Cedar Summit WESTBURY F25030 Installation And Operating Instructions Manual

W E S T B U RY – F 2 5 0 3 0
27'
30'- 4"
18'-4"
7'-6"
INSTALLATION AND OPERATING INSTRUCTIONS
To reduce the risk of serious injury or death, you must read and
WARNING
Manufacturer contact informaon provided below.
OBSTACLE FREE SAFETY ZONE -30’ 6” x 27” area requires Protecve Surfacing. See page 3.
MAXIMUM VERTICAL FALL HEIGHT - 6’ 9”
CAPACITY - 10 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.
RESIDENTIAL HOME USE ONLY. Not intended for public areas such as mul-unit residences, schools, churches, nurseries, day cares or parks.
follow these instrucons. Keep and refer to these instrucons oen and give them to any future owner of this play set.
FORT
10-14 Hrs
Two person
assembly
Cedar Summit c/o ©Solowave Design LP Mount Forest, ON Canada N0G 2L0
wwwcedarsummitplaycom support@cedarsummitplaycom
Rev 01/06/20169405030
Customer Service 1-877-817-5682 (toll free) 1-519-323-2258
Table of Contents
Warnings and Safe Play Instructions           pg 2
Protective Surfacing Guidelines               pg 3
Instructions for Proper Maintenance          pg 4
About Our Wood – Limited Warranty         pg 5
Keys to Assembly Success                  pg 6-7
Part ID                                    pg 8-13
Installation of ID/Warning Plaque          pg 66
Registration                             Last Page
Warnings and Safe Play Instructions
CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred
while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system. Go over the warnings and safe play instructions regularly with your children and make certain that they understand and follow them. Remember on-site adult supervision is required for children of all ages.
WARNING
SERIOUS HEAD INJURY HAZARD
Installation over concrete, asphalt, dirt, grass, carpet and other hard surface creates a risk of serious injury or death from falls to the ground. Install and maintain shock absorbing material under and around play-set as recommended on page 3 of these instructions.
COLLISION HAZARD
Place play-set on level ground at least 6 feet from any obstruction such as a garage or house, fences, poles, trees, sidewalks, walls, landscape timbers, rocks, pavement, planters, garden borders, overhanging branches, laundry lines, and electrical wires. (See OBSTACLE FREE SAFETY ZONE on cover)
CHOKING HAZARD/SHARP EDGES & POINTS
Adult assembly required. This product contains small parts and parts with sharp edges and points. Keep parts away from children until fully assembled.
WARNING LABEL
Owners shall be responsible for maintaining the legibility of the warning labels.
STRANGULATION HAZARD
• NEVER allow children to play with ropes, clotheslines,
pet leashes, cables, chains or cord-like items when using this play-set or to attach these items to play-set.
• NEVER allow children to wear loose tting clothing,
ponchos, hoods, scarves, capes, necklaces, items with draw-strings, cords or ties when using this play-set.
• NEVER allow children to wear bike or sport helmets
when using this play-set.
Failure to prohibit these items, even helmets with chin straps, increases the risk of serious injury and death to children from entanglement and strangulation.
TIP OVER HAZARD
Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing materials washing away during heavy rains.
DO NOT allow children to play on the play-set until the assembly is complete and the unit is properly anchored.
WARNING – Safe Play Instructions
Observe capacity limitations of your play-set. See
front cover.
Dress children with well fitting and full foot enclosing
footwear.
Teach children to sit with their full weight in the center
of the swing seat to prevent erratic swing motion or falling off.
Check for splintered, broken or cracked wood; missing,
loose, or sharp edged hardware. Replace, tighten and or sand smooth as required prior to playing.
Verify that suspended climbing ropes, rope ladders, chain
or cable are secured at both ends and cannot be looped back on itself as to create an entanglement hazard.
On sunny and or hot days, check the slide and other
plastic rides to assure that they are not very hot as to cause burns. Cool hot slide and rides with water and wipe dry prior to using.
Do not allow children to wear open toe or heel footwear
like sandals, flip–flops or clogs.
Do not allow children to walk, in front, between, behind
or close to moving rides.
Do not let children twist swing chains or ropes or loop
them over the top support bar. This may reduce the strength of the chain or rope and cause premature failure.
Do not let children get off rides while they are in motion.
Do not permit climbing on equipment when it is wet.
Do not permit rough play or use of equipment in a
manner for which it was not intended. Standing on or jumping from the roof, elevated platforms, swings, climbers, ladders or slide can be dangerous.
Do not allow children to swing empty rides or seats.
Do not allow children to go down slide head first or
run up slide.
2 support@cedarsummitplay.com
Protective Surfacing - Reducing Risk of Serious Head Injury From Falls
One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292. There are different types of surfacing to choose from; whichever product you select, follow these guidelines:
Loose-Fill Materials
• Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered wood fiber (EWF), or shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5 feet high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of surfacing over time. The surfacing will also
compact, displace, and settle, and should be periodically raked and refilled to maintain at least a 9-inch depth.
• Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly, this should be adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.)
NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface
can result in serious injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can reduce their shock absorbing effectiveness. Carpeting and thin mats are not adequate protective surfacing. Ground level equipment -- such as a sandbox, activity wall, playhouse or other equipment that has no elevated play surface -- does not need any protective surfacing.
• Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t forget to
account for water drainage.
• Periodically rake, check and maintain the depth of the loose-fill surfacing material. Marking the correct depth on the play
equipment support posts will help you to see when the material has settled and needs to be raked and or replenished. Be sure to rake and evenly redistribute the surfacing in heavily used areas.
• Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.
Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles
You may be interested in using surfacing other than loose-fill materials - like r ubber tiles or poured-in-place surfaces.
• Installations of these surfaces generally require a professional and are not “do-it yourself ” projects.
• Review surface specifications before purchasing this type of surfacing. Ask the installer/manufacturer for a report showing that
the product has been tested to the following safety standard: ASTM F1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. This report should show the specific height for which the surface is intended
to protect against serious head injury. This height should be equal to or greater than the fall height - vertical distance between a
designated play surface (elevated surface for standing, sitting, or climbing) and the protective surfacing below - of your play equipment.
• Check the protective surfacing frequently for wear.
Placement
Proper placement and maintenance of protective surfacing is essential. Refer to diagram on front cover. Be sure to;
• Extend surfacing at least 6 feet from the equipment in all directions.
• For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height of the top
bar from which the swing is suspended.
• For tire swings, extend surfacing in a circle whose radius is equal to the height of the suspending chain or rope, plus 6 feet in all directions.
6 ft. 6 ft.
Denotes Use Zone with Protective Surfacing
6 ft
6 ft.
.
6 ft.
6 ft.
6 ft.
Denotes Use Zone with Protective Surfacing
Use Zone for Multi-Axis SwingsUse Zone for Single-Axis Swings
From the CPSC Outdoor Home Playground Safety Handbook. At http://www.playgroundregs.com/resources/CPSC%20324.pdf
3 support@cedarsummitplay.com
Instructions for Proper Maintenance
Your Cedar Summit Play System is designed and constructed of quality materials with your child’s safety in mind. As
with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your
Play Set, it is important that you, the owner, properly maintain it.
Check the following at the beginning of the play season:
HARDWARE:
Check metal parts for rust. If found,
sand and repaint using a non-lead paint
complying with 16 CFR 1303. Inspect and tighten all hardware. On wood assemblies DO NOT OVER­TIGHTEN as to cause crushing and
splintering of wood. Check for sharp edges or protruding screw threads, add washers if required.
If Bolt protrudes
beyond T-Nut
Use an extra
flat washer
SHOCK ABSORBING SURFACING:
Check for foreign objects. Rake and check depth of loose
fill protective surfacing materials to prevent compaction and
maintain appropriate depth. Replace as necessary. (See Protective Surfacing, page 3)
GROUND STAKES (ANCHORS):
Check for looseness, damage or deterioration. Should firmly
anchor unit to ground during use. Re-secure and or replace,
if necessary.
SWING HANGERS:
Check that bolts are secure and tight. Quick clips should be
completely closed and threaded clips screwed tight.
If squeaking occurs lubricate bushings with oil or WD-40®.
SWINGS, ROPES AND RIDES:
Reinstall if removed during cold season. Check all moving
parts including swing seats, ropes, chains and attachments
for wear, rust and other deterioration. Replace as needed.
Check that ropes are tight, secure at both ends and cannot
loop back as to create an entrapment.
WOOD PARTS:
Check all wood members for deterioration, structural
damage and splintering. Sand down splinters and replace deteriorated wood members. As with all wood, some checking and small cracks in grain is normal.
Applying a water repellent or stain (water-based) on a yearly
basis is important maintenance to maintain maximum life and performance of the product.
Check twice a month during play season:
HARDWARE:
Inspect for tightness. Must be firmly against, but not
crushing the wood. DO NOT OVER-TIGHTEN.
This will cause splintering of wood.
Check for sharp edges or protruding screw threads.
Add washers if required.
SHOCK ABSORBING SURFACING:
Rake and check depth of loose fill protective surfacing
materials to prevent compaction and maintain appropriate
depth. Replace as necessary. (See Protective Surfacing, page 3)
Check once a month during play season:
SWING HANGERS:
Check that they are secure and orientated correctly. Hook
should rotate freely and perpendicular to support beam.
If squeaking occurs lubricate bushings with oil or WD-40®.
SWINGS AND RIDES:
Check swing seats, all ropes, chains and attachments for
fraying, wear, excessive corrosion or damage.
Replace if structurally damaged or deteriorated.
Check at the end of the play season:
SWINGS AND RIDES:
To prolong their life, remove swings and store inside when
outside temperature is below 32°F/0°C. Below freezing,
plastic parts may become more brittle.
If you dispose of your play set: Please disassemble and dispose of your unit so that it does not create any unreasonable
hazards at the time it is discarded. Be sure to follow your local waste ordinances.
SHOCK ABSORBING SURFACING:
Rake and check depth of loose fill protective surfacing
materials to prevent compaction and maintain appropriate
depth. Replace as necessary.
(See Protective Surfacing, page 3)
4 support@cedarsummitplay.com
About Our Wood
Cedar Summit Premium Play Systems uses only premium playset lumber, ensuring the safest product for your children’s
use. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to
weathering which can change the appearance of your set.
What causes weathering? Does it affect the strength of my Play System?
One of the main reasons for weathering is the effects of water (moisture); the moisture content of the wood at the surface is
different than the interior of the wood. As the climate changes, moisture moves in or out of the wood, causing tension which can result in checking and or warping. You can expect the following due to weathering. These changes will not affect the strength of the product:
1. Checking is surface cracks in the wood along the grain. A post (4” x 4”) will experience more checking than a board (1” x 4”)
because the surface and interior moisture content will var y more widely than in thinner wood.
2. Warping results from any distortion (twisting, cupping) from the original plane of the board and often happens from rapid
wetting and drying of the wood.
3. Fading happens as a natural change in the wood color as it is exposed to sun-light and will turn a grey over time.
How can I reduce the amount of weathering to my Play System?
At the factory we have coated the wood with a water repellent or stain. This coating decreases the amount of water absorption during rain or snow thus decreasing the tension in the wood. Sunlight will break down the coating, applying a water repellant or
stain on a yearly basis is important maintenance. (see your local stain and paint supplier for a recommended product)
Most weathering is just the normal result of nature and will not affect safe play and enjoyment for your child. However if you are concerned that a part has experienced a severe weathering problem please call our consumer relations department for further assistance.
Complete and mail registration card to receive important product notications and assure prompt
warranty service.
5 Year Limited Warranty
Solowave Design warrants that this product is free from defect in materials and workmanship for a period of one year from the original date of purchase. In addition, lumber is warranted for 5 years against structural failure due to rot and insect damage. All other parts, such as hardware, swings, rides, accessories, and slides carry a one-year warranty only. This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is required to assure the integrity of your Play System. Failure by the owner to maintain the product according to the maintenance requirements may void this warranty. This warranty does not cover any inspection cost.
This Limited Warranty does not cover:
• Labor for replacement of any defective item(s);
• Incidental or consequential damages;
• Cosmetic defects which do not affect performance or integrity;
• Vandalism; improper use or installation; acts of nature;
• Minor twisting, warping, checking, or any other natural occurring properties of wood that do not
affect performance or integrity.
Solowave Design products have been designed for safety and quality. Any modications made to
the original product could damage the structural integrity of the unit leading to failure and possible
injury. Solowave Design Inc. cannot assume any responsibility for modied products. Furthermore, modication voids any and all warranties.
This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Solowave Design Play System be used in public settings such as schools, churches, playgrounds, parks, day cares and the like. Such use may lead to product failure and potential injury. Any and all public use will void this warranty. Solowave Design disclaims all other representations and warranties of any kind, express or implied.
This Warranty gives you specic legal rights. You may have other rights as well which vary from state to state or
province to province. This warranty excludes all consequential damages, however, some states do not allow the limitation or exclusion of consequential damages, and therefore this limitation may not apply to you.
5 support@cedarsummitplay.com
Tools Required
Keys to Assembly Success
• Tape Measure
• Carpenters Level
• Carpenters Square
• Claw Hammer
• Standard or Cordless Drill
Part Identification Key
On each page, you will find the parts and quantities required to complete the assembly step illustrated on that page. Here is a sample.
• #1, #3 Phillips or Robertson
bit or Screwdriver
• Ratchet(1/2”, 7/16” &
9/16” sockets)
• Open End Wrench (1/2”, 7/16” & 9/16”)
• Adjustable Wrench
• 1/8” & 3/16” Drill Bits
2X 012 Post 2 x 4 x 83”
Quantity Key Number
Part Description, Part Size
• 3/16” Hex Key
• 8’ Step Ladder
• Safety Glasses
• Adult Helpers
• Pencil
Key Number: The first two digits represent the step number. The third digit represents the piece. Note that if the part is used in multiple steps then the number only reflects the first step it is used in.
Symbols
Throughout these instructions symbols are provided as important reminders for proper and safe assembly.
This identifies information that requires special attention. Improper assembly could lead to an unsafe or dangerous condition.
Use
Help
Measure Distance
Use
Help
Check that assembly is square before tightening bolts.
Use a measuring tape to assure proper location.
Where this is shown, 2 or 3 people are required to safely complete the step. To avoid injury or damage to the assembly make sure to get help!
Square
Assembly
Check that set or assembly is properly level before proceeding.
Pre-drill 1/8” & 3/16” Bit
Pre-drill a pilot hole before fastening screw or lag to prevent splitting of wood.
This indicates time to tighten bolts, but not too tight! Do not crush the wood. This may create splinters and cause structural damage.
Use
Level
Tighten
Bolts
CAUTION – Protrusion Hazard
Once the assembly is tightened, watch for exposed threads. If a thread protrudes from the T-Nut, remove the bolt and add washers to eliminate this condition. Extra washers have been provided for this purpose.
Proper Hardware Assembly
Lag screws require drilling pilot holes to avoid splitting wood. Only a flat washer is required. For ease of installation liquid soap can be used on all lag-type screws.
For bolts, tap T-Nut into hole with hammer. Insert the hex bolt through lock washer first then flat washer then hole. Because the assemblies need to be squared do not completely tighten until instructed. Pay close attention to diameter of the bolts. 5/16” is slightly larger than 1/4”.
Note: Wafer head bolts with blue lock tight or a bolt with a Ny-Lok nut do NOT require a lock washer.
Lag Screw
Hex Bolt
Lock Washer
Flat Washer
No Yes
If Bolt protrudes beyond T-Nut
Use an extra flat washer
Lag Assembly
Before mounting Lag Screw, use factory drilled holes as guides to drill 1/8” pilot holes
Flat Washer
Bolt Assembly
T-Nut (Hammer into place) Do not crush wood!
6 support@cedarsummitplay.com
Your Key To Quick Assembly
SORTING WOOD PARTS INTO
EACH ASSEMBLY STEP WILL
SAVE TIME!
Step Step Step
SAVE TIME - TIP #1: Open each box with wood parts and look for the Key Number
stamped on the end of the wood part (see chart below). Sort each wood part into the different assembly steps.
2X 0124 Post 2 x 4 x 83”
Part Quantity Key Number Part Description Part Size
SAVE TIME - TIP #2: In addition to the key number stamp, you can also identify the wood parts by using the Parts Identication pages in the
manual or the Parts Identication weather resistant poster.
HARDWARE: The majority of each hardware part comes packed in a separate bag so you do not need to sort the hardware. Each assembly step
indicates which hardware (bolt, screw, washer etc.) you will require to complete the step.
7 support@cedarsummitplay.com
Part Identification (Next Generation E)
1pc. -2648 -
8pc.
2609
-
1 x 4 x 40-5/8 - Floor Board
- 1 x 5 x 40-5/8" - Floor Board
3632648
3632609
1pc. -2757
LT Post Assembly
1-1/4 x 2-1/2 x 87"
37632757
2pc. -2780 -
3pc. -2781 -
2pc. -2778 -
1pc. -2616 -
2pc. -2777 -
2pc. -2607 -
2pc. -2776 -
1pc. -2608 -
3pc. -2770 -
1 x 6 x 19" RK Board A
3632780
1 x 6 x 19" RK Board B
5/4 x 4 x 14¼"
SW Ground MOD
5/4 x 4 x 46-1/2" SW Support
2 x 2 x 40-1/4" Side Joist MOD
1-1/4 x 3 x 22" Diagonal
1-1/4 x 2-1/2 x 51" Rock Rail
1-1/4 x 3 x 40-3/4" - Floor Joist
1-1/4 x 2-1/2 x 87" End Post Left
3632781
3632778
3632616
3632777
3632607
3632776
3632608
3632770
2pc. -2779 -
1 x 6 x 19" Access Board
3632779
1pc.
2758
-
RT Post Assembly 1-1/4 x 2-1/2 x 87"
37632758
3pc. -2771 -
2pc. -2772 -
5pc. -2769 -
2pc. -2774 -
1pc. -2630 -
2613 -
2pc.
-
1pc. -2615
1-1/4 x 2-1/2 x 87" End Post
1-1/4 x 3 x 42" Panel Floor Support
1-1/4 x 3 x 42" Panel BT Frame
1-1/4 x 3 x 42" Upright
1-1/4 x 5-1/2 x 42" SW Top
2 x 3 x 86-11/16" Heavy SW Post
- 4 x 4 x 50-15/16" SW Upright
3632771
3632774
39632630
3632615
3632772
3632769
3632613
2pc. - 2775 -
2pc. -2768 -
1-1/4 x 3 x 42" Panel Cross Support
1-1/4 x 3 x 42" Panel Floor
3632768
3632775
2614 -
1pc.
-
8 support@cedarsummitplay.com
4 x 6 x 88" Engineered Beam
3632614
Add On "G" Part Identification (Quantities per box) (2 Boxes)
4pc. -2759
4pc. -2760 -
2pc. -2761 -
2pc. -9080
2pc. -8305
1pc. -8069
Roof End 1-1/4 x 3 x 10" -
Roof Support 1¼ x 2¼ x 37½" -
Roof Sleeper C ¾ x 2 x 35" -
MOD Sunburst A 1 x 4 x 11-1/2"
3639080
Starburst Centre 5/4 x 6 x 12" -
Dormer Cleat 2 x 4 x 10" -
3632759
3632761
3632760
3638305
3638069
2pc. -9082
1pc. -8073
2pc. -8070
1pc. -8071
1pc.
-
4pc. -9081
2pc. -8072
MOD Sunburst Bottom 1 x 4 x 30" -
Dormer Bottom 1 x 2 x 22" -
Dormer Side 1 x 3 x 13-5/8" -
Dormer Centre 1 x 3 x 10-3/4" -
8074
Dormer Burst 1 x 4 x 5-1/2" -
MOD Sunburst B 1 x 4 x 7-1/4" -
Dormer Side Burst 1 x 3 x 6-3/4" -
3639082
3638073
3638070
3638071
3638074
3639081
3638072
1pc.
2752 -
-
2pc. -2751 -
S30
14pc.
S20
35pc.
MOD Roof Front 1¼ x 20-7/16 x 44"
37632752
MOD Roof Bottom 1-3/16 x 16-13/16 x 44"
37632751
- Wood Screw
(52043517)
- Wood Screw
#8 x 1-1/16"
#8 x 1-3/8"
- (52043516)
1pc.
1pc. -2753
D4
- 2x2 Robertson Driver Bit
10pc.
- MOD Roof Back 1-1/4 x 20-3/16 x 44"
1pc.
(9200014)
S0
- Truss Screw
4pc.
37632753
8068 - Dormer Roof Set
-
(Right/Left Dormer)
3638068
#8 x 7/8"
(52933505)
LW1
- 1/4" Lock Washer
(51303200)
2x
- Narrow Angle Bracket Set (2 Pk)
(3200632)
S11
30pc.
8pc.
2pc.
9 support@cedarsummitplay.com
- Wood Screw
S3
- Wood Screw
S4
- Wood Screw
#8 x 2"
(52043520)
#8 x 2-1/2" (52043522)
#8 x 3" (52043530)
TN1
4pc.
(54503200)
- 1/4" T-Nut
H3
4pc.
4pc.
FW1
- Hex Bolt 1/4 x 2-1/2" - (53703222)
- 1/4" Flat Washer
(51103200)
Add on "J" Part Identification
1pc. -2804
1pc.
1pc. -2612 -
Table Support
2pc. -2756
Siding Assembly
1pc. - 2665
Half Wall Insert
- 5/4 x 3 x 39" Wall Top
2611 -
­Table Top
5/4 x 5 x 39-5/8"
3632611
2 x 2 x 39-5/8"
3632612
- 1-1/4 x 19-15/16 x 39-3/16"
37632756
- 1.4 x 20-1/4 x 38.8"
37632665
3632804
1pc. -2715 -
Door Stop
1pc. -2717 - 3/4 x 1-3/4 x 9-3/4"
Clock Block
3pc. - 649A
1.27 x 18.8 x 20-15/16"
Short Half Wall
37632649A
MOD 3 Pane Transom
(2Pk) 3320138
5/4 x 3 x 10"
3632715
3632717
1pc.
1pc. -2602
2pc. -2601
Lower Jamb
2655
2pc.
1.27 x 18.8 x 35.86"
Upper Window Insert
-
37632655
- 1-1/4 x 3 x 35-15/16"
Upper Jamb
- 1-1/4 x 3 x 41-15/16"
3632602
3632601
1pc.
1-1/4 x 15-3/4 x 40-3/4"
Door Window Panel
37602709B
-
2709
2x
- Acro Handle
(9320131)
2x
- Quick Link
(Threaded)(4pk)
(3200020)
1x
- Welded Chain Bag (3200170)
54" x 4
3pc. -
MOD Arch
(9333603)
1x - Steel Acro Bar
(9200131)
1pc. - Corner Bracket
Set (2 Pk)
(3206571)
1pc.
- Cedar Summit ID Plaque (9320357)
1x
- L Beam Brkt.
(3200145) (2pk)
1pc. -
Flower Box
(9320401)
1pc. - Gable Clock Assembly
1x
(3320164)
- Swing Hanger (6 Pk) (3206106)
3x
- Jamb Mount (2 Pk) (3206301)
1x
- Rebar Ground Stake (6 Pk)
(3200318)
2x
- Swing Belt Seat (9320130)
1x
- Hand Grip
Yellow (9320240)
1pc. -
Cedar Summit Plaque
(9320358)
1x
- Rocks (5pk) (3320386)
25" x 2
1x
1pc.
- Door Hardware
3201710
10 support@cedarsummitplay.com
- Beam Brkt. Set
(3200143) (2pk)
Add on "J" Hardware (Actual Size)
FW0
5pc.
LW2
38pc. LW1
- 5/16" Lock Washer -
(51303300)
- 1/4" Lock Washer -
(51303200)
LN2
23pc.
5/16" Lock Nut
(54303300)
5pc.
40pc.
60pc.
- 3/16" Flat Washer -
(51103100)
FW1
- 1/4" Flat Washer -
(51103200)
FW2
- 5/16" Flat Washer -
(51103300)
32pc.
10pc.
5pc. BN1
TN1
- 1/4" T - Nut
(54503200)
TN2
- 5/16" T- Nut
(54503300)
- 1/4" Barrel Nut
(54803200)
1pc.
32pc.
8pc.
18pc.
S5
- Pan Screw
S13
S10
- Pan Screw
S7
- Pan Screw
(52433502)
- Pan Screw
(52433510)
#8 x 1/2"
#6 x 5/8"
- (52413908)
#8 x 1"
#12 x 2" - (52433620)
8pc.
12pc.
S0
S18
S30
S20
S11
100pc.
65pc.
78pc.
10pc. S3
- Truss Screw
- Wood Screw
- Wood Screw
- Wood Screw
- Wood Screw
- Wood Screw
#8 x 7/8"
- (52933505)
#6 x 1" - (52013910)
#8 x 1-1/16" - (52043517)
#8 x 1-3/8" - (52043516)
#8 x 2" - (52043520)
#8 x 2-1/2" - (52043522)
4pc. S4
D4
1pc.
2 x 2 Robertson Driver Bit
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(9200014)
- Wood Screw
#8 x 3"
- (52043530)
Add on "J" Hardware (Actual Size)
2pc.
WL3
- Wafer Lag
(52613216)
2pc. LS3
2pc.
(53613310)
3pc.
- Lag Screw
WB1
- Wafer Bolt w/ Nylok
WB7
- Wafer Bolt w/ Nylok
1/4 x 1-3/8"
1/4 x 3" - (52213230)
5/16 x 1"
5/16 x 3" (53613330)
16pc. WL5
(52613222)
5pc.
(53433212)
- Wafer Lag
PB2
- Pan Bolt
1/4 x 2-1/2"
1/4 x 1-1/4"
24pc.
4pc.
4pc. G8
3pc.
H9
H11
G4
- Hex Bolt
- Hex Bolt
- Hex Bolt 5
- Hex Bolt 5
1/4 x 1-1/4" (53703211)
1/4 x 2-3/4"
(53703223)
/16 x 2" (53703320)
/16 x 4" (53703340)
7pc. G21
H10
4pc.
- Hex Bolt 5
- Hex Bolt
1/4 x 2-1/4"
/16 x 3-3/4" (53703333)
(53703221)
14pc.
G7
- Hex Bolt 5
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/16 x 5-1/2"
(53703352)
Part Identification (48" Slide)
2pc.
- 48" High Rail Slide (Green) (3310148)
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First Step: Inventory Parts - Read This Before Starting Assembly
STOP STOPSTOP STOP
This is the time for you to inventory all your hardware, wood and accessories,
A.
referencing the parts identication sheets. This will assist you with your assembly.
• The wood pieces will have the four digit key number stamped on the ends of the boards. The wood pieces are referenced throughout the instructions with this number.
• Please refer to Page 6 for proper hardware assembly.
• Each step indicates which bolts and/or screws you will need for assembly, as well as any at washers, lock washers, t-nuts or lock nuts.
B. If there are any missing or damaged pieces or you need assistance with
assembly please contact the Consumer Relations Department directly. Call us before going back to the store.
1-877-817-5682
support@cedarsummitplay.com
C. Read the assembly manual completely, paying special attention to ANSI warnings;
notes; and safety/maintenance information on pages 1 - 6.
D. Before you discard your cartons ll out the form below.
• The carton I.D. stamp is located on the end of each carton. The tracking number is located on the Cedar Summit ID Plaque (9320357).
• Please retain this information for future reference. You will need this information if you contact the Consumer Relations Department.
MODEL NUMBER: F25030
CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 1)
CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 4)
CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 2)
CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 3)
TRACKING NUMBER (from ID Plaque):
14 support@cedarsummitplay.com
CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 5)
CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 6)
Step 1: Front Back Wall Prep Part 1
It is important to assemble the frame on a at, smooth surface.
A: Place (2771) End Post and (2770) End Post Left side by side with the grooves facing up and in. Put (2770) End Post Left on the right hand side. Place (2775) Panel Cross Support in the top grooves, (2772) Panel Floor Support in the middle grooves and (2769) Panel BT Frame in the bottom grooves. (g. 1.1)
B: Make sure assembly is square then attach with 4 (S30) #8 x 1-1/16” Wood Screws per board. (g. 1.1)
C: Tap 3 (TN1) 1/4” T-nuts in (2775) Panel Cross Support and (2772) Panel Floor Support and 2 in (2769) Panel
BT Frame. (g. 1.1 and 1.2)
Fig. 1.1
S30
x 4 per board
2775
S30
x 4
2770
Top
TN1
Fig. 1.2
x 3
TN1
Flush
TN1
x 3
2771
2772
Flush
2769
TN1
Bottom
x 2
Wood Parts
2771
2 x End Post 1-1/4 x 2-1/2 x 87”
2770
2 x End Post Left 1-1/4 x 2-1/2 x 87” 2 x Panel Cross Support 1-1/4 x 3 x 42”
2775
2772
2 x Panel Floor Support 1-1/4 x 3 x 42” 2 x Panel BT Frame 1-1/4 x 3 x 42”
2769
Hardware
S30
24 x #8 x 1-1/16” Wood Screw
TN1
16 x 1/4” T-nut
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Step 1: Front Back Wall Prep Part 2
It is important to assemble the frame on a at, smooth surface.
D: Turn the assembly over, place (2774) Upright in the middle grooves of (2775) Panel Cross Support and (2772) Panel Floor Support then attach all boards with 8 (H9) 1/4 x 1-1/4” Hex Bolts (with lock washer and at washer) connecting to the previously installed t-nuts. (g. 1.3 and 1.4)
E: Repeat steps A-D to make 1 more Front Back Wall Assembly.
Fig. 1.3
H9
x 3
2775
2771
H9
x 3
H9
x 2
2770
2774
Fig. 1.4
LW1
2772
Flush
H9
FW1
Wood Parts Hardware
2774
2 x Upright 1-1/4 x 3 x 42”
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16 x 1/4 x 1-1/4” Hex Bolt
H9
(1/4” lock washer & 1/4” at washer)
Step 2: Side Wall Prep Part 1
It is important to assemble the frame on a at, smooth surface.
A: Place (2771) End Post and (2770) End Post Left side by side with the grooves facing up and in. (2770) End Post Left on the right hand side. Place (2769) Panel BT Frames in the top and bottom grooves and (2768) Panel Floor in the middle grooves. (g. 2.1)
B: Make sure assembly is square then attach with 4 (S30) #8 x 1-1/16” Wood Screws per board. (g. 2.1)
C: Tap in 2 (TN1) 1/4” T-nuts in (2768) Panel Floor and each (2769) Panel BT Frame. (g. 2.1 and 2.2)
Fig. 2.1
Flush
Top
TN1
2771
x 2
2769
TN1
S30
Flush
x 4
2768
TN1
S30
x 4
Flush
2770
S30
x 4
2769
TN1
Bottom
TN1
Fig. 2.2
TN1
Wood Parts
2768
1 x Panel Floor 1-1/4 x 3 x 42”
2769
2 x Panel BT Frame 1-1/4 x 3 x 42”
2771
1 x End Post 1-1/4 x 2-1/2 x 87”
2770
1 x End Post Left 1-1/4 x 2-1/2 x 87”
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Hardware
S30
12 x #8 x 1-1/16” Wood Screw
6 x 1/4” T-nut
TN1
Step 2: Side Wall Prep Part 2
It is important to assemble the frame on a at, smooth surface.
D: Turn the assembly over then attach all boards with 6 (H9) 1/4 x 1-1/4” Hex Bolts (with lock washer and at washer) connecting to the previously installed t-nuts. (g. 2.3 and 2.4)
Fig. 2.3
2769
2770
Fig. 2.4
2771
2768
H9
H9
x 2 per board
2769
LW1
Hardware
6 x 1/4 x 1-1/4” Hex Bolt
H9
(1/4” lock washer & 1/4” at washer)
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FW1
Step 3: Swing Wall Prep Part 1
It is important to assemble the frame on a at, smooth surface.
A: Place (2757) LT Post Assembly and (2758) RT Post Assembly on a hard, at surface with the notches facing down. The top of the post assemblies have the longer notches. (g. 3.1)
B: Tap 1 (TN2) 5/16” T-nut in the top holes and 1 (TN1) 1/4” T-nut in the middle and bottom holes. (g. 3.1)
Fig. 3.1
2757
Top
Notice longer notches at the top (both boards)
TN2
TN1
2758
Bottom
Notice shorter notches at the bottom (both boards)
Wood Parts
2757
1 x LT Post Assembly 1-1/4 x 2-1/2 x 87”
2758
1 x RT Post Assembly 1-1/4 x 2-1/2 x 87”
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Hardware
TN2
2 x 5/16” T-nut
TN1
4 x 1/4” T-nut
Step 3: Swing Wall Prep Part 2
It is important to assemble the frame on a at, smooth surface.
C: Turn the (2757) LT Post Assembly and (2758) RT Post Assembly over and place 2 (2756) Siding Assemblies on top so one sits ush with the top of the middle groove and the second ts ush with the top of the bottom groove. (g. 3.2 and 3.3)
D: Place (2630) SW Top in the top grooves, (2768) Panel Floor in the middle grooves and (2769) Panel BT Frame in the bottom grooves so they sit ush to the outside edges of (2757) LT Post Assembly and (2758) R Post Assembly. Make sure the assembly is square then attach with 4 (S30) #8 x 1-1/16” Wood Screws per board. (g. 3.4)
T
Fig. 3.2
2757
Fig. 3.3
2756
2758
2756
Top
Bottom
Flush
Top
Notice Orientation of both (2756) Siding Assemblies.
S30
Fig. 3.4
2630
Flush
Wood Parts
2756
2 x Siding Assembly 1-1/4 x 19-15/16 x 39-3/16”
2630
1 x SW Top 1-1/4 x 5-1/2 x 42”
2768
1 x Panel Floor 1-1/4 x 3 x 42” 1 x Panel BT Frame 1-1/4 x 3 x 42”
2769
x 4
2757
Hardware
S30
12 x #8 x 1-1/16” Wood Screw
S30
2768
x 4
Flush
2758
S30
x 4
2769
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Step 3: Swing Wall Prep Part 3
It is important to assemble the frame on a at, smooth surface.
E: Attach (2630) SW Top to (2757) LT Post Assembly and (2758) RT Post Assembly with 2 (WB1) 5/16 x 1” Wafer Bolts (with at washer) connecting to previously installed t-nuts. (g. 3.5 and 3.6)
F: Attach (2768) Panel Floor to (2757) LT Post Assembly and (2758) RT Post Assembly with 2 (H9) 1/4 x 1-1/4” Hex Bolts (with lock washer and at washer) connecting to previously installed t-nuts. (g. 3.5)
G: Place 1 (2778) SW Ground MOD to each side of (2769) Panel BT Frame, notice the hole locations and attach with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer and at washer) per board connecting to previously installed t-nuts. (g. 3.5 and 3.7)
H: Place 1 (2607) Diagonal under (2778) SW Ground MOD on the right hand side so the top sits against (2758) RT Post Assembly and loosely attach with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, at washer and t-nut). (g. 3.5 and 3.7)
WB1
Fig. 3.5
x 2
2630
H9
x 2
2758
2607
LW1
H10
x 3
Fig. 3.6
WB1
FW2
Fig. 3.7
2769
2768
FW1
TN1
2778
2769
2757
2778
2778
Note which bolt holes are used
2778
Wood Parts Hardware
2778
2 x SW Ground MOD 5/4 x 4 x 14-1/4” 1 x Diagonal 1-1/4 x 3 x 22”
2607
WB1
2 x 5/16 x 1” Wafer Bolt (5/16” at washer)
H9
2 x 1/4 x 1-1/4” Hex Bolt (1/4” lock washer, 1/4” at washer)
H10
3 x 1/4 x 2-1/4” Hex Bolt (1/4” lock washer, 1/4” at washer and 1/4” t-nut)
21 support@cedarsummitplay.com
Step 3: Swing Wall Prep Part 4
It is important to assemble the frame on a at, smooth surface.
I: Attach the top board in each (2756) Siding Assembly to (2757) LT Post Assembly and (2758) RT Post Assembly with 4 (S30) #8 x 1-1/16” Wood Screws per board. (g. 3.8 and 3.9)
J: Attach the remaining boards in each (2756) Siding Assembly to (2757) LT Post Assembly and (2758) RT Post Assembly with 2 (S0) #8 x 7/8” Truss Screws per board. (g. 3.8 an 3.9)
Fig. 3.8
Fig. 3.9
S30
x 4
S0
x 10
2756
2757
Top Board
2758
2756
S30
x 4
S0
x 10
Remaining Boards
S30
S0
Hardware
S30
8 x #8 x 1-1/16” Wood Screw
S0
20 x #8 x 7/8” Truss Screw
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Step 4: Fort Assembly Part 1
It is important to assemble the Fort Assembly on a at, smooth surface.
A: Place Swing Wall from Step 3 between 2 Front/Back Walls from Step 1, noticing the wall orientations. The tops and bottoms of the walls should be ush. Make sure the walls are square then using the pilot holes as a guide pre-drill with a 3/16” drill bit and fasten the left Front/Back Wall to the Swing Wall and Swing Wall to the right Front/Back W
all with 4 (WL5) 1/4 x 2-1/2” Wafer Lags per side. (g. 4.1, 4.2 and 4.3)
Fig. 4.1
Top View
Front/ Back Wall
Notice left Side Wall overlaps Swing Wall
WL5
Flush
Left
Swing Wall
Right
Front/ Back Wall
Notice Swing Wall overlaps Front/Back
Flush
WL5
Fig. 4.3
WL5
x 4 per side
Front/Back Wall
Left
Fig. 4.2
Flush
Notice grooves face inwards
Right
Swing Wall
Notice counter sunk holes on the outside
23 support@cedarsummitplay.com
Flush
Hardware
WL5
8x 1/4 x 2-1/2” Wafer Lag
Front/Back Wall
Step 4: Fort Assembly Part 2
B: Place Side Wall from Step 2 between the Front/Back Walls noticing the wall orientation. The tops and
bottoms of the walls should be ush. Make sure the walls are square then using the pilot holes as a guide pre­drill with a 3/16” drill bit and fasten the right Front/Back Wall to the Side Wall and Side Wall to the left Front/Back Wall with 4 (WL5) 1/4 x 2-1/2” Wafer Lags per side. (g. 4.4)
Right
Front/Back Wall
Swing Wall
Fig. 4.4
WL5
Notice right Front/Back Wall overlaps Side Wall
Notice Side Wall overlaps left Front/ Back Wall
Side Wall
Left
Front/Back Wall
Hardware
WL5
8 x 1/4 x 2-1/2” Wafer Lag
24 support@cedarsummitplay.com
Step 4: Fort Assembly Part 3
C: Loosely attach 1 (2607) Diagonal to left (2778) SW Ground MOD with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock
washer, at washer and t-nut). (g. 4.5)
D: Place each (2607) Diagonal tight and ush to the front of the Swing Wall then pre-drill pilot holes with a 3/16” drill bit and attach each (2607) Diagonal to the Swing Wall with 1 (LS3) 1/4 x 3” Lag Screw (with at washer) per board, checking that they remain ush to outside edge. (g. 4.5 and 4.6)
Tighten all bolts that were loosely installed from Step 3 Part 3.
Fig. 4.5
H10
Fig. 4.6
LW1
2607
TN1
LS3
Flush
(hidden)
FW1
FW1
2778
Swing Wall
Flush
FW1
2607
LS3
2607
2607
Swing Wall
Wood Parts
2607
1 x Diagonal 1/1/4 x 3 x 22”
1 x 1/4 x 2-1/4” Hex Bolt (1/4” lock washer, 1/4” at washer, 1/4” t-nut)
2 x 1/4 x 3” Lag Screw (1/4” at washer)
Hardware
H10
LS3
25 support@cedarsummitplay.com
Step 5: Floor Assembly Part 1
A: From inside of the assembly centre (2608) Floor Joist over the pilot holes in both (2768) Panel Floors in the
Swing and Front Walls, measure 5/8” down from the top of boards then attach (2608) Floor Joist to each board using the left and centre holes with 2 (S4) #8 x 3” Wood Screws per board. (g.5.1, 5.2, 5.3 and 5.4)
Swing Wall
Fig. 5.1
2608
2768
2768
Fig. 5.2
2608
2768
Wood Parts
2608
1 x Floor Joist 1-1/4 x 3 x 40-3/4”
5/8”
Front Wall
Front Wall
Fig. 5.3
S4
Hardware
S4
4 x #8 x 3” Wood Screw
Fig. 5.4
Swing Wall
Notice holes used
S4
26 support@cedarsummitplay.com
Step 5: Floor Assembly Part 2
B: On the inside of both the Front/Back Walls place 1 (2777) Side Joist MOD against each (2772) Panel Floor
Support, line up bolt holes then loosely attach with 2 (H11) 1/4 x 2-3/4” Hex Bolts (with lock washer, at washer and t-nut) per joist. Make sure both (2777) Side Joist MODs are level with (2608) Floor Joist. (g. 5.5)
Front/Back Wall
H11
Fig. 5.5
LW1
FW1
2772
2777
2608
FW1
LW1
2777
TN1
TN1
2772
H11
Front/Back Wall
Wood Parts
2777
2 x Side Joist MOD 2 x 2 x 40-1/4”
4 x 1/4 x 2-3/4” Hex Bolt (1/4” lock washer, 1/4” at washer, 1/4” t-nut)
Hardware
H11
27 support@cedarsummitplay.com
Step 5: Floor Assembly Part 3
C: Fasten each (2777) Side Joist MOD to each (2772) Panel Floor Support with 4 (S3) #8 x 2-1/2” Wood Screws
per board as shown in g. 5.6.
D: Tighten all (H11) 1/4 x 2-3/4” Hex Bolts in both (2777) Side Joist MOD.
Fig. 5.6
2777
2772
S3
Hardware
S3
8 x #8 x 2-1/2” Wood Screw
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Step 5: Floor Assembly Part 4
E: Starting at the Swing Wall place (2648) Floor Board followed by 8 (2609) Floor Boards. Make sure all boards
are evenly spaced then attach to (2608) Floor Joist and each (2777) Side Joist MOD with 5 (S20) #8 x 1-3/8” Wood Screws per board. (g. 5.7 and 5.8)
Fig. 5.7
Fig. 5.8
2768
2609
S20
Swing Wall
2648
x 5 per board
2777
Wood Parts
2648
1 x Floor Board 1 x 4 x 40-5/8”
2609
8 x Floor Board 1 x 5 x 40-5/8”
29 support@cedarsummitplay.com
Wall removed for clarity
2608
Hardware
S20
45 x #8 x 1-3/8” Wood Screw
2777
Step 6: Swing Beam Assembly
A: Attach 6 Swing Hangers to the (2614) Engineered Beam using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with 2 at
washers and 1 lock nut) per Swing Hanger as shown in g. 6.1.
B: Flush to the Fort End of (2614) Engineered Beam attach 2 L-Beam Brackets with 2 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 at washers and 1 lock nut). (g. 6.1 and 6.2)
C: Install 1 (WB7) 5/16 x 3” Wafer Bolt (with at washer and t-nut) in the middle bolt hole in (2614) Engineered Beam as shown in g. 6.3. IT IS IMPORTANT THAT THIS BOLT IS ATTACHED. IT WILL MINIMIZE
CHECKING OF WOOD.
D: Attach Cedar Summit Plaque to centre of (2614) Engineered Beam (over top of t-nut) using 4 (S18) #6 x 1”
Wood Screws. (g. 6.4)
Fig. 6.1
Fig. 6.2
Fort End
L-Beam Bracket
Flush
Fort End
LN2
FW2
Swing Hanger x 6
2614
Fig. 6.3
TN2
G7
2614
LN2
Swing End
FW2
Fig. 6.4
S18
x 4
L-Beam Bracket
FW2
2614
Cedar Summit Plaque
Other Parts
6 x Swing Hangers
2 x L-Beam Bracket
1 x Cedar Summit Plaque
G21
Wood Parts
2614
1 x Engineered Beam 4 x 6 x 88”
FW2
WB7
Hardware
G7
12 x 5/16 x 5-1/2” Hex Bolt (5/16” at washer x 2, 5/16” lock nut)
G21
2 x 5/16 x 3-3/4” Hex Bolt (5/16” at washer x 2, 5/16” lock nut)
WB7
1 x 5/16 x 3” Wafer Bolt (5/16” at washer & 5/16” t-nut)
S18
4 x #6 x 1” Wood Screw
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Step 7: Swing End Assembly
A: Loosely attach 2 (2613) Heavy SW Posts to (2615) SW Upright using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with
lock washer, at washer and t-nut). Notice 2 bolt holes at top of (2615) SW Upright and orientation of angle. (g. 7.1)
B: Attach (2616) SW Support to both (2613) Heavy SW Posts and (2615) SW Upright using 3 (G4) 5/16 x 4” Hex Bolts (with lock washer, at washer and t-nut). Tighten all bolts (g. 7.1)
C: Install 2 (WB7) 5/16 x 3” Wafer Bolts (with at washer and t-nut) in the top bolt holes in (2615) SW Upright as shown in g. 7.1. IT IS IMPORTANT THAT THESE BOLTS ARE ATTACHED. THEY WILL MINIMIZE
CHECKING OF WOOD.
FW2
Fig. 7.1
TN2
TN2
2616
2615
WB7
Notice 2 bolt holes at top and orientation of the angle
2613
FW2
LW2
G4
FW2
TN2
G7
LW2
Wood Parts
2613
2 x Heavy SW Post 2 x 3 x 86-11/16”
1 x SW Upright 4 x 4 x 50-15/16”
2615
1 x SW Support 5/4 x 4 x 46-1/2”
2616
G7
2 x 5/16 x 5-1/2” Hex Bolt (5/16” lock washer, 5/16” at washer, 5/16” t-nut)
G4
3 x 5/16 x 4” Hex Bolt (5/16” lock washer, 5/16” at washer, 5/16” t-nut)
WB7
2 x 5/16 x 3” Wafer Bolt (5/16” at washer & 5/16” t-nut)
Hardware
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Step 8: Attach Swing End to Swing Beam
A: Place Swing End Assembly against Swing Beam Assembly then place 1 Beam Bracket on each side of the
assembly (they are specic for left and right side) and attach with 5 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 at washers and 1 lock nut). (g. 8.1 and 8.2)
Fig. 8.1
Swing Beam Assembly
Beam Bracket
Swing End Assembly
Fig. 8.2
Swing Beam Assembly
LN2
FW2
G21
Swing End Assembly
Hardware Other Parts
5 x 5/16 x 3-3/4” Hex Bolt
G21
(5/16” at washer x 2, 5/16” lock nut)
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2 x Beam Bracket (Left/Right)
Step 9: Attach Swing Assembly To Fort
A: Place Swing Assembly against top of (2630) SW Top, make sure assembly is level then attach from inside
the fort assembly into each L-Beam Bracket with 4 (G8) 5/16 x 2” Hex Bolts (with 2 at washers and 1 lock nut). (g. 9.1)
Fig. 9.1
G8
L-Beam Bracket
2630
Swing Assembly
FW2
LN2
Hardware
4 x 5/16 x 2” Hex Bolt
G8
(5/16” at washer x 2, 5/16” lock nut)
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Step 10: Install Ground Stakes
MOVE FORT TO FINAL LOCATION PRIOR TO STAKING
FINAL LOCATION MUST BE LEVEL GROUND
A: In the 5 places shown in g. 10.1 drive the Rebar Ground Stakes 13” into the ground against outside front corner of the End Wall, on both (2607) Diagonals and both (2613) Heavy SW Posts. Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off.
B: Attach ground stakes using 1 (S7) #12 x 2” Pan Screw per ground stake. (g. 10.2 and 10.3)
C: After driving stakes into the ground, check for sharp edges caused by the impact of the hammer. Smooth any
sharp edges from impact area and touch up with outdoor paint.
Warning! To prevent tipping and avoid potential injury, stakes
must be driven 13” (330 mm) into ground. Digging or driving stakes can be dangerous if you do not check rst for under-ground wiring, cables
Fig. 10.1
or gas lines.
Front
Fig. 10.2
End Wall
End Wall
S7
2607
2613
2607
SEE FRONT COVER FOR SAFETY CLEARANCE
13” In Ground
Fig. 10.3
S7
Rebar Ground Stake
Rebar Ground Stake
13” In Ground
Hardware
S7
5 x #12 x 2” Pan Screw
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Other Parts
5 x Rebar Ground Stake
Step 11: Install Upper and Lower Jambs
A: In the upper opening of the Side Wall place 1 (2602) Upper Jamb so it measures 17” to the inside of each post
then attach with 2 Jamb Mounts using 4 (S0) #8 x 7/8” Truss Screws per mount. (g. 11.1, 11.3, 11.4 and 11.5)
B: In the lower opening of the Front/Back Wall place 2 (2601) Lower Jamb so it measures 17” to the inside of each post then attach with 2 Jamb Mounts using 4 (S0) #8 x 7/8” Truss Screws per mount. (g. 11.2, 11.3, 11.4 and 11.5)
Fig. 11.1
Outside View
17” 17”
Do not cover holes with Jamb Mount
2602
Side Wall
Fig. 11.3
S0
x 4 per Jamb Mount
Fig. 11.4
S0
x 4 per Jamb Mount
Jamb Mount
Centred
Jamb Mount
Centred
Fig. 11.2
Inside View
Front Wall
2601
17” 17”
Grooves to the inside
Fig. 11.5
Outside View
2602
Side Wall
Wood Parts
2602
1 x Upper Jamb 1-1/4 x 3 x 35-15/16”
2601
2 x Lower Jamb 1-1/4 x 3 x 41-15/16”
2601
Front/ BackWall
Hardware
S0
24 x #8 x 7/8” Truss Screw
Other Parts
6 x Jamb Mount
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Step 12: Install Inserts Part 1 - Front Wall
A: In the lower and upper openings of Front Wall install 2 (649A) Short Half Walls using 4 (S0) #8 x 7/8” Truss
Screws per insert. (g. 12.1, 12.2 and 12.3)
B: In the upper openings of Front Wall install 2 MOD Arches with 3 (S0) #8 x 7/8” Truss Screws per MOD Arch.
(g.12.2 and 12.4)
Fig. 12.1
Fig. 12.3
Inside View
Front Wall
649A
Fig.12.2
649A
2601
MOD Arch
649A
Outside View
Fig. 12.4
S0
S0
Tight
Wood Parts
649A
2 x Short Half Wall 1.27 x 18.8 x 20.91”
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14 x #8 x 7/8” Truss Screw
Hardware
S0
Tight
S0
Other Parts
2 x MOD Arch
Step 12: Install Inserts Part 2 - Side Wall
C: In the lower opening of the Side Wall install 1 (2665) Half Wall Insert and in the upper openings, install 2 MOD
3 Pane Transoms using 4 (S0) #8 x 7/8” Truss Screws per part. (g. 12.5, 12.6, 12.7 and 12.8)
Fig. 12.5
Fig. 12.7
Inside View
Fig. 12.6
Outside View
MOD 3 Pane Transom
2601
2665
Side Wall
2649
MOD 3 Pane Transom
Wood Parts
2665
1 x Half Wall Insert 1.4 x 20-1/4 x 38.8”
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S0
Tight
Hardware
S0
12 x #8 x 7/8” Truss Screw
Fig. 12.8
Inside View
S0
Tight
Other Parts
2 x MOD 3 Pane Transom
Step 12: Install Inserts Part 3 - Back Wall
D: In the upper openings of Back Wall install 2 (2655) Uppder Window Insert using 9 (S0) #8 x 7/8” Truss Screws
per insert. (g.12.9, 12.10, 12.11 and 12.12)
E: In the left hand lower opening install 1 (649A) Short Half Wall using 4 (S0) #8 x 7/8” Truss Screws. (g. 12.9,
12.10 and 12.13)
F: In the lower left opening of Back Wall above (649A) Short Half Wall install 1 MOD Arch with 3 (S0) #8 x 7/8” Truss Screws. (g. 12.10 and 12.11)
Fig. 12.10
Fig. 12.12
Inside View
Fig. 12.9
Back Wall
Fig. 12.11
Inside View
S0
2655
S0
MOD Arch
2601
649A
S0
Fig. 12.13
Inside View
MOD Arch
Tight
S0
Wood Parts
649A
1x Short Half Wall 1.27 x 18.8 x 20-15/16”
2655
2x Upper Window Insert 1.27 x 18.8 x 35.86”
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25 x #8 x 7/8” Truss Screw
Hardware
S0
S0
Tight
Other Parts
1 x MOD Arch
Step 13: Rock Wall Assembly
Fig. 13.1
2780
2779
S20
x 4 per board
2781
Note: Gaps between boards 2-1/4”, not to exceed 2-3/8”
2781
Note: The holes in the rock boards
2776
27812780
must orient to the top of the boards.
7-5/8” Approx
A: Lay 2 (2776) Rock Rails down, side by side with angled edges
facing down. (g. 13.1)
B: Place (2779) Access Board on the bottom of each (2776) Rock Rail as shown in g. 13.1. Make sure (2779) Access Board is ush to the outside and bottom edges of each (2776). Attach using 4 (S20) #8 x 1-3/8” Wood Screws.
C: 7-5/8” down from the top of both (2776) Rock Rails place 1 (2781) Rk Board B, making sure the sides are ush to the outside edges of each (2776) Rock Rail. Attach using 4 (S20) #8 x 1-3/8” Wood Screws. (g. 13.1)
D: In between the (2779) Access Board and (2781) Rk Board B stagger 2 (2781) Rk Board Bs and 2 (2780) Rk Board As using 4 (S20) #8 x 1-3/8” Wood Screws per board. Placing them as shown in g. 13.1, this will prevent rocks from forming a straight line. Make sure the boards are evenly spaced and do not exceed 2-3/8” between boards.
FW0
LW1
Fig. 13.3
Fig. 13.2
PB2
E: Place 1 rock on each (2780) Rk Board A
and (2781) Rk Board B (g. 13.2) and attach
S10
using 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with lock washer, at washer and barrel nut) and 1 (S10) #8 x 1” Pan Screw per rock. The Screw
BN1
Rock
must be in the hole directly under the Pan Bolt, it will stop the rock from spinning. (g.
13.3)
Wood Parts Hardware
S20
2779
1 x Access Board 1 x 6 x 19”
2781
3 x Rk Board B 1 x 6 x 19”
2780
2 x Rk Board A 1 x 6 x 19”
2776
2 x Rock Rail 1-1/4 x 2-1/2 x 51”
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24 x #8 x 1-3/8” Wood Screw
S10
5 x #8 x 1” Pan Screw
5 x 1/4 x 1-1/4” Pan Bolt
PB2
(1/4” lock washer, 3/16” at washer & 1/4” barrel nut)
Other Parts
5 x Rocks (3 green/2 yellow)
Step 14: Attach Rock Wall Assembly to Fort Part 1
A: Place Rock Wall Assembly centred in opening on the right side of the Front Wall and ush as shown below. At-
tach (2776) Rock Rails to the Front Wall using 4 (S11) #8 x 2” Wood Screws. (g. 14.1 and 14.2)
B: Attach 1 (2779) Access Board to top of Rock Wall Assembly, ush to top of (2776) Rock Rails using 4 (S20) #8 x 1-3/8” Wood Screws. (g. 14.3)
Note: Make sure (2776) Rock Rails do not cover the bolt heads, move assembly over so it is tight to the bolt head. (g. 14.1 and 14.2)
Fig. 14.2
S11
2776
Fig. 14.1
Fig. 14.3
2779
S11
Flush
Panel
Flush
S11
Bolt Head
2776
S20
2776
S20
2776
HardwareWood Parts
2779
1 x Access Board 1 x 6 x 19”
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S20
4 x #8 x 1-3/8” Wood Screw
S11
4 x #8 x 2” Wood Screw
Step 14: Attach Rock Wall Assembly to Fort Part 2
C: Drive 1 Rebar Ground Stake 13” into the ground against outside (2776) Rock Rail then attach with 1 (S7) #12
x 2” Pan Screw. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off. (g. 14.4 and 14.5)
D: After driving stake into the ground, check for sharp edges caused by the impact of the hammer. Smooth any sharp edges from impact area and touch up with outdoor paint.
Warning! To prevent tipping and avoid potential injury, stakes must be
driven 13” (330 mm) into ground. Digging or driving stakes can be dangerous if
Fig. 14.4
you do not check rst for under-ground wiring, cables or gas lines.
2776
13”
In Ground
Fig. 14.5
2776
S7
Rebar Ground Stake
Hardware
S7
1 x #12 x 2” Pan Screw
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Other Parts
1 x Rebar Ground Stake
Step 15: Attach Hand Grip to Fort
A: Measure 6” from the top of the oor boards on the right hand side of the Rock Board, pre-drill with a 1/8”
drill bit then attach 1 Hand Grip with 2 (WL3) 1/4 x 1-3/8” Wafer Lags to the Front Wall. (g. 15.1, 15.2)
Fig. 15.1
Hardware
WL3
2 x 1/4 x 1-3/8” Wafer Lag
6”
Fig. 15.2
Hand Grip
WL3
Other Parts
1 x Hand Grip
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Step 16: Clock Assembly
A: From inside the assembly place (2717) Clock Block centred on the panel of (649A) Short Half Wall then from
outside the assembly attach with 1 (S13) #6 x 5/8” Pan Screw in the bottom siding of (649A) Short Half Wall. (g.
16.1 and 16.2)
B: On the Front Wall place Gable Clock Assembly centred under window of (649A) Short Half Wall then attach to (2774) Upright and (2770) End Post Left with 2 (S10) #8 x 1” Pan Screws. (g. 16.3 and 16.4)
C: Attach peak of Gable Clock Assembly through insert into (2717) Clock Block with 1 (S10) #8 x 1” Pan Screw and bottom centre to insert with 1 (S5) #8 x 1/2” Pan Screw. (g. 16.4)
Do not overtighten screws.
Fig. 16.1
Inside View
2717
649A
Centred
Fig. 16.2
649A
Fig. 16.4
S10
2717
Parts removed for clarity
S13
Line notch under siding
2655
Gable Clock Assembly
Fig. 16.3
2774
2770
S10
S10
Front Wall
Wood Parts
2717
1 x Clock Block 3/4 x 1-3/4 x 9-3/4”
3 x #8 x 1” Pan Screw
1 x #6 x 5/8” Pan Screw
1 x #8 x 1/2” Pan Screw
Hardware
S10
S13
S5
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S5
Other Parts
1 x Gable Clock Assembly
Step 17: Attach Flower Box
A: On the Front Wall place 1 Flower Box on (649A) Short Half Wall centred above the Clock then attach with
2 (S13) #6 x 5/8” Pan Screws. (g. 17.1 and 17.2)
Fig. 17.1
Fig. 17.2
649A
Hardware
S13
2 x #6 x 5/8” Pan Screw
S13
Flower Box
Other Parts
1 x Flower Box
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Step 18: Cafe Table Assembly
A: Place 1 (2612) Table Support ush to the notched out ends of 1 (2611) Table Top and attach with 4 (S7) #12 x
2” Pan Screws as shown in g. 18.1.
B: Place Table Top Assembly tight in the opening of Side Wall with the overhang on the outside of the assembly as shown in g. 18.3 then attach (2612) Table Support to the Side Wall posts with 2 (S3) #8 x 2-1/2” Wood Screws. (g. 18.2 and 18.3)
Fig. 18.1
Flush
Fig. 18.2
Swing Wall
2611
S7
Fig. 18.3
Outside View
Tight
2611
2612
Flush
Tight
S3
S3
Side Wall
Wood Parts
2612
1 x Table Support 2 x 2 x 39-5/8”
2611
1 x Table Top 5/4 x 5 x 39-5/8”
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Hardware
S7
4 x #12 x 2” Pan Screw
S3
2 x #8 x 2-1/2” Wood Screw
Side Wall
2612
Step 19: Attach Wall Top
A: Attach (2804) Wall Top to the Swing Wall from the inside, using 2 (S11) #8 x 2” Wood Screws. (g. 19.1,
19.2 and 19.3)
B: Attach (2804) Wall Top to (2756) Siding Assembly with 2 Corner Brackets using 3 (S13) #6 x 5/8” Pan Screws per bracket. Corner Brackets are attached to the inside slats of the (2756) Siding Assembly. (g.
19.1, 19.3 and 19.4)
Fig. 19.2
Inside View
Fig. 19.1
Fig. 19.3
Inside View
Swing Wall
2804
S11
x 2 per board
Tight
2756
Fig. 19.4
Inside View
S13
2804
2804
S11
2756
HardwareWood Parts
2804
1 x Wall Top 5/4 x 3 x 39”
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S11
2 x #8 x 2” Wood Screw
S13
6 x #6 x 5/8” Pan Screw
Corner Bracket
Slat
Other Parts
1 x Corner Bracket Set (pkg of 2)
Step 20: Attach Door Components Part 1
A: On the inside of (2709) Door Window Panel measure 15” up from the bottom and attach Catch Plate ush to
the edge using 2 (S18) #6 x 1” Wood Screws. (g. 20.1 and 20.2)
B: On the inside of (2709) Door Window Panel measure 22” up from the bottom and attach 1 Door Handle using 2 (S13) #6 x 5/8” Pan Screws. (g. 20.1 and 20.2)
Fig. 20.1
Fig. 20.2
2709
S13
Door Handle
22”
15”
Inside View
Wood Parts
2709
1 x Door Window Panel 1-1/4 x 15-3/4 x 40-3/4”
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Hardware Other Parts
S18
2 x #6 x 1” Wood Screw
2 x #6 x 5/8” Pan Screw
S13
Catch Plate
Flush
S18
1 x Door Handle
1 x Catch Plate
Step 20: Attach Door Components Part 2
C: On the outside of the (2709) Door Window Panel attach the second Door Handle at approximately the same
place as the one on the inside. Use 2 (S13) #6 x 5/8” Pan Screws. (g. 20.3)
D: On the opposite side of the Door Handle measure 5/8” from the top and bottom of (2709) Door Window Panel attach 2 Door Hinges on the outside using 3 (S13) # 6 x 5/8” Pan Screws per Hinge. (g. 20.3 and 20.5)
Note: Hinge stops must be tight to (2709) Door Window Panel. (g. 20.4)
2709
Fig. 20.3
Fig. 20.4
Top View
1/2”
Door Handle
S13
5/8”
Hinge Stop
Fig. 20.5
S13
Door Hinge
Outside View
Hardware
S13
8 x #6 x 5/8” Pan Screw
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Other Parts
1 x Door Handle
2 x Door Hinge
Step 21: Attach Door Assembly to Fort
A: On the Front Wall measure 5/8” up from the top of (2769) Panel BT Frame and a maximum 5/8” from the
inside edge of (2601) Lower Jamb then attach the remaining side of the hinges to (2770) End Post Left using 3 (S13) #6 x 5/8” Pan Screws per hinge. (g. 21.1, 21.2 and 21.3)
Fig. 21.1
Fig. 21.2
Outside View
2770
5/8”
Front Wall
Fig. 21.3
2601
Door Hinge
S13
2769
5/8”
Hardware
S13
6 x #6 x 5/8” Pan Screw
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Step 22: Attach Door Stop
A: In the notched out opening of (2715) Door Stop attach the Magnetic Catch using 2 (S18) #6 x 1” Wood Screws. (g. 22.1) Important: Use a hand held screw driver and DO NOT over tighten.
B: On the inside of the assembly, attach (2715) Door Stop to (2601) Lower Jamb with 3 (S11) #8 x 2” Wood
Screws, making sure (2715) Door Stop has an overhang of 1-1/4” and is in position to receive the Catch Plate. (g. 22.2 and 22.3)
Fig. 22.2
Inside View
Fig. 22.1
2715
2601
S18
Magnetic Catch
S11
Fig. 22.3
2715
2715
2601
1-1/4”
Wood Parts
2715
1 x Door Stop 5/4 x 3 x 10”
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Hardware
S18
2 x #6 x 1” Wood Screw
S11
3 x #8 x 2” Wood Screw
Other Parts
1 x Magnetic Catch
Step 23: Roof Support Assembly
A: Attach 1 (2760) Roof Support to a second (2760) Roof Support at peak using 1 (S4) #8 x 3” Wood Screw.
Repeat this step so there are 2 Roof Support Assemblies. (g. 23.1 and 23.2)
Fig. 23.1
Roof Support Assembly
S4
2760
Fig. 23.2
S4
2760
Wood Parts
2760
4 x Roof Support 1-1/4 x 2-1/4 x 37-1/2”
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Hardware
S4
2 x #8 x 3” Wood Screw
Step 24: Roof Panel Assembly
A: Place 1 (2751) MOD Roof Bottom tight to the bottom of (2752) MOD Roof Front and (2753) MOD Roof Back.
(g. 24.1)
B: Place a (2761) Roof Sleeper C on the middle strip of each Roof Panel Assembly so the ends are ush and attach with 4 (S20) #8 x 1-3/8” Wood Screws per panel. (g. 24.2)
2753
and
2752
Fig. 24.1
Make sure
Fig. 24.2
2751
2751
panels are tight to each other
2753
2752
S20
2751
2761
Flush
x 4 per board
Wood Parts Hardware
2751
2 x MOD Roof Bottom 1-3/16 x 16-13/16 x 44”
2752
1 x MOD Roof Front 1-1/4 x 20-7/16 x 44”
2753
1 x MOD Roof Back 1-1/4 x 20-3/16 x 44”
2761
2 x Roof Sleeper C 3/4 x 2 x 35”
S20
8 x #8 x 1-3/8” Wood Screw
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Step 25: Roof Assembly Part 1
A: Place Front Roof Panel against Back Roof Panel so the tops form a peak then tight to the inside edge of the
outside slats attach 1 Narrow Angle Bracket per slat with 2 (S0) #8 x 7/8” Truss Screws per bracket. (g. 25.1 and 25.2)
B: Attach the third Narrow Angle Bracket centred on the middle slat with 2 (S0) #8 x 7/8” Truss Screws. (g.
25.1 and 25.3)
Narrow Angle Bracket
Fig. 25.2
Fig. 25.1
Flush
Fig. 25.3
Narrow Angle Bracket
Centred
S0
x 2
Flush
S0
x 2 per bracket
Flush
Back Roof Panel
Hardware
S0
6 x #8 x 7/8” Truss Screw
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Front Roof Panel
Other Parts
3 x Narrow Angle Bracket
Step 25: Roof Assembly Part 2
C: Place 1 Roof Support Assembly against one side so the peaks meet and the ends of the roof supports are
ush with the ends of the roof panels. Attach with 8 (S11) #8 x 2” Wood Screws. (g. 25.4)
D: Attach the second Roof Support Assembly on the opposite side, peaks to meet and ends are ush with 8 (S11) #8 x 2” Wood Screws. (g. 25.4)
S11
Fig. 25.4
Roof Support Assembly
Flush
Back Roof Panel
Flush
Front Roof Panel
Flush
S11
Flush
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(hidden)
Hardware
S11
16 x #8 x 2” Wood Screw
Roof Support Assembly
Step 25: Roof Assembly Part 3
E: On the inside of Roof Assembly on the bottom siding of the (2752) MOD Roof Fronts (6th siding down from
top of Roof Assembly), measure 1” from each side of (2761) Roof Sleeper C and pre-drill 2 holes with a 3/16” drill bit as shown in g. 25.5 and 25.6. This will now be referred to as the front of Roof Assembly.
F: On the outside of Roof Assembly place 1 (8069) Dormer Cleat over the pre-drilled holes and from inside the assembly attach with 2 (S20) #8 x 1-3/8” Wood Screws. (g. 25.5, 25.7 and 25.8)
Fig. 25.5 Fig. 25.6
Inside View
6th Siding
Inside View
1”
1”
Fig. 25.7
Inside View
2752
S20
2761
2752
8069
Pre-drilled hole
2752
2761
Fig. 25.8
Outside View
2752
Front
Wood Parts
8069
1 x Dormer Cleat 2 x 4 x 10”
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Hardware
S20
2 x #8 x 1-3/8” Wood Screw
Step 26: Dormer Assembly Part 1
A: Lay 2 (8070) Dormer Sides at on the ground so the tops are tight together and form a peak. The side facing
up will be the back. (g. 26.1 and 26.2)
B: Tight to the bottom of both (8070) Dormer Sides place (8073) Dormer Bottom so the outside edges are ush. (g. 26.1 and 26.2)
C: On the front of the assembly, centred on top of (8073) Dormer Bottom, place (8074) Dormer Burst. (g. 26.1 and 26.2)
D: Place (8071) Dormer Centre on the back side, ush to the bottom of (8073) Dormer Bottom so the tip is centred at the peak of the (8070) Dormer Sides then attach with 4 (S30) #8 x 1-1/6” Wood Screws. (g. 26.2)
E: Place 1 (8072) Dormer Side Burst tight to each side of (8071) Dormer Centre so they are ush to the bottom of (8073) Dormer Bottom then attach with 2 (S30) #8 x 1-1/6” Wood Screws per board. (g. 26.2)
Tight
Fig. 26.1
8071
Flush
8070
8073
8072
Front View
8074
Flush
8072
8072
8070
8070
Flush
Flush
8074
Flush
Fig. 26.2
8071
8070
8072
Flush
Flush
8073
Wood Parts
8070
2 x Dormer Side 1 x 3 x 13-5/8”
8073
1 x Dormer Bottom 1 x 2 x 22”
8074
1 x Dormer Burst 1 x 4 x 5-1/2”
8071
1 x Dormer Centre 1 x 3 x 10-3/4”
8072
2 x Dormer Side Burst 1 x 3 x 6-3/4”
Back View
Hardware
S30
8 x #8 x 1-1/16” Wood Screw
Flush
S30
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Step 26: Dormer Assembly Part 2
F: Pre-drill with a 1/8” drill bit then attach Dormer Roof Right to Dormer Roof Left, from (8068) Dormer Roof Set
at the inside peak with 1 Narrow Angle Bracket using 2 (S5) #8 x 7/8” Truss Screws. (g. 26.3)
G: Place the Dormer Burst Assembly from Step 26, Part 1 on the inside edge of Dormer Roof and attach with 6 (S30) #8 x 1-1/6” Wood Screws. (g. 26.3)
H: Place 1 completed Dormer Assembly over (8069) Dormer Cleat and attach with 2 (S3) #8 x 2-1/2” Wood Screws. (g. 26.4)
Narrow Angle Bracket
Fig. 26.3
Dormer Roof Right
S0
Dormer Roof Left
Dormer Burst Assembly
Wood Parts
8068
1 x Dormer Roof Set Includes: 1 x Dormer Roof Right
1 x Dormer Roof Left
S30
S3
Hardware
S30
6 x #8 x 1-1/6” Wood Screw
S0
2 x #8 x 7/8” Truss Screw
S3
2 x #8 x 2-1/2” Wood Screw
8069
(hidden)
Front
S3
Fig. 26.4
Other Parts
1 x Narrow Angle Bracket
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Step 27: Attach Roof Ends Part 1 - Side Wall
A: On the Side Wall remove the 2 outside (H9) 1/4 x 1-1/4” Hex Bolts attached at the top of the assembly from
Step 2, Part 2. Leave the T-nuts in. The Flat Washers and Lock Washers will be used in Step B. (g. 27.1)
Fig. 27.1
Side Wall
Remove these bolts on Side Wall, keeping lock washers and at washers for next step. Do not remove the t-nuts.
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Step 27: Attach Roof Ends Part 2 - Side Wall
B: Loosely attach 1 (2759) Roof End to each corner of the Side Wall, ush to the top of (2769) Panel BT Frame,
with 1 (H3) 1/4 x 2-1/2” Hex Bolt per board, using the (FW1) Flat Washer and (LW1) Lock Washer from Step and connecting to the (TN1) T-nut. Notice which bolt holes are to be used. (g. 27.2, 27.3 and 27.4)
Fig. 27.2
Flush
A
2759
Fig. 27.3
Left Side
FW1
Flush
LW1
H3
2769
2769
Side Wall
Fig. 27.4
Flush
H3
2759
Right Side
FW1
H3
LW1
X
2759
H3
Wood Parts
2759
2 x Roof End 1-1/4 x 3 x 10”
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Keep bolts loose
Hardware
H3
2 x 1/4 x 2-1/2” Hex Bolt
2769
X
2759
Step 27: Attach Roof Ends Part 3 - Side Wall
C: Measure overhang so it is 4-7/8” then attach (2759) Roof Ends with 2 (S11) #8 x 2” Wood Screws and 1 (S3)
#8 x 2-1/2” Wood Screw per side. Tighten the bolts. (g. 27.5, 27.6 and 27.7)
Fig. 27.5
Top View
2759
S3
Fig. 27.6
Left Side
S3
S11
x 2 per board
S11
Side Wall
Fig. 27.7
Right Side
Front Wall
S3
2759
2759
Hardware
S3
2 x #8 x 2-1/2” Wood Screw
S11
4 x #8 x 2” Wood Screw
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Step 27: Attach Roof Ends Part 4 - Swing Wall
D: Attach 1 (2759) Roof End to each corner of the Swing Wall, ush to the top of (2630) SW Top and
overhanging 4-7/8” then attach with 2 (S11) #8 x 2” Wood Screws and 1 (S3) #8 x 2-1/2” Wood Screw per (2759) Roof End. Notice which holes are to be used. (g. 27.8, 27.9, and 27.10)
Fig. 27.8
Left Side
2759
2759
S3
Flush
Swing Wall
Fig. 27.9 Fig. 27.10
Left Side
Right Side
2630
S3
Flush
Right Side
2759
2759
S11
4-7/8” Overhang
Wood Parts
2759
2 x Roof End 1-1/4 x 3 x 10”
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2630
Hardware
S3
2 x #8 x 2-1/2” Wood Screw
S11
4 x #8 x 2” Wood Screw
4-7/8” Overhang
Step 28: Attach Roof Assemblies to Fort
A: With 2 people on the ground and at least 1 person in fort, liift Roof Assembly up and over the Side Wall side
of the fort. Guide the Roof Assembly onto the fort so all four (2760) Roof Supports sit ush to the front and outside edges of (2759) Roof Ends. Dormer Assembly faces the Front Wall. (g. 28.1 and 28.2)
B: Attach (2760) Roof Supports to (2759) Roof Ends with 1 (S3) #8 x 2-1/2” Wood Screw per support. (g. 28.1 and 28.2)
Roof Assembly
Fig. 28.1
Swing Wall
Dormer Assembly
Fig. 28.2
Front Wall
Side Wall
2760
S3
Flush
2759
Hardware
S3
4 x #8 x 2-1/2” Wood Screw
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Step 29: Sunburst Assemblies
A: From inside place 1 (9082) MOD Sunburst Bottom against the (2760) Roof Supports on the Roof Assembly
opening on the Swing Wall. Make sure it sits tight to the Roof Assembly on each side then attach with 2 (S20) #8 x 1-3/8” Wood Screws. (g. 29.1 and 29.2)
B: Centre (8305) Starburst Centre lengthway on the outside of (9082) MOD Sunburst Bottom then measure 1-1/4” up from the bottom of (9082) Sunburst Bottom and attach (8305) Starburst Centre with 2 (S20) #8 x 1-3/8” Wood Screws. (g. 29.1 and 29.3)
C: On the inside of the assembly place (9080) MOD Sunburst A tight to the top of (9082) MOD Sunburst Bottom so the tip is centred at the peak of the Roof Assembly then attach to each (2760) Roof Support and (8305) Starburst Centre with 3 (S20) #8 x 1-3/8” Wood Screws. (g. 29.1 and 29.2)
D: Place 1 (9081) MOD Sunburst B tight to each side of (9080) MOD Sunburst A
and tight to the top of (9082) MOD Sunburst Bottom then attach to each (2760) Roof Support and (8305) Starburst Centre with 2 (S20) #8 x 1-3/8” Wood Screws per board. (g. 29.1 and 29.2)
Repeat steps
A - D to create 2 Sunburst Assemblies
Swing Wall
Fig. 29.1
Side Wall
Fig. 29.2
Inside View
9081
9080
Fig. 29.3
Outside View
9081
1-1/4”
2760
Wood Parts
9082
2 x MOD Sunburst Bottom 1 x 4 x 30”
8305
2 x Starburst Centre 5/4 x 6 x 12”
9081
4 x MOD Sunburst B 1 x 4 x 7-1/4”
9080
2 x MOD Sunburst A 1 x 4 x 11-1/2”
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S20
x 11
9082
2760
Hardware
S20
22 x #8 x 1-3/8” Wood Screw
9082
8305
Step 30: Attach Slides to Fort
A: Place 1 Slide in the centre of each opening of the Side Wall, pre-drill with a 1/8” drill bit then attach each
slide to fort through the (2772) Panel Floor Support using 3 (S7) #12 x 2” Pan Screws per slide. (g. 30.1, 30.2 and 30.3)
Fig. 30.1
Fig. 30.2
2772
S7
Slide
Side Wall
S7
Fig. 30.3
2772
Slide
Hardware Other Parts
S7
6 x #12 x 2” Pan Screw
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2 x Slide
Step 31: Attach Belt Swings and Acro Swing
A: Using 1 Threaded Quick Link per chain, join 1 Long Chain to each side of the Swing Belt Seat. Make sure
to close the Threaded Quick Link tightly using an adjustable wrench. (g. 31.1 and 31.2).
B: Using 1 Threaded Quick Link per chain, join the Short Chain to the Acro Bar. Attach another Threaded Quick Link to each Acro Handle and join with rst Threaded Quick Link. Make sure to close the Threaded Quick Link tightly using an adjustable wrench. (g. 31.2 and 31.3)
C: Attach the other end of the swing chains to the Swing Hangers. Make sure to close the Threaded Quick Link tightly using an adjustable wrench. (g. 31.1)
Short
Fig. 31.1
Chain
Caution: Threaded Quick Links must be installed with the gate completely down covering the threads and tighten as instructed. (g. 31.2)
Long Chain
Swing Belt
Swing
Seat
Belt Seat
Acro Bar
Fig. 31.3
Threaded Quick Links
attach to seat and Acro
bar.
Fig. 31.2
Threaded Clip
Threaded Clip
Tighten Threaded Quick
Link using adjustable
Threaded
wrench
Clip
Acro Handles
Other Parts
1 x Acro Bar 2 x Acro Handle 2 x Swing Belt Seat 2 x Short Chain 4 x Long Chain 8 x Threaded Quick Link
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Final Step: Attach I.D. Plaque
ATTACH THIS WARNING & I.D. PLAQUE TO THIS LOCATION ON YOUR PLAY EQUIPMENT!
This provides warnings concerning safety and important contact information. A Tracking Number is provided to allow you to get critical information or order replacement parts for this specific model.
ATTACH THIS WARNING & I.D. PLAQUE TO THIS LOCATION ON YOUR PLAY EQUIPMENT!
This provides warnings concerning safety and important contact information. A Tracking Number is provided to allow you to get critical information or order replacement parts for this specic model.
A: Attach I.D. Plaque
- Cedar Summit to a location on your set that is easily seen and read by a supervising adult using 4 (S13) #6 x 5/8” Pan Screws as shown below.
S13
I.D. Plaque ­Cedar Summit
Hardware
S13
4 x #6 x 5/8” Pan Screw
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Other Parts
1 x I.D. Plaque - Cedar Summit
NOTES
NOTES
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CEDAR SUMMIT
Consumer Registration Card
First Name Initial Last Name
Street Apt. No.
City State/Province ZIP/Postal Code
Country Telephone Number
E-Mail Address
Model Name Model Number (Box Labels)
Serial Number (on ID Plaque)
Date Purchase Purchased From
MM / DD / YY
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MAIL TO:
Solowave Design
TM
375 Sligo Road W. Mount Forest, Ontario, Canada
N0G 2L0
Attention: Customer Service
REVISION: 11/28/12
Fill out your registration card online at
www.cedarsummitplay.com/registration
Cedar Summit would like to say Thank You for your time and feedback.
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