your 24V Thermostat Conversion Kit:
Inspect the packaging for any obvious signs of damage or mishandling before opening the container.
Note any discrepancies or visual damage on the bill of lading before signing.
Review the packing slip to verify contents.
Check the model number to ensure it is correct.
If any items listed on the packing slip do not match your order information,
contact CellarCool Customer Service immediately.
REMEMBER:
1. Inspect the kit before installation. If damage is found, please contact your distributor or CellarCool Customer Service at 1-800-343-9463.
2. Verify that you have received all of the items on the component list below and that the kit corresponds with your specific CellarCool cooling system.
3. The system is intended for use in properly designed and constructed wine cellars. Hire a professional wine storage consultant with a valid contractor’s license to build your wine cellar.
4. CellarCool recommends that all 24V Thermostat Conversion Kits be installed by a certified HVAC-R technician only.
Evaporator unit components provided:
24V conversion kit enclosure
Installation instructions
Accessory kit
Molex adapter
Accessory kit items:
Cable tie (x8)
Cable tie holder (x3)
Wire nut (x4)
7/16 plug
7/16 strain relief
5/8 strain relief
3m tape (8 in.)
Tools needed:
Wire cutters
Wire strippers
Phillips #1 screw driver
Phillips # screw driver
Flat head screw driver
Needle nose pliers
Components needed (not included):
24V thermostat
18-5 thermostat wire
After verifying that you have received all of the correct components for your specic system, please keep the 24V Conversion Kit in its original box until you are ready for installation. This will allow you to move the product safely without damaging it. When you are ready to remove the product from the box, refer to the installation instructions. TIP: Save your box and all packaging materials. They provide the only safe means of transporting/shipping the unit.
www.cellarcool.com | Page 3
STEP : BEFORE YOU START
2
Shut o power to the evaporator and condensing unit.
Disconnect both the evaporator unit (air handler) and the
condensing unit from their power source(s).
WARNING: Failure to disconnect the power may cause
electrical shock, which can result in injury or death.
Note: If the unit is hard-wired to a dedicated power source,
shut o the designated breaker.
- DISCLAIMER -
These instructions are universal for both the RTN400 & XW260K
controllers.
If your controller model is RTN400,
skip the steps labeled XW260K ONLY.
If your controller model is XW260K,
skip the steps labeled RTN400 ONLY.
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24VTCK.FD.Ultimate 090618
24V THERMOSTAT CONVERSION KIT INSTALLATION INSTRUCTIONS
3
Using a #2 Phillips screw driver, loosen the screws securing the faceplate to the unit.
Remove faceplate from unit and allow to hang as
4
shown.
The controller enclosure is secured in the
5
electrical compartment using double-coated tape. Use a athead screw driver to remove the enclosure from unit.
Slide enclosure forward and remove lid using #1
6
Phillips screw driver.
www.cellarcool.com | Page 5
Remove the BOTTLE PROBE and DISPLAY circular
7
connector from the faceplate by loosening the plastic nut counter-clockwise.
RTN400 ONLY
8
Pop the rubber grommet out of the hole of the enclosure.
9
10
RTN400 ONLY
Use wire cutters to remove the section of the enclosure highlighted in the photo.
RTN400 ONLY
Unplug Molex connectors and separate the wires.
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24VTCK.FD.Ultimate 090618
11
RTN400 ONLY
Locate Pb1, Pb2, DI and Display wires.
12
13
RTN400 ONLY
Disconnect Pb2, DI, Display, and Pb1 wires from the circuit board.
RTN400 ONLY
Remove the disconnected wires from the enclosure.
14
XW260K ONLY
Disconnect wires circled in photo from circuit board using needle-nose pliers (terminals 3, 4, 14, 15, 16 and 21).
www.cellarcool.com | Page 7
15
XW260K ONLY
Remove the disconnected wires from the enclosure.
16
17
Separate controller assembly from the unit. Controller assembly is no longer needed.
XW260K ONLY
Cut connectors o previously removed wires shown (blue 14, black 15, white 16, brown 21). Strip wires.
18
XW260K ONLY
Splice provided connector to wires by color (blue to blue, black to black, white to white, brown to brown).
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24VTCK.FD.Ultimate 090618
19
XW260K ONLY
Use cable ties to secure wires.
20
21
Locate the 24V Conversion Kit.
Note: Conversion Kit will be mounted in the same location where the previous controller box was mounted.
Place the provided double-coated tape on the bottom of enclosure.
22
Place 24V Thermostat Conversion Kit enclosure inside electrical compartment.
www.cellarcool.com | Page 9
RTN400 ONLY
23
Remove rubber grommet around wires.
24
25
RTN400 ONLY
Cut the cable tie securing the previously removed wires. Pb1 wire will remain with unit. Pb1, Display and DI cables are no longer needed.
Connect the female Molex from the enclosure with the male Molex from the unit.
26
Insert the provided plastic cap into the BOTTLE PROBE hole. Insert provided strain relief into DISPLAY hole.
Note: strain relief size will vary depending on model.
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24VTCK.FD.Ultimate 090618
27
Route 18/5 thermostat wire from the thermostat location to the evaporator unit.
28
29
Strip o 6” from the thermostat wire casing. Cut and remove white thermostat wire. Strip o about ¼” of the blue, red, green and yellow thermostat wire casing to expose the copper.
6”
Insert thermostat wire through DISPLAY hole on faceplate.
30
Connect thermostat wires with the provided wire nuts by color matching red to red, blue to blue, green to green and yellow to yellow.
www.cellarcool.com | Page 11
31
Install tie mounts in outlined location. Install cable ties to secure wires in place.
32
Secure the faceplate to the unit using previously removed screws. Conversion process is now complete.
The 24V Thermostat Conversion Kit has been successfully installed.
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24VTCK.FD.Ultimate 090618
CellarCool
1738 E. Alpine Ave
Stockton, CA 95205
1-800-343-9463
www.CellarCool.com
24VTCK.FD.Ultimate 090618
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