Cedar Summit Paramount F25040 Installation And Operating Instructions Manual

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PA R A M O U N T – F 2 5 0 4 0

24'-8"

36'-9"

27'-0"

12'-7"

INSTALLATION AND OPERATING INSTRUCTIONS

To reduce the risk of serious injury or death, you must read and

WARNING

Manufacturer contact informaon provided below.

OBSTACLE FREE SAFETY ZONE -36’ 9” x 27’ area requires Protecve Surfacing. See page 3.

MAXIMUM VERTICAL FALL HEIGHT - 6’ 7”

CAPACITY - 15 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.

RESIDENTIAL HOME USE ONLY. Not intended for public areas such as mul-unit residences, schools, churches, nurseries, day cares or parks.

follow these instrucons. Keep and refer to these instrucons oen and give them to any future owner of this play set.

FORT

20-24 Hrs

TUBE SLIDE

2-4 Hrs

Two person

assembly

Two person

assembly

Cedar Summit c/o ©Solowave Design L.P. Mount Forest, ON Canada N0G 2L0

www.cedarsummitplay.com support@cedarsummitplay.com Customer Service

Rev 02/04/20169405040

1-877-817-5682 (toll free) 1-519-323-2258

Table of Contents

Warnings and Safe Play Instructions . . . . . . . . . . pg. 2

Protective Surfacing Guidelines. . . . . . . . . . . . . . . pg. 3

Instructions for Proper Maintenance . . . . . . . . . pg. 4

About Our Wood – Limited Warranty . . . . . . . . .pg. 5

Keys to Assembly Success . . . . . . . . . . . . . . . . . . . . pg. 6

Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 8-20

Step-By-Step Instructions . . . . . . . . . . . . . .pg. 21-141

Installation of I.D./Warning Plaque . . . . . . . . pg. 142

Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Last Page

Warnings and Safe Play Instructions

CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred

while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system. Go over the warnings and safe play instructions regularly with your children and make certain that they understand and follow them. Remember on-site adult supervision is required for children of all ages.

WARNING

SERIOUS HEAD INJURY HAZARD

Installation over concrete, asphalt, dirt, grass, carpet and other hard surface creates a risk of serious injury or death from falls to the ground. Install and maintain shock absorbing material under and around play-set as recommended on page 3 of these instructions.

COLLISION HAZARD

Place play-set on level ground at least 6 feet from any obstruction such as a garage or house, fences, poles, trees, sidewalks, walls, landscape timbers, rocks, pavement, planters, garden borders, overhanging branches, laundry lines, and electrical wires. (See OBSTACLE FREE SAFETY ZONE on cover)

CHOKING HAZARD/SHARP EDGES & POINTS

Adult assembly required. This product contains small parts and parts with sharp edges and points. Keep parts away from children until fully assembled.

WARNING LABEL

Owners shall be responsible for maintaining the legibility of the warning labels.

STRANGULATION HAZARD

• NEVER allow children to play with ropes, clotheslines,

pet leashes, cables, chains or cord-like items when using this play-set or to attach these items to play-set.

• NEVER allow children to wear loose tting clothing,

ponchos, hoods, scarves, capes, necklaces, items with draw-strings, cords or ties when using this play-set.

• NEVER allow children to wear bike or sport helmets

when using this play-set.

Failure to prohibit these items, even helmets with chin straps, increases the risk of serious injury and death to children from entanglement and strangulation.

TIP OVER HAZARD

Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-ﬁll surfacing materials washing away during heavy rains.

DO NOT allow children to play on the play-set until the assembly is complete and the unit is properly anchored.

WARNING – Safe Play Instructions

Observe capacity limitations of your play-set. See

front cover.

Dress children with well ﬁtting and full foot enclosing

footwear.

Teach children to sit with their full weight in the center

of the swing seat to prevent erratic swing motion or falling off.

Check for splintered, broken or cracked wood; missing,

loose, or sharp edged hardware. Replace, tighten and or sand smooth as required prior to playing.

Verify that suspended climbing ropes, rope ladders, chain

or cable are secured at both ends and cannot be looped back on itself as to create an entanglement hazard.

On sunny and or hot days, check the slide and other

plastic rides to assure that they are not very hot as to cause burns. Cool hot slide and rides with water and wipe dry prior to using.

Do not allow children to wear open toe or heel footwear

like sandals, ﬂip–ﬂops or clogs.

Do not allow children to walk, in front, between, behind

or close to moving rides.

Do not let children twist swing chains or ropes or loop

them over the top support bar. This may reduce the strength of the chain or rope and cause premature failure.

Do not let children get off rides while they are in motion.

Do not permit climbing on equipment when it is wet.

Do not permit rough play or use of equipment in a

manner for which it was not intended. Standing on or jumping from the roof, elevated platforms, swings, climbers, ladders or slide can be dangerous.

Do not allow children to swing empty rides or seats.

Do not allow children to go down slide head ﬁrst or

run up slide.

2 support@cedarsummitplay.com

Protective Surfacing - Reducing Risk of Serious Head Injury From Falls

One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292. There are different types of surfacing to choose from; whichever product you select, follow these guidelines:

Loose-Fill Materials

• Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered wood fiber (EWF), or shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5 feet high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of surfacing over time. The surfacing will also

compact, displace, and settle, and should be periodically raked and refilled to maintain at least a 9-inch depth.

• Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly, this should be adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.)

NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface

can result in serious injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can reduce their shock absorbing effectiveness. Carpeting and thin mats are not adequate protective surfacing. Ground level equipment -- such as a sandbox, activity wall, playhouse or other equipment that has no elevated play surface -- does not need any protective surfacing.

• Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t forget to

account for water drainage.

• Periodically rake, check and maintain the depth of the loose-fill surfacing material. Marking the correct depth on the play

equipment support posts will help you to see when the material has settled and needs to be raked and or replenished. Be sure to rake and evenly redistribute the surfacing in heavily used areas.

• Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.

Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles

You may be interested in using surfacing other than loose-fill materials - like r ubber tiles or poured-in-place surfaces.

• Installations of these surfaces generally require a professional and are not “do-it yourself ” projects.

• Review surface specifications before purchasing this type of surfacing. Ask the installer/manufacturer for a report showing that

the product has been tested to the following safety standard: ASTM F1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. This report should show the specific height for which the surface is intended

to protect against serious head injury. This height should be equal to or greater than the fall height - vertical distance between a

designated play surface (elevated surface for standing, sitting, or climbing) and the protective surfacing below - of your play equipment.

• Check the protective surfacing frequently for wear.

Placement

Proper placement and maintenance of protective surfacing is essential. Refer to diagram on front cover. Be sure to;

• Extend surfacing at least 6 feet from the equipment in all directions.

• For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height of the top

bar from which the swing is suspended.

• For tire swings, extend surfacing in a circle whose radius is equal to the height of the suspending chain or rope, plus 6 feet in all directions.

6 ft. 6 ft.

Denotes Use Zone with Protective Surfacing

6 ft

6 ft.

Denotes Use Zone with Protective Surfacing

Use Zone for Multi-Axis SwingsUse Zone for Single-Axis Swings

From the CPSC Outdoor Home Playground Safety Handbook. At http://www.playgroundregs.com/resources/CPSC%20324.pdf

3 support@cedarsummitplay.com

Warnings and Safe Play Instructions

CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred

WARNING

SERIOUS HEAD INJURY HAZARD

COLLISION HAZARD

CHOKING HAZARD/SHARP EDGES & POINTS

Adult assembly required. This product contains small parts and parts with sharp edges and points. Keep parts away from children until fully assembled.

WARNING LABEL

Owners shall be responsible for maintaining the legibility of the warning labels.

STRANGULATION HAZARD

• NEVER allow children to play with ropes, clotheslines,

pet leashes, cables, chains or cord-like items when using this play-set or to attach these items to play-set.

• NEVER allow children to wear loose tting clothing,

ponchos, hoods, scarves, capes, necklaces, items with draw-strings, cords or ties when using this play-set.

• NEVER allow children to wear bike or sport helmets

when using this play-set.

Failure to prohibit these items, even helmets with chin straps, increases the risk of serious injury and death to children from entanglement and strangulation.

TIP OVER HAZARD

Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-ﬁll surfacing materials washing away during heavy rains.

DO NOT allow children to play on the play-set until the assembly is complete and the unit is properly anchored.

WARNING – Safe Play Instructions

Observe capacity limitations of your play-set. See

front cover.

Dress children with well ﬁtting and full foot enclosing

footwear.

Teach children to sit with their full weight in the center

of the swing seat to prevent erratic swing motion or falling off.

Check for splintered, broken or cracked wood; missing,

loose, or sharp edged hardware. Replace, tighten and or sand smooth as required prior to playing.

Verify that suspended climbing ropes, rope ladders, chain

or cable are secured at both ends and cannot be looped back on itself as to create an entanglement hazard.

On sunny and or hot days, check the slide and other

plastic rides to assure that they are not very hot as to cause burns. Cool hot slide and rides with water and wipe dry prior to using.

Do not allow children to wear open toe or heel footwear

like sandals, ﬂip–ﬂops or clogs.

Do not allow children to walk, in front, between, behind

or close to moving rides.

Do not let children twist swing chains or ropes or loop

them over the top support bar. This may reduce the strength of the chain or rope and cause premature failure.

Do not let children get off rides while they are in motion.

Do not permit climbing on equipment when it is wet.

Do not permit rough play or use of equipment in a

manner for which it was not intended. Standing on or jumping from the roof, elevated platforms, swings, climbers, ladders or slide can be dangerous.

Do not allow children to swing empty rides or seats.

Do not allow children to go down slide head ﬁrst or

run up slide.

4 support@cedarsummitplay.com

About Our Wood

Cedar Summit Premium Play Systems uses only premium playset lumber, ensuring the safest product for your children’s

use. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to

weathering which can change the appearance of your set.

What causes weathering? Does it affect the strength of my Play System?

One of the main reasons for weathering is the effects of water (moisture); the moisture content of the wood at the surface is

different than the interior of the wood. As the climate changes, moisture moves in or out of the wood, causing tension which can result in checking and or warping. You can expect the following due to weathering. These changes will not affect the strength of the product:

1. Checking is surface cracks in the wood along the grain. A post (4” x 4”) will experience more checking than a board (1” x 4”)

because the surface and interior moisture content will var y more widely than in thinner wood.

2. Warping results from any distortion (twisting, cupping) from the original plane of the board and often happens from rapid

wetting and drying of the wood.

3. Fading happens as a natural change in the wood color as it is exposed to sun-light and will turn a grey over time.

How can I reduce the amount of weathering to my Play System?

At the factory we have coated the wood with a water repellent or stain. This coating decreases the amount of water absorption during rain or snow thus decreasing the tension in the wood. Sunlight will break down the coating, applying a water repellant or

stain on a yearly basis is important maintenance. (see your local stain and paint supplier for a recommended product)

Most weathering is just the normal result of nature and will not affect safe play and enjoyment for your child. However if you are concerned that a part has experienced a severe weathering problem please call our consumer relations department for further assistance.

Complete and mail registration card to receive important product notications and assure prompt

warranty service.

5 Year Limited Warranty

Solowave Design warrants that this product is free from defect in materials and workmanship for a period of one year from the original date of purchase. In addition, lumber is warranted for 5 years against structural failure due to rot and insect damage. All other parts, such as hardware, swings, rides, accessories, and slides carry a one-year warranty only. This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is required to assure the integrity of your Play System. Failure by the owner to maintain the product according to the maintenance requirements may void this warranty. This warranty does not cover any inspection cost.

This Limited Warranty does not cover:

• Labor for replacement of any defective item(s);

• Incidental or consequential damages;

• Cosmetic defects which do not affect performance or integrity;

• Vandalism; improper use or installation; acts of nature;

• Minor twisting, warping, checking, or any other natural occurring properties of wood that do not

affect performance or integrity.

Solowave Design products have been designed for safety and quality. Any modications made to

the original product could damage the structural integrity of the unit leading to failure and possible

injury. Solowave Design Inc. cannot assume any responsibility for modied products. Furthermore, modication voids any and all warranties.

This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Solowave Design Play System be used in public settings such as schools, churches, playgrounds, parks, day cares and the like. Such use may lead to product failure and potential injury. Any and all public use will void this warranty. Solowave Design disclaims all other representations and warranties of any kind, express or implied.

This Warranty gives you specic legal rights. You may have other rights as well which vary from state to state or

province to province. This warranty excludes all consequential damages, however, some states do not allow the limitation or exclusion of consequential damages, and therefore this limitation may not apply to you.

5 support@cedarsummitplay.com

Tools Required

Keys to Assembly Success

• Tape Measure

• Carpenters Level

• Carpenters Square

• Claw Hammer

• Standard or Cordless Drill

Part Identification Key

On each page, you will find the parts and quantities required to complete the assembly step illustrated on that page. Here is a sample.

• #1, #3 Phillips or Robertson

bit or Screwdriver

• Ratchet(1/2”, 7/16” &

9/16” sockets)

• Open End Wrench (1/2”, 7/16” & 9/16”)

• Adjustable Wrench

• 1/8” & 3/16” Drill Bits

0124

2X 012 Post 2 x 4 x 83”

Quantity Key Number

Part Description, Part Size

• 3/16” Hex Key

• 8’ Step Ladder

• Safety Glasses

• Adult Helpers

• Pencil

Key Number: The first two digits represent the step number. The third digit represents the piece. Note that if the part is used in multiple steps then the number only reflects the first step it is used in.

Symbols

Throughout these instructions symbols are provided as important reminders for proper and safe assembly.

This identifies information that requires special attention. Improper assembly could lead to an unsafe or dangerous condition.

Use

Help

Measure Distance

Use

Help

Check that assembly is square before tightening bolts.

Use a measuring tape to assure proper location.

Where this is shown, 2 or 3 people are required to safely complete the step. To avoid injury or damage to the assembly make sure to get help!

Square

Assembly

Check that set or assembly is properly level before proceeding.

Pre-drill 1/8” & 3/16” Bit

Pre-drill a pilot hole before fastening screw or lag to prevent splitting of wood.

This indicates time to tighten bolts, but not too tight! Do not crush the wood. This may create splinters and cause structural damage.

Use

Level

Tighten

Bolts

CAUTION – Protrusion Hazard

Once the assembly is tightened, watch for exposed threads. If a thread protrudes from the T-Nut, remove the bolt and add washers to eliminate this condition. Extra washers have been provided for this purpose.

Proper Hardware Assembly

Lag screws require drilling pilot holes to avoid splitting wood. Only a flat washer is required. For ease of installation liquid soap can be used on all lag-type screws.

For bolts, tap T-Nut into hole with hammer. Insert the hex bolt through lock washer first then flat washer then hole. Because the assemblies need to be squared do not completely tighten until instructed. Pay close attention to diameter of the bolts. 5/16” is slightly larger than 1/4”.

Note: Wafer head bolts with blue lock tight or a bolt with a Ny-Lok nut do NOT require a lock washer.

Lag Screw

Hex Bolt

Lock Washer

Flat Washer

No Yes

If Bolt protrudes beyond T-Nut

Use an extra flat washer

Lag Assembly

Before mounting Lag Screw, use factory drilled holes as guides to drill 1/8” pilot holes

Flat Washer

Bolt Assembly

T-Nut (Hammer into place) Do not crush wood!

6 support@cedarsummitplay.com

Your Key To Quick Assembly

SORTING WOOD PARTS INTO

EACH ASSEMBLY STEP WILL

SAVE TIME!

Step Step Step

SAVE TIME - TIP #1: Open each box with wood parts and look for the Key Number

stamped on the end of the wood part (see chart below). Sort each wood part into the different assembly steps.

2X 0124 Post 2 x 4 x 83”

Part Quantity Key Number Part Description Part Size

SAVE TIME - TIP #2: In addition to the key number stamp, you can also identify the wood parts by using the Parts Identication pages in the

manual or the Parts Identication weather resistant poster.

HARDWARE: The majority of each hardware part comes packed in a separate bag so you do not need to sort the hardware. Each assembly step

indicates which hardware (bolt, screw, washer etc.) you will require to complete the step.

7 support@cedarsummitplay.com

Part Identification (ADD ON E)

1pc. -2648 -

1 x 4 x 40-5/8"- Floor Board

3632648

1pc. -2757

LT Post Assembly

1¼ x 2½ x 87"

8pc. -2609

2pc. -2780 -

3pc. -2781 -

2pc. -2778 -

1pc. -2616 -

2pc. -2777 -

2pc. -2607 -

2pc. -2776 -

1pc. -2608 -

- 1 x 5 x 40-5/8" - Floor Board

1 x 6 x 19"

RK Board A

1 x 6 x 19"

RK Board B

5/4 x 4 x 14¼"

SW Ground MOD

5/4 x 4 x 46-1/2" SW Support

2 x 2 x 40-1/4" - Side Joist MOD

1-1/4 x 3 x 22" - Diagonal

Rock Rail 1¼ x 2½ x 51"

1-1/4 x 3 x 40-3/4" - Floor Joist

3632780

3632781

3632778

3632607

3632776

3632609

3632616

3632777

3632608

2pc. -2779 -

1 x 6 x 19"

Access Board

37632757

3632779

1pc. -2758

RT Post Assembly

1¼ x 2½ x 87"

37632758

3pc. -2770 -

3pc. -2771 -

2pc. -2772 -

5pc. -2769 -

2pc. -2774 -

1pc. -2630 -

2pc. -2613 -

1pc. -2615

End Post Left 1¼ x 2½ x 87"

End Post 1¼ x 2½ x 87"

Panel Floor Support 1¼ x 3 x 42"

3632772

Panel BT Frame 1¼ x 3 x 42"

3632769

Upright 1¼ x 3 x 42"

SW Top 1¼ x 5½ x 42"

2 x 3 x 86-11/16" - Heavy SW Post

- 4 x 4 x 50-15/16" - SW Upright

3632770

3632771

3632774

39632630

3632613

3632615

2pc. 2775

2pc. -2768 -

Panel Cross Support 1¼ x 3 x 42"

3632775

Panel Floor 1¼ x 3 x 42"

3632768

1pc. -2614 -

8 support@cedarsummitplay.com

4 x 6 x 88" - Engineered Beam

3632614

Part Identification (ADD ON F)

4pc. -2759

4pc. -2760 -

2pc. -2761 -

1pc.

2752 -

Roof End 1-1/4 x 3 x 10"

3632759

Roof Support 1¼ x 2¼ x 37½"

3632760

Roof Sleeper C ¾ x 2 x 35"

3632761

MOD Roof Front 1¼ x 20-7/16 x 44"

37632752

1pc. -2753 -

- Sky Gable (3320212)

MOD Roof Back 1¼ x 20-3/16 x 44"

37632753

2pc. -2751 -

6pc. S0

8pc. S5

- Truss Screw

- Pan Screw

MOD Roof Bottom 1-3/16 x 16 3/4 x 44"

37632751

#8 x 7/8"

(52933505)

#8 x 1/2"

(52433502)

- Narrow Angle Bracket (3 Pk) (3200640)

4pc. H3

8pc.

S20

24pc.

S11

8pc. S3

2pc.

Hex Bolt 1/4 x 2-1/2"

(53703222)

- Wood Screw

#8 x 1-3/8"

#8 x 2"

#8 x 2-1/2" (52043522)

#8 x 3"

- (52043516)

(52043520)

(52043530)

9 support@cedarsummitplay.com

Add on "H" Part Identification (Reduced Part Size)

1pc.

2648 -

8pc. 2609

2pc. -2779 -

2pc. -2780 -

1 x 4 x 40-5/8 - Floor Board

- 1 x 5 x 40-5/8" - Floor Board

1 x 6 x 19" - Access Board

- 3632648

- 3632609

3632779

1 x 6 x 19" - RK Board A

3632780

3pc. -2781 -

1 x 6 x 19" - RK Board B

3632781

2pc. -2607 -

1-1/4 x 3 x 22" - Diagonal

3632607

2pc. -2778

- 5/4 x 4 x 14-1/4"

SW Ground MOD

2pc. -2716

3632778

- 1 x 4 x 17-5/8" - Counter Mid Top

Nominal Size Actual Size

5/4 x 5 15/16 x 4-1/4 5/4 x 6 15/16 x 5-1/4

2 x 2 1-1/2 x 1-1/2 1 x 4 5/8 x 3-3/8 1 x 6 5/8 x 5-3/8

1-1/4 x 2-1/4 1-1/4 x 2-1/4

1-1/4 x 3 1-1/4 x 3

4 x 4 3 x 3 4 x 6 3 x 5-1/4

- 3632716

2pc. -2777 -

1pc.

2602

2601 -

2pc.

1pc. -2608 -

2pc. -2768

2pc. -2775

1pc. -2685

2pc. -2772

1pc. -2686

2804

1pc.

5pc. -2769

2pc. -2774

2 x 2 x 40-1/4" - Side Joist MOD

- 3632777

- 1-1/4 x 3 x 35-15/16" - Upper Jamb

1-1/4 x 3 x 41-15/16"

1-1/4 x 3 x 40-3/4" - Floor Joist

- 1-1/4 x 3 x 42" - Panel Floor

Lower Jamb

- 3632768

- 3632608

- 1-1/4 x 3 x 42" - Panel Cross Support

- 1 x 4 x 40-5/8" - Counter Top

- 3632685

- 1-1/4 x 3 x 42" - Panel Floor Support

- 5/8 x 2-3/4 x 40-5/8" - Counter Front

- 5/4 x 3 x 39" - Wall Top

- 1-1/4 x 3 x 42" - Panel BT Frame

- 1-1/4 x 3 x 42 - Upright

- 3632804

- 3632769

- 3632774

- 3632602

- 3632601

- 3632775

- 3632772

- 3632686

1pc. -2630

1pc.

2pc.

- 1-1/4 x 5-1/2 x 42" - SW Top

9083 -

6136

1-1/4 x 3 x 19-1/4" - Steering Wheel Block

- 1 x 2 x 12-9/16"

Counter Brace - 38046136

2pc. -5536

Counter Side -

4pc.

Counter Joist

- Jamb Mount (2 Pk)

(3206301)

- Rocks (5pk)

5736

- 5/8 x 2 x 6-3/4"

38045536

- 1 x 2 x 8-1/4"

- 38045736

(

(3320386)

- 39632630

- 3639083

- Corner Bracket Set

(2 Pk) - (3206571)

(

ils

)

(

n 9 3

(

)

(

)

(

)

(

)

lip

)

4 s

)

1pc. -2687

2pc. -2776

3pc. -2771

3pc. -2770

1pc. -2758

1pc. -2757

2756

2x -

- 1 x 4 x 40-5/8" - Counter Back

- 1-1/4 x 2-1/2 x 51" - Rock Rail

- 1-1/4 x 2-1/2 x 87" - End Post

- 1-1/4 x 2-1/2 x 87" - End Post Left

- 1-1/4 x 2-1/2 x 87" - RT Post Assembly

- 1-1/4 x 2-1/2 x 87" - LT Post Assembly

- 1-1/4 x 19-15/16 x 39-3/16"

Siding Assembly - (37632756)

10 support@cedarsummitplay.com

- 3632687

- 3632776 1pc.

- 3632771

- 3632770

- 37632758

- 37632757

2665

1x -

- 1.4 x 20-1/4 x 38.8"

Half Wall Insert - (37632665)

2658 -

2-13/32 x 6-3/4 x 34"

Folding Bench -

1x - 2655 - 1.27 x 18.8 x 35.86"

37632658

- Rebar Ground Stake (9290318)

Upper Window Insert

(37632655)

- Hand Grip

(9320240)

- Steering Wheel (3320255)

4x - 2649

1.27 x 18.8 x 41.91"

Lower Window Insert

(37632649)

Add on "H" Hardware Identification (Actual Size)

(2)

LW2

- 5/16" Lock Washer - (51303300)

(5)

FW0

- 3/16" Flat Washer - (51103100)

(36) TN1

- 1/4" T - Nut

(54503200)

(41) LW1

(1)

(5)

- 1/4" Lock Washer - (51303200)

- 2 x 2 Robertson Driver Bit - (9200014)

PB2

- Pan Bolt

1/4 x 1-1/4"

- (53433212)

FW1

(44)

(6) FW2

- 1/4" Flat Washer - (51103200)

- 5/16" Flat Washer - (51103300)

(22) TS

- Trim Screw

#6 x 30mm - (52953911)

(2)

(5) BN1

TN2

- 5/16" T- Nut

- 1/4" Barrel Nut

- (54503300)

- (54803200)

(10) S13

(5)

(100)

(4)

- Pan Screw

S10

- Pan Screw

- Truss Screw

(52933505)

- Pan Screw

#6 x 5/8" - (52413908)

#8 x 1" - (52433510)

#8 x 7/8"

#12 x 2" - (52433620)

(70)

S30

S20

(90)

(10) S11

(16)

(6)

- Wood Screw

#8 x 1-1/16" - (52043517)

#8 x 1-3/8" - (52043516)

#8 x 2" - (52043520)

#8 x 2-1/2"

- (52043522)

#8 x 3" - (52043530)

11 support@cedarsummitplay.com

Add on "H" Hardware Identification (Actual Size)

WL3

2pc.

24pc.

- Wafer Lag

WL5

(17)

- Wafer Lag

Hex Bolt 1/4 x 1-1/4"

1/4 x 1-3/8" - (52613216)

1/4 x 2-1/2"

- (52613222)

- (53703211)

2pc.

2pc. WB1

LS3

- Lag

Wafer Bolt w/ Nylok 5/16 x 1"

Screw 1/4 x 3"

- (52213230)

- (53613310)

4pc.

4pc. H10

4pc.

H11

Hex Bolt 1/4 x 1-1/2"

Hex Bolt 1/4 x 2-1/4"

Hex Bolt 1/4 x 2-3/4"

- (53703212)

- (53703221)

- (53703223)

12 support@cedarsummitplay.com

Part Identification (ADD ON K)

(1)

Deluxe Kitchen Set

(3320969)

(6) MOD Arch

(9333603)

(1) Sink

(1)

Telescope with Mount

(1) Utensils with shelf

(1) Stove

(1)

Door Hardware

(3201710)

(3320161)

(1)

Rocks (5pk)

(3320386)

(3)

Jamb Mount (2 Pk)

(3206301)

(1)

Flat Panel Bracket (4 Pk)

(3200641)

(1) Flags

(2pk) (3320132)

(1)

Swing Hanger (6 Pk)

(3206106)

(1)

Clock Subset

(3320329)

(2) 9207713

Door Hinge

9207713

Door Catch

1x Magnetic Catch

1x Catch Plate

(2) 9207711 Door Handle

(1)

Hand Grip

(9320240)

(1)

Cedar Summit

I.D Plaque (9320357)

(2)

Quick Link

(Threaded)(4pk)

(3200020)

(2)

Acro Handle

(9320131)

(1)

Rebar Ground

Stake (6 Pk)

(3200318)

(2)

Swing Belt Seat

(9320130)

(1)

L Beam Brkt.

(3200145) (2pk)

(1)

Steel Acro

Bar

(9200131)

(1)

Base Clock

(9320124)

(1)

Beam Brkt. Set

(3200143) (2pk)

(1) R

Beam Bracket

(1) L

Beam Bracket

(1)

Cedar Summit

Plaque (9320358)

13 support@cedarsummitplay.com

(1)

Welded Chain Bag (3200170)

(2)

Short Chains

(4)

Long Chains

Part Identification (ADD ON K)

(8)

649A

Short Half Wall 1.27 x 18.8 x 20-15/16"

2665

(1)

37632649A

Half Wall Insert 1.4 x 20-1/4 x 38.8"

37632665

2756

2pc.

Siding Assembly 1¼ x 19-15/16 x 39-3/16"

37632756

(2)

2677

Narrow Panel 1¼ x 22 x 87"

(5) 2609 - 1 x 5 x 40-5/8"

(1)

37632677

2681 - 1-1/4 x 3 x 62-5/8"

2805 - 5/4 x 3 x 62-1/2"

(2)

2601

-Lower Jamb 1¼ x 3 x 41-15/16"

2602

-Upper Jamb 1¼ x 3 x 35-15/16"

(1) 2687

-Counter Back 1 x 4 x 40-5/8"

Floor Board

Long Floor Joist

Wall Tie

3632609

3632805

3632601

3632602

3632687

3632681

(1)

Door Window Panel 1¼ x 15¾ x 40¾"

(1)

2715 - 5/4 x 3 x 10"

(1) 2608 - 1-1/4 x 3 x 40-3/4"

2682 - 2 x 2 x 22-1/8"

(2)

(2) 2717 -

5736 - 1 x 2 x 8-1/4"

(4)

5536 - 5/8 x 2 x 6-3/4"

(2)

37602718B

Clock Block 3/4 x 1-3/4 x 9-3/4"

2718

Door Stop

Short Side Joist

Counter Joist

Counter Side

3632715

Floor Joist

3632682

3632717

38045736

38045536

3632608

(1)

2686

-Counter Front 5/8 x 2¾ x 40-5/8"

(1)

2685

-Counter Top 1 x 4 x 40-5/8"

14 support@cedarsummitplay.com

3632686

3632685

(2) 6136 - 1 x 2 x 12-9/16"

(2)

2716 -

Counter Mid Top 1 x 4 x 17-5/8"

Counter Brace

38046136

3632716

Part Identification (ADD ON K) -Actual size

(43) LW1

(23)

(5)

- 1/4" Lock Washer - (51303200)

LN2

- 5/16" Lock Nut

LW2

- 5/16" Lock Washer - (51303300)

PB2

(5)

- Pan Bolt

1/4 x 1-1/4"

(22)

- Trim Screw

#6 x 30mm - (52953911)

(54303300)

(53433212)

(5)

(42)

(56)

FW0

- 3/16" Flat Washer - (51103100)

FW1

- 1/4" Flat Washer - (51103200)

FW2

- 5/16" Flat Washer - (51103300)

(1)

- 2 x 2 Robertson Driver Bit

TN1

(38)

TN2

(10)

(5) BN1

- (9200014)

- 1/4" T - Nut

- 5/16" T- Nut

- 1/4" Barrel Nut

(54503200)

(54503300)

- (54803200)

(100)

(25)

(9) S10

(16)

(20) S7

- Truss Screw

S13

- Pan Screw

#8 x 7/8" - (52933505)

#6 x 5/8"

- (52413908)

#8 x 1"

- (52433510)

#12 x 3/4" - (52433603)

#12 x 2"

- (52433620)

S18

(8)

(65) S30

S20

(117)

S11

(19)

(16)

(4)

- Wood Screw

#6 x 1" - (52013910)

#8 x 1-1/16"

- (52043517)

#8 x 1-3/8" - (52043516)

#8 x 2" - (52043520)

#8 x 2-1/2" - (52043522)

#8 x 3"

- (52043530)

15 support@cedarsummitplay.com

Part Identification (ADD ON K)

(2)

(16)

(2)

LS3

WL3

WL5

WB1

- Lag Screw

- Wafer Lag

Wafer Bolt 5/16 x 1" - (53613310)

1/4 x 3"

- (52213230)

1/4 x 1-3/8" - (52613216)

1/4 x 2-1/2" - (52613222)

(3)

WB7

Wafer Bolt 5/16 x 3"

- (53613330)

(24)

(8) H10

(6) H11

(4)

(7)

Hex Bolt 1/4 x 1-1/4"

Hex Bolt 1/4 x 2-1/4" - (53703221)

Hex Bolt 1/4 x 2-3/4"

Hex Bolt 5/16 x 2"

G21

Hex Bolt 5/16 x 3-3/4" - (53703333)

- (53703211)

- (53703223)

- (53703320)

(3) G4

(14) G7

16 support@cedarsummitplay.com

Hex Bolt 5/16 x 4" - (53703340)

Hex Bolt 5/16 x 5-1/2"

- (53703352)

Part Identification (ADD ON L)

2793

(2)

(4) 2760

- 1-1/4 x 3 x 18-3/4" - Long Roof End

- Roof Support 1¼ x 2¼ x 37½"

- 3632793

3632760

(2)

2788

- 1-1/4 x 2-1/2 x 37-1/8" - Mid Roof Support

2816

End Roof 1-1/4 x 2-1/2 x 10"

- 3632788

3632816

8587

(2)

2791

2790

(2)

(1) 2688

2759

(2)

2699

(1)

Dormer Rt

- 2 x 3 x 42-1/4"- Diagonal

- 1 x 6 x 11" - Transom Board B

- 1 x 5 x 15½" - Transom Board A

- 1-1/4 x 3 x 12-3/4" Dormer Cleat

Roof End 1-1/4 x 3 x 10"

- 1-1/4 x 14.6 x 22" -Gable

- 37632699

- 3638587

3632759

- 3632791

- 3632790

- 3632688

(2) 2761

(2)

(2) 2824

(2)

(1)-2671 37632671

Back Small Roof 1¼ x 22-9/16 x 33-3/8"

- Roof Sleeper C ¾ x 2 x 35"

2680

- 1-1/4 x 2-1/4 x 34.10" - Roof Support

- 5/4 x 4 x 24½" - Diagonal Support

2684

- 1-1/4 x 4-7/8 x 7" - Mid Roof End

Front Small Roof 1¼ x 22-9/16 x 33-5/8"

3632761

- 3632684

2672 37632672

(1)

- 3632680

- 3632824

(2) 2818

2752

(1)

(1) 2689

- Transom Window 1-1/4 x 19 x 43"

- MOD Roof Front 1¼ x 20-7/16 x 44"

- 1-1/4 x 14.6 x 22" -Gable

Dormer Lt

- 37632689

37632818

37632752

(1) 2822

(2) 2751

(1) 2753

- Transom Window White 1-1/4 x 19 x 40-3/4"

- MOD Roof Bottom 1-3/16 x 16-3/4 x 44"

- MOD Roof Back 1¼ x 20-3/16 x 44"

37632753

37632822

37632751

17 support@cedarsummitplay.com

Part Identification (ADD ON L)

(2)

Rebar Ground

Stake (6 Pk) (9290318)

- Peak Detail (2PK) (3320521)

(1)

Spiral Wave Bracket (2PK)

(3201500)

(2)

Bracket (3 Pk) (3200640)

Narrow Angle

- Door Roof Grill (3320566)

- Sky Gable (3330112)

(1)

Panel Corner Bracket (4 Pk)

(3200675)

18 support@cedarsummitplay.com

Flat Panel Bracket (3 Pk)

(3200647)

Part Identification (ADD ON L) Actual Size

(4) TN1

(54503200)

(6)

LW1

(30)

S20

(44) S11

(22)

- 1/4" T - Nut

- 1/4" Lock Washer

(51303200)

- Wood Screw

#8 x 2½"

(24)

FW1

- 1/4" Flat Washer

(51103200)

#8 x 1-3/8"

(52043516)

#8 x 2" (52043520)

(52043522)

(12)

(2)

LS3

(12)

(50) S8

(2)

- Wood Screw

- Lag Screw

- Pan Screw (52433502)

- Pan Screw

#8 x 3" (52043530)

1/4 x 3" - (52213230)

#8 x 1/2"

#12 x 3/4"

- (52433603)

#12 x 2" - (52433620)

H10

(4)

(2) H3

Hex Bolt 1/4 x 2-1/4"

Hex Bolt 1/4 x 2-1/2"

- (53703221)

- (53703222)

(14)

19 support@cedarsummitplay.com

- Truss Screw (52933505)

#8 x 7/8"

Part Identification (Add On "T")

2pc. -9088

Tunnel Side Joist 1-1/4 x 3 x 36" - 3639088

9089

2pc.

1.27 x 8-1/4 x 18.8"- 37639089

Upper Tunnel Insert

7pc. -9092

1pc. -9087

9086

2pc.

1pc. -9086

TN2

4pc.

32pc. S20

16pc. S4

Floor Board 1 x 5 x 16-7/8" - 3639092

Floor Board 1 x 4 x 16-7/8" - 3639087

Tunnel Top 1-1/4 x 3 x 14-7/16" - 3639086

Swing Bracket Set (4 Pk)

( 3201532)

10pc.

- 5/16" T-Nut - (54503300)

- Wood Screw

#8 x 1-3/8"

#8 x 3"

- (52043516)

(52043530)

FW2

4pc.

6pc. FW1

LN4

- #12 Lock Nut - (54303600)

10pc.

- 5/16" Flat Washer

(51103300)

- 1/4" Flat Washer

(51103200)

MB1

- #12 x 1/2" Pan Bolt

(53433602)

S10

36pc.

9084

2pc.

1.27 x 8 x 18.8" - 37639084

- #8 x 1 Pan Screw

(52433510)

24pc. S0

- Truss Screw

Lower Tunnel Insert

(

)

(

#8 x 7/8"

(52933505)

)

WB2

4pc.

2pc.

20 support@cedarsummitplay.com

- 5/16 x 1-3/8" Wafer Head Bolt w/ Nylok -(53613316)

LS2

- Lag Screw

1/4 x 2-1/2" - (52213222)

2pc.

- 48" High Rail Slide (7310248)

4pc.

WL3

- 1/4 x 1-3/8" Wafer Lag

(52613216)

Part Identification (Reduced Part Size)

(1) SL Gusset 1¼ x 3 x 15¾"

8934

3638934

(1) TNR Upright 1¼ x 3 x 20¼"

8965

3638965

(1) TNR Ground Brace 1¼ x 3 x 32¼"

8963

3638963

Part Identification (Actual Part Size)

PB1

94pc.

- (53453203)

1pc. PB6

- Pan Bolt

1/4 x 3/4"

1/4 x 1"

- (53413210)

(1) Lower SL Insert 1.36 x 8-1/8 x 26¼"

37638935

8935

WL5

(1) Wafer Lag Screw 1/4 x 2-1/2" (52613222)

1pc.

PB2

- Pan Bolt

1/4 x 1-1/4"

8pc.

FW6

- #12 Screw Bezel - (9299500)

18pc.

19pc. S6

5pc. S7

- Truss Screw

- Pan Screw

#8 x 7/8"

- (52933505)

#12 x 1"

- (52433610)

#12 x 2"

- (53433212)

- (52433620)

1pc.

LW1

94pc.

1x D1

Driver Bit (9200015)

- Hex Bolt

- 1/4" Lock Washer - (51303200)

LN1

1/4 Lock Nut - (54303200)

- Quadrex

1/4 x 4¼" - (53703241)

4pc.

FW1

1pc. TN1

- 1/4" Flat Washer - (51103200)

- 1/4" T - Nut

(54503200)

1pc. S4

21 support@cedarsummitplay.com

- Wood Screw

#8 x 3"

- (52043530)

3pc. S11

- Wood Screw

#8 x 2"

- (52043520)

Part Identification (Reduced Part Size)

- TNR 2 Slide Exit Top (3310124)

- TNR3 Short Exit (3310132)

- TNR 2 Slide Elbow (3310121)

- TNR 3 Tube Support (9203601)

- TNR3 Extend Flange Rt

1x

(3310131)

- TNR 2 Slide Clamp Ring

(1) Rebar Ground Stake

(9290318)

(10Pk)

(9300120)

- TNR3 Extend Flange Lt

1x

(3310130)

- TNR 3 Post Mount

(9203602)

22 support@cedarsummitplay.com

- MOD Side Lite (9320116)

First Step: Inventory Parts - Read This Before Starting Assembly

STOP STOPSTOP STOP

A. This is the time for you to inventory all your hardware, wood and accessories,

referencing the parts identication sheets. This will assist you with your assembly.

• The wood pieces will have the four digit key number stamped on the ends of the

boards. The wood pieces are referenced throughout the instructions with this number.

• Please refer to Page 6 for proper hardware assembly.

• Each step indicates which bolts and/or screws you will need for assembly, as well as any at washers, lock washers, t-nuts or lock nuts.

B. If there are any missing or damaged pieces or you need assistance with

assembly please contact the Consumer Relations Department directly. Call us before going back to the store.

1-877-817-5682

support@cedarsummitplay.com

C. Read the assembly manual completely, paying special attention to ANSI warnings;

notes; and safety/maintenance information on pages 1 - 6.

D. Before you discard your cartons ll out the form below.

• The carton I.D. stamp is located on the end of each carton. The tracking number is

located on the Cedar Summit ID Plaque (9320357).

• Please retain this information for future reference. You will need this information if you contact the Consumer Relations Department.

MODEL NUMBER: F25040

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 1)

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 4)

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 2)

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 3)

TRACKING NUMBER (from ID Plaque):

23 support@cedarsummitplay.com

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 5)

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 6)

Step 1: Front/Back Wall Prep Part 1

It is important to assemble the frame on a at, smooth surface.

A: Place (2771) End Post and (2770) End Post Left side by side with the grooves facing up and in. Put (2770) End Post Left on the right hand side. Place (2775) Panel Cross Support in the top grooves, (2772) Panel Floor Support in the middle grooves and (2769) Panel BT Frame in the bottom grooves. (g. 1.1)

B: Make sure assembly is square then attach with 4 (S30) #8 x 1-1/16” Wood Screws per board. (g. 1.1)

C: Tap 3 (TN1) 1/4” T-nuts in (2775) Panel Cross Support and (2772) Panel Floor Support and 2 in (2769) Panel

BT Frame. (g. 1.1 and 1.2)

Fig. 1.1

S30

x 4 per

board

2775

S30

x 4

2770

Top

TN1

Fig. 1.2

x 3

TN1

Flush

TN1

x 3

2771

2772

Flush

2769

TN1

Bottom

x 2

Wood Parts

2771

4 x End Post 1-1/4 x 2-1/2 x 87”

2770

4 x End Post Left 1-1/4 x 2-1/2 x 87” 4 x Panel Cross Support 1-1/4 x 3 x 42”

2775

2772

4 x Panel Floor Support 1-1/4 x 3 x 42” 4 x Panel BT Frame 1-1/4 x 3 x 42”

2769

24 support@cedarsummitplay.com

Hardware

S30

48 x #8 x 1-1/16” Wood Screw

TN1

32 x 1/4” T-nut

Step 1: Front/Back Wall Prep Part 2

It is important to assemble the frame on a at, smooth surface.

D: Turn the assembly over, place (2774) Upright in the middle grooves of (2775) Panel Cross Support and (2772) Panel Floor Support then attach all boards with 8 (H9) 1/4 x 1-1/4” Hex Bolts (with lock washer and at washer) connecting to the previously installed t-nuts. (g. 1.3 and 1.4)

E: Repeat steps A-D to make 3 more Front/Back Wall Assemblies.

Fig. 1.3

x 3

2775

2771

x 3

x 2

2770

2774

Fig. 1.4

LW1

Flush

2772

FW1

These hex bolts, at washers and lock washers will be removed on one

assembly in the

next step.

Wood Parts Hardware

2774

4 x Upright 1-1/4 x 3 x 42”

25 support@cedarsummitplay.com

32 x 1/4 x 1-1/4” Hex Bolt

 (1/4”lockwasher&1/4”atwasher)

Step 1: Front/Back Wall Prep Part 3

It is important to assemble the frame on a at, smooth surface.

F: Remove the 2 (H9) 1/4 x 1-1/4” Hex Bolts at the bottom of one Front/Back Wall Assembly. Keep the at washers and lock washers and do not remove the t-nuts. (g. 1.5)

G: Place 1 (2824) Diagonal Support to each side of (2769) Panel BT Frame, notice the hole locations and attach with 1 (H10) 1/4 x 2-1/4” Hex Bolt per board connecting to previously installed t-nuts. (g. 1.5)

H: Place 1 (8587) Diagonal under (2824) Diagonal Support on the right hand side so the top sits against (2771)

End Post and loosely attach with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, at washer and t-nut). (g. 1.5)

Fig. 1.5

2824

2771

H10

8587

Do not use this hole

H10

2769

LW1

H10

FW1

TN1

2824

Wood Parts Hardware

2824

2 x Diagonal Support 5/4 x 4 x 24-1/2” 1 x Diagonal 2 x 3 x 42-1/4”

8587

26 support@cedarsummitplay.com

H10

3 x 1/4 x 2-1/4” Hex Bolt

 ((1)1/4”lockwasher,(1)1/4”atwasherand(1)1/4”t-nut)

Step 2: End Wall Prep Part 1

It is important to assemble the frame on a at, smooth surface.

A: Place (2771) End Post and (2770) End Post Left side by side with the grooves facing up and in. (2770) End Post Left on the right hand side. Place (2769) Panel BT Frames in the top and bottom grooves and (2768) Panel Floor in the middle grooves. (g. 2.1)

B: Make sure assembly is square then attach with 4 (S30) #8 x 1-1/16” Wood Screws per board. (g. 2.1)

C: Tap in 2 (TN1) 1/4” T-nuts in (2768) Panel Floor and each (2769) Panel BT Frame. (g. 2.1 and 2.2)

Fig. 2.1

Flush

Top

TN1

2771

x 2

2769

TN1

S30

Flush

x 4

2768

TN1

S30

x 4

Flush

2770

S30

x 4

2769

TN1

Bottom

TN1

Fig. 2.2

TN1

Wood Parts

2768

2 x Panel Floor 1-1/4 x 3 x 42”

2769

4 x Panel BT Frame 1-1/4 x 3 x 42”

2771

2 x End Post 1-1/4 x 2-1/2 x 87”

2770

2 x End Post Left 1-1/4 x 2-1/2 x 87”

27 support@cedarsummitplay.com

Hardware

S30

24 x #8 x 1-1/16” Wood Screw

12 x 1/4” T-nut

TN1

Step 2: End Wall Prep Part 2

It is important to assemble the frame on a at, smooth surface.

D: Turn the assembly over, make sure distance between (2768) Panel Floor and bottom (2769) measures 42” then attach all boards with 5 (H9) 1/4 x 1-1/4” Hex Bolts (with lock washer and at washer) connecting to the previously installed t-nuts. (g. 2.3 and 2.4)

F: Place 1 (2778) SW Ground MOD on the right side of (2769) Panel BT Frame, notice the hole locations and attach with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer and at washer) per board connecting to previously installed t-nuts. (g. 2.3)

G: Place 1 (2607) Diagonal under (2778) SW Ground MOD so the top sits against (2771) End Post and loosely attach with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, at washer and t-nut). (g. 2.3 and 2.5)

H: Repeat steps A-G to make a second End Wall Assembly.

Fig. 2.3

Fig. 2.4

H10

LW1

Fig. 2.5

FW1

2770

2769

2768

2771

H10

42”

Do not use this hole

2778

2607

TN1

2769

2778

Wood Parts Hardware

2778

2 x SW Ground MOD 5/4 x 4 x 14-1/4” 2 x Diagonal 1-1/4 x 3 x 22”

2607

28 support@cedarsummitplay.com

10x 1/4x1-1/4”HexBolt(1/4”lockwasher,1/4”atwasher)

H10

4x 1/4x2-1/4”HexBolt(1/4”lockwasher,1/4”atwasherand(2)1/4”t-nut)

2607

Step 2: End Wall Prep

Part 3

I: On each End Wall make sure (2607) Diagonal is tight and ush to the front of (2771) End Posts then pre-drill

pilot holes with a 3/16” drill bit and attach (2607) Diagonals to the End Walls with 1 (LS3) 1/4 x 3” Lag Screw (with at washer) per wall, checking that (2607) Diagonals remain ush to front edges. (g. 2.6)

Fig. 2.6

2771

End Wall

FW1

Flush

LS3

2607

Hardware

LS3

2x 1/4x3”LagScrew(1/4”atwasher)

29 support@cedarsummitplay.com

Step 3: Swing Wall Prep Part 1

It is important to assemble the frame on a at, smooth surface.

A: Place (2757) LT Post Assembly and (2758) RT Post Assembly on a hard, at surface with the notches facing down. The top of the post assemblies have the longer notches. (g. 3.1)

B: Tap 1 (TN2) 5/16” T-nut in the top holes and 1 (TN1) 1/4” T-nut in the middle and bottom holes. (g. 3.1)

Fig. 3.1

2757

Top

Notice longer notches at the top (both

boards)

TN2

TN1

2758

Bottom

Notice shorter notches at the bottom (both

boards)

Wood Parts

2757

2 x LT Post Assembly 1-1/4 x 2-1/2 x 87”

2758

2 x RT Post Assembly 1-1/4 x 2-1/2 x 87”

30 support@cedarsummitplay.com

Hardware

TN2

4 x 5/16” T-nut

TN1

8 x 1/4” T-nut

Step 3: Swing Wall Prep Part 2

It is important to assemble the frame on a at, smooth surface.

C: Turn the (2757) LT Post Assembly and (2758) RT Post Assembly over and place 2 (2756) Siding Assemblies on top so one sits ush with the top of the middle groove and the second ts ush with the top of the bottom groove. (g. 3.2 and 3.3)

D: Place (2630) SW Top in the top grooves, (2768) Panel Floor in the middle grooves and (2769) Panel BT Frame in the bottom grooves so they sit ush to the outside edges of (2757) LT Post Assembly and (2758) RT Post Assembly. Make sure the assembly is square then attach with 4 (S30) #8 x 1-1/16” Wood Screws per board. (g. 3.4)

E: Repeat steps A-D to make a second Swing Wall Assembly.

2756

Fig. 3.2

Top

2758

2756

2757

Fig. 3.3

Fig. 3.4

Top

2630

Flush

Notice Orientation of both

(2756) Siding Assemblies.

S30

x 4

S30

2768

x 4

2758

Bottom

S30

x 4

Flush

2757

Wood Parts

2756

4 x Siding Assembly 1-1/4 x 19-15/16 x 39-3/16”

2630

2 x SW Top 1-1/4 x 5-1/2 x 42”

2768

2 x Panel Floor 1-1/4 x 3 x 42”

2769

2 x Panel BT Frame 1-1/4 x 3 x 42”

31 support@cedarsummitplay.com

Hardware

S30

24 x #8 x 1-1/16” Wood Screw

Flush

2769

Step 3: Swing Wall Prep Part 3

It is important to assemble the frame on a at, smooth surface.

F: On one assembly attach (2630) SW Top to (2757) LT Post Assembly and (2758) RT Post Assembly with 2 (WB1) 5/16 x 1” Wafer Bolts (with at washer) connecting to previously installed t-nut. (g. 3.5 and 3.6)

G: On one assembly attach (2768) Panel Floor and (2769) Panel BT Frame to (2757) LT Post Assembly and (2758) RT Post Assembly with 2 (H9) 1/4 x 1-1/4” Hex Bolts (with lock washer and at washer) per board, connecting to previously installed t-nuts. (g. 3.5)

Fig. 3.6

WB1

FW2

WB1

2630

Fig. 3.5

WB1

LW1

FW1

2757

2768

2758

2769

Hardware

WB1

2x 5/16x1”WaferBolt(5/16”atwasher)

4x 1/4x1-1/4”HexBolt(1/4”lockwasher,1/4”atwasher)

32 support@cedarsummitplay.com

Step 3: Swing Wall Prep Part 4

It is important to assemble the frame on a at, smooth surface.

H: On the remaining assembly attach (2630) SW Top to (2757) LT Post Assembly and (2758) RT Post Assembly with 2 (WB1) 5/16 x 1” Wafer Bolts (with at washer) connecting to previously installed t-nuts per assembly. (g.

3.7 and 3.8)

I: Attach (2768) Panel Floor to (2757) LT Post Assembly and (2758) RT Post Assembly with 2 (H9) 1/4 x 1-1/4” Hex Bolts (with lock washer and at washer) connecting to previously installed t-nuts per assembly. (g. 3.7)

J: Place 1 (2778) SW Ground MOD to each side of (2769) Panel BT Frame, notice the hole locations and attach with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer and at washer) per board connecting to previously installed t-nuts. (g. 3.7 and 3.9)

K: Place 1 (2607) Diagonal under (2778) SW Ground MOD on the right hand side so the top sits against (2758) RT Post Assembly and loosely attach with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, at washer and t-nut). (g. 3.7 and 3.9)

WB1

Fig. 3.7

x 2

2630

x 2

2758

2607

H10

LW1

x 3

Fig. 3.8

WB1

FW2

Fig. 3.9

2769

2768

2757

H10

2778

H10

2769

FW1

TN1

2778

Note which bolt holes are used

2778

Wood Parts Hardware

2778

2 x SW Ground MOD 5/4 x 4 x 14-1/4” 1 x Diagonal 1-1/4 x 3 x 22”

2607

33 support@cedarsummitplay.com

WB1

2x 5/16x1”WaferBolt(5/16”atwasher)

2x 1/4x1-1/4”HexBolt(1/4”lockwasher,1/4”atwasher)

H10

3x 1/4x2-1/4”HexBolt(1/4”lockwasher,1/4”atwasherand(1)1/4”t-nut)

Step 3: Swing Wall Prep Part 5

It is important to assemble the frame on a at, smooth surface.

L: On both assemblies attach the top board in each (2756) Siding Assembly to (2757) LT Post Assembly and (2758) RT Post Assembly with 4 (S30) #8 x 1-1/16” Wood Screws per board. (g. 3.10 and 3.11)

M: On both assemblies attach the remaining boards in each (2756) Siding Assembly to (2757) LT Post Assembly and (2758) RT Post Assembly with 2 (S0) #8 x 7/8” Truss Screws per board. (g. 3.10 an 3.11)

Fig. 3.10

S30

Fig. 3.11

x 4

x 10

2756

2757

Top Board

2758

2756

S30

x 4

x 10

Remaining Boards

S30

Hardware

S30

16 x #8 x 1-1/16” Wood Screw

40 x #8 x 7/8” Truss Screw

34 support@cedarsummitplay.com

Step 4: Large Fort Frame Assembly Part 1

It is important to assemble the frame on a at, smooth surface.

A: Place End Wall from Step 2 between 2 (2677) Narrow Panels, noticing the wall orientations. The tops and bottoms of the walls should be ush. Make sure the walls are square then using the pilot holes as a guide predrill with a 3/16” drill bit and fasten the back (2677) Narrow Panel to the End Wall and the End Wall to the front (2677) Narrow Panel with 4 (WL5) 1/4 x 2-1/2” Wafer Lags per side. (g. 4.1)

Note: The (2607) Diagonal is on the front of the assembly.

Notice End Wall overlaps front (2677) Narrow Panel

Fig. 4.1

Notice Back (2677) Narrow Panel overlaps End Wall

Back

2677

WL5

x 4 per

side

Flush

End Wall

Flush

2677

Front

Wood Parts

2677

2 x Narrow Panel 1-1/4 x 22 x 87”

35 support@cedarsummitplay.com

Hardware

WL5

8 x 1/4 x 2-1/2” Wafer Lag

Step 4: Large Fort Frame Assembly Part 2

It is important to assemble the frame on a at, smooth surface.

B: Place the Front/Back Wall with the diagonal supports from Step1 Part 3 between a Front/Back Wall without the diagonal supports and the Swing Wall without the (2778) SW Ground MODs, noticing the wall orientations. The tops and bottoms of the walls should be ush. Make sure the walls are square then using the pilot holes as a guide pre-drill with a 3/16” drill bit and fasten the Front/Back Wall without diagonal supports to Front/Back Wall with diagonal supports and Front/Back Wall with diagonal support to the Swing Wall with 4 (WL5) 1/4 x 2-1/2” Wafer Lags per side. (g. 4.2)

Fig. 4.2

WL5

Notice Front/Back Wall without diagonal supports overlaps Front/Back Wall with diagonal supports

Swing Wall

Notice Front/Back Wall overlaps Swing Wall

WL5

Notice slats to the inside

Front/Back Wall without diagonal supports

Hardware

WL5

8 x 1/4 x 2-1/2” Wafer Lag

36 support@cedarsummitplay.com

Front/Back Wall with diagonal supports

Step 4: Large Fort Frame Assembly Part 3

C: With at least two helpers lift the two wall assemblies so the panels meet and are tight together as shown in

g. 4.3.

D: Make sure the assembly is square then on the inside of the assembly, tight to the (2769) Panel BT Frame on the End Wall and ush to the bottom of the panels attach 1 (2608) Floor Joist to (2677) Narrow Panel and each (2769) Panel BT Frame on the Front/Back and Swing Walls with 4 (S7) #12 x 2” Pan Screws per board. (g. 4.3

and 4.4)

Swing Wall

Fig. 4.3

End Wall

Tight

(both sides)

2769

2677

Wood Parts Hardware

2608

2 x Floor Joist 1-1/4 x 3 x 40-3/4”

Front/Back Wall

2677

2608

8 x #12 x2” Pan Screw

2769

Flush

2769

Fig. 4.4

2608

x 4 per

board

37 support@cedarsummitplay.com

Step 4: Large Fort Frame Assembly Part 4

E: Pre-drill all Lag Screws. On the Swing Wall side, from inside the assembly, tight to the End Wall, halfway up

the assembly, 5/8” down from the top of the panel board attach 1 (2777) Side Joist MOD to (2677) Narrow Panel with 1 (H11) 1/4 x 2-3/4” Hex Bolt (with lock washer, at washer and t-nut) and to (2768) Panel Floor with 1 (LS2) 1/4 x 2-1/2” Lag Screw (with at washer). Bolt and Lag Screw are installed from inside the assembly. Make sure (2777) Side Joist MOD is level then attach with 4 (S3) #8 x 2-1/2” Wood Screws. (g. 4.5 and 4.6)

F: Tight to (2777) Side Joist MOD, 5/8” down from the top of (2768) Panel Floor attach (2682) Short Side Joist with 1 (LS2) 1/4 x 2-1/2” Lag Screw (with at washer). Lag Screw is installed from inside the assembly. Make sure (2682) Short Side Joist is level and ush to the top of (2777) Side Joist MOD then attach with 2 (S3) #8 x 2-1/2” Wood Screws. (g. 4.5 and 4.7)

G: Repeat E and F for the front Front/Back Wall side, except use 3 (H11) 1/4 x 2-3/4” Hex Bolts (with lock washer, at washer and t-nut) instead of the lag screws and (2777) Side Joist MOD is tight to the end Front/Back Wall and is attached to (2772) Panel Floor Support. (2682) Short Side Joist is attached to (2677) Narrow Panel. (g. 4.5

and 4.7)

Swing Wall

2768

Fig. 4.5

2682

Front/Back Wall (End)

Fig. 4.6

2677

5/8”

Tight

End Wall

2777

H11

2682

LS2

H11

2772

H11

Tight

FW1

LS2

2777

Fig. 4.7

TN1

Front/Back Wall (Front)

FW1

LW1

2677

Wood Parts

2 x Side Joist MOD 2 x 2 x 40-1/4”

2777

2682

2 x Short Side Joist 2 x 2 x 22-1/8”

38 support@cedarsummitplay.com

12 x #8 x 2-1/2” Wood Screw

4x 1/4x2-3/4”HexBolt(1/4”lockwasher,1/4”atwasher,1/4”t-nut)

2x 1/4x2-1/2”LagScrew(1/4”atwasher)

Hardware

H11

LS2

H11

Step 4: Large Fort Frame Assembly Part 5

H: On the outside of the assembly measure 19” up from (2768) Panel Floor and (2772) Panel Floor Support.

On the inside of the assemby measure 19” up from each (2608) Floor Joist. Place 1 Flat Panel Bracket at each location so the top of the bracket is at the 19” mark Attach each (2677) Narrow Panel to the Front/Back and Swing Walls using 2 Flat Panel Brackets per wall with 4 (S8) #12 x 3/4” Pan Screws per bracket. (g. 4.7 and

4.8)

Fig. 4.7

2677

19”

Back Wall

2768

19”

2677

2772

Fig. 4.8

Inside View

Flat Panel

Bracket

x 2 per wall

2608

Front Wall

x 4 per

bracket

Hardware

16 x #12 x 3/4” Pan Screw

39 support@cedarsummitplay.com

Other Parts

4 x Flat Panel Bracket

Step 4: Large Fort Frame Assembly Part 6

I: On the end Front/Back Wall loosely attach 1 (8587) Diagonal to left (2824) Diagonal Support with 1 (H10) 1/4 x

2-1/4” Hex Bolt (with lock washer, at washer and t-nut). (g. 4.9)

J: Place each (8587) Diagonal tight and ush to the front edge of the Front/Back Wall then pre-drill pilot holes with a 3/16” drill bit and attach each (8587) Diagonal with 1 (LS3) 1/4 x 3” Lag Screw (with at washer) per board, checking that they remain ush to front edge. (g. 4.9)

K: Tighten all bolts.

Back

Fig. 4.9

FW1

LS3

Front

TN1

8587

LS3

8587

FW1

Flush

Front/Back Wall

LW1

FW1

Wood Parts

1 x Diagonal 2 x 3 x 42-1/4”

8587

40 support@cedarsummitplay.com

H10

2824

Hardware

LS3

2x 1/4x3”LagScrew(1/4”atwasher)

H10

1x 1/4x2-1/4”HexBolt(1/4”lockwasher,1/4”atwasher,1/4”t-nut)

Step 5: Large Fort Floor Assembly Part 1

A: On (2772) Panel Floor Support of the Front/Back Wall measure 20-3/8” from the Swing Wall and 21-7/8” from

Front/Back Wall and 1-1/2” down then pre-drill 2 holes with a 3/16” drill bit. (g. 5.1, 5.2, 5.3 and 5.4)

B: From inside of the assembly centre (2681) Long Floor Joist over pilot holes in (2768) Panel Floor on the End Wall 5/8” down from the top of board and over the pre-drilled holes in (2772) Panel Floor Support on the Front/ Back Wall, then attach (2681) Long Floor Joist to each board with 2 (S4) #8 x 3” Wood Screws per end. (g. 5.1,

5.2, 5.3 and 5.4)

Fig. 5.2

Front/Back Wall

Fig. 5.1

Top View

5/8”

Swing Wall

20-3/8”

21-7/8”

2772

2681

Front/Back Wall

2681

Fig. 5.3

1-1/2”

Front/Back Wall

Fig. 5.4

2681

2772

End Wall

Wood Parts

2681

1 x Long Floor Joist 1-1/4 x 3 x 62-5/8”

41 support@cedarsummitplay.com

2768

Hardware

4 x #8 x 3” Wood Screw

End Wall

2768

Step 5: Large Fort Floor Assembly Part 2

B: Starting at the Front/Back Wall place 4 (2609) Floor Boards followed by 1 (2648) Floor Board then 9 (2609)

Floor Boards. Make sure all boards are evenly spaced then attach to (2681) Long Floor Joist and each (2777) Side Joist MOD and (2682) Short Side Joist with 5 (S20) #8 x 1-3/8” Wood Screws per board. (g. 5.5 and 5.6)

Fig. 5.5

Top View

(hidden)

2681

(hidden)

End Wall

2682

(hidden)

2777

2609

2648

2609

2682

(hidden)

Front/Back Wall

2777

(hidden)

Fig. 5.6

2777

Wood Parts

2648

1 x Floor Board 1 x 4 x 40-5/8”

2609

13 x Floor Board 1 x 5 x 40-5/8”

Panel removed for clarity

x 5 per

S20

board

2681

Hardware

S20

70 x #8 x 1-3/8” Wood Screw

2682

42 support@cedarsummitplay.com

Step 6: Small Fort Frame Assembly Part 1

It is important to assemble the Fort Assembly on a at, smooth surface.

A: Place Swing Wall with diagonal from Step 3 between 2 Front/Back Walls from Step 1, noticing the wall orientations. The tops and bottoms of the walls should be ush. Make sure the walls are square then using the pilot holes as a guide pre-drill with a 3/16” drill bit and fasten the left Front/Back Wall to the Swing Wall and Swing Wall to the right Front/Back Wall with 4 (WL5) 1/4 x 2-1/2” Wafer Lags per side. (g. 6.1, 6.2 and 6.3)

Fig. 6.1

Top View

Front/Back Wall

Notice left Front/ Back Wall overlaps Swing Wall

WL5

Flush

Left

Swing Wall

Right

Front/Back Wall

Notice Swing Wall overlaps right Front/ Back Wall

Flush

WL5

Fig. 6.3

WL5

x 4 per

side

Front/Back

Fig. 6.2

Flush

Swing Wall

Notice counter sunk holes on the outside

43 support@cedarsummitplay.com

Wall

Flush

Hardware

WL5

8 x 1/4 x 2-1/2” Wafer Lag

Left

Notice grooves face inwards

Front/Back Wall

Right

Step 6: Small Fort Frame Assembly Part 2

B: Place End Wall from Step 2 between the Front/Back Walls noticing the wall orientation. The tops and

bottoms of the walls should be ush. Make sure the walls are square then using the pilot holes as a guide predrill with a 3/16” drill bit and fasten the right Front/Back Wall to the End Wall and End Wall to the left Front/Back Wall with 4 (WL5) 1/4 x 2-1/2” Wafer Lags per side. (g. 6.4)

Right

Front/Back Wall

Fig. 6.4

Notice right Front/Back Wall overlaps End Wall

Swing Wall

WL5

End Wall

Notice End Wall overlaps left Front/ Back Wall

Left

Front/Back Wall

Hardware

WL5

8 x 1/4 x 2-1/2” Wafer Lag

44 support@cedarsummitplay.com

Step 6: Small Fort Frame Assembly Part 3

C: Loosely attach 1 (2607) Diagonal to left (2778) SW Ground MOD with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock

washer, at washer and t-nut). (g. 6.5)

D: Make sure each (2607) Diagonal is tight and ush to the front edge of the Swing Wall then pre-drill pilot holes with a 3/16” drill bit and attach each (2607) Diagonal to the Swing Wall and Front/Back Wall with 1 (LS3) 1/4 x 3” Lag Screw (with at washer) per board, checking that they remain ush to front edge. (g. 6.5 and 6.6)

E: Tighten all bolts.

Front/Back Wall

Flush

Fig. 6.5

Flush

2607

TN1

(hidden)

LW1

H10

Fig. 6.6

2607

LS3

FW1

2778

Swing Wall

FW1

2607

LS3

2607

Swing Wall

Wood Parts

2607

1 x Diagonal 1/1/4 x 3 x 22”

45 support@cedarsummitplay.com

1x 1/4x2-1/4”HexBolt(1/4”lockwasher,1/4”atwasher,1/4”t-nut)

2x 1/4x3”LagScrew(1/4”atwasher)

Hardware

H10

LS3

Step 7: Small Fort Floor Assembly Part 1

A: From inside of the assembly centre (2608) Floor Joist over the pilot holes in both (2768) Panel Floors in the

Swing and End Walls, measure 5/8” down from the top of boards then attach (2608) Floor Joist to each board using the left and centre holes with 2 (S4) #8 x 3” Wood Screws per end. (g. 7.1, 7.2, 7.3 and 7.4)

Swing Wall

Fig. 7.1

2608

2768

Fig. 7.2

2608

2768

Wood Parts

2608

1 x Floor Joist 1-1/4 x 3 x 40-3/4”

5/8”

Fig. 7.3

End Wall

Hardware

4 x #8 x 3” Wood Screw

End Wall

Fig. 7.4

Swing Wall

Notice holes used

46 support@cedarsummitplay.com

Step 7: Small Fort Floor Assembly Part 2

B: On the inside of both the Front/Back Walls place 1 (2777) Side Joist MOD against each (2772) Panel Floor

Support, line up bolt holes then loosely attach with 2 (H11) 1/4 x 2-3/4” Hex Bolts (with lock washer, at washer and t-nut) per joist. Make sure both (2777) Side Joist MODs are level with (2608) Floor Joist. (g. 7.5)

Front/Back Wall

H11

Fig. 7.5

LW1

FW1

2772

2777

2608

FW1

LW1

2777

TN1

2772

H11

Front/Back Wall

Wood Parts

2777

2 x Side Joist MOD 2 x 2 x 40-1/4”

47 support@cedarsummitplay.com

4 x 1/4 x 2-3/4” Hex Bolt (1/4”lockwasher,1/4”atwasher,1/4”t-nut)

Hardware

H11

Step 7: Small Fort Floor Assembly Part 3

C: Fasten each (2777) Side Joist MOD to each (2772) Panel Floor Support with 4 (S3) #8 x 2-1/2” Wood Screws

per board as shown in g. 7.6.

D: Tighten all (H11) 1/4 x 2-3/4” Hex Bolts in both (2777) Side Joist MOD.

Fig. 7.6

2777

2772

Hardware

8 x #8 x 2-1/2” Wood Screw

48 support@cedarsummitplay.com

Step 7: Small Fort Floor Assembly Part 4

E: Starting at the Swing Wall place 1 (2648) Floor Board followed by 8 (2609) Floor Boards. Make sure all

boards are evenly spaced then attach to (2608) Floor Joist and each (2777) Side Joist MOD with 5 (S20) #8 x 1-3/8” Wood Screws per board. (g. 7.7 and 7.8)

Fig. 7.7

Fig. 7.8

2768

2609

S20

Swing Wall

2648

x 5 per

board

2777

Wood Parts

2648

1 x Floor Board 1 x 4 x 40-5/8”

2609

8 x Floor Board 1 x 5 x 40-5/8”

49 support@cedarsummitplay.com

Wall removed for clarity

2608

Hardware

S20

45 x #8 x 1-3/8” Wood Screw

2777

Step 8: Install Tunnel Side Upper Jamb

A: In the upper opening of the small fort End Wall place 1 (2602) Upper Jamb so it measures 17” to the inside of

each post then attach to (2769) Panel BT Frame and (2768) Panel Floor with 2 Jamb Mounts using 4 (S0) #8 x 7/8” Truss Screws per mount. (g. 8.1, 8.2, 8.3 and 8.4). Note 1” measurement as noted in g. 8.4.

Fig. 8.1

2769

Fig. 8.3

2769

2602

x 4 per Jamb Mount

2769

Fig. 8.2

17”

Jamb Mount

2602

Centred

2768

17”

End Wall

2768

Fig. 8.4

2602

x 4

Outside View

No more than 1”

Jamb Mount

2768

Wood Parts

2602

1 x Upper Jamb 1-1/4 x 3 x 35-15/16”

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8 x #8 x 7/8” Truss Screw

Hardware

Other Parts

2 x Jamb Mount

Step 9: Attach Tunnel Inserts Part 1

MOVE FORT TO FINAL LOCATION PRIOR TO STAKING

FINAL LOCATION MUST BE LEVEL GROUND

A: The inner walls which are facing each other will now be referred to as Tunnel Side Walls. (g. 9.1 and

9.2)

B: Place the Large Fort and Small Fort side by side so the opening next to the Front Wall in the Large Fort Tunnel Side Wall lines up with the opening next to the Back Wall in Small Fort Tunnel Side Wall. (g. 9.2)

C: The distance between Large Fort and Small Fort must be 33-1/2”. Measure at the ground, oor and top to make sure distances are the same. (g. 9.1)

Fig. 9.2

Large Fort Swing Wall

Large Fort

Tunnel Side Walls

Fig. 9.1

Top View

Small Fort

33-1/2”

Small Fort

Back Wall

Front Wall

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Step 9: Attach Tunnel Inserts Part 2

D: Place 1 (9084) Lower Tunnel Insert in each of the openings facing each other, tight to the oor boards and

attach with 4 (S0) #8 x 7/8” Truss Screws per insert. (g. 9.3 and 9.4)

E: In the opening of the Small Fort place 1 (9089) Upper Tunnel Insert tight to (2769) Panel BT Frame and attach with 4 (S0) #8 x 7/8” Truss Screws. (g. 9.3 and 9.4)

Fig. 9.3

Large Fort

2769

Small Fort

Tight

2769

9089

9084

Fig. 9.4

x 4

Tight

Wood Parts

9084

2 x Lower Tunnel Insert 1.27 x 8 x 18.8”

9089

1 x Upper Tunnel Insert 1.27 x 8.25 x 18.8”

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12 x #8 x 7/8” Truss Screw

Hardware

Step 10: Tunnel Floor Assembly

1010.5

39 25/32"

1010.5

39 25/32"

Part 1

A: Tap in 2 (TN2) 5/16” T-nuts in each (9088) Tunnel Side Joist. (g. 10.1)

B: With the (TN2) 5/16” T-nuts at the bottom measure 1” in from both ends of each (9088) Tunnel Side Joist then

attach 1 (9086) Tunnel Top to each end with 4 (S4) #8 x 3” Wood Screws per board. Tops of boards to be ush. (g. 10.1)

C: The distance diagonally from end of each (9088) Tunnel Side Joist must be 39-13/16”. Tunnel Floor Frame must be square. (g. 10.2)

Flush

Fig. 10.1

x 4

Fig. 10.2

Top View

1”

9086

9088

TN2

x 4

9086

9088

x 4

39-13/16”

Wood Parts

9088

2 x Tunnel Side Joist 1-1/4 x 3 x 36”

9086

2 x Tunnel Top 1-1/4 x 3 x 14-7/16”

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Hardware

TN2

4 x 5/16” T-nut

8 x #8 x 3” Wood Screw

Step 10: Tunnel Floor Assembly Part 2

D: Flush to the ends and sides of both (9088) Tunnel Side Joist place 1 (9087) Floor Board followed by 7 (9092)

Floor Boards. Make sure the last board is ush to the ends of each (9088) Tunnel Side Joist then attach all oor boards with 4 (S20) #8 x 1-3/8” Wood Screws. (g. 10.3)

E: Measure 1-1/4” in from both ends of each (9088) Tunnel Side Joist then attach 1 Swing Bracket to each end with 1 (WB2) 5/16 x 1-3/8” Wafer Bolt (with at washer, connects to already installed t-nuts) per bracket. Brackets must be ush to the bottom of the boards. (g. 10.4)

9088

Flush

9087

Fig. 10.3

9088

Fig. 10.4

9092

S20

x 4 per

board

Flush

Swing Bracket

x 4

9088

FW2

x 4

Flush

1-1/4”

Wood Parts

9087

1 x Floor Board 1 x 4 x 16-7/8”

9092

7 x Floor Board 1 x 5 x 16-7/8”

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WB2

x 4

Hardware

S20

32 x #8 x 1-3/8” Wood Screw

4 x 5/16x1-3/8”WaferBolt(5/16”atwasher)

WB2

Flush

1-1/4”

Other Parts

4 x Swing Bracket

Step 11: Attach Tunnel Floor Assembly to Fort

A: Place Tunnel Floor Assembly between Large Fort and Small Fort tight to each (9084) Lower Tunnel Insert

then attach with 4 (S4) #8 x 3” Wood Screws from the inside and 4 (S0) #8 x 7/8” Truss Screws from the outside per end. (g. 11.1, 11.2 and 11.3)

B: Pre-drill with a 3/16” drill bit then attach each Swing Bracket to the fort with 1 (WL3) 1/4 x 1-3/8” Wafer Lag (with at washer) per bracket. (g. 11.2 and 11.4)

Fig. 11.1

Large Fort

Tunnel Floor

Assembly

Small Fort

Fig. 11.2

Top View

Large Fort

Tunnel Floor

Assembly

Small Fort

Fig. 11.4

Swing Bracket

FW1

x 4

WL3

x 4

Tight

Fig. 11.3

Hardware

WL3

4x 1/4x1-3/8”WaferLag(1/4”atwasher)

8 x #8 x 7/8” Truss Screw

8 x #8 x 3” Wood Screw

Tight

9084

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Step 12: Tunnel Assembly Part 1

A: Bend all 4 MOD Tunnel Panels as shown in g. 12.1.

B: Match 2 MOD Tunnel Panels together by making a slight “V” with the pieces so the peak of the “V” faces

away from you. Make sure connector tabs are coupled then straighten the 2 panels. Push down on one panel and up on the other until you hear the connector tabs click together and the bottom edges are ush. You may have to knock panels on a hard surface to align properly. (g. 12.2 and 12.3)

C: Press nodules through the connector tab holes to hold Tunnel panels in place. (g. 12.3)

D: Repeat Steps B-C to create a second Tunnel Side.

Fig. 12.2

Fig. 12.1

Bend Here

MOD Tunnel

Panel

Outside View

Inside View

Fig. 12.3

Connector

Tabs

Nodule

Other Parts

4 x MOD Tunnel Panels

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Step 12: Tunnel Assembly Part 2

E: Attach the tops of each Tunnel Side together using 2 (MB1) #12 x 1/2” Pan Bolts (with #12 Lock Nut) per

side. (g. 12.4 and 12.5)

F: Join the 2 Tunnel Sides together so the tops are tight together and attach with 6 (MB1) #12 x 1/2” Pan Bolts (with #12 Lock Nut). (g. 12.6 and 12.7)

Tunnel

Side

Fig.12.4

MB1

Fig. 12.5

LN4

Fig. 12.6

Tunnel Side

Tunnel

Side

MB1

Fig. 12.7

LN4

Tunnel Side

Hardware

MB1

10 x #12 x 1/2” Pan Bolt (#12 Lock Nut)

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Step 13: Attach Tunnel Assembly to Fort Part 1

A: From inside the Large Fort slide the Tunnel Assembly through the opening onto the Tunnel Floor Assembly

so it sits tight to the (9089) Upper Tunnel Insert on the Small Fort, both posts, (2774) Upright, (2602) Upper Jamb and the tunnel oor boards. (g. 13.1, 13.2 and 13.3)

Fig. 13.2

Fig. 13.1

Large Fort

Small Fort

2774

Post

Large Fort

Tunnel Floor

Assembly

9089

Tight

Fig. 13.3

2602

Tight

Tunnel Floor

Assembly

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Post

Step 13: Attach Tunnel Assembly to Fort Part 2

B: Attach Tunnel Assembly to the posts, (2602) Upper Jamb and (2774) Upright through the connector tab

holes with 4 (S10) #8 x 1” Pan Screws per end. (g. 13.4 and 13.5)

C: Attach Tunnel Assembly to (9089) Upper Tunnel Insert with 4 (S10) #8 x 1” Pan Screws. (g. 13.4 and

13.6)

D: Attach Tunnel Assembly to each (9088) Tunnel Side Joist with 6 (S10) #8 x 1” Pan Screws per side. (g.

13.4 and 13.7)

Fig. 13.5

S10

2774

4 per end

Fig. 13.4

Post

9089

2602

9089

Fig. 13.6

S10

9088

Connector

Fig. 13.7

Tabs

S10

6 per side

Hardware

S10

32 x #8 x 1” Pan Screw

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Step 13: Attach Tunnel Assembly to Fort Part 3

E: From inside the Large Fort place 1 (9089) Upper Tunnel Insert tight to (2775) Panel Cross Support and attach

with 4 (S0) #8 x 7/8” Truss Screws. (g. 13.8 and 13.9)

F: Attach Tunnel Assembly to (9089) Upper Tunnel Insert with 4 (S10) #8 x 1” Pan Screws. (g. 13.8 and 13.10)

Fig. 13.8

Large Fort

2775

9089

Fig. 13.10

2775

Fig. 13.9

9089

Tight

S10

Wood Parts

9089

1 x Upper Tunnel Insert 1.27 x 8.25 x 18.8”

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4 x #8 x 7/8” Truss Screw

4 x #8 x 1” Pan Screw

Hardware

S10

Step 14: Swing Beam Assembly

A: Attach 6 Swing Hangers to the (2614) Engineered Beam using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with 2 at

washers and 1 lock nut) per Swing Hanger as shown in g. 14.1.

B: Flush to the Fort End of (2614) Engineered Beam attach 2 L-Beam Brackets with 2 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 at washers and 1 lock nut). (g. 14.1 and 14.2)

C: Install 1 (WB7) 5/16 x 3” Wafer Bolt (with at washer and t-nut) in the middle bolt hole in (2614) Engineered Beam as shown in g. 14.3. IT IS IMPORTANT THAT THIS BOLT IS ATTACHED. IT WILL MINIMIZE

CHECKING OF WOOD.

D: Attach Cedar Summit Plaque to centre of (2614) Engineered Beam (over top of t-nut) using 4 (S18) #6 x 1”

Wood Screws. (g. 14.4)

Fig. 14.1

Fort End

Fig. 14.2

Fort End

L-Beam

Bracket

Flush

LN2

FW2

Swing Hanger x 6

2614

Fig. 14.3

TN2

2614

LN2

Swing End

FW2

Fig. 14.4

S18

x 4

L-Beam

Bracket

FW2

2614

Cedar Summit

FW2

G21

Wood Parts

2614

1 x Engineered Beam 4 x 6 x 88”

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12x 5/16x5-1/2”HexBolt(5/16”atwasherx2,5/16”locknut)

G21

2x 5/16x3-3/4”HexBolt(5/16”atwasherx2,5/16”locknut)

WB7

1x 5/16x3”WaferBolt(5/16”atwasher&5/16”t-nut)

S18

4 x #6 x 1” Wood Screw

Hardware

WB7

Plaque

Other Parts

6 x Swing Hangers

2 x L-Beam Bracket

1 x Cedar Summit Plaque

Step 15: Swing End Assembly

A: Loosely attach 2 (2613) Heavy SW Posts to (2615) SW Upright using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with

lock washer, at washer and t-nut). Notice 2 bolt holes at top of (2615) SW Upright and orientation of angle. (g. 15.1)

B: Attach (2616) SW Support to both (2613) Heavy SW Posts and (2615) SW Upright using 3 (G4) 5/16 x 4” Hex Bolts (with lock washer, at washer and t-nut). Tighten all bolts (g. 15.1)

C: Install 2 (WB7) 5/16 x 3” Wafer Bolts (with at washer and t-nut) in the top bolt holes in (2615) SW Upright as shown in g. 15.1. IT IS IMPORTANT THAT THESE BOLTS ARE ATTACHED. THEY WILL MINIMIZE

CHECKING OF WOOD.

FW2

Fig. 15.1

TN2

2616

2615

WB7

Notice 2 bolt holes at top and orientation of the angle

2613

FW2

LW2

FW2

TN2

LW2

Wood Parts

2613

2 x Heavy SW Post 2 x 3 x 86-11/16”

1 x SW Upright 4 x 4 x 50-15/16”

2615

1 x SW Support 5/4 x 4 x 46-1/2”

2616

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2x 5/16x5-1/2”HexBolt(5/16”lockwasher,5/16”atwasher,5/16”t-nut)

3x 5/16x4”HexBolt(5/16”lockwasher,5/16”atwasher,5/16”t-nut)

WB7

2x 5/16x3”WaferBolt(5/16”atwasher&5/16”t-nut)

Hardware

Step 16: Attach Swing End to Swing Beam

A: Place Swing End Assembly against Swing Beam Assembly then place 1 Beam Bracket on each side of the

assembly (they are specic for left and right side) and attach with 5 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 at washers and 1 lock nut). (g. 16.1 and 16.2)

Fig. 16.1

Swing Beam Assembly

Beam Bracket

Swing End Assembly

Fig. 16.2

Swing Beam Assembly

LN2

FW2

G21

Swing End Assembly

Hardware

5 x 5/16 x 3-3/4” Hex Bolt

G21

 (5/16”atwasherx2,5/16”locknut)

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Other Parts

2 x Beam Bracket (Left/Right)

Step 17: Attach Swing Assembly To Fort

A: On the Small Fort place Swing Assembly against top of (2630) SW Top, make sure assembly is level then

attach from inside the fort assembly into each L-Beam Bracket with 4 (G8) 5/16 x 2” Hex Bolts (with 2 at washers and 1 lock nut). (g. 17.1 and 17.2)

Large Fort

Fig. 17.1

Fig. 17.2

Front

Small Fort

Swing Wall

L-Beam

Bracket

2630

Swing Assembly

FW2

LN2

Hardware

4 x 5/16 x 2” Hex Bolt

 (5/16”atwasherx2,5/16”locknut)

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Step 18: Install Ground Stakes

A: In the 8 places shown in g. 18.1 drive the Rebar Ground Stakes 13” into the ground against all 4 (2607)

Diagonals, both (8587) Diagonals and both (2613) Heavy SW Posts. Be careful not to hit the washer while

hammering stakes into the ground as this could cause the washer to break off.

B: Attach ground stakes using 1 (S7) #12 x 2” Pan Screw per ground stake. (g. 18.2)

C: After driving stakes into the ground, check for sharp edges caused by the impact of the hammer. Smooth any

sharp edges from impact area and touch up with outdoor paint.

Warning! To prevent tipping and avoid potential injury, stakes

must be driven 13” into ground. Digging or driving stakes can be

dangerousifyoudonotcheckrstforunder-groundwiring,cablesor

gas lines.

Fig. 18.1

Front

SEE FRONT COVER FOR SAFETY CLEARANCE

Swing Wall

2607

Fig. 18.2

13” In Ground

Rebar

Ground

Stake

Hardware

8 x #12 x 2” Pan Screw 8 x Rebar Ground Stake

Other Parts

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Step 19: Install Upper and Lower Jambs Part 1

A: In the Large Fort Front/Back Wall and on the Small Fort, both Front/Back Walls and the Tunnel Side Wall place

1 (2601) Lower Jamb in each lower opening so it measures 17” to the inside of each post then attach each (2601) Lower Jamb with 2 Jamb Mounts using 4 (S0) #8 x 7/8” Truss Screws per mount. (g. 19.1, 19.2, 19.3, 19.4 and

19.5).

Fig. 19.1

Outside View

2772

Fig. 19.3

Fig. 19.4

x 4 per Jamb Mount

Jamb Mount

2772

Centred

2602

Fig. 19.2

Inside View

Grooves to the inside

2601

17”

Front/Back Wall x 3

Tunnel Side Wall x 1

17”

Fig. 19.5

x 4

No more than 1”

Jamb Mount

2769

2768

Small Fort

Front/Back Wall

Large Fort

2601

Tunnel Side Wall

Front/Back Wall

Wood Parts

2601

4 x Lower Jamb 1-1/4 x 3 x 41-15/16”

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32 x #8 x 7/8” Truss Screw

Hardware

Front/Back Wall

Other Parts

8 x Jamb Mount

Step 19: Install Upper and Lower Jambs Part 2

B: On the End Wall in the Large Fort place 1 (2602) Upper Jamb in the upper opening so it measures 9-5/8” to the

inside of the right post then attach with 2 Jamb Mounts to (2769) Panel BT Frame and (2768) Panel Floor using 4 (S0) #8 x 7/8” Truss Screws per mount. (g. 19.6, 19.7, 19.8 and 19.9)

Fig. 19.6

Outside View

Grooves to the inside

Notice orientation of this bracket. Used in this variation only.

9-5/8”

2769

2602

2768

Fig. 19.7

x 4 per Jamb Mount

Jamb Mount

Fig. 19.8

x 4

Jamb Mount

2769

Centred

2602

No more than 1”

2768

Large Fort

Fig. 19.9

2602

End Wall

Wood Parts

2602

1 x Upper Jamb 1-1/4 x 3 x 35-15/16”

Hardware

8 x #8 x 7/8” Truss Screw

Other Parts

2 x Jamb Mount

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Step 20: Install Window and Wall Inserts Part 1 - Large Fort Tunnel Side Wall

A: In the lower opening of the Large Fort Tunnel Side Wall install 1 (2665) Half Wall Insert using 4 (S0) #8 x 7/8”

Truss Screws. (g. 20.1, 20.2 and 20.3)

B: In the right hand upper opening of the Large Fort Tunnel Side Wall install 1 MOD Arch using 3 (S0) #8 x 7/8” Truss Screws and 1 (649A) Short Half Wall using 4 (S0) #8 x 7/8” Truss Screws. (g. 20.1, 20.2, 20.4 and 20.5)

Fig. 20.2

Fig. 20.1

Large Fort

Outside View

Tunnel

Position

2602

MOD

Arch

649A

Fig. 20.4

Inside View

649A

Tunnel Side Wall

Fig. 20.3

Inside View

2665

Fig. 20.5

Inside View

Tight

MOD Arch

Tight

Wood Parts

2665

1 x Half Wall Insert 1.4 x 20-1/4 x 38.8”

649A

1 x Short Half Wall 1.27 x 18.8 x 20-15/16”

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11 x #8 x 7/8” Truss Screw

Hardware

Other Parts

1 x MOD Arch

Step 20: Install Window and Wall Inserts Part 2 - Large Fort Front Wall

C: In the upper openings of the Large Fort Front Wall install 3 MOD Arches using 3 (S0) #8 x 7/8” Truss Screws

per insert. (g. 20.6, 20.7 and 20.8)

D: In the upper opening of (2677) Narrow Panel and both lower openings of the Front/Back Wall install 3 (649A) Short Half Walls using 4 (S0) #8 x 7/8” Truss Screws per insert. (g. 20.6, 20.7 and 20.9)

Fig. 20.6

2677

Large Fort

Front Wall

Fig. 20.7

Outside View

Front/Back Wall

MOD

Arch

649A

2677

649A

MOD Arch

Front/

Back

Wall

2601

649A

Fig. 20.8

Inside View

Tight

Wood Parts

649A

3 x Short Half Wall 1.27 x 18.8 x 20-15/16”

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MOD Arch

Hardware

21 x #8 x 7/8” Truss Screw

Inside View

Fig. 20.9

649A

Tight

Other Parts

3 x MOD Arch

Step 20: Install Window and Wall Inserts Part 3 - Large Fort End Wall

E: In the lower openings of the Large Fort End Wall install 1 (2665) Half Wall Insert using 4 (S0) #8 x 7/8” Truss

Screws. (g. 20.10, 20.11 and 20.12)

F: In the upper openings the Large Fort End Wall install 1 (8935) Lower SL Insert with 4 (S0) #8 x 7/8” Truss Screws and 1 MOD Side Lite with 14 (S0) #8 x 7/8” Truss Screws. (g. 20.10, 20.11 and 20.13)

Fig. 20.10

End Wall

Large Fort

Fig. 20.11

Outside View

8935

2602

MOD Side Lite

2665

Fig. 20.13

Inside View

Fig. 20.12

Inside View

Tight

Wood Parts

2655

1 x Half Wall Insert 1.4 x 20-1/4 x 38.8”

1 x Lower SL Insert 1.36 x 8-1/8 x 26-1/4”

8935

(from TNR III box)

2665

x 14

Hardware

22 x #8 x 7/8” Truss Screw

8935

Other Parts

1 x MOD Side Lite (from TNR III box)

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Step 20: Install Window and Wall Inserts Part 4 - Large Fort Back Wall

G: In the upper opening of (2677) Narrow Panel on the Back Wall of the Large Fort install 1 MOD Arch using 3

(S0) #8 x 7/8” Truss Screws and 1 (649A) Short Half Wall using 4 (S0) #8 x 7/8” Truss Screws. (g. 20.14, 20.15,

20.16 and 20.17)

Fig. 20.14

Back Wall

Large Fort

Fig. 20.15

Outside View

MOD

Arch

649A

2677

Fig. 20.16

Inside View

649A

Wood Parts

649A

1 x Short Half Wall 1.27 x 18.8 x 20-15/16”

Tight

Fig. 20.17

Inside View

Hardware

7 x #8 x 7/8” Truss Screw

2677

MOD Arch

Tight

Other Parts

1 x MOD Arch

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Step 20: Install Window and Wall Inserts Part 5 - Small Fort Front Wall

H: In the lower openings of the Small Fort Front Wall install 2 (2649) Lower Window Inserts and in the upper

opening beside the Tunnel Side install 1 (2655) Upper Window Insert using 9 (S0) #8 x 7/8” Truss Screws per insert. (g. 20.18, 20.19 and 20.20)

I: In the right upper opening of the Small Fort Front Wall install 1 MOD 3-Pane Transom with 4 (S0) #8 x 7/8” Truss Screws. (g. 20.18, 20.19 and 20.21)

Fig. 20.18

Tunnel Side Wall

Fig. 20.20

Inside View

2655

and

2649

Front Wall

Small Fort

Fig. 20.19

Outside View

2655

2649

MOD 3-Pane Transom

2649

2601

Fig. 20.21

Inside View

Tight

Wood Parts

2655

1 x Upper Window Insert 1.27 x 18.8 x 35.86”

2649

2 x Lower Window Insert 1.27 x 18.8 x 41.91”

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31 x #8 x 7/8” Truss Screw

Hardware

Tight

MOD 3-Pane Transom

Other Parts

1 x MOD 3-Pane Transom

Step 20: Install Window and Wall Inserts Part 6 - Small Fort Tunnel End Wall

J: In the lower openings of the Small Fort Tunnel End Wall install 2 (2649) Lower Window Inserts using 9 (S0) #8 x

7/8” Truss Screws per insert. (g. 20.22, 20.23 and 20.24)

K: In the upper opening of the Small Fort Tunnel End Wall beside the tunnel install 1 MOD Arch using 3 (S0) #8 x 7/8” Truss Screws and 1 (649A) Short Half Wall using 4 (S0) #8 x 7/8” Truss Screws. (g. 20.22, 20.23, 20.25 and

20.26)

Fig. 20.22

Small Fort

Fig. 20.23

Outside View

Tunnel

Position

2602

MOD Arch

649A

2649

Fig. 20.24

Inside View

Tunnel End Wall

Fig. 20.25

Inside View

649A

2649

2601

Fig. 20.26

Inside View

2649

Tight

MOD Arch

Tight

2649

Wood Parts

2649

2 x Lower Window Insert 1.27 x 18.8 x 41.91”

649A

1 x Short Half Wall 1.27 x 18.8 x 20-15/16”

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Tight

Hardware

25 x #8 x 7/8” Truss Screw

Other Parts

1 x MOD Arch

Step 20: Install Window and Wall Inserts Part 7 - Small Fort Back Wall

L: In the upper right hand opening and lower left hand opening of the Small Fort Back Wall install 2 (649A) Short

Half Walls using 4 (S0) #8 x 7/8” Truss Screws per insert. (g. 20.27, 20.28 and 20.29)

20.27

Small Fort

Fig. 20.28

Outside View

649A

2601

Back Wall

Fig. 20.29

Inside View

Wood Parts

649A

2 x Short Half Wall 1.27 x 18.8 x 20-15/16”

649A

Hardware

8 x #8 x 7/8” Truss Screw

Tight

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Step 21: Clock Assembly

A: From the back of the Base Clock insert the Clock Adapter then from the front of the Base Clock place the Hour

Hand over the Clock Adapter making sure they line up properly. Press the Minute Hand over the Hour Hand and connect with the Clock Screw. (g. 21.1)

B: On the Large Fort on the Front of the Assembly place Clock Assembly centred on (649A) Short Half Wall then with a helper attach through insert and into each (2717) Clock Block with 4 (S20) #8 x 1-3/8” Wood Screws, 2 per block. (g. 21.2, 21.3 and 21.4)

Do not over tighten screws.

Fig. 21.1

Side View

Clock Adapter

Base Clock

Hour Hand

Minute Hand

Clock Screw

Fig. 21.2

649A

Clock Assembly

2677

Large Fort

Front

2717

649A

Fig. 21.4

Inside View

Fig. 21.3

Outside View

Base Clock

Wood Parts

2717

2 x Clock Block 3/4 x 1-3/4 x 9-3/4”

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S20

4 x #8 x 1-3/8” Wood Screw

S20

Hardware

2717

Other Parts

1 x Base Clock

1 x Clock Subset 1 x Clock Adapter 1 x Hour Hand 1 x Minute Hand 1 x Clock Screw

649A

Step 22: Rock Wall Assembly

Fig. 22.1

2780

2781

2779

S20

x 4 per

board

2781

Note: Gaps between boards 2-1/4”, not to exceed 2-3/8”

Complete Step 22, A-E twice to make 2 Rock Wall Assemblies.

A: Lay 2 (2776) Rock Rails down, side by side with angled edges

facing down. (g. 22.1)

B: Place (2779) Access Board on the bottom of each (2776) Rock Rail

as shown in g. 22.1. Make sure (2779) Access Board is ush to the outside and bottom edges of each (2776). Attach using 4 (S20) #8 x 1-3/8” Wood Screws.

Note: The holes in the rock boards

2776

27812780

must orient to the top of the boards.

7-5/8” Approx

Fig. 22.2

C: 7-5/8” down from the top of both (2776) Rock Rails place 1 (2781)

Rk Board B, making sure the sides are ush to the outside edges of each (2776) Rock Rail. Attach using 4 (S20) #8 x 1-3/8” Wood Screws. (g. 22.1)

D: In between the (2779) Access Board and (2781) Rk Board B stagger

2 (2781) Rk Board Bs and 2 (2780) Rk Board As using 4 (S20) #8 x 1-3/8” Wood Screws per board. Placing them as shown in g. 22.1, this will prevent rocks from forming a straight line. Make sure the boards are evenly spaced and do not exceed 2-3/8” between boards.

FW0

LW1

Fig. 22.3

PB2

E: Place 1 rock on each (2780) Rk Board A

and (2781) Rk Board B (g. 19.2) and attach

S10

using 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with lock washer, at washer and barrel nut) and 1 (S10) #8 x 1” Pan Screw per rock. The Screw

BN1

Rock

must be in the hole directly under the Pan

Bolt, it will stop the rock from spinning. (g.

22.3)

Wood Parts Hardware

S20

2779

2 x Access Board 1 x 6 x 19”

2781

6 x Rk Board B 1 x 6 x 19”

2780

4 x Rk Board A 1 x 6 x 19”

2776

4 x Rock Rail 1-1/4 x 2-1/2 x 51”

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48 x #8 x 1-3/8” Wood Screw

S10

10 x #8 x 1” Pan Screw

10 x 1/4 x 1-1/4” Pan Bolt

PB2

(1/4”lockwasher,3/16”atwasher&1/4”barrelnut)

Other Parts

10 x Rocks (6 green/4 yellow)

Step 23: Attach Rock Wall Assemblies to Fort Part 1

A: On the Front Wall of the Large Fort place one Rock Wall Assembly centred in the opening next to (2677)

Narrow Panel ush as shown below. Attach (2776) Rock Rails using 2 (S11) #8 x 2” Wood Screws per rail. (g.

23.1, 23.2 and 23.3)

B: Attach 1 (2779) Access Board to top of each Rock Wall Assembly, ush to top of (2776) Rock Rails using 4 (S20) #8 x 1-3/8” Wood Screws per board. (g. 23.1 and 23.4)

Note: Make sure (2776) Rock Rails do not cover the bolt heads, move assembly over so it is tight to the bolt head. (g. 23.3)

Fig. 23.1

Large Fort

Panel

Fig. 23.3

2677

Front Wall

S11

2779

S11

Fig. 23.4

Fig. 23.2

2776

S11

Flush

Bolt

Head

2779

1 x Access Board 1 x 6 x 19”

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2776

S20

2776

S20

HardwareWood Parts

S20

4 x #8 x 1-3/8” Wood Screw

S11

4 x #8 x 2” Wood Screw

2776

Step 23: Attach Rock Wall Assemblies to Fort Part 2

C: On the Back Wall of the Small Fort place one Rock Wall Assembly centred in the opening next to the Swing

Wall, ush as shown below. Attach (2776) Rock Rails using 2 (S11) #8 x 2” Wood Screws per rail. (g. 23.5, 23.6

and 23.7)

D: Attach 1 (2779) Access Board to top of each Rock Wall Assembly, ush to top of (2776) Rock Rails using 4 (S20) #8 x 1-3/8” Wood Screws per board. (g. 23.5 and 23.8)

Note: Make sure (2776) Rock Rails do not cover the bolt heads, move assembly over so it is tight to the bolt head. (g. 23.7)

Fig. 23.5

Small Fort

S11

Swing Wall

Fig. 23.6

S11

Panel

Bolt

Head

Flush

Fig. 23.7

Back Wall

S11

2776

S20

2779

Fig. 23.8

2776

S20

2776

Flush

2776

HardwareWood Parts

2779

1 x Access Board 1 x 6 x 19”

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S20

4 x #8 x 1-3/8” Wood Screw

S11

4 x #8 x 2” Wood Screw

Step 23: Attach Rock Wall Assembly to Fort Part 3

E: Drive 1 Rebar Ground Stake 13” into the ground against 1 (2776) Rock Rail per assembly then attach with 1

(S7) #12 x 2” Pan Screw per ground stake. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off. (g. 23.9, 23.10 and 23.11)

F: After driving stake into the ground, check for sharp edges caused by the impact of the hammer. Smooth any

sharp edges from impact area and touch up with outdoor paint.

Warning! To prevent tipping and avoid potential injury, stakes must be

driven 13” into ground. Digging or driving stakes can be dangerous if you do not

checkrstforunder-groundwiring,cablesorgaslines.

Fig. 23.9

Fig. 23.10

2776

Front Wall

Fig. 23.11

13”

In Ground

Rebar

Ground

Stake

Back Wall

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2776

Hardware

2 x #12 x 2” Pan Screw

Other Parts

2 x Rebar Ground Stake

Step 24: Attach Hand Grip to Fort

A: Measure 6” from the top of the oor boards on the left hand side of each Rock Board, pre-drill with a 1/8”

drill bit then attach 1 Hand Grip per wall with 2 (WL3) 1/4 x 1-3/8” Wafer Lags per Hand Grip. (g. 24.1)

Hand Grip

Fig. 24.1

WL3

6”

Hardware

WL3

4 x 1/4 x 1-3/8” Wafer Lag

Other Parts

2 x Hand Grip

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Step 25: Attach Wall Tops

A: From inside the Large Fort place 1 (2804) Wall Top tight to the posts and top of (2665) Half Wall Insert on

End Wall then attach to the posts with 2 (S11) #8 x 2” Wood Screws. (Fig. 25.1, 25.2 and 25.3)

B: Attach (2804) Wall Tops to (2665) Half Wall Insert with 2 Corner Brackets using 3 (S13) #6 x 5/8” Pan Screws per bracket. Corner Brackets are attached to the inside slats of the panels. (g. 25.4)

Fig. 25.1

Fig. 25.3

S11

2804

Large Fort

Unit A

End Wall

Fig. 25.2

Inside View

S11

x 2 per

board

Fig. 25.4

Inside View

S13

Tight

2804

2665

2804

S11

2665

Corner Bracket

Slat

HardwareWood Parts

2804

1 x Wall Top 5/4 x 3 x 39”

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S11

2 x #8 x 2” Wood Screw

S13

6 x #6 x 5/8” Pan Screw

Other Parts

1 x Corner Bracket Set (pkg of 2)

Step 26: Attach Door Components Part 1

A: On the inside of (2718) Door Window Panel measure 15” up from the bottom and attach Catch Plate ush to

the edge using 2 (S18) #6 x 1” Wood Screws. (g. 26.1)

B: On the inside of (2718) Door Window Panel measure 22” up from the bottom and attach 1 Door Handle using 2 (S13) #6 x 5/8” Pan Screws. (g. 26.1)

Fig. 26.1

2718

S18

Door Handle

S13

Catch Plate

Flush

22”

15”

Inside View

Wood Parts

2718

1 x Door Window Panel 1-1/4 x 15-3/4 x 40-3/4”

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Hardware Other Parts

S18

2 x #6 x 1” Wood Screw

2 x #6 x 5/8” Pan Screw

S13

1 x Door Handle

1 x Catch Plate

Step 26: Attach Door Components Part 2

C: On the outside of the (2718) Door Window Panel attach the second Door Handle at approximately the same

place as the one on the inside. Use 2 (S13) #6 x 5/8” Pan Screws. (g. 26.2)

D: On the opposite side of the Door Handle measure 5/8” from the top and bottom of (2718) Door Window Panel attach 2 Door Hinges on the outside using 3 (S13) # 6 x 5/8” Pan Screws per Hinge. (g. 26.2 and 26.4)

Note: Hinge stops must be tight to (2718) Door Window Panel. (g. 26.3)

2718

Fig. 26.2

Fig. 26.3

Top View

1/2”

Door

Handle

S13

Outside View

5/8”

Fig. 26.4

S13

Hinge Stop

Door

Hinge

Hardware

S13

8 x #6 x 5/8” Pan Screw

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Other Parts

1 x Door Handle

2 x Door Hinge

Step 27: Attach Door Assembly to Fort

A: On the Front of the Large Fort measure 5/8” up from the top of the bottom opening of (2677) Narrow Panel

and a maximum 5/8” from the inside edge the panel then attach the remaining side of the hinges to (2677) Narrow Panel using 3 (S13) #6 x 5/8” Pan Screws per hinge. (g. 27.1, 27.2 and 27.3)

Large Fort

Fig. 27.1

Fig. 27.2

Outside View

5/8”

2677

Front Wall

2677

Fig. 27.3

Door

Hinge

2677

S13

Hardware

S13

6 x #6 x 5/8” Pan Screw

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Step 28: Attach Door Stop

A: In the notched out opening of (2715) Door Stop attach the Magnetic Catch using 2 (S18) #6 x 1” Wood Screws. (g. 28.1) Important: Use a hand held screw driver and DO NOT over tighten.

B: On the inside of the assembly, attach (2715) Door Stop to (2677) Narrow Panel with 3 (S11) #8 x 2” Wood

Screws, making sure (2715) Door Stop has an overhang of 1-1/4” and is in position to receive the Catch Plate. (g. 28.2 and 28.3)

Fig. 28.2

Inside View

Fig. 28.1

2715

2677

S18

Magnetic Catch

Fig. 28.3

S11

2715

2677

2715

1-1/4”

Wood Parts

2715

1 x Door Stop 5/4 x 3 x 10”

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Hardware

S18

2 x #6 x 1” Wood Screw

S11

3 x #8 x 2” Wood Screw

Other Parts

1 x Magnetic Catch

Step 29: Counter Assembly Part 1

A: Flush to each end and to the top of (2687) Counter Back attach 1 (5736) Counter Joist per end with 1 (S20) #8

x 1-3/8” Wood Screw per joist. Notice the remaining holes at the bottom of (2687) Counter Back. (g. 29.1)

B: Place the remaining 2 (5736) Counter Joists centred over the pilot holes in the middle of (2687) Counter Back and ush to the top of the board, then attach, in the top holes, with 1 (S20) #8 x 1-3/8” Wood Screw per joist. (g.

29.1)

Repeat Steps A & B to create a second Counter Assembly.

Fig. 29.1

Flush

5736

S20

Flush

2687

Flush

Notice hole locations

Wood Parts Hardware

2687

2 x Counter Back 1 x 4 x 40-5/8”

5736

8 x Counter Joist 1 x 2 x 8-1/4”

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S20

8 x #8 x 1-3/8” Wood Screw

Step 29: Counter Assembly Part 2

C: Place one Counter Assembly on the inside of both Swing Walls so the top of each (2687) Counter Back is ush

to the top of each (2756) Siding Assembly then attach with 5 (S20) #8 x 1-3/8” Wood Screws per assembly. (g.

29.2, 29.3 and 29.4)

Fig. 29.2

Outside View

Large Fort

End Wall

Fig. 29.3

Outside View

Small Fort

Tunnel Side Wall

Fig. 29.4

Inside View

Swing Wall

2687

2756

Swing Wall

Flush

S20

2756

Hardware

S20

10 x #8 x 1-3/8” Wood Screw

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Step 29: Counter Assembly Part 3

D: Place 1 (6136) Counter Brace ush to the front and outside edge of each outer (5736) Counter Joist and tight

to each Swing Wall then attach with 2 (S3) #8 x 2-1/2” Wood Screws per brace. (g. 29.5 and 29.6)

Fig. 29.5

6136

5736

6136

Swing Wall

5736

Fig. 29.6

Wood Parts Hardware

6136

4 x Counter Brace 1 x 2 x 12-9/16”

8 x #8 x 2-1/2” Wood Screw

Flush

6136

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Step 29: Counter Assembly Part 4

E: Place 1 (2686) Counter Front against (5736) Counter Joists in each assembly so the ends are ush and the

centre (5736) Counter Joists are centred over the pilot holes. Measure 5/8” down from the top of each (2686) Counter Front on both ends and attach to the (5736) Counter Joists with 4 (S20) #8 X 1-3/8” Wood Screws per board. (g. 29.7)

Fig. 29.7

5736

S20

2686

5/8”

5736

Flush

Wood Parts

2686

2 x Counter Front 5/8 x 2-3/4 x 40-5/8”

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8 x #8 x 1-3/8” Wood Screw

Hardware

S20

Step 29: Counter Assembly Part 5

F: Tight to (2687) Counter Back attach (2685) Counter Top to each (5736) Counter Joist with 4 (TS) #6 x 30 mm

Trim Screws. (g. 29.8)

G: Tight to (2685) Counter Top and ush to the outside edges of the outer (5736) Counter Joists attach 1 (5536) Counter Side per joist with 3 (TS) #6 x 30 mm Trim Screws per board. (g. 29.8)

H: Tight to (2685) Counter Top and centred over the middle 2 (5736) Counter Joists with ends ush to the outside edges attach 2 (2716) Counter Mid Tops with 4 (TS) #6 x 30 mm Trim Screws per board. (g. 29.8)

I: Attach (2685) Counter Top to (2756) Siding Assembly with 2 (TS) #6 x 30 mm Trim Screws per board. (g. 29.9)

Repeat Steps F - I for both Counter Assemblies.

Fig. 29.8

5536

5736

Fig. 29.9

2685

2687

2716

x18

5736

5536

5736

2685

2756

HardwareWood Parts

2716

4 x Counter Mid Top 1 x 4 x 17-5/8” 2 x Counter Top 1 x 4 x 40-5/8”

2685

5536

4 x Counter Side 5/8 x 2 x 6-3/4”

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40 x #6 x 30 mm Trim Screw

Step 29: Counter Assembly Part 6

J: Place Faucet and 2 Sink Knobs in opening of Sink and attach Sink Knobs with included hardware. Repeat to

create 2 sinks. (g. 29.10)

Important: Use a hand held screw driver and DO NOT over tighten.

Fig. 29.10

Faucet

Sink Knob

Included hardware

Other Parts

2 x Sink 4 x Sink Knobs 2 x Faucet

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Step 29: Counter Assembly Part 7

K: Place 1 Sink and 1 Stove in the openings of the each Counter Assembly then attach 4 Mount Clips per

assembly with included hardware to the bottom of the Sink and Stove to secure in place. (g. 29.11 and 29.12)

Important: Use a hand held screw driver and DO NOT over tighten.

Note: To remove the Sink or Stove loosen screw 1/4 turn then twist Mount Clips.

Fig. 29.11

Sink

Stove

Fig. 29.12

Mount Clip

with hardware

Mount

Clip

Mount Clip

with hardware

Included Screw

Other Parts

2 x Stove 16 x Mount Clip

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Step 30: Attach Utensil Shelf

A: From inside the assembly, centred in the top of (2768) Panel Floor above each counter attach 1 Utensil Shelf

with 2 (S13) #6 x 5/8” Pan Screws per shelf as shown in g. 30.1, 30.2 and 30.3.

B: Attach Pots, Pans and Spatulas to the Utensil Shelves. (g. 30.3 and 30.4)

Fig. 30.1

2768

Fig. 30.2

Outside View

Centred

Large Fort

2768

S13

Fig. 30.2

Outside View

Utensil Shelf

Fig. 30.4

2768

Small Fort

Hardware

S13

4 x #6 x 5/8” Pan Screw

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Other Parts

2 x Utensil Shelf 2 x Pot 2 x Pan 2 x Spatula

Step 31: Slide Section Assemblies Part 1

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (g. 31.3)

A: Fit 2 TNR2 Slide Elbows together and attach with 8 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) as shown in g. 31.1. It is very important to attach bolts as indicated.

B: Repeat Step A 3 more times to create 4 Elbow Sections in total.

C: Attach TNR3 Extend Flange RT and TNR3 Extend Flange LT together using 9 (PB1) 1/4 x 3/4” Pan Bolts

(with lock nut) as shown in g. 31.2. This creates the Flange Assembly.

Lock

Nut

Fig. 31.1

Lock

Nut

Fig. 31.2

Flange Assembly

TNR3 Extend Flange LT

Lock

Nut

PB1

Use a 7/16” open end

wrench for nuts

Lock

Nut

PB1

Fig. 31.3

TNR2

Slide

Elbow

PB1

x 4

TNR3 Extend Flange RT

PB1

Lock

Nut

Hardware

PB1

41 x 1/4 x 3/4” Pan Bolt (1/4” lock nut)

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Other Parts

1 x TNR3 Extend Flange RT 1 x TNR3 Extend Flange LT 8 x TNR2 Slide Elbow

Step 31: Slide Section Assemblies Part 2

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (g. 31.3)

D: Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) as shown in g. 31.4. It is very important to attach bolts as indicated. This creates the Exit Elbow Assembly.

TNR2 Slide Exit Top

Fig. 31.4

PB1

TNR2

Slide

Elbow

PB1

Fig. 31.3

Lock

Nut

PB1

Lock

Nut

PB1

Lock

Nut

Hardware

PB1

8 x 1/4 x 3/4” Pan Bolt (1/4” lock nut)

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Other Parts

1 x TNR2 Slide Exit Top 1 x TNR2 Slide Elbow

Step 32: Attach Flange Assembly to Fort Part 1

A: With a helper place the Flange Assembly ush to the top opening in the Front Wall on Unit A as shown in g.

32.1, then pre-drill 1/8” pilot holes in (8935) Lower SL Insert for the 4 bottom mounting locations (approximate spots where circles are on gure), making sure the pre-drilled holes are a minimum of 1” deep. (g. 32.2)

B: Attach Flange Assembly to (8935) Lower SL Insert using 4 (S7) #12 x 2” Pan Screws (with #12 Screw Bezel) in the pre-drilled holes. (g. 32.2) Make sure the at surfaces of the Flange Assembly are ush to (2769) Panel BT Frame, (2770) End Post Left and (2602) Upper Jamb as shown in g. 32.3.

C: Attach the Flange Assembly ush to top of (2769) Panel BT Frame using 4 (S6) #12 x 1” Pan Screws (with #12 Screw Bezel) and to (2602) Upper Jamb and (2770) End Post Left using 5 (S6) #12 x 1” Pan Screws per side. (g. 32.2)

Fig. 32.2

Inside View

Large Fort

Flange

Assembly

Top

2769

Fig. 32.1

Outside View

2770

Flange

Assembly

Top

2769

2602

8935

Front Wall

w/ #12 Screw Bezel

Side

(5 per side)

8935

Fig. 32.3

2602

Top of End Wall opening

Bottom of

slideushwith

(8935) Lower SL Insert

Hardware

14 x #12 x 1” Pan Screw

4 x #12 x 2” Pan Screw

8 x #12 Screw Bezel

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Step 32: Attach Flange Assembly to Fort Part 2

D: Place (8934) SL Gusset tight to (2768) Panel Floor, ush to the top of the bottom opening and attach to

Flange Assembly with 2 (S6) #12 x 1” Pan Screws. (g. 32.4 and 32.5)

E: Pre-drill pilot hole with a 3/16” drill bit then attach (8934) SL Gusset to (2768) Panel Floor with 1 (WL5) 1/4 x 2-1/2” Wafer Lag (with at washer). (g. 32.4 and 32.5)

Fig. 32.4

Flange

Assembly

Fig. 32.5

8934

2768

8934

2768

Flange

Assembly

WL5

Flush

1/4” Flat Washer

Wood Parts

8934

1 x SL Gusset 1-1/4 x 3 x 15-3/4”

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2 x #12 x 1” Pan Screw

WL5

1x 1/4x2-1/2”WaferLag(1/4”atwasher)

Hardware

Step 33: Attach Elbow Assembly to Flange Assembly Part 1

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.

A: Fit one of the Elbow Assemblies to the Flange Assembly by lining up the arrows on each assembly. (g.

33.2 and 33.3)

B: Attach 1 TNR2 Slide Clamp Ring to the top of the joined Assemblies using 3 (PB1) 1/4 x 3/4” Pan Bolts

(with lock nut), making sure to match the arrows up with the end of the clamp ring (where a seam will be) as

shown in g. 33.2 and 33.3.

Use Quadrex Driver as a guide pin for each hole before inserting bolt. (g. 33.3)

Fig. 33.4

Fig. 33.1

Quadrex Driver

Use special driver provided

in locations where the curve

of the elbow are difcult to

reach with a standard driver.

Lock

Nut

Flange

Assembly

Do not install bolt

in Clamp Ring ends

until Step 33D

Fig. 33.2

Cedar Summit Paramount F25040 Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual